IE45640B1 - Box terminal for use in telecommunications systems and the like - Google Patents
Box terminal for use in telecommunications systems and the likeInfo
- Publication number
- IE45640B1 IE45640B1 IE1560/77A IE156077A IE45640B1 IE 45640 B1 IE45640 B1 IE 45640B1 IE 1560/77 A IE1560/77 A IE 1560/77A IE 156077 A IE156077 A IE 156077A IE 45640 B1 IE45640 B1 IE 45640B1
- Authority
- IE
- Ireland
- Prior art keywords
- box
- pin
- box terminal
- terminal
- cantilever spring
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/114—Resilient sockets co-operating with pins or blades having a square transverse section
Abstract
A box terminal, particularly for card edge receptacles in telecommunications systems is in the form of a hollow box structure having opposed lever arms with contact areas at the ends of the arms, and with opposed formations on a plane normal to the plane containing the lever arms. The opposed formations restrict lateral displacement of a pin entering the box and, with the beams, restrict rotational displacement of a pin. Contact occurs on at least two prime surfaces, that is on flat surfaces. The beams are preloaded to control insertion forces.
Description
This invention relates to box terminals such as are used in switching systems in telephone and other communications systems.
Box terminals are used to make contact with square pins, which are themselves terminals for connection of conductors thereto. It is desirable to keep card insertion forces as low as possible while a large number of connections are usually made. For example a maximum force of 40 lb. is desired, while making 200 connections. At the same time it is necessary to ensure contact forces of a sufficiently high value as to ensure good contact between pin and box terminal. Contact forces largely determine card insertion forces, together with the smoothness of the contact surfaces.
It is likely that the pins will be rotated about their longitudinal axis as much as 10°, due to manufacture and/or insertion of pins in a board or other item. Also a lateral displacement is likely to occur. This rotation, and displacement, results in Contact occurring on the corners of the pin. This is undesirable for 15 various reasons, such as limited contact area and difficulty in providing good noble metal plating on corners.
The present invention provides a box terminal, for reception of a terminal box pin and including a main body/portion and a tail portion, the box portion having an
- 2 4 3 6 4 0 end entry/and the tail portion extending from the opposite end of the box portion, the main box portion comprising two opposed sides each including a cantilever spring contact member extending inwardly into the box portion, the contact members converging inwards towards each other and being springily bendable apart, a raised contact being formed adjacent to the free end of each contact member and on an inner surface thereof, and two further opposed sides each having an inwardly extending pin engaging formation, the pin engaging formations being spaced apart to restrict sideways displacement of a pin and being arranged such that in use at least one of the pin engaging formations engages a flat surface of a pin at least when the pin is displaced sideways, the contact areas on said spring contact members being positioned to engage in use on opposed flat surfaces of the pin, the pin engaging formations and the spring contact members being arranged to restrict rotational displacement of a pin about its longitudinal axis and being such that on displacement contact occurs on flat surfaces of the pin, the tail portion extending from one side of the box portion on an axis parallel to the longitudinal axis of the box portion.
The cantilever spring contact members are preferably preloaded to control insertion boxes.
The invention will be readily understood by the following description of certain embodiments by way of example, in conjunction with the accompanying drawings, in which:Figures 1 and 2 are diagrammatic side and end views respectively of one form of box terminal;
Figure 3 is a diagrammatic end view of a box terminal, as in Figures 1 and 2, illustrating the contact conditions with a pin;
Figures 4 and 5 are diagrammatic side and end views respectively of another form of box terminal;
Figure 6 is a diagrammatic end view of a box terminal, as in Figures 4 and 5, illustrating the contact conditions with a pin;
Figure 7 is a plan view of a blank for the box terminal of Figures 1 and 2;
- 3 Figures 8, 9 and 10 are detailed plan, side and end views of a box terminal as diagrammatically illustrated in Figures 1 and 2;
Figure 11 is a cross section on the lines XI-XI of Figure 10;
Figure 12 is a plan view of a blank for the box terminal of Figures 4 and 5;
Figures 13, 14 and 15 are detailed plan, side and end views of a box terminal as diagrammatically illustrated in Figures 4 and 5;
Figures 16, 17 and 18 are cross-sections on the lines XVI-XVI of Figure 14, line XVII-XVII of Figure 14, and line XVIII-XVIII of Figure 13 respectively;
Figures 19, 20 and 21 are diagrammatic side, plan and end views of a modification to the box terminal illustrated in Figures 1 and 2;
Figure 22 is a diagrammatic partial side view illustrating a modification to the box terminal illustrated in Figures 4 and 5.
In the example illustrated diagrammatically in Figures 1 and 2, a box terminal 10 is formed from a blank which is folded to produce a four sided box portion 11 and a tail portion 12 to which a conductor can be connected. Two cantilevered beams 13 extend from the end 14 of the box portion remote from the being tail portion 12, the beams 13/in opposition inside the box portion 11 and having domed contact areas 15. The beams are conveniently formed integral with two of the sides 16 of the box portion IT. The two other sides 17 of the box portion 11 have domed portions 18 formed therein. Domed portions 18 are in opposition to each other and, in the example illustrated, are nearer to the end 14 of the box portion than are the contact areas 15,
Initially, the contact areas 15 are in contact, or closely spaced. On insertion of a terminal pin, the beams 13 are spread apart. As seen in Figure 1, the beams 13 are bent over from the related sides 16. The cross-section of the metal is reduced at the bend 19 to give a more flexible joint. Also the beams 13 are curved and move successively more and more; into contact with the related side, giving a variable fulcrum position which moves down from the bend 19 towards the
- 4 of each beam. ...... ., ., contact area 15/as the beam is pushed outward by the pin. Thus the force of^the beam on the pin increases as the pin is inserted.
The arrangement will accept both lateral displacement of a pin from its true position and also some rotation of a pin. Figure 3 illustrates diagrammatically the situation in a box terminal when a pin has both rotational and lateral displacement. The domed portion 18 limits the lateral movement or displacement, while the flexibility of the beams accepts the additional bending resulting from the rotation of the pin indicated in full outline at 20 for a properly positioned pin and in dotted outline at 20a for a rotational and lateral displacement.
Figures 4 and 5 illustrate an alternate form of box terminal 10, again having a box portion 11 and a tail portion 12 and four sides in opposed pairs 16 and 17. In this particular example the sides 16 are themselves formed to produce cantilevered beams 25. The beams 25 extend from the end 26 of the box portion 11 from Which the tail portion 12 extends. The ends of the beams 25 have domed contact areas 27. The remaining portions 28 of the sides 16 are also bent inward to form guide portions.
The sides 17 are pressed inward at a position 29 intermediate their ends to produce further guide portions - similar to the domed portions 18 in Figures 1, and 3. This, with the inward inclination of the beams 25, gives the box portion 11 a waisted configuration. The structure acts in a similar manner to that of Figures 1, 2 and 3. As a pin terminal is inserted into the box portion 11 the beams 25 are pushed apart, the pin being guided by the portions 28. The sides 17, where pressed in at 29, act to restrict lateral displacement of the pin. As seen in Figure 6 the portions 29 limit lateral displacement and the beams 25 accept the additional spreading necessary as a result of rotation of the pin, in full outline at 20 and dotted outline at 21, as in Figure 3.
It will be seen from Figures 3 and 6 that at all times contact with the pin occurs always on a prime surface - that is a flat surface - indeed on.two flat surfaces. The pin is always prevented from being excessively laterally displaced,
- 5 4 3 6 4 0 relative to the contact areas 15 and 27, to ensure contact on a flat surface.
The box terminals will accept up to at least 10° rotation and still, provide contact on two flat faces of the pin, even with some lateral displacement of the pin.
Figure 7 illustrates a form of blank for making a box terminal of illustrate the form illustrated in Figures 1, 2 and 3, and Figures 8 to 11/in more detail a box terminal as in Figures 1, 2 and 3. The same references are used in are
Figures 7 to 12 as/used in Figures 1 to 3, for the same details.
In the blank, Figure 7, the beams 13 extend from one edge while the tail 12 extends from the opposite edge. The blanks are formed in a strip, each blank being attached to adjacent blanks by thin webs 35 which are sheared when the blank is formed. The beams are coined or otherwise worked to thin the material at the position of the bend 19 and then the beams 13 are bent over to lie in close proximity with the associated side. The beams are arcuate to give a variable pivot position, and thus variable beam length as previously described.
The blank is then formed by bending along the chain dotted lines 36 passing through apertures 37 in the blank between ribs 38 to 41.
The formed terminal is illustrated in detail in Figures 8 to 11. As seen in Figure 8, the tail 12 is offset sideways. This serves to locate the terminal in the particular connector body. The tail 12 can be formed at its end, at 40, to provide a locating groove to which a conductor is soldered. As seen in the end view, Figure 10, the blank is bent round until its two edges abut. The provision of the apertures 37 assists in easy forming of the blank. The beams 13 extend inside the terminal, initially in contact with opposed ribs 38 and 40 but arcing inwards towards each other. This is seen in Figure 9, where the beams are shown in dotted outline, and also in the end view, Figure 10.
The contact portions 15 can be formed in various ways, for example by dimpling the ends of the beams, the raised surface afterwards being gold plated.
An alternative is to weld a gold spot on to the end of the beam to provide a domed contact area. The cross-section of Figure 11 illustrates the inward doming
- 6 or dimpling of the opposed ribs 39 and 41 to form guide members when a pin is inserted. The dimpling of the ends of the beams 14 and of the ribs 39 and 41 can be done immediately prior to forming of the blank into a terminal. The dimpling positions are indicated in Figure 7 at 15 and 18. Conveniently, the box terminals are formed from strip, in multi-stage dies for example, in which the blank is progressively formed and then the terminal formed. The finished terminals are then sheared from the strip. The points of attachment to the strip are indicated at 50 in Figures 7 and 8.
Figure 1? illustrates a typical blank for a box terminal of the form 10 illustrated in Figures 4, 5 and 6, and Figures 13 to 18 illustrate in more detail a box terminal as in Figures 4, 5 and 5. The blanks are formed in a strip, each blank being attached to adjacent blanks by thin webs 42 which are removed when the blank is formed. The positions of the beams 25 are seen and also the portions 28. The blank is formed or bent along lines indicated by the chain dotted lines 43.
Apertures 48 are formed in the blank, the bend lines passing through the apertures. Prior to forming of the blank, the ends of the beams 25 are domed to provide the contact areas. These contact areas can be gold plated. Also prior to forming,the ribs 44 and 45a and 45b are bent to give the waisted cross-section, as seen in Figure 18.
The beams 25 have short laterally extending portions 49 adjacent to the contact areas 27. As the blank is formed, after doming of the ends of the beams 25, the beams are bent inwards but the laterally extending portions 49 overlie the waisted or inwardly bent portions 29 of the ribs 44 (forming the sides 17 of
Figures 4, 5 and 6). The beams 25 are given a preload inwardly at forming but are prevented from extending in too far by the engagement of the portions 49 with the (see Figure 18) portions 29/ This reduces initial insertion forces and also prevents butting of the pin end against the contact area 27. Again the terminals can be formed from strip, and the points of attachment to the strip, of the finished terminals are indicated at 61 in Figures 12 and 14.
The portions 28 are also bent inward to form short arcuate sections.
- 7 40
These sections act as guide members when a pin enters the terminal - from the left hand end as seen in the drawings. Similarly the inwardly formed portions of ribs 44, 45a and 45b also act as guide members. The inwardly formed portions of the ribs also act to constrain the pin, limiting any lateral displacement to a maximum predetermined amount. As a pin enters the terminal, it deflects the beams 25, the contact areas 27 moving in contact with prime surfaces (i.e. flat surfaces) on the pin.
The embodiments described above are two examples of the present invention. Modifications can be made to the terminals described, still with the limiting of lateral displacement of a pin relative to the terminal and also having contact on prime surfaces. Figures 19, 20 and 21 illustrate one modification to the box terminal as illustrated in Figures 1 to 3 and Figures 8 to
11. In this modification, the domed portions 18 are replaced by two further beams 50. Beams 50 are extensions of ribs 39 and 41 and are bent over prior to forming of the blank into a box terminal, in the same manner as beams 14. The ends of beams 50 are domed to form contact areas 51. The material is reduced in thickness at the bend 52, as for the beams 14. The beams 50 act as guides and constraining members to prevent undue lateral displacement.
Figure 22 illustrates a modification of the terminal illustrated in Figures 4,5 and 6 and Figures 17 and 18. In this modification, instead of the beams 25 having laterally extending portions 49, the ends of the beams are arranged to overlie the portions 28. This is obtained by the overall shortening of the box portion of the terminal resulting from the waisting during forming. The ends of the beams 25 will be immediately adjacent to the ends of the portions 28, after shearing, as indicated by dotted lines 53 in Figure 12.
The box terminals will accept pins having both rotational and lateral displacement in excess of that which will enable good contacts to be made on a prime surface. The entrance to the box portion of the terminal is considerably larger than the dimensions of the pins to be inserted. The various guiding and restraining surfaces bring the pins into posiLions which are within the limits
- .8 4584-0 acceptable for good contact. The tails 12 can be of differing lengths, depending upon installation requirements, and can be given different forms.
The provision of contact areas on prime surfaces of a pin enables contact pressures to be kept low. Also, the contact surfaces are smooth, remain smooth and even become burnished, so that frictional forces are low. This means that insertion and withdrawal forces of cards are low. Contact making conditions are consistent and of high quality, and remain so for very many insertions and withdrawals. The formation of the beams, in the various arrangements, provides controlled, predetermined, consistent contact forces between beams and pins. This enables contact forces to be lower than with conventional arrangements, where contact forces can vary thus requiring that the design be such that under all conditions minimum contact pressure shall occur. This results in high contact pressures occurring in many instances.
Claims (19)
1. A box terminal, for reception of a terminal pin and including a main body box portion and a tail portion, the box portion having an entry end and the tail portion extending from the opposite end of the box portion, the main box portion comprising two opposed sides each including a cantilever spring contact member extending inwardly into the box portion, the contact members converging inwards towards each other and being springily bendable apart, a raised contact area being formed adjacent to the free end of each contact member and on an inner surface thereof, and two further opposed sides each having an inwardly extending pin engaging formation, the pin engaging formations being spaced apart to restrict sideways displacement of a pin and being arranged such that in use at least one of the pin engaging formations engages a flat surface of a pin at least when the pin is displaced sideways, the contact areas on said spring contact members being positioned to engage in use on opposed flat surfaces of the pin, the pin engaging formations and the spring contact members being arranged to restrict rotational displacement of a pin about its longitudinal axis and being such that on displacement contact occurs on flat surfaces of the pin, the tail portion extending from one side 43640 of the box portion on an axis parallel to the longitudinal axis of the box portion.
2. A box terminal as claimed in Claim 1, in which the opposed sides are themselves formed to provide the cantilever spring contact members.
3. A box terminal as claimed in Claim 1 or Claim 2, the cantilever spring contact members being spring loaded inwardly to a predetermined value.
4. A box terminal as claimed in Claim 1, or Claim 3, the two further opposed sides each including a cantilever spring member the pin engaging formations being formed on the inner surfaces of the cantilever spring members.
5. A box terminal as claimed in Claim 4, the cantilever spring members on both pairs of opposed sides extending from the entry end of the main box portion.
6. A box terminal as claimed in Claim 5, wherein the cantilever spring members on the two further opposed sides extend a shorter distance than the cantilever spring contact members on the first two opposed sides.
7. A box terminal as claimed in Claim 1, 3, 4, or 5 the pin engaging formations being positioned closer to the inlet end than the contact areas.
8. A box terminal as claimed in Claim 1 or 2, said cantilever spring contact members extending from the opposite end of the box portion to the entry end.
9. A box terminal as claimed in Claim 8, the cantilever spring contact members each including at least one extension adjacent to the contact area, the extension overlying a further part of the box portion to restrict inward movement of the cantilever spring contact members.
10. A box terminal as claimed in Claim 9, the cantilever spring contact members each including a laterally extending extension on each side thereof, the lateral extensions overlying the further opposed sides.
11. A box terminal as claimed in Claim 9, an extension extending from the free end of each of the cantilever spring members and overlying a portion of the related side.
12. A box terminal as Claimed in any one of the preceding claims including a convex arcuate surface on each of the cantilever spring contact members, the - 10 10 arcuate surfaces being positioned adjacent the ends of the spring contact members for contact by the pin prior to contact with the contact areas.
13. A box terminal as claimed in any one of the preceding claims, the pin engaging formations comprising inwardly domed formations in the two further opposed sides,
14. A box terminal as claimed in any one of the preceding claims, the pin engaging formations comprising inwardly pressed portions of the two further opposed sides.
15. A box terminal as claimed in any one of the preceding claims, the pin engaging formations forming a tapered entry for the pin.
16. A box terminal substantially as described herein and illustrated in Figures 1, 2, 3, 7, 8, 9, 10 and 11 of the accompanying drawings.
17. A box terminal substantially as described herein and illustrated in Figures 4, 5, 6, 12, 13, 14, 15, 16, 17 and 18 of the accompanying drawings,
18. A box terminal substantially as described herein and illustrated in Figures 19, 20 and 21 of the accompanying drawings.
19. A box terminal substantially as described herein and illustrated in Figure 22 of the accompanying drawings.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA257,781A CA1059592A (en) | 1976-07-26 | 1976-07-26 | Box terminal for card edge receptacles in telecommunications systems and the like |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| IE45640L IE45640L (en) | 1978-01-26 |
| IE45640B1 true IE45640B1 (en) | 1982-10-20 |
Family
ID=4106508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IE1560/77A IE45640B1 (en) | 1976-07-26 | 1977-07-26 | Box terminal for use in telecommunications systems and the like |
Country Status (13)
| Country | Link |
|---|---|
| JP (1) | JPS5315582A (en) |
| BE (1) | BE856687A (en) |
| CA (1) | CA1059592A (en) |
| DE (1) | DE2730816C2 (en) |
| DK (1) | DK335577A (en) |
| ES (1) | ES461023A1 (en) |
| FR (1) | FR2360188A1 (en) |
| GB (1) | GB1576387A (en) |
| IE (1) | IE45640B1 (en) |
| IT (1) | IT1078225B (en) |
| NL (1) | NL7706520A (en) |
| NO (1) | NO772590L (en) |
| SE (1) | SE412981B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2423883B1 (en) * | 1978-04-17 | 1986-02-14 | Bunker Ramo | FEMALE CONNECTION MEMBER FOR PLUGGING A PARALLELEPIPEDIC PIN |
| DE2946196A1 (en) * | 1979-11-15 | 1981-06-11 | Bunker Ramo Corp., Oak Brook, Ill. | Socket strip for linearly grouped contact pins - has contact spring connecting obliquely to connector section, and through contact chambers for PCB coupling |
| US4798545A (en) * | 1987-09-23 | 1989-01-17 | United Technologies Automotive, Inc. | Electrical terminal receptacle and electrical component housing adapted for the same |
| FR2686460B1 (en) * | 1992-01-20 | 1994-03-11 | Labinal Precision Mecanique | FEMALE ELECTRIC CONTACT MEMBER. |
| JP2014160544A (en) * | 2013-02-19 | 2014-09-04 | Sumitomo Wiring Syst Ltd | Female terminal fitting |
| CN203942065U (en) * | 2014-07-07 | 2014-11-12 | 泰科电子(上海)有限公司 | Parent form terminal and electric connector |
| JP6405235B2 (en) * | 2014-12-29 | 2018-10-17 | モレックス エルエルシー | Female electrical terminals and connectors |
| CN109742578A (en) * | 2019-03-04 | 2019-05-10 | 安费诺科技(深圳)有限公司 | A kind of screw type j ack connector |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB657838A (en) * | 1948-03-02 | 1951-09-26 | Cinch Mfg Corp | Improvements in and relating to electrical contacts for holders foor thermionic valves, plugs or other electrical devices having projecting prongs |
| US3363224A (en) * | 1965-10-22 | 1968-01-09 | Amp Inc | Electrical connector |
| DE1909416B2 (en) * | 1969-02-25 | 1972-04-13 | Siemens AG, 1000 Berlin u. 8000 München | CONTACT SPRING FOR PLUG CONNECTIONS |
| GB1294485A (en) * | 1970-05-04 | 1972-10-25 | Carr Fastener Co Ltd | Electrical contact |
| US3663931A (en) * | 1970-11-25 | 1972-05-16 | Collins Radio Co | Pin and socket contact electrical interconnect system |
| GB1340454A (en) * | 1971-02-24 | 1973-12-12 | Amp Inc | Electrical terminals and connectors |
| US3786401A (en) * | 1971-10-15 | 1974-01-15 | Illinois Tool Works | Contact socket |
| US3784448A (en) * | 1972-05-25 | 1974-01-08 | Hoffmann La Roche | Diagnostic device |
| US3853389A (en) * | 1972-06-12 | 1974-12-10 | Bunker Ramo | Electrical connector and contact |
| US3836947A (en) * | 1973-02-23 | 1974-09-17 | Amp Inc | Electrical contact receptacle with helper spring |
| FR2230151A1 (en) * | 1973-05-15 | 1974-12-13 | Lacrouts Cazenave Ets | P.C. Boards connector produced by punching rect. socket part - from metal strip, shaping then separating contact pin from strip |
-
1976
- 1976-07-26 CA CA257,781A patent/CA1059592A/en not_active Expired
-
1977
- 1977-05-25 GB GB22098/77A patent/GB1576387A/en not_active Expired
- 1977-06-14 NL NL7706520A patent/NL7706520A/en not_active Application Discontinuation
- 1977-06-17 IT IT24816/77A patent/IT1078225B/en active
- 1977-07-07 DE DE2730816A patent/DE2730816C2/en not_active Expired
- 1977-07-11 BE BE179242A patent/BE856687A/en not_active IP Right Cessation
- 1977-07-18 SE SE7708297A patent/SE412981B/en not_active IP Right Cessation
- 1977-07-20 NO NO772590A patent/NO772590L/en unknown
- 1977-07-22 JP JP8751177A patent/JPS5315582A/en active Pending
- 1977-07-25 DK DK335577A patent/DK335577A/en not_active Application Discontinuation
- 1977-07-26 FR FR7722977A patent/FR2360188A1/en active Granted
- 1977-07-26 ES ES461023A patent/ES461023A1/en not_active Expired
- 1977-07-26 IE IE1560/77A patent/IE45640B1/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| DE2730816A1 (en) | 1978-02-02 |
| NL7706520A (en) | 1978-01-30 |
| DK335577A (en) | 1978-01-27 |
| ES461023A1 (en) | 1978-05-16 |
| DE2730816C2 (en) | 1986-01-02 |
| IE45640L (en) | 1978-01-26 |
| BE856687A (en) | 1978-01-11 |
| NO772590L (en) | 1978-01-27 |
| IT1078225B (en) | 1985-05-08 |
| SE412981B (en) | 1980-03-24 |
| JPS5315582A (en) | 1978-02-13 |
| FR2360188B1 (en) | 1983-08-19 |
| CA1059592A (en) | 1979-07-31 |
| FR2360188A1 (en) | 1978-02-24 |
| SE7708297L (en) | 1978-01-27 |
| GB1576387A (en) | 1980-10-08 |
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