IL30692A - Production of composite light-transmitting material - Google Patents

Production of composite light-transmitting material

Info

Publication number
IL30692A
IL30692A IL30692A IL3069268A IL30692A IL 30692 A IL30692 A IL 30692A IL 30692 A IL30692 A IL 30692A IL 3069268 A IL3069268 A IL 3069268A IL 30692 A IL30692 A IL 30692A
Authority
IL
Israel
Prior art keywords
sheet
coating
plastics
transmitting
light
Prior art date
Application number
IL30692A
Other languages
Hebrew (he)
Other versions
IL30692A0 (en
Original Assignee
Glaverbel
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glaverbel filed Critical Glaverbel
Publication of IL30692A0 publication Critical patent/IL30692A0/en
Publication of IL30692A publication Critical patent/IL30692A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10018Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10174Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807Making laminated safety glass or glazing; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00Polyvinylhalogenides
    • B32B2327/12Polyvinylhalogenides containing fluorine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00Polyvinylhalogenides
    • B32B2327/12Polyvinylhalogenides containing fluorine
    • B32B2327/18PTFE, i.e. polytetrafluoroethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2333/00Polymers of unsaturated acids or derivatives thereof
    • B32B2333/04Polymers of esters
    • B32B2333/12Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2377/00Polyamides

Landscapes

  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)

Description

PRODUCTION Qg COMPOSITE LIGHT-TBANS ITTIHG MATERIAL This invention relates to the production of composite light-transmitting material incorporating a coating which significantly influences the optical or thermal properties of the composite material.
It is known to make composite glazing material having special optical or thermal properties which are conferred by one or more thin transparent coatings applied to a sheet of glass. For example, radiant heat-reflecting glazings are used in blast furnace plant and elsewhere, comprising a sheet of glass bearing a thin metallic coating which has good radiant heat-reflecting properties and is protected by another sheet of glass to which the coated sheet is united by means of a sheet of plastics material. Such glazings are fairly simple to produce if the sheet of glass on which the optical coating is formed is small and flat. If either of these two conditions does not apply then problems arise in forming an optical coating, of the necessary uniform thickness, in mass production manufacture.
The present invention provides an alternative process which enables composite glazing panels with optical coatings to be manufactured quite easily regardless of the dimensions of the panels and regardless of whether they are flat or curved.
According to the invention a composite light-transmitting material comprising at least one sheet of glass and at least one light-transmitting coating which significantly influences the optical or thermal properties of the composite material is produced by a method wherein a said ooating is formed on a light-transmitting plastics sheet material and the plastics material bearing said coating is secured directly or indirectly to a sheet of glass to form a laminate.
In preferred embodiments of the invention a light transmitting coating which significant]^ influences the optical or thermal properties of the composite material is formed on a light-transmitting plastics sheet material which is sufficiently flexible to be easily coilable. In the manufacture of composite glazings using coilable plastics sheet the latter can be unwound and conveyed continuously in or through a coating installation. Optical coatings are normally and preferably formed by deposition in vacuo. When adopting such a coating method, coiled plastics sheet can be unwound and conveyed continuously in or through the evacuated enclosure in which the coating substance is vapourised and the vacuum can be maintained without interruption. The coated plastics sheet can be subsequently out into pieces of any required size according to the sizes of the glazing panels to be produced. This represents a great advantage over the established practioe of coating the glass. The coating of large sheets of glass requires correspondingly large coating installations. If glass sheets of a variety of different sizes have to be coated in a given factory it is necessary to provide a number of coating installations of different sizes and there is a waste of production capacity whenever a given coater is used for coating sheets smaller than the maximum size for which it is designed. In the case of vacuum coating installations there is the added complication of re-establishing the vacuum each time a fresh sheet is introduced into the vacuum chamber and the waste of capacity involves an important financial loss.
The coated coilable plastics sheet, due to its regardless of whether this is flat or curved.
It is not essential however for the plastics sheet material to be so thin and flexible that it can be coiled. A substantially rigid plastics sheet can be moulded to a given shape much more easily than a sheet of glass and when producing a composite curved glazing panel, e.g. , a vehicle windscreen, it is therefore of considerable advantage to form an optical coating on a flat sheet of plastics and simultaneously or subsequently to unite the coated plastics sheet with the shaped glass panel. The advantage of this procedure over the known procedure of optically coating the curved glass sheet is considerable. It is very difficult to form a thin coating of uniform thickness on a curved surface, particularly by chemical coating methods. Moreover when coating curved glass sheets they have normally to be held by specially shaped supports or moulds which further militate against efficient utilisation of the coating installations.
The invention is particularly but not exclusively concerned with the production of heat-reflecting glazing materials incorporating optical coatings of a metal or metal compound.
In general, such coatings adhere more strongly to plastics than to glass.
A composite . glazing material produced according to the invention may incorporate more than one optical coating for modifying the light-transmitting and/or radiant heat reflecting properties. If there is more than one such coating there may be two coatings on one plastics sheet, or two or more plastics sheets each bearing a coating on one or each side may be present, A glazing material produced according to the invention may In addition to the one or more sheets of glass and the one or more coated plastics sheets, a glazing material produced according to the invention ma incorporate one or more other layers or sheets, e.g., a bonding layer or sheet, which latter may be an uncoated sheet of a suitable plastics. Thus, to outline certain possibilities, a coated plastics sheet may be bonded to a sheet of glass, with, the coated or uncoated side of the plastics sheet facing the glass, by means of a layer of adhesive applied to the coated plastics sheet or to the glass, or by means of a sheet of adhesive plastics. The expression "adhesive plastics" here denotes a plastics which is permanently adhesive or a plastics which is an activatable adhesive, e.g., a pressure- or heat-activatable adhesive.
Particularly when using thin coilable plastics material for bearing the optical coating or coatings, it is preferable for the or eaph sheet of such material to be disposed between two sheets of glass, or between a sheet of glass and a sheet of plastics which is rigid or substantially more rigid than the plastics sheet material bearing the optical coating or coatings.
The following plastics may, e.g., be used in sheet form for bearing an optical coating in a glazing produced in accordance 'with the invention': polyesters, polyarylesters, polyamides, ionomer resins, polytrifluorochloroethylene, polytetrafluoethylene fluorohalocarbon polymer, cellulose triacetate.
The following are examples of substances which can form an optical coating in a glazing produced in accordance with the invention: gold, silver, metal oxides, e.g., Sn02 and TiC^, and organo-metallic compounds.
In various advantageous embodiments of the invention, as will hereafter be exempli ied, a sheet of uncoated plastics material is incorporated between a plastics sheet bearing an optical coating on the one hand and a more rigid sheet composed of glass or plastics on the other hand. The following are examples of materials which may be used for such an interpolated 'sheet: regenerated cellulose (cellophane), polyvinylbutyral, vinylidene chloride-vinyl chloride copolymer.
The invention includes composite glazing material comprising at least one sheet of glass, at least one light-transmitting plastics sheet and at least one light-transmitting coating which significantly influences the optical or thermal properties of the composite material and which has been formed on a said plastics sheet prior to its incorporation in the glazing material.
A composite material according to the invention may be incorporated in a double glazing unit.
Various embodiments of the invention will now be described with reference to the accompanying drawings comprising Pigs. 1 to 6 which are cross-sections of six different materials according to the invention.
The flat composite glazing shown in Fig. 1 comprises a sheet of glass 1, and a sheet 2 of polyvinyl chloride. Between these sheets there are a sheet of adhesive plastics material 3 and a sheet of plastics material bearing a thin coating 5 which significantly influences the optical properties of the composite glazing. The sheet of adhesive plastics material 3 is a sheet of polyvinylbutyral; the sheet of plastics material is a flexible sheet of polyamide bearing as the thin layer 5 a layer of gold. Such gold layer may, e. g. , be formed on the sheet 4 by vapourisation in vacuo.
The constituent elements of the glazing may be assembled by locating them face to face in the illustrated order and then heating the assembly, while it is under pressure, in an autoclave as known per se in the production of sandwich glazings. When subjected to a low pressure (about 4 kg/cm^) and to a temperature below 150°C, the constituent 3heets become secured together inside the autoclave, due to partial melting of the polyvinyl-butyral sheet 3 · The glazing shown in Fig. 2 comprises a sheet 6 of glass and a sheet 7 of polymethylmethacrylate. Between these sheets there are a flexible sheet 8 of polytetrafluoroethylene bearing a thin layer 9 of SnOg, and a sheet 10 of polyvinylbutyral.
The constituent elements of the glazing material shown in Pig. 2 can be caused to be bonded together in the same way as the elements of the material shown in Fig. 1, as above described.
The material according to Fig. 3 comprises two sheets of glass 11, 12. Between these glass sheets there are two sheets 13 , 1 of polyvinylbutyrul and, between these adhesive plastics sheets there is a sheet 15 of diallyl isophthalate bearing thin coatings 16, 1? of gold on its two surfaces.
Fig. shows a composite glazing which is curved, as often required in the manufacture of vehicle windscreens. The glazing comprises two external sheets 18, 19 of glass. At the inner sides of these sheets there are two sheets 20 , 21 of polyvinylbutyral. Between the sheets 20, 21 there is a sheet 22 of fluorohalocarbon polymer bearing a thin gold coating 23 on its convex side.
The glazings shown in Figs. 3 and 4 can be caused to adhere together by a known process, e.g., by a process as above described in connection with Fig. 1.
The glued composite glazing shown in Fig. 5 comprises two flat outside glass sheets 21+, 25 between which there is a polyester sheet 26 bearing on one of its surfaces a thin- coatin 27 of T1O2. The assembled sheets were glued together by placing than on a horizontal conveyor of a kind known per se and comprising rubber laminating rollers and heating means at regular intervals along the path of the sheet assembly. The sheets were in that way heated to a temperature below 190°C, and progressively subjected to pressure up to a value of about 6 kg/an . The sheet 26 of polyester became softened enough to enable the occluded air to escape and to allow the bonding to take place, but the softening did not disturb the required homogeneity and continuity of the thin coating 27.
Fig. 6 shows another glued composite glazing panel comprising a sheet of glass 28 and a polyester sheet 2 which latter bears on one of its surfaces a thin coating 30 of T1O2.
The sheets have been glued together by heating them to a temperature below 180°C and subjecting them to a pressure of 2 6 kg cm in an autoclave. In this treatment, the polyester sheet 29 became softened enough to enable the occluded air to escape and to cause the sheets to adhere. The softening of the polyester sheet had no adverse effect on the homogeneity and continuity of the TiOg coating 30. After thus uniting the sheets the composite .panel was incorporated in a double glazing unit as shown. This unit was formed in the following manner : Spacing members 31 of rectangular section were disposed on the periphery of the polyester sheet 29 , and a sheet of glass 3 was then placed on such spacer members. he margins of the composite glazing panel and of the glass sheet 32 were then enclosed in the inwardly opening channel of a metal frame 33 the frame members being secured together at the frame corners by welding.
It will be understood that any of the various illustrated ways of ordering the different constituent layers or sheets of a composite glazing material according to the invention can be adopted, using layers or sheets of materials other than those employed in the actual illustrated products.

Claims (15)

WHAT 15 CLAIMED IS :
1. Δ method of producing a composite light-transmitting material comprising at least one sheet of glass and at least one light-transmitting coating which significantly influences the optical properties of the composite material, wherein a said coating is formed on a light-transmitting plastics sheet material and the plastics material bearing said coating is secured directly or indirectly to a sheet of glass to form a laminate .
2. A method according to claim 1, wherein a said coating is formed on a light- transmitting plastics sheet material which is sufficiently flexible to be easily coilable.
3. A method according to claim 2, wherein a roll of plastics sheet material is unwound and conveyed continuously iii or through a coating installation which forms a said coating on such sheet material, the sheet material thus coated is cut to provide a piece of a requisite size , and this piece is secured directly or indirectly to a sheet of glass to form a laminate .
4. A method according to claim 1, wherein a said coating is formed on a flat and substantially rigid light-transmitting sheet of plastics material and the latter is subsequently bent to a required shape and secured directly or indirectly to a sheet of glass having that shape.
5. A method according to any preceding claim, wherein a light-transmitting plastics sheet bearing a said coating on one side is secured directly or indirectly to a sheet of glass with the side of such sheet which bears said coating
6. A method according to any of claims 1 to , wherein a light-transmitting plastics sheet bearing a said coating on one oi- each side is inserted between and secured directly or' indirectly to two sheets of glass or between a sheet of glass and a sheet of plastics material.
7. A method according to any preceding claim, wherein a sheet of adhesive plastics material is incorporated between at least one side of a light-transmitting plastics sheet material bearing a said coating on the one hand, and a sheet of glass or plastics located at that side of such coated sheet on the other hand.
8. A method according to claim 7» wherein a sheet of regenerated cellulose, polyvinylbutyral or vinylidine chloride-vinylchloride copolymer is used as a said adhesive plastics sheet.
9. A method according to any preceding claim, wherein a said coating is formed on a sheet of plastics material which is a polyester, a polyarylester, a polyamide, an ionomer resin, polytrifluorochloroethylene, polytetrafluoroethylene, a fluorohalocarbon polymer or cellulose triacetate.
10. A method according to any preceding claim, where n a said coating i3 formed of a metal, a metal oxide or an organometallic compound.
11. A method according to claim 10, wherein a said coating is formed of gold, silver, Sn02 ot Ti02«
12. A composite light-transmitting material canprising at least one sheet of glass, at least one light-transmitting plastics sheet and at least one light transmitting coating which significantly influences the optical or thermal properties of the composite material and which has been formed on a said plastics sheet prior to its incorporation in the composite material. - 13.
13. A composite material according to claim 12 and produced by a method according to any of claims 2 to 11. 1 .
14. A method of producing a composite light-transmitting material, substantially as herein described with reference to the accompanying drawings.
15. A canposxte light-transmitting material substantially as herein described with reference to the accompanying drawings. Attorneys for Applicant
IL30692A 1967-09-18 1968-09-12 Production of composite light-transmitting material IL30692A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
LU54488 1967-09-18

Publications (2)

Publication Number Publication Date
IL30692A0 IL30692A0 (en) 1968-11-27
IL30692A true IL30692A (en) 1971-07-28

Family

ID=19725337

Family Applications (1)

Application Number Title Priority Date Filing Date
IL30692A IL30692A (en) 1967-09-18 1968-09-12 Production of composite light-transmitting material

Country Status (11)

Country Link
AT (1) AT290755B (en)
BE (1) BE709725A (en)
BR (1) BR6802364D0 (en)
CA (1) CA919078A (en)
DE (1) DE1771748A1 (en)
ES (1) ES358209A1 (en)
GB (1) GB1230425A (en)
IE (1) IE32351B1 (en)
IL (1) IL30692A (en)
LU (1) LU54488A1 (en)
NL (1) NL6813095A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2123089B1 (en) * 1970-12-11 1974-08-23 Saint Gobain

Also Published As

Publication number Publication date
GB1230425A (en) 1971-05-05
BR6802364D0 (en) 1973-02-01
ES358209A1 (en) 1970-04-01
BE709725A (en) 1968-07-23
IE32351L (en) 1969-03-18
DE1771748A1 (en) 1972-01-13
LU54488A1 (en) 1969-06-24
CA919078A (en) 1973-01-16
NL6813095A (en) 1969-03-20
AT290755B (en) 1971-06-25
IL30692A0 (en) 1968-11-27
IE32351B1 (en) 1973-06-27

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