GB766803A - Improvements in or relating to the manufacture of porous sheet or strip material - Google Patents

Improvements in or relating to the manufacture of porous sheet or strip material

Info

Publication number
GB766803A
GB766803A GB2965953A GB2965953A GB766803A GB 766803 A GB766803 A GB 766803A GB 2965953 A GB2965953 A GB 2965953A GB 2965953 A GB2965953 A GB 2965953A GB 766803 A GB766803 A GB 766803A
Authority
GB
United Kingdom
Prior art keywords
particles
base
flame
rate
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2965953A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to GB2965953A priority Critical patent/GB766803A/en
Publication of GB766803A publication Critical patent/GB766803A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure

Abstract

A method of making porous sheet or strip material comprises feding particulate material through a heating zone and spraying the particles on a relatively moving base, the arrangement being such that the exterior only of the particles is rendered molten or plastic by passage through the heating zone while they remain interiorly solid and the exteriors of adjacent particles fuse together to form a coherent porous mass (see Group V). The heat zone is conveniently a flame, and the temperature of the flame and the time the particles are in it are controlled so that only the outside surfaces of the particles are melted. The particles are projected from, e.g. a spray gun at a constant rate so that they will unite into a continuous porous sheet, and to ensure that this rate will be constant they may be supplied to the gun by a hopper and belt or screw feed, the rate of supply being co-ordinated with the speed of the moving base. Instead of a spray gun, a vibrating screen dropping the particles may be used. With spray deposition, to ensure uniform density, multiple spraying may be used arranged for the thinner parts of the sprays to overlap. A satisfactory particle size is from 2 to 8 microns. The particles may be deposited on a temperature-controlled continuously-moving polished metal base, e.g. the surface of a fluid-cooled drum, or a fine mesh metallic screen, e.g. stainless steel mesh, with chilling effected by coolant propelled by fans or pumps. The particles are immediately chilled and solidified on meeting the base and the layer or sheet formed by their uniting is stripped by a doctor knife and drawn on to a roll. The deposition may be directly on the base or on a fibrous web, e.g. paper or gauze, located on the base, the deposited layer and the web being removed as a composite material. In an illustrated example polystyrene particles of 60 to 150 mesh are sprayed in a gas stream through a flame at a temperature of 500 DEG to 1300 DEG F. on to a metal drum which is cooled by fluid introduced through its hollow shaft and whose surface is kept polished by a felt lubricator and polisher.ALSO:A method of making porous sheet or strip material comprises feeding particulate material through a heating zone and spraying the particles on a relatively moving base, the arrangement being such that the exterior only of the particles is rendered molten or plastic by passage through the heating zone while they remain interiorly solid and the exterior of adjacent particles fuse together to form a coherent porous mass (see Group V). The heat zone is conveniently a flame, and the temperature of the flame and the time the particles are in it are controlled so that only the outside surfaces of the particles are melted. The particles are projected from, e.g., a spray gun at a constant rate so that they will unite into a continuous porous sheet, and to ensure that this rate will be constant they may be supplied to the gun by a hopper and belt or screw feed, the rate of supply being co-ordinated with the speed of the moving base. Instead of a spray gun, a vibrating screen dropping the particles may be used. With spray deposition, to ensure uniform density, multiple spraying may be used arranged for the thinner parts of the sprays to overlap. A satisfactory particle size is from 2 to 8 microns. The particles may be deposited on a temperature - controlled continuously - moving polished metal base, e.g. the surface of a fluid-cooled drum, or a fine mesh metallic screen, e.g. stainless steel mesh, with chilling effected by coolant propelled by fans or pumps. The particles are immediately chilled and solidified on meeting the base and the layer or sheet formed by their uniting is stripped by a doctor knife and drawn on to a roll. The deposition may be directly on the base or on a fibrous web, e.g. paper or gauze, located on the base, the deposited layer and the web being removed as a composite material. If metal, e.g. aluminium, particles are sprayed through a hot zone to melt their surfaces and on to a cold moving base, porous metal products result which are suitable for electrolytic condenser electrodes. Metallic filter membranes and osmotic membranes may also be made according to the invention.ALSO:A method of making porous sheet or strip material comprises feeding particulate material through a heating zone and spraying the particles on a relatively moving base, the arrangement being such that the exterior only of the particles is rendered molten or plastic by passage through the heating zone while they remain interiorly solid and the exteriors of adjacent particles fuse together to form a coherent porous mass. The heat zone is conveniently a flame, and the temperature of the flame and the time the particles are in it are controlled so that only the outside surfaces of the particles are melted. The particles are projected from, e.g., a spray gun at a constant rate so that they will unite into a continuous porous sheet, and to ensure that this rate will be constant they may be supplied to the gun by a hopper and belt or screw feed, the rate of supply being co-ordinated with the speed of the moving base. Instead of a spray gun, a vibrating screen dropping the particles may be used. With spray deposition, to ensure uniform density, multiple spraying may be used arranged for the thinner parts of the sprays to overlap. A satisfactory particle size is from 2 to 8 microns. The particles may be deposited on a temperature-controlled continuously-moving polished metal base, e.g. the surface of a fluid-cooled drum, or a fine mesh metallic screen, e.g. stainless steel mesh, with chilling effected by coolant propelled by fans or pumps. The particles are immediately chilled and solidified on meeting the base and the layer or sheet formed by their uniting is stripped by a doctor knife and drawn onto a roll. The deposition may be directly on the base or on a fibrous web, e.g. paper or gauze, located on the base, the deposited layer and the web being removed as a composite material. In an illustrated example polystyrene particles of 60 to 150 mesh are sprayed in a gas stream through a flame at a temperature of 500 DEG F. to 1300 DEG F. onto a metal drum which is cooled by fluid introduced through its hollow shaft and whose surface is kept polished by a felt lubricator and polisher. Dielectric porous strips made according to the invention are suitable for use in electrolytic cells as separators, or as retainers for the active material on a battery storage plate in which case they may be sprayed on both faces of the plate, with or without a fibrous layer interposed, to conform to the shape of the plate and two of them, when placed round the plate, form a porous envelope. The material of the particles must be one which does not react with an electrolyte, e.g. polystyrene. The plastic separators may be extended upwards to support the terminals of an electrolytic cell. If, instead of plastic material, metal, e.g. aluminium, particles are sprayed through a hot zone to melt their surfaces and onto a cold moving base, porous metal products result which are suitable for electrolytic condenser electrodes. Metallic filter membranes and osmotic membranes may also be made according to the invention.
GB2965953A 1953-10-27 1953-10-27 Improvements in or relating to the manufacture of porous sheet or strip material Expired GB766803A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB2965953A GB766803A (en) 1953-10-27 1953-10-27 Improvements in or relating to the manufacture of porous sheet or strip material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB2965953A GB766803A (en) 1953-10-27 1953-10-27 Improvements in or relating to the manufacture of porous sheet or strip material

Publications (1)

Publication Number Publication Date
GB766803A true GB766803A (en) 1957-01-23

Family

ID=10295076

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2965953A Expired GB766803A (en) 1953-10-27 1953-10-27 Improvements in or relating to the manufacture of porous sheet or strip material

Country Status (1)

Country Link
GB (1) GB766803A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2169224A (en) * 1984-12-21 1986-07-09 Pall Corp Supported microporous membranes
US4774001A (en) * 1984-12-21 1988-09-27 Pall Corporation Supported microporous membrane

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2169224A (en) * 1984-12-21 1986-07-09 Pall Corp Supported microporous membranes
US4774001A (en) * 1984-12-21 1988-09-27 Pall Corporation Supported microporous membrane

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