GB813941A - Method for forming thermoplastic resinous materials into expanded foam structures and articles thereby obtained - Google Patents

Method for forming thermoplastic resinous materials into expanded foam structures and articles thereby obtained

Info

Publication number
GB813941A
GB813941A GB39508/56A GB3950856A GB813941A GB 813941 A GB813941 A GB 813941A GB 39508/56 A GB39508/56 A GB 39508/56A GB 3950856 A GB3950856 A GB 3950856A GB 813941 A GB813941 A GB 813941A
Authority
GB
United Kingdom
Prior art keywords
weight
carbon dioxide
polystyrene
dichlorodifluoromethane
copolymers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB39508/56A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Chemical Co
Original Assignee
Dow Chemical Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Chemical Co filed Critical Dow Chemical Co
Publication of GB813941A publication Critical patent/GB813941A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/10Applying counter-pressure during expanding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/36Feeding the material to be shaped
    • B29C44/38Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
    • B29C44/44Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form
    • B29C44/445Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form in the form of expandable granules, particles or beads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3415Heating or cooling
    • B29C44/3426Heating by introducing steam in the mould

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

At least 50 per cent by weight of a material suitable for foaming has the general formula ArCR = CH2 in which Ar is an aromatic radical, and R has an H atom and a CH3 radical. Polystyrene is preferably used but polyvinyltoluene and its copolymers may advantageously be used, as may polymers and copolymers of a -methyl styrene, ar-methyl styrene, vinylidene chloride, and mono and dichlorostyrene and ar-dimethyl styrene. A foamed structure, e.g. an insulating panel, is formed by a process which comprises compression moulding polystyrene granules at a fusing temperature into a coherent sheet; then incorporating therein under pressure a gaseous blowing agent, e.g. carbon dioxide, dichlorodifluoromethane, pentane, or other low-boiling hydrocarbon; then heating to a foaming temperature in a bath of ethylene glycol. The carbon dioxide may amount to 2-12 per cent by weight of the polystyrene sheet and is applied under pressure of 200-2000 pounds/square inch. If dichlorodifluoromethane is used its percentage by weight may be 5-15. Numerical examples are given.ALSO:A foamed structure, e.g. an insulating panel, is formed from a thermoplastic resinous material, for example polystyrene, with its surface characteristics selectively controlled, by a process which comprises compression moulding the resinous granules at a fusing temperature into a coherent mass; then incorporating in the mass under pressure, a gaseous blowing agent, for example carbon dioxide, dichlorodifluoromethane, pentane, or other low-boiling hydrocarbons; and then heating the said mass in a bath of ethylene glycol, to a foaming temperature. The carbon dioxide which may amount to 2-12 per cent. by weight of the polystyrene sheet is applied under a pressure of from 200-2,000 pounds per sq. inch. If dichlorodifluoromethane is preferred to carbon dioxide its percentage by weight may be from 5-15. At least 50 per cent. by weight of a suitable foamable material has the general formula Ar-CR=CH2 in which Ar is an aromatic radical and R has an H atom and a CH3 radical. Polyvinyltoluene and its copolymers may advantageously be used, as may polymers and copolymers of a -methyl styrene, ar-methyl styrene, vinylidene chloride, and mono- and di-chlorostyrene and ar-dimethyl styrene. The foamed product, which may be at least three times its unexpanded volume, can be hot worked immediately after expansion by compression moulding techniques. Numerical examples are given.
GB39508/56A 1956-02-29 1956-12-28 Method for forming thermoplastic resinous materials into expanded foam structures and articles thereby obtained Expired GB813941A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US813941XA 1956-02-29 1956-02-29

Publications (1)

Publication Number Publication Date
GB813941A true GB813941A (en) 1959-05-27

Family

ID=22163860

Family Applications (1)

Application Number Title Priority Date Filing Date
GB39508/56A Expired GB813941A (en) 1956-02-29 1956-12-28 Method for forming thermoplastic resinous materials into expanded foam structures and articles thereby obtained

Country Status (1)

Country Link
GB (1) GB813941A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0113903A2 (en) * 1982-12-20 1984-07-25 Japan Styrene Paper Corporation Process for producing prefoamed polymer particles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0113903A2 (en) * 1982-12-20 1984-07-25 Japan Styrene Paper Corporation Process for producing prefoamed polymer particles
EP0113903A3 (en) * 1982-12-20 1985-06-19 Japan Styrene Paper Corporation Process for producing prefoamed polymer particles

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