HRP20210392T1 - Proizvodnja kontinuiranih bazaltnih vlakana - Google Patents
Proizvodnja kontinuiranih bazaltnih vlakana Download PDFInfo
- Publication number
- HRP20210392T1 HRP20210392T1 HRP20210392TT HRP20210392T HRP20210392T1 HR P20210392 T1 HRP20210392 T1 HR P20210392T1 HR P20210392T T HRP20210392T T HR P20210392TT HR P20210392 T HRP20210392 T HR P20210392T HR P20210392 T1 HRP20210392 T1 HR P20210392T1
- Authority
- HR
- Croatia
- Prior art keywords
- melt
- burner
- submerged
- melting
- walls
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims 7
- 229920002748 Basalt fiber Polymers 0.000 title claims 5
- 239000000155 melt Substances 0.000 claims 17
- 238000002844 melting Methods 0.000 claims 9
- 230000008018 melting Effects 0.000 claims 9
- 238000000034 method Methods 0.000 claims 8
- 238000002485 combustion reaction Methods 0.000 claims 5
- 239000007788 liquid Substances 0.000 claims 4
- 229910000831 Steel Inorganic materials 0.000 claims 3
- 239000000463 material Substances 0.000 claims 3
- 239000002994 raw material Substances 0.000 claims 3
- 239000007787 solid Substances 0.000 claims 3
- 239000010959 steel Substances 0.000 claims 3
- 239000013598 vector Substances 0.000 claims 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims 2
- 239000000110 cooling liquid Substances 0.000 claims 2
- 238000007670 refining Methods 0.000 claims 2
- 239000003513 alkali Substances 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 239000000498 cooling water Substances 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 239000000835 fiber Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 239000006260 foam Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000004088 simulation Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/183—Stirring devices; Homogenisation using thermal means, e.g. for creating convection currents
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
- C03B5/2356—Submerged heating, e.g. by using heat pipes, hot gas or submerged combustion burners
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/44—Cooling arrangements for furnace walls
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/06—Mineral fibres, e.g. slag wool, mineral wool, rock wool
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/20—Arrangements of heating devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Glass Melting And Manufacturing (AREA)
- Glass Compositions (AREA)
- Inorganic Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Claims (12)
1. Postupak za proizvodnju kontinuiranih bazaltnih vlakana, koji obuhvaća korake:
- uvođenje krutog šaržnog materijala koji se uglavnom sastoji od bazaltne stijene za pripremu kontinuiranih bazaltnih vlakana u talionicu;
- taljenje krutog šaržnog materijala u talionici podvodnim izgaranjem da se dobije tekuća talina;
- pri čemu se zidovi komore za taljenje sastoje od dvostrukih čeličnih zidova odvojenih cirkulirajućom tekućinom za hlađenje;
- ispuštanje tekuće taline izravno u uređaj za oblikovanje bez ikakvog intermedijarnog koraka rafiniranja, i formiranje barem dijela tekuće taline u kontinuirana bazaltna vlakna.
2. Postupak prema zahtjevu 1, naznačen time što sirovina sadrži 45.0-60.0 mas.% Si02, 12.0-25.0 mas.% Al2O3, 5.0-25.0 mas.% ukupnog željeznog oksida izraženog kao Fe203, ukupne lužine 2.0-6.0 mas.%, 5.0-25.0 mas.% CaO, 4.0-25.0 mas.% MgO i 0.0-5.0 mas.% TiO2 i količine ostalih oksida u tragovima do 100%.
3. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što se zidovi komore za taljenje sastoje od dvostrukih čeličnih zidova odvojenih cirkulirajućom vodom za hlađenje.
4. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što se toplina rekuperira:
- od vrućih isparenja i / ili od tekućine za hlađenje; i / ili
- od vrućih isparenja za prethodno zagrijavanje sirovina.
5. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što se najmanje dio taline kontinuirano ili šaržno povlači iz taline.
6. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što talionica sadrži najmanje jedan potopljeni plamenik, i navedeni najmanje jedan potopljeni plamenik kontrolira se tako da održava talinu u turbulentnom stanju tako da volumen turbulentne taline bude najmanje 8% , poželjno najmanje 10%, poželjnije najmanje 15% više od razine na kojoj bi talina bila da ne gore plamenici i posebno kada se radi tako da se ne stvara značajan sloj pjene preko vrha razine taline.
7. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što se potopljeno izgaranje izvodi tako da se u talini generira u osnovi toroidalni obrazac protoka taline, koji ima u osnovi okomitu središnju os okretaja, koji obuhvaća glavne središnje konvergentne tokove prema unutrašnjosti kod površine taline; talina se kreće prema dolje u blizini okomite središnje osi okretaja i recirkulira uzlaznim pokretom natrag na površinu taline, definirajući tako u osnovi toroidalni obrazac protoka.
8. Postupak prema bilo kojem od prethodnih zahtjeva, naznačen time što korak taljenja obuhvaća taljenje krutog šaržnog materijala, u potopljenoj talionici za izgaranje izlaganjem taline obrascu protoka koji pokazuje u osnovi toroidalni obrazac protoka taline u talini, koji sadrži glavne središnje konvergentne vektore protoka prema unutrašnjosti na površini taline, pri čemu je središnja os okretaja toroida u osnovi okomita i posebno pri čemu prema dnu taline, vektori protoka mijenjaju orijentaciju pokazujući vanjske i zatim gornje komponente, tok protoka taline određuje se simulacijom pomoću analiza računalne dinamike fluida.
9. Proizvodna oprema za proizvodnju kontinuiranih bazaltnih vlakana koja se sastoji od potopljenog talionice za izgaranje (1) koji se sastoji od zidova komore za taljenje (3) (19) i najmanje jednog potopljenog plamenika, i opremljena je ispustom ili dodavačem sirovine (10) i izlazom za talinu (9), i uređaj za kontinuirano oblikovanje vlakana (20), pri čemu zidovi komore za taljenje (3) sadrže dvostruke čelične zidove (19) odvojene cirkulacijskom tekućinom za hlađenje, poželjno vodom, pri čemu su potopljeni plamenici za izgaranje (21,22,23,24, 25,26) raspoređeni na dnu taline u bitno prstenastoj zoni plamenika, poželjno na krugu plamenika (27), i pri čemu je talina izravno praćena uređajem za oblikovanje (20) bez ikakvog intermedijarnog koraka rafiniranja.
10. Oprema za proizvodnju prema zahtjevu 9, naznačena time što su plamenici (21,22,23,24,25,26) raspoređeni s razmakom između susjednih plamenika od 250 - 1250 mm, povoljno 500 - 900 mm, poželjno 600 - 800, još poželjnije 650 - 750 mm.
11. Oprema za proizvodnju prema bilo kojem od zahtjeva 9 do 10 naznačena time što je svaka os plamenika i / ili vektor brzine taline koja se kreće prema gore ili u blizini potopljenih plamenika malo nagnuta od vertikale, na primjer za kut koji je ≥1 °, ≥2 °, ≥3 ° ili ≥5 i / ili koje je ≤ 30 °, poželjno ≤ 15 °, poželjnije ≤10 °, posebno prema središtu talionice (1).
12. Oprema za proizvodnju prema bilo kojem od zahtjeva 9 do 11, naznačena time što je svaka središnja os plamenika nagnuta kutom vrtloženja u odnosu na okomitu ravninu koja prolazi kroz središnju okomitu os talionice i središte plamenika, pri čemu je kut vrtloženja ≥1 °, ≥ 2 °, ≥3 °, ≥5 ° i / ili ≤ 30 °, ≤ 20 °, ≤ 15 ° ili ≤ 10 °.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB1501308.9A GB201501308D0 (hr) | 2015-01-27 | 2015-01-27 | |
| PCT/EP2016/051733 WO2016120349A1 (en) | 2015-01-27 | 2016-01-27 | Manufacturing of continuous mineral fibers |
| EP16701784.7A EP3250525B1 (en) | 2015-01-27 | 2016-01-27 | Manufacturing of continuous basalt fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| HRP20210392T1 true HRP20210392T1 (hr) | 2021-07-23 |
Family
ID=52673971
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| HRP20210392TT HRP20210392T1 (hr) | 2015-01-27 | 2021-03-08 | Proizvodnja kontinuiranih bazaltnih vlakana |
Country Status (11)
| Country | Link |
|---|---|
| US (6) | US20180022628A1 (hr) |
| EP (1) | EP3250525B1 (hr) |
| DK (1) | DK3250525T3 (hr) |
| ES (1) | ES2857745T3 (hr) |
| GB (1) | GB201501308D0 (hr) |
| HR (1) | HRP20210392T1 (hr) |
| LU (1) | LU93216B1 (hr) |
| PL (1) | PL3250525T3 (hr) |
| RS (1) | RS61476B1 (hr) |
| SI (1) | SI3250525T1 (hr) |
| WO (1) | WO2016120349A1 (hr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201313654D0 (en) * | 2013-07-31 | 2013-09-11 | Knauf Insulation Doo Skofja Loka | Melting of vitrifiable material |
| WO2016210231A1 (en) * | 2015-06-26 | 2016-12-29 | Ocv Intellectual Capital, Llc | Submerged combustion melter with vibration damping |
| US11912608B2 (en) | 2019-10-01 | 2024-02-27 | Owens-Brockway Glass Container Inc. | Glass manufacturing |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1438428A (en) * | 1921-04-15 | 1922-12-12 | Dhe Paul | Filament composed of basalt |
| BE434120A (hr) * | 1939-02-18 | 1900-01-01 | ||
| US3990878A (en) * | 1976-02-10 | 1976-11-09 | Jury Vasilievich Troyankin | Glass melting apparatus |
| DE2814380C3 (de) * | 1978-04-04 | 1982-07-08 | Schott Glaswerke, 6500 Mainz | Verfahren zur Herstellung optischer Glasfasern aus einem kollabierten Kieselglasrohr |
| US4560606A (en) * | 1981-11-16 | 1985-12-24 | Owens-Corning Fiberglas Corporation | Basalt compositions and their fibers |
| US5785940A (en) * | 1996-03-18 | 1998-07-28 | Pq Corporation | Silicate reactor with submerged burners |
| DE10029983C2 (de) * | 2000-06-26 | 2003-09-25 | Sorg Gmbh & Co Kg | Verfahren und Vorrichtung zum Schmelzen und Läutern von Glas mit Wärmerückgewinnung |
| FR2830528B1 (fr) * | 2001-10-08 | 2004-07-02 | Saint Gobain | Procede de preparation de matieres premieres pour la fabrication de verre |
| US20110236846A1 (en) * | 2008-01-18 | 2011-09-29 | Gas Technology Institute | Submerged combustion melter |
| US9032760B2 (en) * | 2012-07-03 | 2015-05-19 | Johns Manville | Process of using a submerged combustion melter to produce hollow glass fiber or solid glass fiber having entrained bubbles, and burners and systems to make such fibers |
| US8707740B2 (en) * | 2011-10-07 | 2014-04-29 | Johns Manville | Submerged combustion glass manufacturing systems and methods |
| FR2972670B1 (fr) * | 2011-03-18 | 2013-03-22 | Siimo | Procede et dispositif de realisation de pieces, notamment de pieces de revolution allongees, par usinage d'une barre maintenue fixe en rotation |
| FR2991759B1 (fr) * | 2012-06-12 | 2014-06-20 | Saint Gobain Isover | Installation de fusion de verre |
| GB201313654D0 (en) * | 2013-07-31 | 2013-09-11 | Knauf Insulation Doo Skofja Loka | Melting of vitrifiable material |
| GB201313651D0 (en) * | 2013-07-31 | 2013-09-11 | Knauf Insulation Doo Skofja Loka | Melting of vitrifiable material |
| GB201313653D0 (en) * | 2013-07-31 | 2013-09-11 | Knauf Insulation Doo Skofja Loka | Melting of vitrifiable material |
| GB201313656D0 (en) * | 2013-07-31 | 2013-09-11 | Knauf Insulation Doo Skofja Loka | Melting of vitrifiable material |
-
2015
- 2015-01-27 GB GBGB1501308.9A patent/GB201501308D0/en not_active Ceased
-
2016
- 2016-01-27 WO PCT/EP2016/051733 patent/WO2016120349A1/en active Application Filing
- 2016-01-27 EP EP16701784.7A patent/EP3250525B1/en active Active
- 2016-01-27 ES ES16701784T patent/ES2857745T3/es active Active
- 2016-01-27 SI SI201631111T patent/SI3250525T1/sl unknown
- 2016-01-27 RS RS20210226A patent/RS61476B1/sr unknown
- 2016-01-27 DK DK16701784.7T patent/DK3250525T3/da active
- 2016-01-27 PL PL16701784T patent/PL3250525T3/pl unknown
- 2016-01-27 LU LU93216A patent/LU93216B1/en active IP Right Grant
- 2016-01-27 US US15/546,277 patent/US20180022628A1/en not_active Abandoned
-
2019
- 2019-08-02 US US16/530,669 patent/US20190352208A1/en not_active Abandoned
- 2019-11-15 US US16/684,852 patent/US20200079674A1/en not_active Abandoned
-
2020
- 2020-02-04 US US16/781,208 patent/US20200172421A1/en not_active Abandoned
- 2020-04-26 US US16/858,687 patent/US20200325055A1/en not_active Abandoned
-
2021
- 2021-03-08 HR HRP20210392TT patent/HRP20210392T1/hr unknown
-
2022
- 2022-11-29 US US18/071,497 patent/US20230202898A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| SI3250525T1 (sl) | 2021-04-30 |
| US20180022628A1 (en) | 2018-01-25 |
| DK3250525T3 (da) | 2021-03-08 |
| PL3250525T3 (pl) | 2021-05-31 |
| GB201501308D0 (hr) | 2015-03-11 |
| WO2016120349A1 (en) | 2016-08-04 |
| EP3250525B1 (en) | 2021-01-27 |
| US20190352208A1 (en) | 2019-11-21 |
| LU93216B1 (en) | 2017-03-30 |
| RS61476B1 (sr) | 2021-03-31 |
| EP3250525A1 (en) | 2017-12-06 |
| ES2857745T3 (es) | 2021-09-29 |
| US20200079674A1 (en) | 2020-03-12 |
| US20230202898A1 (en) | 2023-06-29 |
| US20200172421A1 (en) | 2020-06-04 |
| US20200325055A1 (en) | 2020-10-15 |
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