IE54804B1 - Parts cleaner adapted for simplified service - Google Patents

Description

The present invention relates to parts cleaners, used by professional or semi-professional mechanics, as well as homeowners, farmers, ranchers, hobbyists, or other users whose activities do not always justify the use of a larger or more elaborate parts washer or from whom professional service is not conveniently available.

Parts washers of various kinds are known to those working in industrial plants, and maintenance and repair services.

United States Patent No. 3,.522,814 described a parts washer construction, particularly adapted to facilitate extremely rapid and simple machine service. An entire industry was then founded on the concept of a parts washer which could be economically and effectively serviced by route men with little, if any, specialized training.

The ideal parts washer is reliable, safe, quiet and effective in use, is free from environmental objections, and can be serviced readily.

While the parts washer described and claimed in U.S. Patent No. 3,522,814 has achieved phenomenal success in commercial markets, there is still room for important developments in parts washers which are lower in cost, and which can be sold to the user and serviced by him personally, or with minimal inconvenience or outside help. There are many individuals who could use a professional style and quality parts washer, but who do not need the large size of commercial models, and cannot justify their expense.

It is therefore desirable to provide a parts washer having a combination solvent storage and transport receptacle adapted to support a parts cleaner sink or the like and to receive the same in snug relation thereover, with the unit further including a pump and filter unit adapted in use to withdraw solvent from the receptacle and 3 direct the solvent toward the parts received within the sink for cleaning under the control of an operator. A parts washer is disclosed and claimed in our Patent Our Patent Specification No discloses and claims a solvent receptacle adapted to receive and transport solvent, and to be used as a support or base for an associated parts washing sink, with means being provided to removably fasten the container to the sink so that the sink and receptacle assembly may be manipulated as a unit.

According to the present invention there is provided a fluid circulating system for a portable parts washer, said system including a housing adapted to be positioned with respect to an associated supply and transport receptacle, means for positioning a pump and motor assembly within said housing, ' a dip tube extending outwardly and downwardly in use into the associated cleaning fluid receptacle, said pump having an inlet communicating with said dip tube and an outlet, fluid passage means extending from said pump outlet to fluid outlet means forming a portion of said housing, and a filter unit removably disposed in said fluid passage means between said pump outlet and said fluid outlet, said housing being constructed and arranged so as to be capable of being received and held in nested, assembled relation within said associated supply and transport receptacle.

Reference is now made to the accompanying drawings, in which:- Figure 1 is a perspective view showing the self-service parts washer of the invention, with the sink portion disposed atop and interfitted with the solvent receptacle in the position of use; Figure 2 is an exploded perspective view, showing the 4 manner in which the sink unit, the pump and filter unit and the solvent storage and transport receptacle are assembled for use; Figure 3 is a vertical sectional view, with portions 5 broken away, showing the disposition of the receptacle beneath the sink, and showing the pump and filter unit and the manner of affixing these components to one another; Figure 4 is a front elevational view of a plurality of refillable solvent storage and transport containers 10 showing them in stacked relation, one upon the other; Figure 5 is a top plan view of the storage and transport receptacle when it is laid flat in position of use; Figure 6 is a front elevational view of tne 15 ϋ -j a o -i receptacle of Figure 5; Figure 7 is a side elevational view of the receptacle of Figures 5 and 6; Figure 8 is a top plan view of one form of sink unit; 5 Figure 9 is a front elevational view of the sink unit of Figure 8; Figure 10 is an end elevational view of the sink unit of Figures 8 and 9; Figure 11 is a fragmentary side elevational view 10 showing the construction of the safety lid, the fusible link and the locking mechanism for the folding safety cover; Figure 12 is a top plan view of the pump and filter assembly of the invention, showing the same in position of 15 use; Figure 13 is a front elevational view, with portions broken away, showing the construction of one form of pump made according to the invention; Figure 14 is a front elevational view, with portions 20 broken away, of another form of pump unit which is useful with the invention; Figure 15 is an enlarged fragmentary vertical sectional view, with portions broken away, showing the connection between the filter outlet hose and the fountain 25 brush hose; Figure 16 is a perspective view of the sink assembly, associated with an alternate form of solvent storage and transport receptacle; Figure 17 is a top plan view of a preferred form of 30 combination strainer and connector; Figure 18 is a bottom view of the combination unit of Figure 17; 6 Figure 19 is a vertical sectional view of the combination unit of Figure 18, taken along lines 19-19 thereof? Figure 20 is an elevational view, partially in section, of a further modified form of strainer-connector; and Figure 21 is a side elevational view, with portions in section, and partly diagrammatic in character, showing a still further form of combination pump useful with the parts washer shown.

Units herein disclosed may have other uses than those specifically recited herein, and certain of the components thereof may be made in various forms.

The unit disclosed has the ability to be stored in one of two different positions, so the storage and transport container may be used as a sink base in one position and as a storage and transport receptacle in one of either of two other positions. Unless otherwise clearly indicated by expression or context, the unit will be described in its position of use as a parts washer, with the "front" lying toward the user with the pump and filter unit lying on the left hand side of a user facing the unit, and with the storage and transport receptacle having, in position of use, as a sink base, a handle at the left side or at the front or rear.

The expression "solvent" is used to indicate a preferred cleaning fluid; however, the apparatus is also inherently capable of working with aqueous systems, emulsions, or mixtures thereof. Accordingly, the word "solvent" should be understood as usually being synonmous with "cleaning fluid" or "cleaning liquid".

Referring now to the drawings in greater detail, Figure '1 shows a self-service parts washer assembly 20 with three major components, a sink assembly 22, a pump 5 4 a 0 ·λ and filter assembly 24 and a storage and transport receptacle or container 26.

The sink assembly 22 includes front and rear sink walls 28, 30 and a pair of opposed sink sidewalls 32, 5 34, a marginal flange unit 36 extending around the upper periphery of the sink, and a patterned or contoured, inclined drain board 38 for temporary storage of parts being washed. 'An opening 40 is provided in a portion of the flange 36 for receiving a 10 lock unit referred to elsewhere herein; the flange 36 also provides a cooperating surface for receiving the safety cover and adds overall torsional stiffness to the sink assembly 22. A cover element generally designated 42 is provided, and is shown to include a 15 front or label panel 44, and a rear panel 46, connected to each other by a piano hinge 48. The front portion 44 of the safety cover 42 includes one or more labels 48, a handle 50, and an opening 52 for cooperation with the lock receiving opening 40. The cover 42 also has a 20 key slot 54 for receiving a fusible link 56, referred to elsewhere herein.

Figure 11 shows a rear extension portion 58 of the rear cover panel 46 which extension 58 cooperates with slots 60 in the rear portion of the sink flange 36 to 25 act as a rear panel hinge. Figure 11 also shows a flange 62 forming a part of the front cover 44, as well as a spring 64 which is actuated in closing the cover 42 in the event of fire. Figure 11 also shows, in phantom lines, the provision of a padlock 66 or the 30 like, the bight 68 of which extends through the openings 40, 52 to secure the cover in a closed position.

Figure 3, shows the sink assembly 22 includes a lower drain port 70 defined by a depressed margin 72. The unit 22 also includes a locking heel portion 74, 35 8 8 5 margins 76 in the sidewall 34 defining an opening 78 through which an end portion 80 of the fountain brush hose 82 (Figure 2) may be received. As shown in Figure 3, the drain board portion 38 of the sink 22 is adapted to overlie the pump and filter assembly 24. 15 Referring now in particular to Figure 2, this pump and filter assembly 24 includes housing means 84 in the form of an open tank or the like, a pump and motor assembly 86 and a hose and filter assembly 88. Referring first to the housing 84, it is shown to include a top marginal flange 90 defining its upper edge portion, a pair of filter bag support hooks 92, and contoured walls 94 defining a second housing 96 for a fitting which permits cleaning fluid to flow to the outlet hose and ultimately to the sink 22.

In addition, the housing 84 also includes an opening 98 in the bottom wall thereof through which the dip tube portion 100 (Figure 3) of the pump 86 can pass. A control panel 102 having on and off switches 104, 106 is also associated in use with the front wall portion 108 of the pump and filter housing 84. This panel 102 preferably includes an integral line cord and plug (not shown) of conventional construction, and may be unitized with the pump and motor 86, if desired. 30 Referring now to the pump and motor unit 86 which is shown in some detail in Figures 2, 3 and 13, the unit preferably includes its own housing 110 having means in the form of an apertured mounting bracket 112 for securing it to the housing 84. A fitting 114 is positioned atop the housing for securing the pump to the filter assembly 88 or to a first intermediate or pump-to-filter hose 116. A dip tube fitting 118 is provided on the bottom of the pump housing 110.

The filter assembly 38 is shown to be made of an impermeable but flexible polymeric film and to have a 35 9 5 10 15 20 25 30 5480 double thickness, top margin 120 with a pair of openings 122 therein so that the assembly 88 may be received over the support hooks 92. The filter itself comprises a plastic exterior bag section 124 having therein a non-woven fibrous or felt material 126, formed into a sack or the like and providing an inner, porous chamber for receiving fluid from the pump assembly 86. A second filter-to-passage hose 128 extends between the outlet side of the filter 88 and the fitting 130 which is received in the fitting housing 96. A flow-through or fountain brush assembly 82 is provided to assist the operator in washing parts disposed in the sink 22, with the brush 82 including a body portion 132 with an integral centre fluid passage, a bristle portion 134, and a brush hose 136. The storage and transport receptacle 26, in Figures 2-7 includes a front wall 138, a rear wall 140, a right hand side wall 142, and a contoured left hand side wall 144, one portion of which includes a tubular handle 146 extending between a pair of chamber ends 148. In use, as a storage or transport receptacle, the side wall 142 will become the bottom wall, the walls 138, 140 will extend vertically, and the handle 146 will lie on the top of the container. Referring again to Figures 2-7, the unit also is shown to include a contoured top wall 150, a contoured bottom wall 151 and a plurality of bosses or "feet” 154 which serve to stabilize the position of the container whether it is in the laid down or upright position. The container wall surface 150 includes a pair of wells 152, 154, each defined in part by raised upper surfaces 156, 158, and each being adapted to receive for storage therein a threaded plug 160 (Figure 3), The receptacle also includes a drain opening 162, and a pump stem 35 j ft’ ύ J *j* ίο receiving opening 164. The contour of the panel 150 is arranged so that the opening 162 forms the lowest point on the surface 150. The remaining portions of the container 26 are formed as shown and include the bosses 5 166 spaced about the periphery of the container and adapted to interfit with their counterpart recesses 168 on the lower surface of the unit so as to permit the receptacles to be stacked atop one another as shown in Figure 4.

Figure 13 shows a preferred form of pump 86 with a tapered dip tube 100 and windings 170 adapted when energized to actuate a core (not shown) of a solenoid for intermittent vertical reciprocating motion, to act as a fluid pump. Such units are well known to those 15 skilled in the art and are commercially available.

Upper portions of the dip tube 100 are a press fit into the opening 164 in the top wall 150 of the container 26 and the uppermost portions of the tube 100 pass through and snugly engage the bottom wall opening 20 98 in the lower portion of the housing 84.

Figure 14 shows an alternate form of pump 286 having a dip tube 210 and a motor 270 adapted to rotate a shaft 272 having an impeller 274 at the bottom thereof. In this form, the motor provides a rotary 25 rather than a reciprocating action; the outer edges of the impeller are spaced closely apart from the lower dip tube opening. This unit operates as a force pump not requiring a vacuum for operation.

Referring now to Figure 15, details of the fitting 30 180 received in the housing 94 are shown; the fitting 180 includes a body portion having contoured male ends 182, 184 extending outwardly therefrom in either direction. The fountain brush base 82 fits over one such end 184 whereas the second intermediate hose 128 extends over the other end 182. The portion 184 is 35 ί> 4 8 (J i 1 1 snugly received in a sleeve portion 186, of the housing 94.

Referring now to Figures 17-19, details of a preferred form of combination strainer and connector 400 (see also Figure 3) are shown. This unit includes a body portion 402 having an enlarged diameter flange portion 403 with a frusto-conical upper surface 404 extending downwardly into a flat centre surface portion 406. A handle 408 adapted to be engaged by the fingers spans most of the width of the top of the unit 400, and provides”sufficient leverage to enable the unit to be tightly screwed by hand into the threads on the interior of the opening 162. A shoulder portion 410 is adapted to engage the margins 72 defining the sink opening 70. A plurality of axially (vertically in use) extending drain holes 412 are provided for cleaning fluid.

Referring specifically to Figures 18 and 19, a safety feature is shown to reside in the provision of inwardly and downwardly extending drain slots 414 on the underside 416 of the shoulder 410. These slots terminate at their inner diameters in passages 418 extending downwardly and lying radially inwardly of the threads 420. When the shoulder 410 engages the margins 72 of the sink, the slots 414 provide a passage which combines with the vertical passages 419 to define a fluid flow path shown by the arrows in Figure 19. Thus, blocking the sink drain port 70, particularly unintentionally, is difficult. The axial exterior passages 418 provide safety because fluid accumulating in the well 150 of the receptacle can drain from the area beneath the sink into the receptacle 26. Thus, the combination strainer and connector or lock 400 provides for drainage from both of these areas. To facilitate drainage of the well 150 when the lower 12 surfaces of the margin 72 are positioned as shown in Figure 3, the margins 401 surrounding the opening 162 preferably also include depressed channels 403 (Figure 5). 10 15 Referring now to Figure 20, a combination strainer unit 400a similar to that shown in Figures 17-19 is provided, except that a perforated standpipe generally designated 422 is provided. In this construction, standpipe passages 424 permit draining of fluid into the area just above the inlet to the openings 412a. In Example 20, the handle 408 is raised so as to be accessible; other gripping means such as wings or the like (not shown) for the threaded member 400a may also be provided exteriorly of the standpipe 422, if desired. 25 30 Referring now to Figure 21, an alternate form of pump 500 is shown to include a suitable motor 502 having connector wires 504. In this unit, a dip tube 506 extends downwardly from an impeller housing 508 disposed beneath the motor 502. A drive shaft 510 likewise extends downwardly from the motor 502 and serves as the centre portion of axle 512 of an upper, bladed impeller 514 which operates centrifigually to pump fluid, as shown by the arrows, around the chamber 508 and through the outlet 516. The same shaft 510 extends downwardly inside the dip tube 506, and has its end portion attached to a propeller 518 or the like. In operation, the same motor drives the lower propeller, filling the interior 520 of the dip tube 506 with' fluid; when the fluid height reaches that of the chamber 508, the impeller 514 engages the fluid and pumps it from the outlet 516, and thence to the brush or the like.

Figure 16 shows a modified form of storage and transport receptacle 326 similar to its counterpart 26, 35 13 except that it includes, in addition to the primary handle unit 346, an auxiliary side handle 366. This illustrates that, in the case of larger sized units, it may be desirable to position the carrying handle 366 on 5 the long side of the receptacle 326 rather than on the shorter side as shown at 346. In some cases, it may be desirable or permissible to have handles in both of these locations.

As the parts washer becomes larger in size, it may 10 be desirable to position the handle on the long edge.

In units eighteen to twenty-one inches deep and twenty-four inches wide, the handle may be positioned as shown at 346; if the unit is larger, it would be desirable to position the handle at 366. Figure 16 15 also shows that the bench top cleaner can be interfitted with the solvent storage and transport receptacle without loss of solvent. Thus, the openings in the container are positioned above the fluid level in the container. This position is safe and the unit 20 is shown with the cover closed and locked. When it is desired to use the unit, all three principal assemblies may be positioned as a unit on the top surface 370 of the work bench 372.

To use the parts washer unit '20, the solvent 25 receptacle is filled and positioned as shown in Figure 2. The plugs 160 are removed from their associated openings 162, 164 and placed in the wells or pockets 152. Next, the pump and filter assembly 24 is positioned as shown in Figure 3 with the dip tube 100 30 which extends through the opening 98 in the housing 84 being press fit into the opening 164. This secures the pump and filter assembly 24 in place. Then the sink and cover assembly 22 is positioned with the heel 74 being inserted first, as shown in Figure 3, into 35 interfitting relationship with the overlying lip 75 11 11 5 10 formed on the lower surface of the receptacle 26. The sink and cover assembly 22 is then further lowered into position so that the opening 70 in the bottom wall 35 of the sink 22 registers with the opening 162 in the container 26. At this point, the combination strainer and connector 400 is positioned in registry with the openings 70, 162, and then inserted and screwed into place by hand. This, in combination with the heel lock 74 just described, snugly holds the entire assembly together. Then, as shown in Figure 3, inner end of the fountain brush hose 82 is forced over the fitting 184 (Figure 15).

Assuming the cover 42 to be unlocked, the two panels 44, 46 are pushed -to the position shown in Figure 11 by use of the handle 50. Thereupon, the fusible link 56 is placed in a vertical alignment and slipped from the rear through the slot 54, after which it is rotated to a horizontal position as shown in Figures 1 and 11, thereby locking the cover open. 25 The power cord (not shown) may then be plugged in, and an appropriate button 102 pressed to energize the pump unit 86. Thereupon, the solvent or other cleaning fluid is drawn from the receptacle 26 pumped through the hose 116 and the filter bag 122, being then passed through the hose 128 and ultimately through the hose 82 to the fountain brush 132.

In use, and referring now to Figure 3, the size and shape of the container 26 are arranged so that the initial fluid level in the container when it is horizontal is that illustated as level L-l. When the container is placed vertically, this level will be below the outlets, typically at the height indicated as L-3 in Figure 3. The length of the dip tube 100 is arranged such that when the solvent level falls below L-2 in Figure 3, fluid flow will be intermittent or 35 will be reduced or cut off altogether. Thus, the unit is customarily operated between solvent levels L-l and L-2, and when the solvent becomes excessively dirty or fails to flow, replacement is indicated.

At this point, the unit is unplugged and it may be disassembled in the reverse order of the assembly steps just referred to, with the plugs 160 being removed from their storage wells and inserted in the openings 162, 164. At this point, the container may be safely stored and/or transported to a retail outlet, recycling centre or the like. Typically, the container for which a deposit was originally paid, is returned, and a new, filled container is provided.

The container 26 is arranged so that leaks will be minimized, or , confined to areas served by drain openings. Thus, solvent will not accumulate outside the container 26. The raised edges 156 around the wells 152 insure that fluid will not accumulate in the wells, but will drain downwardly around them and into the opening 162. The sink 22 is kept spaced slightly above and apart from the receptacle surface 150 by the provision of ribs 153 (Figures 8 and 9). The fusible link 56 acts as a safety precaution in case of fire. If a fire breaks out in the sink 22, the link 56 melts, permitting the front panel 44 to move forward. The spring 64 urges the cover to the right as shown in Figure 11, with a strong action, permitting the cover to lie flat (phantom line position of Figure 11) to extinguish or contain a fire.

Locating the sink drain opening and the pump dip tube opening in the same general area of the receptacle insures that the plugs for these openings need not hold a static head of fluid, but need retain only vapour. Positioning the filter by the simple hook and eye mounting method, provides easy filter replacement not 18 requiring tools.

The filter inlet and outlet both preferably lie at or near the top of the filter. Consequently, once the filter bag is initially filled, fluid will flow from. the hose almost immediately upon subsequently actuation of the machine.

In the alternative, if emphasis were placed on draining the filter after each use, the inlet would be placed near the bottom of the bag and the outlet near 10 the top; and a further alternative, a bypass arrangement may be provided whereby 90-95% of the fluid, for example, could be pumped through the filter with the remainder continually draining back into the sump. Thus, while the pump operates, almost all of the 15 fluid would be directed through the brush, but a small portion would return to the sump; then when the pump is shut off, the fluid accumulated in the filter bag will gradually drain into the sump so that fluid is not stored in the filter over an extended period of time.

With the embodiment shown, however, if such storage of fluid in the filter is considered undesirable, the user can merely elevate the bag or squeeze it until almost or all of the solvent has been removed therefrom.

While all unit components may be made from metal, 25 the receptacles are preferably made from synthetic plastic material such as polyethylene, polypropylene or the like. The illustated examples show a container which is adapted to be made by blow moulding, which is a very low cost mass production technique. The sink 30 and motor housing components ate preferably made from a material which can be thermoformed or cold drawn, such as steel or aluminium, or from a plastic material such as acrylonitrile-butadiene-styrene CABS"). For fire resistance, the cover unit and its associated movement control assembly are preferably made from metal. A 1 7 drain board area may be embossed as shown or may include one or more panels of rough-textured materials affixed by laminating or the like. The hose for the fountain brush is preferably rubber, but may be made from a plastic material. The filter bag hoses are preferably made from solvent resistant plastic to provide low cost.

It is possible to obtain pump and motor assemblies wherein not only the motor itself, but also the switch and cord are potted with resin so as to form a single integral unit. This permits use of materials of lower dielectric strength and may reduce shock and fire hazards.

Figures 5, 9 and 10, for example, show small bosses 401a on the lower side of the margins defining the sink drain opening for drainage. In these illustrations, channels are shown in phantom lines for this purpose and it will be understood that bosses 401a might be provided with equal effect. If channels such as those shown in 403 in Figure 5 are provided, then the sealing plug should be made large enough to insure a fluid tight fit.

In Figure 11, a compression spring urges the top cover closed. A torsion type spring associated with a piano hinge 48 or other equivalent means could also provide this function.

The parts herein disclosed will thus be seen to provide a unit which is virtually the performance equivalent of larger and more expensive units, but which is easy enough to service that it is ideally adapted for self-service, which is compatible with widespread retailing operations, and which further requires minimum expense of purchase and maintenance.

Claims (4)

1. 8

2. 1. A fluid circulating system for a portable parts washer, said system including a housing adapted to be positioned with respect to an associated supply and transport receptacle, means for positioning a pump and motor assembly within said housing, a dip tube extending outwardly and downwardly in use into the associated cleaning fluid receptacle, said pump having an inlet communicating with said dip tube and an outlet, fluid passage means extending from said pump outlet to fluid outlet, means forming a portion of said housing, and a filter unit removably disposed in said fluid passage means between said pump outlet and said fluid’ outlet, said housing being constructed' and arranged so as to be capable of being received and held in nested, assembled relation within said associated supply and transport receptacle.

3. 2. A fluid circulating system according to claim 1, substantially as described herein with reference to and as illustrated in Figures 1, 2, 3, 12, 13, 14, and 21 of the accompanying drawings. Dated this the 14th day of June , 1988. F. R. KELLY & CO. BY; EXECUTIVE,

4. 27 Clyde Road, Bay.sbridge, Dublin 4, AGENTS FOR THE APPLICANTS.