IE51292B1 - Water-absorptive compositions - Google Patents

Water-absorptive compositions

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Publication number
IE51292B1
IE51292B1 IE1149/81A IE114981A IE51292B1 IE 51292 B1 IE51292 B1 IE 51292B1 IE 1149/81 A IE1149/81 A IE 1149/81A IE 114981 A IE114981 A IE 114981A IE 51292 B1 IE51292 B1 IE 51292B1
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IE
Ireland
Prior art keywords
weight
water
copolymer
composition
vinyl
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Application number
IE1149/81A
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IE811149L (en
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Kendall & Co
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Priority claimed from US06/201,349 external-priority patent/US4300820A/en
Application filed by Kendall & Co filed Critical Kendall & Co
Publication of IE811149L publication Critical patent/IE811149L/en
Publication of IE51292B1 publication Critical patent/IE51292B1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/062Copolymers with monomers not covered by C09J133/06
    • C09J133/064Copolymers with monomers not covered by C09J133/06 containing anhydride, COOH or COOM groups, with M being metal or onium-cation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • A61L15/58Adhesives
    • A61L15/585Mixtures of macromolecular compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L17/00Materials for surgical sutures or for ligaturing blood vessels ; Materials for prostheses or catheters
    • A61L17/14Post-treatment to improve physical properties
    • A61L17/145Coating
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/08Materials for coatings
    • A61L29/085Macromolecular materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/14Materials characterised by their function or physical properties, e.g. lubricating compositions
    • A61L29/145Hydrogels or hydrocolloids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/20Nitrogen oxides; Oxyacids of nitrogen; Salts thereof
    • C01B21/24Nitric oxide (NO)
    • C01B21/26Preparation by catalytic or non-catalytic oxidation of ammonia
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L39/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions of derivatives of such polymers
    • C08L39/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • C08L39/06Homopolymers or copolymers of N-vinyl-pyrrolidones
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J139/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Adhesives based on derivatives of such polymers
    • C09J139/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • C09J139/06Homopolymers or copolymers of N-vinyl-pyrrolidones
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/04Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L39/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions of derivatives of such polymers
    • C08L39/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/302Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Veterinary Medicine (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Surgery (AREA)
  • Vascular Medicine (AREA)
  • Hematology (AREA)
  • Inorganic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Materials For Medical Uses (AREA)
  • Medicinal Preparation (AREA)

Abstract

The composition is capable of absorbing more than 45 % of its weight of water without dissolving at room temperature to form an optically clear hydrogel. The composition is employed especially for the preparation of catheters or sutures or antimist glass sheets.

Description

WATER-ABSORPTIVE COMPOSITIONS This invention relates to a composition capable of absorbing more than 45% of its weight of water without dissolution at room temperature to form a hydrogel and pertains more specifically to an optically clear blend of a water-soluble poly(vinyl lactam) or of a watersoluble copolymer of a vinyl lactam with 1 to 90 mole percent of copolymerizable monomer containing a polymeriz able ethylenic unsaturation, with a water-insoluble co10 polymer derived from 50% to 90% by weight, based on the total weight of the copolymer, of a hydrophobic waterinsoluble ethylenically unsaturated monomer, 2% to 12% by weight of an ethylenically unsaturated monomer containing an acid group, and 15 to 45% by weight of a hydrophilic ethylenically unsaturated monomer free from acidic groups.
It has previously been proposed to insolubilize polymeric N-vinyl lactams such as poly(vinyl pyrrolidone) by reaction with water-soluble polymers containing carboxyl groups, the reaction product precipitating from solution when the two are mixed, as described in Stoner U.S. .Patent 2,901,457. As pointed out by Stoner et al. at column 4, lines 56-72» the reaction product there described always has substantially the same properties and contains the two polymeric components in the same 51293 - 3 proportions regardless of the proportions of the two used to make the product. Ihe compositions of the present invention, on the other hand, vary in properties and in proportions of components depending upon propor5 tions of starting materials. It has also been proposed in O'Driscoll et al. U.S. Patent 3,700,761, in Grucza U.S. Patent 3,807,398, end in Le Boeuf et al, U.S.
Patent 4,018,853 to make covalently cross-linked hydrogels by polymerizing hydrophilic methacrylate monomers in the presence of poly(vinyl pyrrolidone).
Moreover, it has been reported in Boyer-Kawnoki, Compt. Bend., Ser. 0, Vol. 263, P· 278 (Chem. Abs. Vol. 65, 20283d) 1968 that an I.B. spectrum of the addition product of poly(vinyl pyrrolidone) and poly(acrylic acid) indicated hydrogen bonding between the pyrrolidone carbonyl groups and the carboxyl groups of the poly(acrylic acid). In Ono et al. U.S. Patent 3,975,570, it has been proposed to improve the moisture permeability of conventional pressure-sensitive adhesives which are copolymers of alkyl acrylates with acrylic or methacrylic acid by blending with them hydroxyethyl cellulose, and it was stated that blends of such adhesives with poly(vinyl pyrrolidone) did not exhibit improved moisture permeability. Other blends of a poly(vinyl lactam) with various copolymers are described and claimed in copending applications of Shah Serial No. 51298 - 4 157,297 Tiled April 4, 1980 and of Shah and Temin Serial No. 142,986 filed April 25, 1980.
The compositions of the present invention are capable of absorbing more than 45% of their own weight of water when immersed in water at room temperature and may absorb even more than ten times their weight of water. Despite the absorption of such large amounts of water, the compositions retain their coherence and dimensional integrity and do not dissolve; these Ί0 characteristics make them particularly useful for several bio-medical purposes which require that the hydrogel come into intimate contact with body tissues or cavities.
The mechanism of interaction between the watersoluble vinyl lactam polymer or copolymer and the water15 insoluble copolymer in the blend is not fully understood, but the blend does behave like a physical mixture rather than a chemical reaction product in that it can be separated into the two polymeric components by gel permeation chromatography. The blends are optically clear and substantially free from haziness, indicating that the blend is homogeneous despite the fact that the vinyl lactam polymer or copolymer is water-soluble and the copolymer is water-insoluble. Examination at high magnification under an electron microscope shows the presence of microphase domains (4000 2 or less in diameter) of water-insoluble material dispersed in the continuous phase of water-soluble vinyl lactam polymer or copolymer. The presence of these microphase domains of the water-insoluble copolymer prevents dissolution of the continuous phase polymer in water, but unlike covalent cross-linking of polymers does not render the blend non-thermoplastic. Instead, the blend possesses the ability to be repeatedly shaped or formed under moderate pressure at a temperature as low as 150°C., or in some cases even lower. The shaped or formed composition retains its shape at room temperature subject to distortion when swollen with water. The compositions of the present invention in which the dispersed submicroscopic particles (micro-phase domains) act as multiple cross-links to prevent dissolution of the hydrophilic continuous phase (which by itself is water-soluble), form a new class of hydrogels, distinct from those in which the cross-linking is provided by weak cohesive forces, hydrogen bonds, ionic bonds, or covalent bonds.
Hie vinyl lactams, polymers and copolymers of which can be used in the present invention, are preferably N-vinyl lactams including those having the structure C-0 CH-CH. - 6 in which X represents an alkylene bridge having three to five carbon atoms, such as l-vinyl-2-pyrrolidone, l-vinyl-5-methyl-2-pyrrolidone, l-vinyl-2-piperidone, and N-vinyl-E-caprolactam, homopolymers of l-vinyl-25 pyrrolidone being excluded. The polymers and copolymers may also be formed from various N-vinyl oxazolidinones including N-vinyl oxazolidinone itself and various 4and/or 5-alkyl substituted N-vinyl oxazolidinones.
The copolymerizable monomers with which the N-vinyl lactams can be copolymerized to form copolymers containing 10 to 99, preferably 25 to 99, mole percent N-vinyl lactam and correspondingly 1 to 90, preferably 1 to 75, mole percent of comonomer, include N,N-dimethyl acrylamide, glyceryl methacrylate, diethylene or triethylene glycol monomethacrylate or other hydrophilic monomers, as well as vinyl acetate, alkyl acrylate or methacrylate, vinyl alkyl ethers, acrylonitrile, vinyl chloride, or other hydrophobic monomers. In the case of monomers such as vinyl acetate which themselves form water20 insoluble homopolymers, the upper limit of the amount of such monomer which can be employed to form the desired water-soluble copolymer is much lower than in the case of monomers such as N,N-dimethyl acrylamide which form water-soluble homopolymers. These polymers and copolymers may have molecular weights from 10,000 to 1,000,000 or more, but those having molecular weights 51393 - 7 from 100,000 to 1,000,000 are preferred. Copolymers of 1-vinyl-2-pyrrolidone are preferred.
The water-insoluble copolymers which can be employed as blends with the vinyl lactam polymer or copolymer in the compositions of the present invention include water-insoluble copolymers of a hydrophobic water-insoluble ethylenically unsaturated monomer such as alkyl esters of acrylic or methacrylic acid in which the alkyl group has from 1 to 16 carbon atoms, styrene, acrylonitrile, vinyl acetate, vinyl butyrate, vinyl chloride, vinylidene chloride, ethylene, propylene, butylene butadiene and other polymerizable alkadienes, vinyl alkyl ethers and vinyl alkyl ketones in which the alkyl group has 3 or more carbon atoms. The copolymers also include as another essential monomer an ethylenically unsaturated monomer containing an acid group such as a carboxylic, sulfonic, or phosphonic acid group; among suitable acidic monomers are acrylic acid, methacrylic acid, crotonic acid, maleic acid, 2-sulfo20 ethyl methacrylate and 1-phenyl vinyl phosphonic acid.
The third monomer is selected from a group of hydrophilic ethylenically unsaturated monomers possessing a solubility parameter in excess of 11 [calories/cm^]1/2, free from acidic groups, such as methacrylamide, acryl25 amide, p-styrene sulfonamide, hydroxyethyl methacrylate, diethylene glycol monomethacrylate, triethylene glycol B1292 - 8 monomethacrylate and glyceryl methacrylate.
In the case of each of the three types of monomers a mixture of two or more individual monomers of the same type can be used.
Compatibility or incompatibility of the waterinsoluble copolymer with the water-soluble vinyl lactam polymer or copolymer in the hydrated form of the blend, that is, its suitability for use in the present invention, can in each case be readily determined by visual examina10 tion of a blend of the two polymers after equilibration in water at room temperature. If the blend is transparent and optically clear and remains so after immersion in water at 20°C. without dissolution in the water, it forms a satisfactory hydrogel. If the blend is cloudy or opaque after equilibration in water, or if it dissolves in water at 20°C., the blend made from that copolymer is not satisfactory and possesses poor mechanical properties. For a blend composition to possess satisfactory mechanical properties in the hydrated form, the size of the microphase domains of the terpolymer in 0 the hydrogel should not be greater than 4,000 A, and o preferably should be below about 1000 A.
The relative proportions of the different monomers in the water-insoluble copolymer may vary widely; the hydrophobic water-insoluble ethylenically unsaturated monomer may amount to 50% to 90% by weight, - 9 based on the total weight of copolymer, while the ethylenically unsaturated monomer containing an acidic group may amount to 2% to 12% by weight; the hydrophilic ethylenically unsaturated monomer may amount to 15 to 4-5% by weight. The exact proportions of the three types of monomers are determined by the hydrophobic-hydrophilic balance required in each case.
Thus, in the case of one preferred class of water-insoluble copolymers the amount of methyl methacry10 late (or styrene or 2-ethylhexyl acrylate) is from 55 to 70% by weight based on the total copolymer weight, the amount of acrylic acid is from 2 to 12% by weight, and the amount of methacylamide is from 25-43% by weight.
In the case of another preferred water-insoluble copolymer, the amount of n-butyl methacrylate is from to 80% by weight based on the total copolymer weight, the amount of acrylic acid iB from 2 to 12% by weight, and the amount of methacrylamide is from 15 to 35% by weight.
In the case of still another preferred waterinsoluble copolymer, the amount of n-butyl methacrylate is from 55 to 78% by weight of the total copolymer, the amount of acrylic acid is from 2 to 12% by weight, and the amount of hydrophilic j3-styrene sulfonamide is from 20 to 35% by weight. In another preferred waterinsoluble copolymer, the amount of n-butyl methacrylate S1293 - 10 is from 55 to 70% of the total copolymer weight, acrylic acid is from 2 to 12%, and hydroxyethyl methacrylate is from 25 to 45%.
The relative proportions of water-soluble vinyl 5 lactam polymer or copolymer and of water-insoluble copolymer in the blend vary over a wide range, from 40 to 98% by weight, preferably from 5θ to 98%, based on the total weight of the blend, of the former and from 2 to 60% by weight, preferably from 2 to 50%, of the water-insoluble copolymer; optimum proportions of each within the range vary depending upon the particular properties desired in the blend as well as upon the identity of the particular polymer or copolymer present in the blend. The greater the proportion of the water15 insoluble copolymer in the blend, the lower is the equilibrium water content of the resultant hydrogel.
The water content of the blend hydrogels of this invention can be varied from approximately 5θ% to 95% or higher by judicious selection of the water-soluble and water-insoluble polymer and copolymer and its proportion in the blend. In general, the higher the water content of the hydrogel, the poorer become its mechanical properties.
The blend can be made by mixing together solutions or dispersions of the water-soluble polymer or copolymer and of the water-insoluble copolymer in any desired 51293 - 11 vehicles or solvents which are miecible with each other, then removing the vehicle or solvent, as by evaporation. It may also b« possible to blend the two components on a hot roll mill or in an extruder or in other conventional mixing equipment. Shaped articles of the blend can be prepared by casting from a suitable solvent or by a molding process under the influence of heat and pressure.
The thermoplasticity of these hydrogel-forming blends confers on them a special processing advantage over covalently cross-linked synthetic hydrogels.
Tailoring of mechanical and physical properties (e.g., water content, solute and water permeability, softness, flexibility and tensile strength) of the hydrogel is readily accomplished by control of the physico-chemical characteristics and the proportion in the blend of the water-insoluble copolymer. In addition, the physical properties of the blend can be modified by the inclusion of a compatible, water-soluble suitable solvent. The coating has a good adhesion to glass, is colorless, optically clear, and non-fogging upon exposure to hot, moist air.
Hie following specific examples are intended to illustrate more fully the nature of the present invention without acting as limitations upon its scope. .- 12 EXAMPLES 1-8 A series of water-soluble l-vinyl-2-pyrrolidone copolymers containing varying proportions of vinyl acetate, Ν,Ν-dimethylacrylamide, and mixtures of both of the latter two was prepared by dissolving the desired proportions of monomers in equal volumes of methanol and by employing as initiator approximately 0.15% by weight (based on monomers) of a free radical generator such as 2,2'-azobisisobutyronitrile. Polymerization was carried out under solvent reflux conditions to a degree of conversion of about 90-95%, and the copolymer was obtained as a residual brittle transparent and colorless solid after evaporation of solvent and residual monomers by heating the reaction mix at 100°C. under vacuum.
A water-insoluble copolymer of a mixture of 62 parts by weight of n-butyl methacrylate, JO parts of methacrylamide, and 8 parts of acrylic acid was prepared by a conventional solution polymerization procedure by dissolving the desired proportions of monomers in a 1:1 by weight mixture of ethyl alcohol and dioxane and by employing as an initiator of polymerization a small amount (0.2-0.4% by weight of monomers) of a free radical generator such as azobisisobutyronitrile or 2-t-butylazo25 2-cyanopropane. Polymerization was carried out at 51392 - 13 80-95°C. to a high degree of conversion. The copolymer was isolated from the reaction mixture by precipitation into methanol, collected by filtration, and dried at 1OO°C. under vacuum.
Blends of the water-soluble and water-insoluble copolymers were prepared by dissolving the copolymers in the desired proportions in Ν,Ν-dimethylformamide to obtain a solution containing 10-15% by weight of the polymeric blend and subsequently evaporating the solvent at 100°C in vacuo, leaving a mass of optically transparent blended solid material. Approximately 8-12 mil thick sheets of the blends were compression molded, after which they were equilibrated in deionized water at room temperature for 72 houre.
The compositions of the vinyl pyrrolidone copolymers, the amounts of the copolymers in blends with the water-insoluble copolymer, and the equilibrium water content of each hydrogel blend in deionized water at room temperature after 72 hours are set forth in the following Table I. In each case the blends were optically transparent solids, forming optically transparent hydrogels when equilibrated in water. - 14 TABLE 1 Example No. Water-Soluble Copolymer Mole Eatio Blend Parts by Weight of Water-Soluble Copolymer-per 100 Parts of Blend Equilibrium Water Content Weight % DMA VP VA 1 - 50 50 90 70 2 - 50 50 70 59 3 90 10 - 90 77 4 90 10 - 70 65 5 70 50 - 90 79 6 70 30 - 70 67 7 50 25 25 90 76 8 50 25 25 70 65 DMA - Ν,Ν-Dimethylacrylamide VP - N-Vinyl Pyrrolidone VA - Vinyl Acetate EXAMPLE 9 PolyrN-vinyl-E-caprolactam (Peak M.W. 36,000) was prepared as follows: - 15 200 mg. of azobisisobutyronitrile (AIBN) were dissolved in 100g. of N-vinyl-E-caprolactam which had been previously heated to 45°C in a beaker. The solution was kept in an oven at 75°C for 4 hours, by which time the composition had polymerized to a solid mass. The solid was dissolved in one liter of chloror form and the solution added dropwise to ten liters of petroleum ether (B.P. range 30°C - 60°C) with agitation to obtain a granular precipitate of polymer; the polymer was isolated by filtration and dried in a vacuum over (50°C - 3 hours at 100 mm Hg). The yield was 75 6· of polymer whose gel permeation chromatographic peak M.W. was 36,000. The infra-red spectrum showed absorption at 1640 cm , characteristic of lactam carbonyl.
EXAMPLES 10-15 Each of the copolymers of these Examples was prepared by conventional solution polymerization procedure by dissolving the desired proportions of monomers in a suitable solvent, the compositions of the polymerization mixtures being shown in Table II, and by employing as an initiator of polymerization a small amount (0.2-0.4% by weight of monomers) of a free radical generator such as azobisisobutyronitrile or 2-£-butylazo-2-cyanopropane. Polymerization was carried out at 8O-95°C to a high degree of conversion. Copolymers of the Examples 10 to 12 were isolated from the - 16 reaction mixture by precipitation into methanol, collected by filtration, and dried at 100°C under vacuum, whereas the copolymer of Example 1J was isolated by removal of the volatiles by heating in vacuum at 100°C.
TABIE II REACTION INGREDIENTS EXAMPLE NO; 10 11 12 15 COMONOMERS - GRAMS Methyl methacrylate 65 - - - Methacrylamide 50 50 15 50 Styrene - 65 - - Acrylic acid 5 5 5 5 n-Butyl methacrylate - - 80 - 2-Acrylamido-2-methyl- propane sulfonic acid 2-Ethylhexyl acrylate - - - 65 SOLVENTS-MHLILITERS Ethanol 100 100 100 100 Dioxane 100 100 100 - Ν,N-Dimethylformamide - - - 100 EXAMPLES 14-20 Each of the blend compositions of these Examples was prepared by dissolving in Ν,Ν-dimethylformamide the - 17 desired proportions of the water-insoluble copolymer and the poiy-N-vinyl-E-caprolactam as prepared in Example 9 to obtain a solution containing 10-15% by weight of the polymeric blend. The solution of the blend was then heated at 100°C tinder vacuum to evaporate the solvent, leaving a mass of optically transparent blended solid material. The blend, which was thermoplastic, was pressed into a disc in a mold heated at 150°C. The molded disc was placed in deionized water for 72 hours, during which time it absorbed water and swelled to form a hydrogel. The compositions of the blends, their physical appearance, and the equilibrium water content of their hydrogels are described in Table III.
TABLE III EXAMPLE NO. BLEND OF COMPOSITION PHYSICAL APPEARANCE EQUILIBRIUM WATER CONTENT WEIGHT % COPOLYMER OP EXAMPLE NO. PASTS BY WEIGHT OP _ poiy-N-vinyl-Ecaprolactam PER 100 PARTS QF THE BLH® DRY POEM HYDRATED PORM 14 10 70 Trans- parent, .Trans- parent, 68 15 10 90 solid ft strong n 91 16 11 70 tl tl 58 17 11 90 tf If 80 18 12 90 ft Trans- lucent, 90 19 13 70 ft coherent Transparent , 77 20 13 90 11 strong tt 90 -18-.
EXAMPLE 21 Examples 14 to 20 were repeated using a higher molecular weight poly-N-vinyl-E-caprolactan (Peak M.W. 8000,000). This polylactam was prepared by solution polymerization in methanol. Thus a solution of 100g. of N-vinyl-E-caprolactam in 550 ml of methanol was dissolved 100mg. of azobisisobutyronitrile as initiator. The solution was stirred for 20 hours at 50°C while under nitrogen in a resin kettle equipped with a reflux condenser. The polymer solution was dried in a vacuum oven at 50°C and 10 mm pressure. The peak M.W. was 500,000.
The results were similar to Examples 14 to 20.
EXAMPLE 22 Examples 14 to 20 were again repeated using a poly-N-vinyl-E-caprolactam prepared in water similarly to the polymer preparation of Example 21, but using water in place of methanol and 1.2g of potassium persulfate and 0.6g of solution metabisulfate in place of AIBN The temperature-time sequence was 5O°C for 3 hours and then 60° C for 17 hours (rather than 5O°C for 20 hours). The peak molecular weight was 600,000.
S1293 - 19 EXAMPLE 23 Examples 14 to 20 were again repeated using in lieu of the polyvinyl caprolactam, the following polymers: (a) polyvinyl 2-piperidone (H.W. - 250,000) (b) polyvinyl -5-methyl-pyrrolidone (H.W. - 560,000) (c) polyvinyl oxazolidinone (H.W. - 40,000) (d) polyvinyl oxazolidinone (H.W. - 350»000) (e) polyvinyl -5-ethyl-oxazolidinone (H.W. - 340,000) The results were similar to those of Examples 14 to 20.
EXAMPLE 24 Hydroxyethyl methacrylate (HEMA) was purified by extracting (4 to 6 times) a 1:1 solution of the polymer in water with petroleum ether, then saturating the aqueous monomer solution with sodium chloride, and extracting the monomer with chloroform. The combined chloroform extracts were dried over anhydrous magnesium sulfate and the solution distilled in vacuo (0.1 mm on Hg) using cuprous chloride as inhibitor. The monomer fraction distilled over at 70-82°C.
A copolymer of 52% butyl methacrylate, 40% HEMA and 6% acrylic acid was prepared in the usual way, as described in Examples 10-13» employing 25% concentration of the monomers in a mixture of ethyl alcohol and dioxane. - 20 Optically clear blends of the copolymer in varying proportions with each of the polymers of Examples 9, 21, 22 and 23(a) to (e) were prepared as described in Examples 14-20 by dissolving the copolymer and the polymer in dimethylformamide and subsequently evaporating the solvent at 100°C in vacuo. Approximately 8-12 mil thick sheets of the blends were compression molded, after which they were equilibrated in deinonized water at room temperature for 72 hours. It was found that blends containing 70 , 80 and 90 % by weight of the polymer formed hydrogels containing 75*8%, 82-3% and 88.9% by weight of water, respectively.
EXAMPLE 25 A copolymer of 62% butyl methacrylate, 8% acrylic acid, and 30% methacrylamide was prepared by the same general method as described in Examples 10-13, and optically clear blends of the resultant copolymer with amounts of each of the polymers of Examples 9, 21, 22 and 23(a) to (e) of from 60 to 90 % by 5% increments were prepared as described in Examples 1-8.
It was found that a linear relationship existed between the proportion (10 to 40%) of the copolymer in the blend and equilibrium water content of the resultant hydrogels. .- 21 EXAMPLE 26 Examples 1 to 8 were repeated except that in place of l-vinyl-2-pyrrolidone used as a component of the copolymer (Examples 1-6) or terpolymer (Examples 7 and 8) there were used: (a) N-vinyl-2-piperidone (b) N-vinyl-5-methyl-pyrrolidone (c) N-vinyl-4-methyl-5-butyl-oxazolidone (d) N-vinyl oxazolidinone The results are similar to those of the other Examples.
The blends of the present invention possess the properties of thermoplasticity, fusibility, and solubility in organic solvents as well as hydratability. But while they retain the thermoplasticity, fusibility, and solubility in organic solvents of the vinyl lactam polymer or copolymer portion of the blend, they exhibit varying hydration characteristics of that portion depending upon the amount of copolymer present.

Claims (13)

1. A composition capable of absorbing more than 45% of its weight of water without dissolution at room temperature to form an optically clear hydrogel consisting essentially of an optically clear blend of (1) 40 to 98% by weight, based on the total weight of the blend, of a water-soluble polymer of a vinyl lactam or a watersoluble copolymer thereof with 1 to 90 mole percent of copolymerizable monomer containing a polymerizable ethylenic unsaturation but excluding homopolymers of l-vinyl-2-pyrrolidone, said polymer or copolymer having a molecular weight of at least 10,000 and (2) 2 to 60% by weight of a water-insoluble copolymer consisting essentially of 50 to 90% by weight, based on the total weight of the copolymer, of a hydrophobic water-insoluble ethylenically unsaturated monomer, 2 to 12% by weight of an ethylenically unsaturated monomer containing an acid group, and from 15 to 45% by weight of a hydrophilic ethylenically unsaturated monomer free 'from acidic groups
2. A composition as claimed in Claim 1, in which component (1) is a water-soluble polymer or copolymer of a vinyl lactam having the structure in which X represents an alkylene bridge having three to five carbon atoms. - 23
3. A composition as claimed in Claim 2, in which component (1) is a water-soluble copolymer of N-vinyl2-pyrrolidone.
4. A composition as claimed in Claim 1,in which component (1) is a water-soluble polymer of an N-vinyl oxazolidinone.
5. A composition as claimed in any preceding claim, in which said water-insoluble copolymer is derived from 55 to 70% by weight, based on the total weight of the copolymer, of a monomer selected from methyl methacrylate, styrene, and 2-ethylhexyl acrylate, 2 to 12% by weight of acrylic acid, and 25 to 43% by weight of methacrylamide.
6. A composition as claimed in any one of Claims 1 to 4, in which said water-insoluble copolymer is derived from 55 to 80% by weight of n-butyl methacrylate, based on the total weight of the copolymer, 2 to 12% by weight of acrylic acid, and 15 to 35% by weight of methacrylamide.
7. A composition as claimed in any one of Claims 1 to 4, in which said water-insoluble copolymer is derived from 55 to 78% by weight, based on the total weight of the copolymer, of n-butyl methacrylate, 2 to 12% by weight of acrylic acid, and from 20 to 35% by weight of £-styrene sulfonamide. - 24
8. A composition as claimed in any one of Claims 1 to 4, in which said water-insoluble copolymer is derived from 55 to 70% by weight, based on the total weight of the copolymer, of n-butyl methacrylate, 2 to 12% by weight of acrylic acid, and from 25 to 43% by weight of hydroxyethyl methacrylate.
9. A composition as claimed in any one of Claims 1 to 8, in which polymer or copolymer (1) has a molecular weight of from 10,000 to 1,000,000.
10. A water-absorptive composition as claimed in Claim 1 and substantially as herein described with reference to any one of Examples 1-8 and 14-26.
11. A catheter or suture coated with a composition as claimed in any preceding claim.
12. A composition as claimed in any one of Claims 1 to 10 having a drug incorporated therein.
13. A glass sheet coated with a composition as claimed in any one of Claims 1 to 10'.
IE1149/81A 1980-10-27 1981-05-22 Water-absorptive compositions IE51292B1 (en)

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GB8305797D0 (en) * 1983-03-02 1983-04-07 Graham N B Hydrogel-containing envelopes
US4693887A (en) * 1983-09-15 1987-09-15 The Kendall Company Microphase separated hydrogels for controlled release of bioactive materials
US5342624A (en) * 1989-02-16 1994-08-30 British Technology Group Ltd. Dispensing device
NL1001746C2 (en) * 1995-11-27 1997-05-30 Belden Wire & Cable Bv Guide wire for medical application.
AR032951A1 (en) 2001-03-07 2003-12-03 Novartis Ag PROCESS FOR THE MANUFACTURE OF MOLDED ITEMS
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