IE47300B1 - Peat cutter - Google Patents

Description

The present invention relates to peat cutting apparatus, and is particularly concerned with peat cutting apparatus which employs an endless cutting chain.

Examples of peat cutting apparatus employing an endless cutting chain are described in British Patent Specification No. 21479 Specification No . 728,686 (Olle Ollson), Patent/ (Ab Hissfabriken) and Swedish Patent Specification No. 198,990 (Akermans Verkstad Ab).

The present invention provides novel peat cutting apparatus including: (1) a support frame comprising a stationary sub-frame and a movable sub-frame, the movable sub-frame being pivotally connected to the stationary sub-frame for swinging movement between a transport position and an operational position; (2) a boom, comprising an elongate endless cutting chain, mounted on the movable sub-frame and being adapted to be moved by the movable sub-frame into and out of an operational position; (3) an extrusion press mounted on the movable subframe, the extrusion press comprising a housing having (a) a collection end for collecting peat cut by the cutting chain and delivered to the collection end, (b) an exit end, and (c) an auger rotatable in the housing for delivering the collected peat to the exit end and for extruding the delivered peat through the exit end; and - 3 (4) transmission means operatively connected between the stationary sub-frame and the movable subframe for operating the cutting chain and the auger, the stationary sub-frame being connectable to or forming part of a prime mover for conveying the apparatus over a bog, for operating the transmission means, and for swinging the movable sub-frame relative to the stationary sub-frame. - 4 The invention will now be described in more detail by way of example with reference to the accompanying drawings. In the drawings: Figure 1 is a rear view showing the apparatus 5 mounted on an agricultural tractor with the boom, in the form of an endless chain, shown in the operational position, inserted in the bog,Figures 2a, 2b and 2c show front, side and plan views respectively of the apparatus, with the boom shown in the transport position; Figure 3 is a perspective view of part of the apparatus, illustrating the stationary and movable support subframes; Figure 4 is a perspective view of part of the 15 apparatus illustrating the drive transmission.

Figure 5 is an exploded perspective view of part of the apparatus, illustrating the arrangement for bringing cut peat to the extrusion press housing, the arrangement comprising a roller 2o which defines a moving surface, and a canopy; Figure 6 is an exploded perspective view of part of the apparatus, illustrating the extrusion i - 5 press and the rotating knife, for macerating the peat; and Figures 7 and 7a are side and plan views respectively of a slicing mechanism, for slicing the continuous extrusions into sods.

Referring to the drawings, the apparatus comprises generally; (1) a support frame consisting of (a) a stationary subframe generally designated by the numeral 101 and by means of which the support frame may be mounted upon an agricultural tractor 102 and (bi a movable subframe generally designated by the numeral 103 and pivotally mounted upon the stationary subframe 101; (2) a digging chain 104 mounted upon the movable subframe 103; (3) an extrusion press generally designated by the numeral 105 and extending from the movable subframe 103; {4) a canopy 106 (omitted from all the Figures, except Figure 5) and roller 107 for delivering cut peat from the digging chain 104 to the extrusion press 105; (5) a macerating mechanism within the extrusion press 105, consisting of a rotating knife 106; 7300 - 6 (6) a drive transmission for driving the digging chain 104, extrusion press 105, roller 107 and macerating mechanism from the tractor power take off shaft; and (7) a slicing mechanism, for slicing the continuous extrusions into sods.

The stationary subframe 101 (see particularly Figure 3) includes brackets 120, 121, 122 by means of which the stationary subframe 101 may be connected to the three point linkage of tractor 102. The upper linkage 123 (see Figure 1) of the tractor 102 is connected to bracket 120 and the lower linkages i.e. the draught arms(not shown) of the tractor 102 are connected to brackets 121, 122. Bracket 121 has located towards its lower end mounting apertures 121a whereas bracket 122 has located towards its upper end mounting apertures 122a. Thus, when mounted upon the three point linkage of the tractor 102, the support frame is disposed at an angle to the horizontal, so that the digging chain 104 is disposed at an angle to th,; vertical plane through the line of travel of the tractor 102, enabling angled grooves to be made, as shown in Figure 1.

The stationary subframe 101 includes bearing supports 130 for a transverse drive shaft 131 which is driven, via a T-gear mechanism located in gear box 132, - 7 from the tractor power take off shaft 137 (see Figure 2b). Supported on bearings 133 on the transverse drive shaft 131 is a pair of brackets 134 for receiving and supporting a pair of arms 135 integral with and forming part of the movable subframe 103, and by means of which the movable subframe 103 is pivotable relative to the stationary subframe 101 about the axis defined by transverse drive shaft 131. The pivotal movement,shown by arrow A in Figure 3, is accomplished by hydraulic ram 136, connected to the tractor hydraulic system so as to be operable from the tractor cabin. It is not necessary to use the tractor hydraulic lift at any stage. The ram 135 is provided with a pressure relief valve (not shown) to enable the digging chain 104 to deflect automatically from the operational position if it encounters an obstacle.

The movable subframe 103 supports both the digging chain 104 and the extrusion press 105. The extrusion press 105 extends laterally from one side of the stationary subframe 101, and the digging chain 104 extends rearwardly from the movable subframe 103; so that, when the movable subframe 103 is pivotally moved relative to the stationary subframe 101, the free end of the digging chain 104 is lowered arcuately toward the bog and, when operating, cuts into the bog to adopt a position in which the digging chain 104 is located at an angle to the vertical - 8 plane through the line of travel of the tractor. The angle to the vertical plane transverse to the line of travel of the tractor may be varied by varying the amount by which the movable subframe 103 is pivoted relative to the stationary subframe 101, by means of hydraulic ram 136.

The digging chain 104 (best seen in Figure 2b) comprises an elongate endless toothed chain, mounted on a chain guide 140 and sprockets 141,142. The chain guide is formed from a chain guide section 140a and a member 140b of the movable subframe 103. Section 140a and member 140b are bolted together by bolts 143. The sprockets comprise a drive sprocket 141 and an idler sprocket 142.

The digging chain 104 has cutting teeth 145 in the form of circular discs on the links, disposed at an angle of about 45° to the length of the digging chain 104. The digging chain 104 may be tensioned by means of adjusting screw 146, accessible through aperture 147, in the chain guide section 140a. Chain guide section 140a, which penetrates the bog, may be detached and replaced,when it becomes worn, by slackening digging chain 104 and then removing bolts 143.

The extrusion press 105 (best seen in Figures 2a and 2c) comprises a transversely mounted cylindrical housing 150. An entry aperture 151 is provided at the end of the housing 150 adjacent the digging chain 104, through which entry aperture 151, the clods 8 of peat enter the housing 150. An auger mechanism 152 in the housing 150 drives the peat towards the other end of the housing 150, where it is extruded through three exit pipes 153 of relatively small cros: sectional area.

The drive transmission will now be explained in more detail, with particular reference to Figure 4. The drive from the transverse drive shaft 131 is transmitted to the auger drive shaft 160 via sprockets 161, 162 on shafts 131, 160 respectively, and connecting drive chain 163. The digging chain drive sprocket 141 and the auger mechanism 152 are both fixedly mounted on the auger drive shaft 160 and rotate when the auger drive shaft 160 is driven. The auger drive shaft 160 also drives the roller 107 and the rotating knife 108, as will be explained in more detail below.

The tension of drive chain 163 may be adjusted by varying the position of tensioning sprocket 164 (see Figure 2b). The auger drive shaft 160 is in two parts, connected by a spline joint 165 (see Figure 6) which serves to absorb vibration of auger drive shaft 160, thereby lengthening its wcrking life.

The peat de’ivery arrangement will now be described with particular reference to Figures 1 and 5. As mentioned, the clods of peat hurled into the air enter an aperture 151 in housing 150. A roller 107 mounted above the aperture 151, on the trajectory of the cut peat, rolls in the direction shown by the arrow B, so as to direct into the aperture 151 any clods which do not entet aperture 151 directly. Because the roller 107 presents a moving surface, the clods do not stick. The roller 107 is mounted on roller shaft 170 which is journalled (see Figure 5) in brackets 171, 172 on the housing 130, and the movable subframe 103, respectively. The roller 107 is 7300 driven from the auger drive shaft 160 by a secondary drive transmission comprising a cog wheel 173 on the auger drive shaft 160, and a meshing driven cog wheel 174 on the roller shaft 170. A housing 176 (shown only in Figure 5) is provided for the secondary drive transmission. A canopy 106 (shown only in Figure 5) covers the roller 107, the entry aperture 151 and the top of the digging chain 104. The provision of the roller 107 coupled with the angle of the digging chain 104 in the bog provides an efficient delivery arrangement, as may be appreciated by referring to Figure 1. The angle of the digging chain gives the clods of cut peat a sideways component towards the aperture 151 and roller 107. The sideways component is maintained when the cut peat falls upon the roller 107.

A macerating mechanism is provided in the extrusion press 105. It is desirable that the extrusions be of relatively small cross-section to facilitate drying. As previously mentioned, because of the subsequent closing over of the groove formed in the bog, production is enhanced. The apparatus of the invention is therefore provided with three extrusion apertures, the three apertures allowing a reduced cross section while at 4730ο the same time enhancing production. The macerating mechanism is provided to prevent the relatively smaller extrusion apertures from clogging.

The macerating mechanism will now be described with particular reference to Figure 6. The macerating mechanism comprises a first shear plate 180, a second shear plate 181, a spacer 182 between the shear plates and a rotating macerating knife 108, all mounted towards the end of the auger drive shaft 160 so as to rotate therewith, the rotating macerating knife 108 being located in the space between the two shear plates 180 and 181. Peat reaching the end of the housing 150 passes through the three large circular apertures 180a in shear plate 180 and on through the corresponding apertures 181a in shear plate 181. When passing through the space between the shear plates the peat is cut by the rotating macerating knife 108. The cut peat passes through correspo,iding apertures 184a in end plate 184 and passes through extrusion pipes 153 tc fall on the ground in the form of three parallel lines of peat. Shear plates 180, 181, spacer 182 and end plate 184 are bolted to flange 185 on the end of the housing 150. The auger drive shaft 160 is provided with a square end 186 on which the macerating knife 108 is located, and is journalled on a brass bushing 187 in the end plate 184. Should clogging occur in spite of the macerating mechanism, access may be had to the interior of the housing via hatch 188 (see Figures 1, 2a and 2c). As will be appreciated, the drive transmission of the invention, which drives the digging chain 104 and the auger mechanism 152, also drives the macerating knife 108.

The extruded peat falls on the ground in the form of three parallel lines of peat. These lines are then sliced into sods by a slicing mechanism. The slicing mechanism will now be described with particular reference to Figures 7 and 7a which show, respectively, a side elevation view of the slicing mechanism, as seen looking towards the end of housing 150, and a plan view of the slicing mechanism. Arrow C indicates the direction of motion of the tractor 102.

This slicing mechanism comprises a hollow drum 191 pivotally connected by arms 192 to a pivot pin 193 extending from the end of the housing 150. The drum 191 is provided with four blades 194 in the form of . cleats. The drum 191 is freely rotatable about its longitudinal axis; the emerging lines 195 of peat push the downwardly hanging blade which they encounter ahead of them, causing the drum 191 to revolve and the second blade to swing around behind the first blade, thereby slicing each of the three rows. Thus, three parallel lines of sods lie on the ground behind the tractor 1C2 7 3 0 0 - 13 The apparatus produces cylindrical sods which have been found to dry more quickly than conventional rectangular sods.

The length of the sods is determined by, inter alia, the separation of the blades 194 of the slicing mechanism. This separation may be arranged to give any desired length of sod and this feature may be used with advantage to produce sods of somewhat shorter than conventional length which do not have to be broken in two before being inserted in certain stoves, solid fuel burners, and the like.

In the case of larger bogs, apparatus according to the invention, similar to that described above could be made having two or more parallel spaced apart digging chains. For example, a first digging chain could be disposed as shown in the drawings i.e. to one side of the housing, and a second digging chain could project into the housing, as proposed in Irish Patent Specification No. 21,479 (Ab Hissfabriken). Each digging chain would be driven from the auger drive shaft and a roller would be disposed above each digging chain.

The method of harvesting peat will be apparent from the foregoing description of the apparatus. Referring particularly to figure 1, a first groove 201 is made initially. The tractor 102is then positioned with its left hand rear wheel 202 just above and in line with groove 201 As the tractor 102moves across the bog, groove 201 is closed as new groove 203 is formed. Subsequently, groove 203 is closed as groove 204 is formed. Figure 1 shows groove 201 already closed, groove 203 being closed, and groove 204 being formed.

Claims (13)

CLAIMS 1. (1) a support frame comprising a stationary subframe and a movable sub-frame, the movable subframe being pivotally connected to the stationary sub-frame for swinging movement between a transport position and an operational position;

1. Peat cutting apparatus including;

2. (2) a boom, comprising an elongate endless cutting chain, mounted on the movable sub-frame and being adapted to be moved by the movable sub-frame into and out of an operational position;

3. Peat cutting apparatus as claimed in Claim 2, including a chain drive sprocket mounted on the movable sub-frame for operating the cutting chain, the chain drive sprocket being co-axial with the auger and being operatively connected thereto, and the transmission means including: (a) a transmission drive sprocket-mounted on the drive shaft; (b) an endless transmission chain driven by the transmission drive sprocket; (c) a driven sprocket mounted on the movable subframe and driven by the endless transmission chain, the driven sprocket being mounted co-axially with and being operatively connected to both the chain drive sprocket and to the auger, (3) an extrusion press mounted on the movable subframe, the extrusion press comprising a housing having (a) a collection end for collecting peat cut by the cutting chain and delivered to the collection end, (b) an exit end, and (c) an auger rotatable in the housing for delivering the collected peat to the exit end and for extruding the delivered peat through the exit end; and (4) transmission means operatively connected between the stationary sub-frame and the movable sub-frame for operating the cutting chain and the auger, the stationary sub-frame being connectable to or forming part of a prime mover for conveying the apparatus over a bog, for operating the transmission means, and for swinging the movable sub-frame relative to the stationary sub-frame. - 16 2. Peat cutting apparatus as claimed in Claim 1, wherein the transmission means includes (a) a gear mechanism mounted on the stationary sub-frame for operative connection to the prime mover; and (b) a drive shaft driven by the gear mechanism and extending from the gear mechanism co-axially with the pivotal axis of the movable sub-frame. 4. ?300 - 17 connection between the chain drive sprocket, the transmission driven sprocket, and the auger.

4. Peat cutting apparatus according to Claim 3, wherein (1) the chain drive sprocket, (2) the auger, and (3) the transmission driven sprocket, are all mounted on a common shaft, the common shaft providing the operative 5. Being mounted at the extremity of the auger.

5. Peat cutting apparatus according to Claim 4, wherein the common shaft comprises two parts splined together.

6. Peat cutting apparatus as claimed in any one of the preceding claims, including peat deflection means in the path of the cut peat, for deflecting the cut peat into the collection aperture.

7.Peat cutting apparatus as claimed in Claim 6 as dependent on any one of claims 3, 4 or 5, wherein the peat deflection means is a roller mounted on an axis parallel to the axis of the chain drive sprocket, the roller being operatively connected to the chain drive sprocket by secondary transmission means.

8. , Peat cutting apparatus as claimed in Claim 7, wherein the secondary transmission means comprises a drive cog wheel mounted on the common shaft so as to rotate therewith, and a driven cog wheel mounted coaxially with and operatively connected to the roller, the drive and driven cog wheels meshing with one another, for operation of the roller during operation of the cutting chain.

9. Peat cutting apparatus as claimed in any one of the preceding claims, wherein the exit aperture comprises a plurality of extrusion nozzles, and at least one plate is included in the housing adjacent the extrusion 473o 0 - 18 nozzles, the plate being fixed within the housing - and having apertures providing access to the extrusion nozzles, and a rotatable blade within the housing for macerating peat in the vicinity of the apertures to prevent clogging of the nozzles, the rotating blade 10. Provided on the stationary sub-frame whereby the latter may be connected to or supported by the prime mover in a position such that the said pivotal axis is at an angle to the horizontal, so that in operation (1) the boom enters the bog at an angle to the vertical 15 plane through the line of travel of the prime mover and (2) translational movement of the latter and operation of the cutting chain cause an inclined narrow groove to be formed in the bog and cause peat to be thrown upwards at an angle to the vertical so as to 20 fall into the aperture in the housing of the extrusion press.

10. Peat cutting apparatus as claimed in any one of the preceding claims, wherein the cutting chain extends from the movable sub-frame at an angle of 90° to the pivotal axis of the movable sub-frame, means being

11. Peat cutting apparatus according to Claim 10, including means on the stationary sub-frame whereby the latter may be connected to the three point linkage of an 25 agricultural tractor. - 19

12. Peat cutting apparatus according to any one of the preceding claims, in which the relative movement of the stationary and movable sub-frames is effected by one or more hydraulic rams operable from the hydraulic system of the prime mover.

13. Peat cutting apparatus, substantially as herein described with reference to and as shown in the accompanying drawings.