IE85586B1 - Apparatus for spreading material - Google Patents
Apparatus for spreading materialInfo
- Publication number
- IE85586B1 IE85586B1 IE2007/0667A IE20070667A IE85586B1 IE 85586 B1 IE85586 B1 IE 85586B1 IE 2007/0667 A IE2007/0667 A IE 2007/0667A IE 20070667 A IE20070667 A IE 20070667A IE 85586 B1 IE85586 B1 IE 85586B1
- Authority
- IE
- Ireland
- Prior art keywords
- spreading
- material spreading
- gate
- rotor
- container
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 267
- 210000003608 Feces Anatomy 0.000 claims description 13
- 239000010871 livestock manure Substances 0.000 claims description 13
- 239000002965 rope Substances 0.000 claims description 10
- 230000001808 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000010006 flight Effects 0.000 claims description 6
- 229910000760 Hardened steel Inorganic materials 0.000 claims description 3
- 241000196435 Prunus domestica subsp. insititia Species 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000002441 reversible Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000717 retained Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000223221 Fusarium oxysporum Species 0.000 description 1
- 241001236653 Lavinia exilicauda Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C3/00—Treating manure; Manuring
- A01C3/06—Manure distributors, e.g. dung distributors
Abstract
ABSTRACT Apparatus (1) for spreading material has a carriage arrangement (1) and a container (2) which has walls defining one area (3) for receiving material and another area (4) for spreading material through opening (5). Area (2) has a conveyor arrangement (l5,l7) for delivering the material to area (3) which has a substantially horizontal shredding rotor (6) mounted transverse to the opening (5). The shredding rotor (6) has a number of material spreading chains (7) suspended there from and transfers material onto material spreading paddles (32) mounted on turntables (34). The paddles (32) are retained by shear bolts (55) which shear when a foreign body obstructs the paddles (32). A guide (401) is provided about each turntable (34). Gate (181) moves in an arc to close area (3) from area (4).
Description
APPARATUS FOR SPREADING MATERIAL
The present invention relates to apparatus for spreading material, in particular to
apparatus for spreading animal manure.
Accordingly, the present invention provides an apparatus for spreading material
comprising a carriage means and a container mounted on the carriage means, the
container having wall means defining one area for receiving material and another area for
spreading material and the wall means defining a material spreading opening, the material
receiving area having means for delivering the material to the material spreading area and
the material spreading area having a substantially horizontat shredding rotor mounted
transverse the material spreading opening, the shredding rotor having a plurality of
material spreading chains suspended therefrom.
Preferably, the shredding rotor is mounted substantially perpendicular to the
direction of travel of the material delivery means.
Ideally, the carriage means comprises at least one pair of wheels on an axle and a
drawbar mounted below the container.
Ideally, the material delivery means is a movable floor of the material receiving
area.
Preferably, the movable floor is provided by a conveyor means.
Ideally, the conveyor means comprises one or more endless conveyor belts and
conveyor belt drive means.
Preferably, the conveyor belt drive means is a motor.
ideally, the motor is operable electrically or hydraulically.
Preferably, the or each endless conveyor belt has flights transverse to the direction
of travel of the belt. Advantageously, the flights urge the material towards the material
spreading area.
Ideally, the conveyor means is reversible, thus allowing an operator to switch the
direction of rotation of the conveyor means to agitate the material.
Preferably, two conveyor belts are mounted side by side.
Ideally, the material spreading area has a material spreading platform at a position
vertically lower than the material delivery means of the material receiving area.
Preferably, the material spreading platfomi has at least one material spreading
paddle.
ideally, the paddle is coupled to a power take off (PTO) shaft of a towing vehicle.
Preferably, the material spreading paddle is rotatably mounted on the material
spreading platform.
Preferably, a pair of material spreading paddles is rotatably mounted above the
material spreading platform.
Ideally, the or each material spreading paddle comprises a spreading rotor and at
least one substantially horizontal paddle member coupled to and extending laterally from
the spreading rotor above the platform.
Preferably, the spreading rotor is substantially vertical and protrudes through the
material spreading platform.
Ideally, the spreading rotor is coupled to a rotor drive shaft via a rotor gear box.
Preferably, the rotor drive shaft is coupled to a PTO drive shaft via a PTO gear
box.
Ideally, a pair of paddle members is coupled to and extend laterally from the
spreading rotor.
Preferably, the paddle members extend from diametrically opposed positions of
the spreading rotor.
Ideally, the material spreading platform has guide means extending along a portion
of the circumference swept out by the free end of the or each rotating paddle member.
Preferably, the guide means generally extends along the portion of the
circumference proximal to the material spreading opening. Advantageously, this means
that the portion of the circumference swept out by the free end of the or each rotating
paddle member distal to the material spreading opening remains completely unobstructed.
This configuration allows material/manure which is collected at or about the portion of the
material spreading platform below and proximal to the material spreading opening to be
swept around the platform between the paddle member and the guide means and flung
out behind and laterally of the material spreading platform.
Preferably, the guide means comprises an arcuate band of material extending
substantially perpendicularly upwardly from the material spreading platform.
Ideally, the length of the arcuate band of material can be adjusted.
Advantageously, adjusting the length of the arcuate band of material is one of the ways in
which the area of ground covered by material/manure behind and to the sides of the
material spreading apparatus can be controlled or adjusted.
ideally, each material spreading rotor carrying a pair of diametrically opposed
paddle members has its own guide means.
Preferably, where two material spreading rotors are provided spaced laterally apart
on the material spreading platform, the guide means of each material spreading rotor
comprises a first lateral arcuate band extending from the centre of the guide means to the
outside of the material spreading platform and a second central arcuate band extending
from the centre of the guide means to the centre of the material spreading platform.
Preferably, the first lateral arcuate band is approximately the same height as the
paddle member.
Ideally, the height of the second central arcuate band of the guide means is less
than the height of the paddle member. Advantageously, this allows the lighter material to
be released at a different point along the central arcuate band as it can rise above the
band as the paddle member sweeps around the material spreading platform. Additionally,
the reduced height of the central arcuate band prevents all of the heavier manure, such as
hen manure from falling off centrally behind the material spreading platform as the angle
of the central arcuate band can be adjusted relative to the material spreading platform by
adding or removing pieces of band material. This means that the heavier material wilt be
swept around the central arcuate band and flung off at the angle set by the machine
operator to prevent a concentration of the heavy manure in a narrow band behind the
material spreading platform.
Ideally, the or each paddle member is coupled to a turntable arrangement which is
mounted on the spreading rotor.
Preferably, the turntable arrangement has a circular base plate coplanar with the
material spreading platform and being rotatably mounted therein.
Ideally, the turntable arrangement has a cap member spaced vertically above the
base plate and being centrally mounted on the spreading rotor with the paddle members '
sandwiched between the base plate and the cap member.
Preferably, the or each paddle member is pivotally coupled to the turntable
arrangement and has a fixing means between the turntable arrangement and the paddle
member to prevent pivotal movement of the paddle member relative to the turntable
arrangement.
Ideally, the fixing means is operable up to a predetermined torque level.
Advantageously, when the torque acting on the pivotal coupling between any paddle
member and the turntable arrangement exceeds the acceptable predetermined level, the
fixing means is released and the paddle member is free to rotate relative to the turntable
arrangement.
Preferably, the fixing means is a shear bolt mounted between the paddle member
and the turntable arrangement.
This arrangement compensates for a piece of foreign material such as a length of
timber, for example, being buried in the material and passing onto the material spreading
platform unnoticed. As the paddle member sweeps across the material spreading platform
there is a risk that the piece of foreign material will get trapped between the paddle
member and some other fixed surface of the material spreading platform. Without a shear
bolt mounted between the paddle member and the turntable arrangement the paddle
member would shear off the turntable arrangement causing major structural damage to
the paddle. With the fixing means built in, the only part to be replaced when something
becomes lodged is the shear bolt as it will shear off before any torque is reached which
would cause damage to the paddle member, the turntable arrangement or the pivotal
coupling between the paddle member and the turntable arrangement. When the
predetermined torque level is reached, the shear bolt shears and the paddle member is
able to pivot relative to the turntable arrangement allowing the paddle member to move
around the timber board or other obstacle in the material without damaging the paddle.
Preferably, the substantially horizontal rotor has a drive means.
Ideally, the horizontal rotor drive means comprises a drive sprocket, a driven
sprocket coupled to one end of the rotor and an endless chain mounted on the drive
sprocket and the driven sprocket.
Preferably, the drive sprocket is coupled to a 90° three shaft gearbox.
Ideally, a row of chain attachment means is spaced along the rotor in alignment.
Preferably, a second row of chain attachment means is spaced along the rotor in
alignment.
Ideally, the second row of chain attachment means is angularly spaced around the
circumference of the rotor from the first row of chain attachment means.
Ideally, a plurality of rows of aligned spaced chain attachment means are angularly
spaced around the circumference of the rotor relative to each other.
Preferably, the aligned spaced chain attachment means of one row are staggered
longitudinally along the rotor relative to the chain attachment means of the or each
adjacent row.
Ideally, the material spreading chains are rope chains.
Preferably, the material spreading chains are manufactured from case hardened
steel.
Ideally, one end of the rope chain is coupled to a chain attachment means and the
other end of the chain has an agitating means attached thereon.
Preferably, the chain attachment means is a pair of mutually opposing protruding
plates each having a through bore substantially in alignment with each other.
Ideally, the agitating means comprises a steel buckle fastened onto a last loop of
the rope chain.
Preferably, the substantially horizontal rotor is mounted on the wall means above
one end of the material delivery means proximal to the material spreading platform.
The overall length of the chains and the agitating means is less than the distance between
the bottom dead centre of the rotor and the top of the material delivery means. In use, the
agitating means swings freely above the top surface of the material delivery means.
Preferably, the container is an open top container.
Ideally, a gate is movably mounted on the wall means of the container.
Preferably, the gate is movable between a closed position and an open position.
Ideally, the gate divides the container into a partially enclosed material receiving
compartment and a partially enclosed material spreading compartment in the closed
position.
Preferably, the gate seals the material receiving compartment off from the material
spreading opening in the closed position. Advantageously, the closed position of the gate
allows a completely full container of material to be transported across roads and through
built up areas without risk of the material spilling out of the material spreading opening.
Ideally, the container comprises a substantially parallelepiped open top container
having a towing end wall and two side walls.
Preferably, the towing end wall has an access panel. Advantageously, the access
panel allows an operator to access any material which has become jammed at or about
the towing end.
Ideally, the upper portion of the side walls is angled outwardly.
Preferably, the gate is movably mounted on the two opposing side walls proximal
to the material spreading end of the container.
Ideally, the gate is slidably mounted on a pair of tracks which are mounted on
opposing locations of the side walls proximal to the material spreading end of the
container.
Preferably, the gate is in operable engagement with a gate drive means.
Ideally, the gate drive means is operable hydraulicaily, electrically or
pneumatically.
Preferably, the gate is openable in an arcuate motion.
Ideally, the gate drive means comprises a gate opening/closing arm having a first
end pivotally mounted on a side wall of the container and a second end pivotaliy coupled
to the top corner of the gate and a power operated ram pivotally coupled at one end to the
side wall of the container and pivotally coupled at the other end between the ends of the
gate opening/closing arm. Advantageously, when the ram is actuated, the gate
opening/closing arm pivots about the side wall in a direction causing the gate to move
simultaneously upwards and forwards in an arcuate motion. Advantageously, this gate
drive means results in the gate extending only a short distance above the top of the
container reducing the risk of the gate hitting overhead electrical cables.
Preferably, the gate drive means is mounted on both sides of the container.
Ideally, the canopy is coupled to the gate via a pair of lifting bars.
Preferably, one of the lifting bars is pivotally coupled at one end to the gate and
the other lifting bar is pivotally coupled at one end to the canopy and the lifting bars are
pivotally coupled together about their other ends.
Ideally, a canopy is movably mounted on the container proximal to the material
spreading opening‘.
Preferably, the canopy has a first position in which it covers the material spreading
opening and a second position in which it is held away from the material spreading
opening and is movable between these positions.
Ideally, the canopy is releasably coupled to the gate.
Preferably, movement of the gate between the closed position and the open
position moves the canopy from its first position to its second position.
The invention will now be described with reference to the accompanying drawings
which show by way of example only one embodiment of apparatus for spreading material
in accordance with the invention. In the drawings:
Figure 1 is perspective view of an apparatus for spreading material;
Figure 2 is a partial perspective view of a paddle;
Figure 3 is a partial rear elevation view of the apparatus for spreading material;
Figure 4 is a top plan view of a material spreading platform and a pair of paddles;
Figure 5 is a top plan view of a material spreading platform and a pair of paddles;
Figure 6 is an end view of a paddle member;
Figure 7 is a side elevation view of the paddle member of Figure 6;
Figure 8 is a top plan view of a paddle member, pivotal coupling and fixing member;
Figure 9 is a top plan view of a cap member of a turntable arrangement;
Figure 10 is a partial perspective view of a material spreading end of an apparatus for
spreading material;
Figure 11 is a second perspective view taken from the other side to the side shown in
Figure 10 of a material spreading end of an apparatus for spreading material;
Figure 12 is a partial perspective view taken from inside the container and looking toward
the material spreading end of the container;
Figure 13 is a partial front elevation view of the apparatus for spreading material;
Figure 14 is a schematic layout of the power transmission system of the apparatus;
Figure 15 is a perspective view of a container having a second embodiment of gate drive
arrangement;
Figure 16 is a second perspective view of a container having a second embodiment of
gate drive arrangement; and
Figure 17 is a partial perspective rear view of an apparatus for spreading material.
Referring to the drawings and initially to Figure 1, there is shown an apparatus for
spreading material indicated generally by the reference numeral 1 having a carriage
arrangement and a container 2 mounted on the carriage arrangement. The container 2
has walls for defining one area indicated generally by the reference numeral 3 for
receiving material and another area indicated generally by the reference numeral 4 for
spreading material. The walls defining a material spreading opening 5, see Figure 10, and
the material receiving area 3 have an arrangement for delivering the material to the
material spreading area 4. The material spreading area 4 has a substantially horizontal
shredding rotor 6, see Figures 10 and 12, mounted transverse to the material spreading
opening 5 substantially perpendicular to the direction of travel of the material delivery
arrangement. The shredding rotor 6 has a plurality of material spreading chains 7
suspended therefrom, see Figures 10 and 12. The carriage arrangement comprises at
least one pair of wheels 9 mounted on an axle 11 and a drawbar 14 mounted below the
container 2. The container 2 is an open top container 2.
The material delivery arrangement is provided by a movable floor on the material
receiving area 3 and the movable floor is provided by a conveyor arrangement having a
pair of endless conveyor belts 15 and a conveyor belt drive member 17, see Figures 10,
12 and 13. The conveyor belt drive member 17 is a motor, operable electrically or
hydraulically. The endless conveyor belts 15 have flights 19 transverse to the direction of
travel of the conveyor belts 15. Advantageously, the flights 19 urge the material towards
the material spreading area 4. The conveyor belts 15 are reversible. Advantageously, this
allows an operator to switch the direction of rotation of the conveyor belts 15, either
together or relative to one another to agitate the material. The two conveyor belts 15 are
mounted side by side.
The material spreading area 4 has a material spreading. platform 31, see Figures 2
to 5 and 10 at a position vertically lower than the material delivery arrangement of the
material receiving area 3. The material spreading platform 31 has a pair of material
spreading paddles 32 which are powered from a power take off (PTO) shaft of a towing
vehicle, such as a tractor (not shown). The material spreading paddles 32 are rotatably
mounted above the material spreading platform 31. The material spreading paddles 32
comprise a spreading rotor 33 and a pair of substantially horizontal paddle members 34
coupled to and extending laterally from the spreading rotor 33 above the material
spreading platform 31. The spreading rotor 33 is substantially vertical and protrudes
through the material spreading platform 31. The spreading rotor 33 is coupled to a rotor
drive shaft 36, see Figure 3 via a rotor gear box 37 and the rotor drive shaft 36 is coupled
to a PTO drive shaft 38, see Figure 1 via a PTO gear box 39. The pair of paddle members
34 is coupled to and extend laterally from the spreading rotor 33 from diametrically
opposed positions of the spreading rotor 33, see especially Figures 4 and 5.
The paddle members 34 are coupled to a turntable arrangement 41 which is
mounted on the spreading rotor 33. The turntable arrangement 41 has a base plate 42
coplanar with the material spreading platform 31 and rotatably mounted therein and a
separate cap member 44 spaced vertically above the base plate 42 and centrally mounted
via central bore 53, see Figure 9 on the spreading rotor 33 with the paddle members 34
sandwiched between the base plate 42 and the cap member 44. The paddle members 34
are pivotally coupled to the turntable arrangement 41 via a pivotal coupling member 48,
see Figure 8. The turntable arrangement 41 has a fixing arrangement 46 comprising a
flange 49 extending from the pivotal coupling member 48 and a shear bolt, see Figure 2.
The shear bolt 55 passes through a cap member bore 50 defined in the cap member 44
and a flange bore 51 defined in the flange 49. The fixing arrangement 46 between the
turntable arrangement 41 and the paddle member 34 prevents pivotal movement of the
paddle member 34 relative to the turntable arrangement 41.
The fixing arrangement 46 is operable up to a predetermined torque level.
Advantageously, when the torque acting on the pivotal coupling member 48 between any
paddle member 34 and the turntable arrangement 31 exceeds the acceptable
predetermined level, the fixing arrangement 46 is released and the paddle member 34 is
free to rotate relative to the turntable arrangement 41, see Figure 4. The fixing
arrangement 46 breaks down as the shear bolt 55 mounted between the paddle member
34 and the turntable arrangement 41 shears under the predetermined torque.
Advantageously, this arrangement compensates for a piece of timber or other
foreign material 155, see Figure 2 for example being buried in the material and passing
onto the material spreading platform 31 unnoticed. As the paddle member 34 sweeps
across the material spreading platform 31 there is a risk that the timber or other foreign
material 55 will get trapped between the paddle member 34 and some other fixed surface
of the material spreading platform 31. Without a shear bolt 55 mounted between the
paddle member 34 and the turntable arrangement 41 the paddle member 34 would shear
off the turntable arrangement 41 causing major structural damage to the paddle 32. With
the fixing arrangement 46 built in, the only part to be replaced when something becomes
lodged is the shear bolt 55 as it will shear off before any torque is reached which would
cause damage to the paddle member 34, the turntable arrangement 41 or the pivotal
coupling member 48 or the rotor gearboxes 37. When the predetermined torque level is
reached, the shear bolt 55 shears and the paddle member 34 is able to pivot relative to
the turntable arrangement 41 allowing the paddle member 34 to move around the timber
55 or other obstacle in the material without damaging the paddle 32, see Figure 4.
The shredding rotor 6 has a drive member indicated generally by the reference
numeral 61, see Figure 11. The shredding rotor drive member 61 comprises a drive
sprocket 62, a driven sprocket 63 coupled to one end of the substantially horizontal rotor 6
and an endless chain 64 mounted on the drive sprocket 62 and the driven sprocket 63.
The drive sprocket 62 is coupled to a 90° three shaft gearbox 120 (see Figure 14). A row
of chain attachment members 65, see Figure 12 is spaced along the rotor 6 in alignment.
A second row of chain attachment members 65 is also spaced along the shredding rotor 6
in alignment and the second row of chain attachment members 65 are angularly spaced
around the circumference of the shredding rotor 6 from the first row of chain attachment
members 65. Four rows of aligned spaced chain attachment members 65 is angularly
spaced around the circumference of the shredding rotor 6 relative to each other and the
aligned spaced chain attachment members 65 of one row are staggered longitudinally
along the rotor 6 relative to the chain attachment members 65 of each adjacent row.
The material spreading chains 7 are rope chains manufactured from case
hardened steel. One end of the rope chain 7 is coupled to a chain attachment member 65
and the other end of the chain 7 has an agitating member 67, see Figure 10 attached
thereon. The chain attachment member is a pair of mutually opposing protruding plates 68
each having a through bore 69 substantially in alignment with each other. The agitating
member 67 comprises a steel buckle fastened onto a last loop of the rope chain 7.
The shredding rotor 6 is mounted on the wall above one end of the material
delivery arrangement proximal to the material spreading platform 31. The overall length of
the chains 7 and the agitating member 67 is less than the distance between the bottom
dead centre of the shredding rotor 6 and the top of the conveyor belt 15. In use, the
agitating member 67 swings freely above the top surface of the conveyor belt 15.
A gate 81, see Figures 1 and 11, is movably mounted on the wall of the container
2. The gate 81 is movable between a closed position and an open position, see Figure 12.
The gate 81 divides the container 2 into a partially enclosed material receiving
compartment and a partially enclosed material spreading compartment in the closed
position. The gate 81 seals the material receiving compartment off from the material
spreading opening 5 in the closed position. Advantageously, the closed position of the
gate 81 allows a completely full container 2 of material to be transported across roads and
through built up areas without risk of the material spilling out of the material spreading
opening 5.
The container 2 is a substantially parallelepiped open top container having a
towing end wall 86 and two side walls 87, see Figure 1. The towing end wall 86 has an
access panel 89, see Figure 13 allowing an operator to access any material which has
become jammed at or about the towing end. The upper portion 91, see Figures 1, 11 and
12, of each side wall 87 is angled outwardly. The gate 81 is movably mounted on the two
opposing side walls 87 proximal to the material spreading end. The gate 81 is slidably
mounted on a pair of tracks 95, see Figure 11 which are mounted on opposing locations
of the side walls 87 proximal to the material spreading end. The gate 81 is in operable
engagement with a gate drive member which is operable hydraulically, electrically or
pneumatically.
A canopy 101, see Figures 1, 10 and 11, is movably mounted on the container 2
proximal to the material spreading opening 5 and the canopy 101 has a first position in
which it covers the material spreading opening 5 see Figures 1 and 11 and a second
position in which it is held away from the material spreading opening 5, see Figure 10 and
is movable between these two positions. The canopy 101 is releasably coupled to the
gate 81 via a chain 103, see Figure 11, such that movement of the gate 81 between the
closed position and the open position moves the canopy 101 from its first position to its
second position.
Referring now to Figures 15 and 16, there is shown a gate 181 which is opened in
an arcuate motion. The gate drive arrangement has a gate opening/closing arm 182
having a first end pivotally mounted on a side wall 187 of the container 2 and a second
end pivotally coupled to the top corner of the gate 181. A power operated ram 184 is
pivotally coupled at one end to the side wall 187 of the container 2 and pivotally coupled
at the other end between the ends of the gate opening/closing arm 182. Advantageously,
when the ram 184 is actuated, the gate opening/closing arm 182 pivots about the side wall
187 in an anti-clockwise direction causing the gate 181 to move simultaneously upwards
and forwards in an arcuate motion. Advantageously, this gate drive arrangement results in
the gate 181 extending only a short distance above the top of the container 2 reducing the
risk of the gate hitting overhead electrical cables. The gate drive arrangement is mounted
on both sides of the container 2.
The canopy 301 is coupled to the gate 181 via a pair of lifting bars 303, 304. One
of the lifting bars 303 is pivotally coupled at one end to the gate 181 and the other lifting
bar 304 is pivotally coupled at one end to the canopy 301 and the lifting bars 303, 304 are
pivotally coupled together about their other ends.
Referring finally to Figure 17, the material spreading platform 31 has a guide
arrangement indicated generally by the reference numeral 401 extending along a portion
of the circumference swept out by the free end of the or each rotating paddle member
134. The guide arrangement generally extends along the portion of the circumference
proximal to the material spreading opening 5. Advantageously, this means that the portion
of the circumference swept out by the free end of the or each rotating paddle member 134
distal to the material spreading opening 5 remains completely unobstructed. This
configuration allows material/manure which is collected at or about the portion of the
material spreading platform 31 below and proximal to the material spreading opening 5 to
be swept around the floor 31 between the paddle member 134 and the guide arrangement
401 and flung out behind and laterally of the material spreading platform 31.
The guide arrangement 40'! comprises an arcuate band 402 of material extending
substantially perpendicularly upwardly from the material spreading platform 31. The length
of the arcuate band 402 of material can be adjusted. Advantageously, adjusting the length
of the arcuate band 402 of material is one of the ways in which the area of ground
covered by material/manure behind and to the sides of the material spreading apparatus 1
can be controlled or adjusted. Each material spreading rotor 133 carrying a pair of
diametrically opposed paddle members 134 has its own guide arrangement 401. Where
two material spreading rotors 133 are provided spaced laterally apart on the material
spreading platform 31, the guide arrangement 401 of each material spreading rotor 133
comprises a first lateral arcuate band 403 extending from the centre of the guide
arrangement 401 to the outside of the material spreading platform 31 and a second
central arcuate band 404 extending fromithe centre of the guide arrangement 401 to the
centre of the material spreading platform 31.
The first lateral arcuate band 403 is approximately the same height as the paddle
member 134. The height of the second central arcuate band 404 of the guide
arrangement 401 is less than the height of the paddle member 134. Advantageously, this
allows the lighter material to be released at a different point along the central arcuate
band 404 as it can rise above the band 404 as the paddle member 134 sweeps around
the material spreading platform 31. Additionally, the reduced height of central arcuate
band 404 prevents all of the heavier manure, such as hen manure from falling off centrally
behind the material spreading platform 31 as the angle of the central arcuate band 404
can be adjusted relative to the material spreading platform 31 by adding or removing
pieces of band material 404. This means that the heavier material will be swept around
the central arcuate band 404 and flung off at the angle set by the machine operator to
prevent a concentration of the heavy manure in a narrow band behind the material
spreading platform 31 of the material spreading apparatus 1.
In use, an operator connects to the apparatus for spreading material 1 using a tow
hitch on a tractor or some similar towing vehicle. The apparatus 1 is transported to an
area where the material is stored and the material is filled into the materiai receiving area
3 of the container 2 using a front ioader or similar bucket carrying power operated
machine. At this stage, the gate 81 is in the closed position and the conveyor belts 15 are
switched off. The drive arrangement 61 for the shredding rotor 6 is also switched off and
the material spreading paddles 32 are decoupled from the tractor PTO. An operator then
transports the apparatus 1 full of material such as hen or cattle manure to a field where it
is to be spread. When the operator reaches their destination, the material spreading
paddles 32 are coupled to the tractor PTO by the operator manually connecting the PTO
drive shaft 38 to the tractor PTO which drives the paddies 32 via the PTO gear box 39, the
rotor drive shaft 38, the rotor gear box 37 and the spreading rotors 33. The operator
activates the gate drive member which moves the gate 81 to an open position. The
canopy 101 is only raised for maintenance and must be in the down position for shredding
as it deflects the material from the shredding rotor 6 to the spreading rotors 42 to 44. The
rotor drive arrangement 61 is powered up causing the material spreading rotor 6 to rotate
and the material spreading rope chains 7 and the agitating members 67 to flail around the
shredding rotor 6. At this stage, the tractor operator can finally power up the conveyor
belts 15 moving the material carried on the belts 15 towards the flailing chains 7. The
operator then puts the tractor in gear and moves the entire apparatus forward with the
tractor to spread the material across the desired area of the field. The conveyor belt speed
and direction can be varied as well as the speed of the shredding rotor 6. When the
container 2 has been emptied as all of the material has been spread out of the material
spreading opening 5, all of the moving components can behpowered down, the gate 81
closed which lowers the canopy over the material spreading opening 5 and the apparatus
1 is transported back to the farmyard or industrial plant for reloading.
The power transmission layout of the apparatus 1 is shown in Figure 14. The
power to the apparatus is taken from the shaft of the tractor which pulls the apparatus and
drives the rotor drive sprocket 62 and the rotor gearboxes 37.
Variations and modification can be made without departing from the scope of the
invention as defined in the appended claims.
Claims (56)
1. An apparatus for spreading material (hereinafter referred to as “material spreading apparatus”) comprising a carriage means and a container mounted on the carriage means, the container having wall means defining one area for receiving material (hereinafter referred to as "material receiving area”) and another area for spreading material (hereinafter referred to as “material spreading area”) and the wall means defining a material spreading opening, the material receiving area having means for delivering the material to the material spreading area (hereinafter referred to as “material delivery means”) and the material spreading area having a substantially horizontal shredding rotor mounted transverse to the material spreading opening, the shredding rotor having a plurality of material spreading chains suspended therefrom, wherein the material spreading area has a material spreading platform at a position vertically lower than the material delivery means of the material receiving area, and wherein the material spreading platform has at least one material spreading paddle, the paddle being coupled to a power take off (PTO) shaft of a towing vehicle.
2. An apparatus as claimed in Claim 1, in which the shredding rotor is mounted substantially perpendicular to the direction of travel of the material delivery means.
3. An apparatus as claimed in Claim 1 or Claim 2, in which the carriage means comprises at least one pair of wheels on an axle and a drawbar mounted below the container.
4. An apparatus as claimed in any one of the preceding claims, in which the material delivery means is a movable floor of the material receiving area.
5. An apparatus as claimed in Claim 4, in which the movable floor is provided by a conveyor means.
6. An apparatus as claimed in Claim 5, in which the conveyor means comprises one or more endless conveyor belts and conveyor belt drive means; optionally, the conveyor belt drive means is a motor and optionally, the motor is operable electrically or hydraulically.
7. An apparatus as claimed in Claim 6, in which the or each endless conveyor belt has flights transverse to the direction of travel of the belt, the flights being configured to urge the material towards the material spreading area.
8. An apparatus as claimed in Claim 5, in which the conveyor means is reversible, thus allowing an operator to switch the direction of rotation of the conveyor means to agitate the material.
9. An apparatus as claimed in Claim 6, in which two conveyor belts are mounted side by side.
10. An apparatus as claimed in any preceding claim, in which the material spreading paddle is rotatably mounted on the material spreading platform and optionally, a pair of material spreading paddles is rotatably mounted above the material spreading platform.
11. An apparatus as claimed in Claim 10, in which the or each material spreading paddle comprises a spreading rotor and at least one substantially horizontal paddle member coupled to and extending laterally from the spreading rotor above the floor, the spreading rotor being substantially vertical and protruding through the material spreading platform.
12. An apparatus as claimed in Claim 11, in which the spreading rotor is coupled to a rotor drive shaft via a rotor gear box, and the rotor drive shaft is coupled to a PTO drive shaft via a PTO gear box.
13. An apparatus as claimed in Claim 11, in which a pair of paddle members is coupled to and extend laterally from the spreading rotor and the paddle members extend from diametrically opposed positions of the spreading rotor.
14. An apparatus as claimed in Claim 11, in which the material spreading platform has guide means extending along a portion of the circumference swept out by the free end of the or each rotating paddle member.
15. An apparatus as claimed in Claim 14, in which the guide means generally extends along the portion of the circumference proximal to the material spreading opening, such that the portion of the circumference swept out by the free end of the or each rotating paddle member distal to the material spreading opening remains completely unobstructed, whereby this configuration allows material which is collected at or about the portion of the material spreading platform below and proximal to the material spreading opening to be swept around the floor between the paddle member and the guide means and flung out behind and laterally of the material spreading platform.
16. An apparatus as claimed in Claim 14 or 15, in which the guide means comprises an arcuate band of material extending substantially perpendicularly upwardly from the material spreading platform, the arcuate band of material being adjustable, whereby adjusting the length of the arcuate band of material can contro! or adjust the area of ground covered by material/manure behind and to the sides of the material spreading apparatus.
17. An apparatus as claimed in Claim 13 combined with any one of Claims 14 to 16, in which each material spreading rotor carrying a pair of diametrically opposed paddle members has its own guide means.
18. An apparatus as claimed in any one of Claims 14 to 17, in which two material spreading rotors are provided spaced laterally apart on the material spreading platform, the guide means of each material spreading rotor comprising a first lateral arcuate band extending from the centre of the guide means to the outside of the material spreading platform and a second central arcuate band extends from the centre of the guide means to the centre of the material spreading platform.
19. An apparatus as claimed in Claim 18, in which the first lateral arcuate band is approximately the same height as the paddle member.
20. An apparatus as claimed in Claim 18 or Claim 19, in which the height of the second central arcuate band of the guide means is less than the height of the paddle member, thereby allowing the lighter material to be reteased at a different point along the central arcuate band as it can rise above the band as the paddle member sweeps around the material spreading platform.
21. An apparatus as claimed in Claim 11, in which the or each paddle member is coupled to a turntable arrangement which is mounted on the spreading rotor, the turntable arrangement has a circular base plate coplanar with the material spreading platform and is rotatably mounted therein.
22. An apparatus as claimed in Claim 21, in which the turntable arrangement has a cap member spaced vertically above the base plate and is centrally mounted on the spreading rotor with the paddle members sandwiched between the base plate and the cap member.
23. An apparatus as claimed in Claim 22, in which the or each paddle member is pivotally coupled to the turntable arrangement and has a fixing means between the turntable arrangement and the paddle member to prevent pivotal movement of the paddle member relative to the turntable arrangement.
24. An apparatus as claimed in Claim 23, in which the fixing means is operable up to a predetermined torque level, whereby when the torque acting on the pivotal coupling between any paddle member and the turntable arrangement exceeds the acceptable predetermined level, the fixing means is released and the paddle member is free to rotate relative to the turntable arrangement.
25. An apparatus as claimed in Claim 24, in which the fixing means is a shear bolt mounted between the paddle member and the turntable arrangement.
26. An apparatus as claimed in any one of the preceding claims, in which the substantially horizontal shredding rotor has a drive means, the horizontal shredding rotor drive means comprising a drive sprocket, a driven sprocket coupled to one end of the shredding rotor and an endless chain mounted on the drive sprocket and the driven sprocket and optionally, the drive sprocket is coupled to a 90° three shaft gearbox.
27. An apparatus as claimed in any one of the preceding claims, in which a row of chain attachment means is spaced along the substantially horizontal shredding rotor in alignment and a second row of chain attachment means is spaced along the shredding rotor in alignment.
28. An apparatus as claimed in Claim 27, in which the second row of chain attachment means is angularly spaced around the circumference of the substantially horizontal shredding rotor from the first row of chain attachment means.
29. An apparatus as claimed in Claim 28, in which a plurality of rows of aligned spaced chain attachment means are angularly spaced around the circumference of the substantially horizontal shredding rotor relative to each other.
30. An apparatus as claimed in Claim 29, in which the aligned spaced chain attachment means of one row are staggered longitudinally along the substantially horizontal shredding rotor relative to the chain attachment means of the or each adjacent |'OW.
31. An apparatus as claimed in any one of the preceding claims, in which the material spreading chains are rope chains.
32. An apparatus as claimed in Claim 31, in which the material spreading chains are manufactured from case hardened steel.
33. An apparatus as claimed in Claim 31 or Claim 32, in which one end of the rope chain is coupled to a chain attachment means and the other end of the chain has an agitating means attached thereon.
34. An apparatus as claimed in Claim 33, in which the chain attachment means is a pair of mutually opposing protruding plates each having a through bore substantially in alignment with each other. I
35. An apparatus as claimed in Claim 33, in which the agitating means comprises a steel buckle fastened onto a last loop of the rope chain.
36. An apparatus as claimed in any one of the preceding claims, in which the substantially horizontal shredding rotor is mounted on the wall means above one end of the material delivery means proximal to the material spreading platform.
37. An apparatus as claimed in any one of the preceding claims, in which the container is an open top container and a gate is movably mounted on the wall means of the container.
38. An apparatus as claimed in Claim 37, in which the gate is movable between a closed position and an open position. 24
39. An apparatus as claimed in Claim 37 or Claim 38 in which the gate divides the container into a partially enclosed material receiving compartment and a partially enclosed material spreading compartment in the closed position.
40. An apparatus as claimed in Claim 39, in which the gate seals the material receiving compartment off from the material spreading opening in the closed position, whereby the closed position of the gate allows a completely full container of material to be transported without risk of the material spilling out of the material spreading opening.
41. An apparatus as claimed in any one of the preceding claims, in which the container comprises a substantially parallelepiped open top container having a towing end wall and two side walls.
42. An apparatus as claimed in Claim 41, in which the towing end wall has an access panel which allows an operator to access any material which has become jammed at or about the towing end.
43. An apparatus as claimed in Claim 41, in which the upper portion of the side walls is angled outwardly.
44. An apparatus as claimed in Claim 37, in which the gate is movably mounted on the two opposing side wails proximal to the material spreading end of the container.
45. An apparatus as claimed in Claim 44, in which the gate is slidably mounted on a pair of tracks which are mounted on opposing locations of the side walls proximal to the material spreading end of the container.
46. An apparatus as claimed in Claim 37, in which the gate is in operabie engagement with a gate drive means which is operable hydraulically, electrically or pneumatically.
47. An apparatus as claimed in any one of Claim 37 to 46, in which the gate is openable in an arcuate motion.
48. An apparatus as claimed in Claim 46, in which the gate drive means comprises a gate opening/closing arm having a first end pivotally mounted on a side wall of the container and a second end pivotally coupled to the top corner of the gate and a power operated ram pivotally coupled at one end to the side wall of the container and pivotally coupled at the other and between the ends of the gate opening/closing arm, whereby, when the ram is actuated, the gate opening/closing arm pivots about the side wall causing the gate to move simultaneously upwards and forwards in an arcuate motion and this motion results in the gate extending only a short distance above the top of the container reducing the risk of the gate hitting overhead electrical cables.
49. An apparatus as claimed in Claim 48, in which the gate drive means is mounted on both sides of the container.
50. An apparatus as claimed in Claim 48, in which the canopy is coupled to the gate via a pair of lifting bars.
51. An apparatus as claimed in Claim 50, in which one of the lifting bars is pivotally coupled at one end to the gate and the other lifting bar is pivotally coupled at one end to the canopy and the lifting bars are pivotally coupled together about their other ends.
52. An apparatus as claimed in Claim 50, in which the canopy is movably mounted on the container proximal to the material spreading opening.
53. An apparatus as claimed in Claim 52, in which the canopy has a first position in which it covers the material spreading opening and a second position in which it is held away from the material spreading opening and is movable between these positions.
54. An apparatus as claimed in Claim 53, in which the canopy is releasably coupled to the gate.
55. An apparatus as claimed in Claim 52, in which movement of the gate between the closed position and the open position moves the canopy from its first position to its second position.
56. An apparatus for spreading material substantially as herein described with reference to and as shown in the accompanying drawings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IE2007/0667A IE85586B1 (en) | 2007-09-19 | Apparatus for spreading material |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IEIRELAND19/09/2006S2006/0687 | |||
IES20060687 IES20060687A2 (en) | 2006-09-19 | 2006-09-19 | Apparatus for spreading material |
IES20070531 IES20070531A2 (en) | 2006-09-19 | 2007-07-23 | Apparatus for spreading material |
IE2007/0667A IE85586B1 (en) | 2007-09-19 | Apparatus for spreading material |
Publications (2)
Publication Number | Publication Date |
---|---|
IE20070667A1 IE20070667A1 (en) | 2008-06-11 |
IE85586B1 true IE85586B1 (en) | 2010-08-18 |
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