GB2617149A - Energy harvesting device - Google Patents

Energy harvesting device Download PDF

Info

Publication number
GB2617149A
GB2617149A GB2204597.5A GB202204597A GB2617149A GB 2617149 A GB2617149 A GB 2617149A GB 202204597 A GB202204597 A GB 202204597A GB 2617149 A GB2617149 A GB 2617149A
Authority
GB
United Kingdom
Prior art keywords
clutch mechanism
output shaft
energy harvesting
harvesting device
flywheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2204597.5A
Other versions
GB202204597D0 (en
Inventor
Torbati Mohamed
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Southampton
Original Assignee
University of Southampton
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Southampton filed Critical University of Southampton
Publication of GB202204597D0 publication Critical patent/GB202204597D0/en
Priority to PCT/EP2022/063198 priority Critical patent/WO2022248277A1/en
Publication of GB2617149A publication Critical patent/GB2617149A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03GSPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
    • F03G7/00Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
    • F03G7/08Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B13/00Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
    • F03B13/12Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy
    • F03B13/14Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy
    • F03B13/16Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem"
    • F03B13/18Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" where the other member, i.e. rem is fixed, at least at one point, with respect to the sea bed or shore
    • F03B13/1845Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" where the other member, i.e. rem is fixed, at least at one point, with respect to the sea bed or shore and the wom slides relative to the rem
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B13/00Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
    • F03B13/12Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy
    • F03B13/14Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy
    • F03B13/16Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem"
    • F03B13/18Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" where the other member, i.e. rem is fixed, at least at one point, with respect to the sea bed or shore
    • F03B13/1845Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" where the other member, i.e. rem is fixed, at least at one point, with respect to the sea bed or shore and the wom slides relative to the rem
    • F03B13/1855Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" where the other member, i.e. rem is fixed, at least at one point, with respect to the sea bed or shore and the wom slides relative to the rem where the connection between wom and conversion system takes tension and compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B13/00Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
    • F03B13/12Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy
    • F03B13/14Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy
    • F03B13/16Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem"
    • F03B13/20Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using wave energy using the relative movement between a wave-operated member, i.e. a "wom" and another member, i.e. a reaction member or "rem" wherein both members, i.e. wom and rem are movable relative to the sea bed or shore
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1853Rotary generators driven by intermittent forces
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1869Linear generators; sectional generators
    • H02K7/1876Linear generators; sectional generators with reciprocating, linearly oscillating or vibrating parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2220/00Application
    • F05B2220/70Application in combination with
    • F05B2220/706Application in combination with an electrical generator
    • F05B2220/7068Application in combination with an electrical generator equipped with permanent magnets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2220/00Application
    • F05B2220/70Application in combination with
    • F05B2220/706Application in combination with an electrical generator
    • F05B2220/707Application in combination with an electrical generator of the linear type

Abstract

Disclosed is an energy harvesting device 2 converts a linear vibration input into rotary drive to a generator. The transmission mechanism comprises an output shaft comprising a self-reversing leadscrew 20 having opposite overlying helical grooves. The leadscrew is engaged by a clutch mechanism 38 which drives the shaft 20 in one direction, regardless of the direction of the linear input L, D. The mechanism is housed within an elongate body 10 and includes a flywheel 46 and generator 18 coupled to the leadscrew. Alternatively, the output shaft may comprise a single threaded leadscrew (figure 11) so that the generator is driven only by linear movement in one direction. The device may include a flywheel having a variable moment of inertia which varies the resonant frequency of the energy harvesting device to broaden the operating bandwidth of the energy harvesting device.

Description

Energy Harvesting Device The present invention relates to an energy harvesting device.
Recently there has been extensive research and development on energy harvesting devices for scavenging or harvesting mechanical energy to generate electrical energy. Energy harvesting is used in a variety of applications, using a variety of different devices. Linear generators can be used in an environment which can be used to cause mechanical movement of two relatively movable parts in a linear direction, thereby driving an electrical generator to produce electrical energy. The electrical power can be conducted by cables to a remote location or can be locally stored in a battery and/or locally used to power electrical components.
Linear generators are particularly known for harvesting wave enemy. It is known to use a leadscrew in a wave power enemy harvesting device, as disclosed for example in WO-A2018/089038 and WO-A-2019050466. In such a device, the use of a leadscrew and nut pairing can transfer linear motion to rotational. However, by using a conventional leadscrew the rotational output varies constantly with the linear direction of the input mechanical load, and known energy harvesting devices which can generate power from rotational motion caused by random linear motion alternating in opposite directions of the input mechanical load tend to be mechanically complex and bulky.
Furthermore, energy harvesting devices incorporating linear generators are mechanical devices which are intrinsically tuned to a resonant frequency. However, the input mechanical load typically is input over a potential range of input frequencies. In order for the energy harvesting device to be able to harvest mechanical energy efficiently, it is desirable for the energy harvesting device to have an input bandwidth in order to be able effectively to harvest input energy over a range of input frequencies. Some known energy harvesting devices have only a narrow input frequency range, and so do not efficiently harvest input energy.
When an energy harvesting device incorporating a linear generator is used in an external environment to capture energy from an input mechanical load. the energy capture causes a response in the properties and behaviour of the excited device, and in turn this change in status of the excited device may have a feedback effect on the external environment. It is desirable for an energy harvesting device incorporating a linear generator to respond to the input energy in such a way that the input energy is efficiently captured, but without having a negative effect on either the external environment, which could reduce energy harvesting in subsequent cycles or on the device which could reduce the efficiency of energy harvesting in subsequent cycles.
Accordingly, there is a need for an energy harvesting device incorporating a linear generator which can efficiently generate electrical power from random linear motion alternating in opposite directions from an input mechanical load, and is mechanically simple and compact. In particular, there is a need for an energy harvesting device which can avoid the need for any complicated gearing mechanism, thereby increasing in-service reliability and decreasing maintenance costs.
There is a further need for an energy harvesting device which has a high level of efficiency in generating electrical power from random linear motion alternating in opposite directions from an input mechanical load.
There is a still further need for an energy harvesting device which has a wide frequency bandwidth for efficiently generating electrical power from random linear motion alternating in opposite directions from an input mechanical load.
The present invention aims at least partially to overcome these problems of energy harvesting devices, and meet these needs in the energy harvesting art.
Accordingly, in a first aspect the present invention provides an energy harvesting device according to claim 1.
In a second aspect, the present invention provides an energy harvesting device according to claim 10.
Preferred features are defined in the dependent claims.
The energy harvesting devices of the preferred embodiments of the present invention which incorporate a self-reversing leadscrew (otherwise known as a "diamond-thread" leadscrew) provide the technical effect that a body threadably coupled to the self-reversing leadscrew can automatically reverse its travel direction while retaining a constant given sense of relative rotation of the leadscrew. In other words, this mechanism can translate a random linear bidirectional vibration into a continuous unidirectional rotational motion. It is known to those skilled in the art that the term "leadscrew" encompasses a ball screw, which is a type of leadscrew. In this specification, the term "leadscrew" is intended to encompass a ball screw.
Accordingly, the energy harvesting devices can efficiently generate electrical power from random linear motion alternating in opposite directions from an input mechanical load, and can be mechanically simple and compact. The energy harvesting devices can also have a high level of efficiency in generating electrical power from random linear motion alternating in opposite directions from an input mechanical load.
The energy harvesting devices can avoid the need for any complicated gearing mechanism, thereby increasing in-service reliability and decreasing maintenance costs.
Furthermore, the energy harvesting devices of the preferred embodiments of the present invention can incorporate a flywheel which can have a variable rotational moment of inertia. This can provide the energy harvesting devices with a wide frequency bandwidth for efficiently generating electrical power from random linear motion alternating in opposite directions from an input mechanical load and having a wide variety of input frequencies.
In addition, the energy harvesting devices of the preferred embodiments of the present invention can incorporate a flywheel and/or a second electrical generator which exhibits a free-spinning function which can cause electrical power to continue to be generated even though the input random linear motion has reduced in amplitude or changed in direction. This can enhance the efficiency of generating electrical power from a given input of random linear motion alternating in opposite directions from an input mechanical load.
The energy harvesting devices of the preferred embodiments of the present invention can be used in a wide variety of energy harvesting applications in which an external environment can be used to cause mechanical movement of two relatively movable parts in a linear direction, but have particular application in wave energy harvesting applications.
Embodiments of the present invention will now be described in more detail by way of example only with reference to the accompanying drawings, in which: Figure 1 is a schematic perspective view of a self-reversing leadscrew for use in energy harvesting devices in accordance with some embodiments of the present invention; Figure 2 is a schematic perspective view, partly in phantom, of an energy harvesting device in accordance with a first embodiment of the present invention, which includes the self-reversing leadscrew illustrated in Figure 1; Figure 3 is an enlarged schematic cross-section through part of the self-reversing leadscrew in the embodiment of the energy harvesting device shown in Figure 2; Figure 4 is a schematic perspective view, partly in phantom, of an energy harvesting device in accordance with a second embodiment of the present invention, which includes the self-reversing leadscrew illustrated in Figure 1; Figure 5 is a schematic exploded side view, partly in phantom, of the energy harvesting device illustrated in Figure 4; Figure 6 is an enlarged perspective view of part of a modified self-reversing leadscrew which may be provided in any of the embodiments of the energy harvesting device in accordance with the present invention; Figure 7 is a schematic perspective view of the internal parts of an energy harvesting device in accordance with a third embodiment of the present invention, which includes the self-reversing leadscrew illustrated in Figure 1; Figure 8 is a schematic perspective view, from one end, of a variable inertia flywheel which is provided in the energy harvesting device illustrated in Figure 7; Figure 9 is a schematic perspective view, from one side, of the variable inertia flywheel illustrated in Figure 8; Figure 10 is a schematic perspective view, from one side, of a permanent magnet assembly on a radially inner rotor part of the variable inertia flywheel illustrated in Figure 8; Figure 11 is a schematic perspective view of the internal parts of an energy harvesting device in accordance with a fourth embodiment of the present invention, which includes a single-threaded leadscrew; Figure 12 is an enlarged perspective view of a second electrical generator and first clutch mechanism in the energy harvesting device illustrated in Figure II; Figures 13(a) and 13(b) are, respectively, a schematic cross-sectional view and a schematic end view of the second electrical generator and first clutch mechanism illustrated in Figure 12; Figures 14(a) and 14(b) are, respectively, a schematic cross-sectional view and a schematic end view of a modified embodiment of the second electrical generator and first clutch mechanism illustrated in Figure 12; Figure 15 is a schematic perspective view of a further modified embodiment of the second electrical generator and first clutch mechanism illustrated in Figure 12; and Figure 16 is a schematic side view of a wave energy harvester incorporating the energy harvesting device in accordance with any of the embodiments of the present invention.
It is to be noted that some of the drawings are not to scale and some dimensions may be exaggerated for the purpose of clarity of illustration.
Referring to Figures 1 to 3, there is schematically illustrated an energy harvesting device 2 in accordance with a first embodiment of the present invention. Figure 1 is highly schematic and shows the principle of operation of a self-reversing leadscrew in the embodiment of Figures 1 to 3, whereas Figure 2 is a schematic perspective view of the energy harvesting device 2.
The energy harvesting device 2 comprises an input module 4 for receiving input linear vibration. The input. module 4 comprises an elongate body 6 including a pair of opposite first. and second end parts 8, 10 for fitting to respective movable parts of an energy harvester (not. shown). Each end part 8, 10 may be provide with a respective fitting dement 12, 14 for attachment to a respective one of two relatively movable parts of an energy harvester which are, in use, deployed in an environment which causes mechanical movement of the two parts in a linear direction.
For example, as shown in Figure 16, the energy harvesting device 2 may be incorporated into a wave energy harvester 500 for deployment in a body of water subjected to waves, for example a sea or lake. In this embodiment, the first end part 8 is tethered to a bed 502 by a tether lime 504 and the second end part 10 is fitted to a buoy 506, which has sufficient buoyancy to cause the combination of the buoy 506 and the energy harvesting device 2 to float on the surface of the water. When the buoy 506 is subjected to wave motion, the buoy 506 is caused to move up and down reciprocally with the wave motion, which in turn causes the second end part 10 to move up and down reciprocally relative to the tethered first part 8.
The first and second end parts 8, 10 are relatively movable in opposite first and second linear directions, indicated by letters C and E in Figures 1 and 2, which extend along a length direction LD of the elongate body, to compress or expand the length of the elongate body 6. In the illustrated embodiment, the first and second end parts 8, 10 of the elongate body 6 form a telescoping configuration in which the first end part 8 is slidably received within the second end part 10. However, the opposite configuration may be employed, and/or alternatively one or more additional telescoping parts may be provided between the opposite firs( and second end parts 8, 10.
The energy harvesting device 2 further comprises a transmission mechanism 16 comprising an output shaft 20. The transmission mechanism 16 is fitted within the elongate body 6 and configured to convert relative linear motion of the opposite first and second end parts 8, 10 into rotational motion of the output shaft 20. A free end 22 of the output shaft 20 is oriented towards the first end par( 8 and the opposite end 24 of the output shaft 20 is fitted to a generator module 18 as described later hereinbelow.
At least a portion of the output shaft 20 is a self-reversing leadscrew 26 having an outer cylindrical surface 28 including a pair of overlying first and second helical grooves 30, 32 having rotationally opposite helical directions. Such helical grooves 30, 32 form a "diamond-thread" pattern in the leadscrew surface 28. The transmission mechanism 16 further comprises a first clutch mechanism 34 threadably engaging the first and second helical grooves 30, 32.
An assembly of such a self-reversing leadscrew 26 and clutch mechanism 34 is known in the art. For example, it is known to provide a self-reversing leadscrew which is translationally fixed in position, and the leadscrew is rotated in a constant single rotational direction to drive a clutch mechanism backwards and forwards in opposite translational directions along the leadscrew, typically for depositing products from a product supply mounted on the clutch mechanism across the width of a production line.
In the present invention, the self-reversing leadscrew 26 is utilised to convert linear translational motion of the first clutch mechanism 34, in opposite translational directions along the leadscrew 26, into rotational motion of the output shaft 20.
As shown in Figure 1, when the first clutch mechanism 34 is moved in direction C, shown by a hatched line, the self-reversing leadscrew 26 is rotated about longitudinal axis X in one rotational direction R1 also shown by a hatched line, whereas when the first clutch mechanism 34 is moved in the opposite direction E, shown by a solid line, in a reciprocating translational motion, the self-reversing leadscrew 26 is rotated in the same rotational direction R2 also shown by a solid line. Even though the translational directions C and E are opposite, the rotational directions R1 and R2 are the same.
In the illustrated embodiment, the first clutch mechanism 34 is fitted to the first end part 8 of the elongate body 6, although the opposite configuration may be employed in alternative embodiments. As shown in Figure 3, in this embodiment the first clutch mechanism 34 is fitted to an internal tubular surface 36 of the first end part 34. Therefore, when the first end part 8 is moved translationally, the first clutch mechanism 34 correspondingly moves with the first end part 8, and rotates the output shaft 20. The first clutch mechanism 34 is translationally fixed relative to the first end part 8. The fitting between the first clutch mechanism 34 and the first end part 8 prevents rotation of the entire first clutch mechanism 34 in the elongate body 6.
The first clutch mechanism 34 is configured to rotate the output shaft 20 in a unidirectional rotational motion when the first end part 8, and the first clutch mechanism 34 fitted thereto, are translationally moved relative to the output shaft 20 in each of the first and second linear directions C, E. As shown in Figure 3, which is a detailed cross-section through the first clutch mechanism 34, the first clutch mechanism 34 comprises a first helical screw element 38 threadably engaged with the first helical groove 30 and a first sprag clutch 40 fitted between the first helical screw element 38 and the first end part 8. A second helical screw element 42 is threadably engaged with the second helical groove 32, and a second sprag clutch 44 is fitted between the second helical screw element 42 and the first end part 8. The first and second helical screw elements 38, 42 have helical threads in opposite rotational directions, corresponding to the opposite rotational directions of the first and second helical grooves 30, 32.
Typically, the first and second helical screw elements 38, 42 are press-fitted inside the respective first and second sprag clutches 40, 44, so that the assembly is rotationally fixed. The first and second helical screw elements 38, 42 typically comprise helical threaded nuts which are threadably engaged with the respective threads 30, 32 in the self-reversing leadscrew 26 of the output shaft 20. However, other helical screw elements 38, 42 and other fittings between the helical screw elements 38, 42 and the sprag clutches 40, 44 may be employed.
In particular, in this embodiment of the present invention, the assembly of the first and second helical screw elements 38, 42, the threads 30,32 in the self-reversing leadscrew 26 of the output shaft 20 and the sprag clutches 40, 44 may be modified to be in the form of a ball screw, in which a series of ball bearings is received in each respective helical thread 30, 32 instead of helical threaded nuts. In the modified embodiment, the helical threads 30, 32 function as a helical raceway for the ball bearings.
The first and second sprag clutches 40, 44 are fitted together, to form a single unified first clutch mechanism 34. Such sprag clutches 40, 44 are one-way free-spinning clutches which are known in the art. In one rotational direction the clutch is engaged, whereas in the opposite rotational direction the clutch is disengaged, and can freely spin.
The first and second sprag clutches 40. 44 are freely rotatable, relative to the respective first and second helical grooves 30, 32, in respective opposite first and second rotational directions. The first and second sprag clutches 40, 44 are arranged respectively to engage the respective first or second helical groove 30, 32 by the respective first or second helical screw element 38, 42 and thereby rotate the self-reversing leadscrew 26 of the output shaft 20 in the unidirectional rotational motion when the first end part 8 is translationally moved relative to the output shaft 20 in a respective one of the first or second linear directions C. E. In other words, when the first clutch mechanism 34 is moved in direction C, one of the first and second sprag clutches 40, 44 is engaged with the respective first or second helical screw element 38, 42 to cause the output shaft 20 to be rotated in the unidirectional direction of rotation. The other of the first and second sprag clutches 40, 44 is disengaged from the respective first or second helical screw element 38, 42. and allows the respective first or second helical screw element 38, 42 to freely slide in the respective first or second helical groove 30, 32.
In contrast, when the first clutch mechanism 34 is moved in the opposite direction E, the other of the first and second sprag clutches 40, 44 is engaged with the respective first or second helical screw element 38, 42 to cause the output shaft 20 to be rotated in the same unidirectional direction of rotation. The first-mentioned first or second sprag clutch 40,44 is disengaged from the respective first or second helical screw element 38, 42, and allows the respective first or second helical screw element 38, 42 to freely slide in the respective first or second helical groove 30, 32.
Accordingly, compression or expansion of the energy harvesting device 2 causes the output shaft 20 to be rotated in the same unidirectional direction of rotation.
As shown in Figure 2, a generator module 18 is fitted within the elongate body 6. The generator module 18 comprises a flywheel 46 and an electromagnetic generator 48 having a rotor 50 (illustrated by dashed lines in Figure 2) rotationally coupled to the flywheel 46. Preferably, the electromagnetic generator 48 is a DC brushless motor, which has compact dimensions and a low rotor inertia.
In the illustrated embodiment, an outer housing 52 of the electromagnetic generator 48 is fitted to an internal surface 54 of the second end part 10 of the elongate body 6.
The electrical power output from die electromagnetic generator 48 can be sent by cables (not shown) to a remote location, and/or used to charge a power storage unit (not shown) such as a battery or a supercapacitor, and/or can he used to provide a real-time power supply to an electrical component of the energy harvester.
The flywheel 46 is configured to be rotatahly driven by the output shaft 20 in the same rotational direction as the unidirectional rotational motion of the output shaft 20.
The generator module 18 further comprises a second clutch mechanism 56, typically a sprag clutch 58, which is fitted between the output shaft 20 and the flywheel 46. Typically, the end 24 of the output shaft 20, which is unthreaded, is fitted to a radially inner, input side of the second clutch mechanism 56, and a radially outer, output side of the second clutch mechanism is fitted to the flywheel.
The second clutch mechanism 56 is arranged to engage the flywheel 46 to cause rotation of the flywheel 46 in the same rotational direction as the unidirectional rotational motion when a rotational velocity of the output shaft 20 is at least a rotational velocity of the flywheel 46. In contrast, when a rotational velocity of the output shaft 20 is lower than the rotational velocity of the flywheel 46, the second clutch mechanism 56 disengages the flywheel 46 to enable free-spinning rotation of the flywheel 46 in the same rotational direction as the unidirectional rotational motion.
Consequently, in operation the energy harvesting device 2 is dynamically compressed and expanded, to harvest energy from the external environment. The energy harvesting device 2 can provide a continuous electrical power output of harvested energy from the external environment.
Each compression or expansion causes the first clutch mechanism 34, which is fitted to the first end part 8, to he translationally moved relative to the second end part 10, with the movement being in compression direction C or expansion direction E. Each movement, in either direction, causes the output shaft 20, which is translationally fixed relative to the second end part 10, to be rotated in the unidirectional direction of rotation. The rotating output shaft 20 correspondingly rotates the flywheel 46, which rotates in the same unidirectional direction of rotation. If the rotational velocity of the output shaft 20 decreases, as a result of a reduction in the translational motion of the first clutch mechanism 34, for example by a reduction in wave amplitude, then the flywheel 46 continues to rotate by a free-spinning action as a result of disengagement by the second clutch mechanism 56.
In use, die reciprocating nature of the translational input to the first clutch mechanism 34 means that the rectified rotational motion of the self-reversing screw 26 looks like a half sinusoidal wave, i.e., it goes from zero to a maximum speed and then hack to zero. The flywheel 46 stores the input kinetic energy and when the input velocity falls down to zero, the flywheel 46 will continue to rotate. Hence, the sprag clutch 58 of the second clutch mechanism 56 prevents this stored kinetic energy from returning to the source, and the stored kinetic energy is used instead to drive the electromagnetic generator 48 and harvest energy.
It is to be noted that in order to achieve a given mechanical behaviour in any given external environment, for example deployment as a wave harvester in a marine environment, the absolute and relative dimensions of the components of the energy harvesting device 2 may be suitably selected, as known to those skilled in the art. For example, it is possible to select appropriate parameters such as leadscrew length, leadscrew diameter, thread depth, etc. to provide appropriate mechanical in-service properties for the energy harvesting device 2 for use in any given external environment.
A second embodiment of a energy harvesting device 60 in accordance with the present invention is illustrated in Figures 4 and 5. This embodiment is similar to the first embodiment and like parts are numbered with like reference numerals.
This embodiment is shown in assembled form in Figure 4 and in disassembled from, as an exploded view, in Figure 5, with Figure 5 showing part A including the first end part 6 and the components fitted thereto and part A including the second end part 8 and the components fitted thereto. In the assembled form the second end part 8 is received within the first end part 6 by a telescoping configuration.
In the second embodiment, the first and second end parts 6, 8 have opposite fitting rings 62, 64 for fitting the energy harvesting device 60 between the opposite movable parts of an energy harvester. The output shaft 20, first clutch mechanism 34, flywheel 46 and generator 48 have the same structure as in the first embodiment (although the flywheel is illustrated differently in the two embodiments).
In this embodiment, the first clutch mechanism 34 is fitted to a free end 70 of the first end part 8 of the elongate body 6 by a plurality of elongate rods 72 which have one end 74 fitted to the free end 70 and an opposite end 76 fitted to the first clutch mechanism 34. These rods 72 translationally fix the first clutch mechanism 34 relative to the first end part 8, and also prevent rotation of the entire first dutch mechanism 34 in the elongate body 34.
Figure 6 shows a modification of an energy harvesting device in accordance with the present invention. This modification may be incorporated into any of the embodiments described herein, to provide a third embodiment an energy harvesting device in accordance with the present invention.
In the third embodiment, as shown in Figure 2 and 4 for example, the elongate body defines an elongate internal chamber 76 in which the transmission mechanism 16 is located. A hydraulic fluid (not shown) Fills the internal chamber 76 for hydraulically damping the linear translational motion of the first clutch mechanism 34 along the internal chamber 76. By filling the internal chamber 76 with a viscous hydraulic fluid, the damping properties of the energy harvesting device can be modified.
As shown in Figure 6, an outer circumferential surface 78 of the first clutch mechanism 34 comprises a plurality of elongate fluid flow channels 80 extending between opposite sides 82, 84 of the first clutch mechanism 34. These fluid flow channels 80 enable flow of the hydraulic fluid across the first clutch mechanism 34 between opposite portions of the internal chamber 76 on the opposite sides 82, 84 of the first clutch mechanism 34. This fluid flow provides a hydraulic damping function for the compression and expansion of the energy harvesting device by movement of the first clutch mechanism 34 along the output shaft 20. The fluid flow rate between the opposite portions of the internal chamber 76, and hence the damping properties, can be adjusted by modifying the dimensions and the number of the channels 80.
In addition, in any of the embodiments of the present invention, optionally a helical coil spring (not shown) may be fitted, in compression, around the energy harvesting device. Such a coil spring can provide that the energy harvesting device exhibits a natural frequency that is determined by the spring stiffness constant and the total mass of the energy harvesting device, which is given by the total mass and the inertance due to the moment of inertia of the rotating parts. The natural frequency affects the efficiency of the energy harvester function of the energy harvesting device during any given in-service application.
Such an energy harvester function will generate maximum power when the excitation frequency matches the natural frequency (i.e. resonance) of the energy harvesting device. In the case of a narrowband excitation, the spring and mass can be selected expressly to maximise harvesting efficiency. In particular, the mass can be varied to increase the operational bandwidth of the energy harvester function of the energy harvesting device.
In particular, the energy harvesting device has a resonance frequency which would be configured to match a typical input excitation frequency. If, during use, the excitation frequency is increased or reduced to he greater or lower than the resonance frequency, then the energy harvesting efficiency would be reduced.
In accordance with one particularly preferred aspect of the present invention, the energy harvesting device is provided with a variable moment of inertia, and thereby a variable resonant frequency, and the variable resonant frequency can be varied to match the input excitation frequency at any given time during in-service use. This functionality effectively increases the operational bandwidth for efficient operation of the energy harvesting device Accordingly, the energy harvesting efficiency can be maintained substantially constant over a range of varied input excitation frequencies. A fourth embodiment of an energy harvesting device in accordance with the present invention is illustrated in Figures 7 to 10. The fourth embodiment shows a modification of an energy harvesting device which may be incorporated into any of the embodiments described herein. In many aspects this embodiment is similar to the first and second embodiments and like parts are numbered with like reference numerals.
The energy harvesting device 90 of the fourth embodiment has a modified flywheel 92 as compared to the previously described embodiments. The flywheel 92 is configured to have an adjustable moment of inertia. Furthermore, the flywheel 92 may he configured to function as a further electromagnetic generator.
As for the previous embodiments, an input side 98 of a third sprag clutch 58 as a second clutch mechanism 56, is fitted to the output shaft 20 and the output side 100 of the third sprag clutch 58 is fitted to the rotatable component of the flywheel 92.
The flywheel 92 comprises a radially inner rotor part 94 and a radially outer stator part 96 coupled to the radially inner rotor part 94. The rotatable component of the flywheel 92 includes the radially inner rotor part 94. The radially inner rotor part 94 includes a central portion 102 which is mounted for rotation, for example using one or more bearings 158, about a longitudinal axis X aligned with the longitudinal direction of the output shaft 20. The central portion 102 is connected to the output shaft 20, and rotates therewith. The radially inner rotor part 94 further includes an outer portion 104 which is attached to the central portion 102. The outer portion 104 can move in a radial direction relative to the central portion 102, to vary the rotational moment of inertia of the flywheel 92.
In die illustrated embodiment, the outer portion 104 comprises an annular array of a plurality of permanent magnets 106 around the longitudinal axis. In the embodiment there are three permanent magnets 106 separated from each other by an angle of 120 degrees; however, fewer or more permanent magnets 106 may be provided. Each permanent magnet 106 has the shape of a rectangular block, with a length direction extending parallel to the longitudinal axis X although other shapes may be used. Each permanent magnet 106 is attached to the central portion 102 by a slider mechanism 108. The slider mechanism 108 is configured such that each permanent magnet 106 is arranged to be slidable in a radial direction, relative to the central portion 102, to vary the rotational moment of inertia of the flywheel 92 Each slider mechanism 108 comprises at least one radial pin 110 extending from one of the central portion 101 as illustrated, or alternatively the permanent magnet 106. In the illustrated embodiment, for each permanent magnet 106 there are two radial pins 110, separated along the longitudinal axis, extending radially outwardly from the central portion 102. Alternatively, fewer or more pins 110 may be provided for each permanent magnet 106. At least one radial socket 112 extends from the other of the permanent magnet 106, as illustrated, or alternatively the central portion 102. In the illustrated embodiment, two radial sockets 112 extend radially inwardly from each permanent magnet 106. Each radial pin 110 is slidably received in a respective radial socket 112.
This structure permits the permanent mulcts 106 to be slid radially inwardly and outwardly relative to the central portion 102 which is aligned along the longitudinal axis. The radial pin 110 is fitted in the radial socket 112 so that the permanent magnet 106 can be moved a preset maximum radial distance from the longitudinal axis. In other words, the pin 110 is captive in the socket 112.
Furthermore, a biasing element such as a spring, for example a helical tension spring in the socket, may be provided to bias the permanent magnet radially inwardly, so that the permanent magnet is located at an innermost radial position when the flywheel is rotationally static.
When the flywheel is rotated, a centrifugal force acting on the rotating permanent magnets urges the rotating permanent magnets radially outwardly, to increase the rotational moment of inertia of the flywheel.
By varying the rotational moment of inertia of lhe flywheel 92, the electrical power output can increased in uniformity (i.e. smoothed) and the operational bandwidth of the energy harvesting function of the regenerative shock absorber 90 can be increased.
The radially outer stator part 96 comprises a tubular part 114 disposed around the radially inner rotor part 94. A pair of radial connectors 116 couple the stator part 96 to the rotor part 94. In the illustrated embodiment, each radial connector 116 is located at a respective longitudinal end 118 of the tubular part 114. Furthermore, in the illustrated embodiment, each radial connector 116 comprises four radial arms 120, separated from each other by an angle of 90 degrees; however, fewer or more radial arms 120 may be provided.
The tubular part 114 further co tnpri ses a pl ural ity of wound coils 122 o electricall y conductive material. In the illustrated embodiment, the coils 122 are provided on an outer circumferential side of the tubular part 114. Alternatively, the coils 122 may be provided on an inner circumferential side of the tubular part 114. In the illustrated embodiment, there are nine wound coils 122 mutually separated around the tubular part 114; however, fewer or more wound coils 122 may be provided.
Each wound coil 122 has a winding axis W. which is aligned with a radius of the flywheel 92. The wound coil 122 has an elongate shape in an elongate length direction, in a plane of the wound coil 122, with the length direction being parallel to the longitudinal axis X. Typically, each coil 122 is wound around a core 124. The core 124 may be integral with, or separate from, the tubular part 114. In a preferred embodiment, the core 124 is a magnetic core, for example composed of a ferromagnetic material.
In one particular embodiment, the radially inner part 94 and the radially outer part 96 are coupled together so that the radially inner part 94 and the radially outer part 96 are rotationally fixed together. In other words, the permanent magnets 106 are rotationally fixed relative to the wound coils 122. The entire assembly of the radially inner part 94 and the radially outer part 96, including the permanent magnets 106 and the wound coil 122, constitute the rotatable flywheel 92.
In this embodiment, the generator module of the regenerative shock absorber 90 further comprises a control system, schematically shown by box 126 in Figure 7, electrically connected to the wound coils 122 of electrically conductive material (for example by a commutator, not shown. The control system 126 is configured to vary an electrical current through the wound coils 122 thereby to vary an electromagnetic attraction between the wound coils 122 and the permanent magnets 106 of the radially inner part 92 and thereby to vary the radial position of the peimanent magnets 106 of the radially inner part 94.
Accordingly, die distance of the rotating permanent magnets 106 from the axis of rotation can be adjusted by applying a selected electrical current to the coils 122, which changes the moment of inertia of the flywheel 92.
Therefore, depending on the frequency of input linear excitation, the moment of inertia of the harvester can be adjusted. Furthermore, based on real time monitoring of the environmental excitation frequency, it is possible to vary the flywheel moment of inertia using a suitable control strategy.
In the illustrated embodiment, as an example, in the event that the input excitation frequency increases at any Oven time during in-service use, the excitation frequency may have increased so as to be greater than the resonant frequency of the energy harvesting device in the configuration that the rotating permanent magnets 106 are radially positioned at a given radial position. In order to increase the resonant frequency of the energy harvesting device to again match the input excitation frequency, a reduced electrical current would be passed through the wound coils 122, under control of the control system 126, thereby to reduce the electromagnetic attraction between the wound coils 122 and the permanent magnets 106. The combination of the reduced electromagnetic field and the biasing elements acting on the magnets would urge the permanent magnets 106 radially inwardly, against the centrifugal force acting on the rotating magnets 106, which would thereby increase the resonant frequency of the energy harvesting device. Correspondingly, the resonant frequency can be oppositely reduced in the event that the excitation frequency is reduced during in-service use.
In this embodiment, the radially inner rotor part 94 and the radially outer stator part 96 are coupled together so that the rotor part 94 and the stator part 96 are relatively rotatable. In other words, the permanent magnets 106 are rotationally movable relative to the wound coils 122. The radially outer stator part 96 is rotationally fixed in position.
In an alternative embodiment, only the radially inner rotor part 94, including the permanent magnets 106, constitutes the rotatable flywheel 92. The radially outer stator part 96 and the wound coils 122 thereon are fixed.
Furthermore, in this embodiment the generator module of the energy harvesting device 92 further comprises an electrical power take-off system, schematically shown by box 128 in Figure 7, electrically connected to the wound coils 122 of electrically conductive material. The electrical power take-off system 128 is configured to conduct electrical current induced in the coils 122 by relative rotation of the permanent magnets 106 of the radially inner part 94 and the wound coils 122 of the radially outer part 96. The wound coils 122 of the flywheel 92 therefore can act as an auxiliary electromagnetic generator.
A fifth embodiment of an energy harvesting device in accordance with the present invention is illustrated in Figures 11 to 14 In this embodiment, the energy harvesting device comprises an input module, which in use receives input linear vibration, as described hereinabove for the previous embodiments. The input module comprises an elongate body, which is not shown in Figures 11 to 14, but has any structure of the previous embodiments. As described hereinbefore, the elongate body includes a pair of opposite first and second end parts for fitting to respective movable parts of an energy harvester. The first and second end parts are relatively movable in opposite first and second linear directions, which extend along a length direction of the elongate body, to compress or expand the length of the elongate body.
In this embodiment, the transmission mechanism 216 and the generator module 218 are modified as compared to the previous embodiments.
The transmission mechanism 216 comprises an output shaft 220. The transmission mechanism 216 is fitted within the elongate body and configured to convert relative linear motion of the opposite first and second end parts (not shown but as described earlier) into rotational motion of the output shaft 220.
At least a portion of the output shaft 220 is a single-threaded leadscrew 226 having an outer cylindrical surface 228 including a helical groove 230 having a helical direction.
The transmission mechanism 216 further comprises a first clutch mechanism 234 threadably engaging the helical groove 230. Typically, the first clutch mechanism 234 comprises a first helical screw element 238 threadably engaged with the helical groove 230, and a first sprag clutch 240 fitted between the first helical screw element 238 and the first end part 208. The first clutch mechanism 234 is fitted to the first end part 208 by either of the fittings shown in the first and second embodiments. The helical screw element 238 may comprise a helical threaded nut, or alternatively a ball screw is provided and a series of ball bearings is received in the helical groove 230, the helical groove 230 functioning as a helical raceway for the ball bearings.
The first clutch mechanism 234 is configured to rotate the output shaft 220 in a first rotational direction when the first end part 214, and the first clutch mechanism 234 fitted thereto, are translationally moved relative to the output shaft 220 in a first linear direction. In contrast, when the first end part, and the first clutch mechanism 234 fitted thereto, are translationally moved relative to the output shaft 220 in an opposite second linear direction, the first clutch mechanism 234 applies no rotational force on the output shaft 220.
A generator module 218 is fitted within the elongate body (not shown). As for the previous embodiments, the generator module 218 comprises a flywheel, which in the illustrated embodiment is a flywheel 292 having a variable moment of inertia, and optionally a further electromagnetic generator, as described hereinbefore, and a first electromagnetic generator 248 having a rotor rotationally coupled to the flywheel 292. In Figure 11 the flywheel 292 has the same construction as described above for the embodiment of Figures 7 to 10; alternatively, the flywheel may have the same construction as described above for the embodiments of Figures 1 to 5. Therefore the flywheel may be a flywheel as described above with reference to Figures 7 to 10, and comprise a further electromagnetic generator. Alternatively, the flywheel may be a passive flywheel, which does not independently generate electrical power, as described above with reference to Figures 2 to 5.
The flywheel 292 is configured to be rotatably driven by the output shaft 220 in the first rotational direction when the output shaft 220 is rotated in the first rotational direction whereby the first electromagnetic generator 248 is driven when the output shaft 220 is rotated in the first rotational direction.
The generator module 218 further comprises a second clutch mechanism 256 fitted between the output shaft 220 and the flywheel 292. The second clutch mechanism 256 is arranged to engage the flywheel 292 to cause rotation of the flywheel 292 in the same rotational direction as the first rotational direction when a rotational velocity of the output shaft 220 is at least a rotational velocity of the flywheel 292, and to disengage the flywheel 292 to enable free-spinning rotation of the flywheel 292 in the same rotational direction as the first rotational direction when a rotational velocity of the output shaft 220 is lower than the rotational velocity of the flywheel 292. Typically, the second clutch mechanism 256 comprises a third sprag clutch 258 fitted between the output shaft 220 and the flywheel 292.
Consequently, in operation the energy harvesting device is dynamically compressed and expanded, to harvest mechanical energy and convert that energy to electrical energy.
Each compression or expansion causes the first clutch mechanism 234, which is fitted to the first end part 208, to be translationally moved relative to the second end part, with the movement being in compression direction C or expansion direction E. When the first clutch mechanism 234 is moved in one direction the clutch is engaged and the clutch rotates the output shaft. 220; whereas when the first clutch mechanism 234 is moved in the opposite direction the clutch is disengaged and the clutch does not cause rotation of the output shaft 220, and the first clutch mechanism 234 can slide along the output shaft 220 with the first helical screw element 238 freely rotating as a result of being driven by the helical groove 230 with which the first. helical screw element 238 is threadably engaged.
In other words, in one movement direction the translationally moving clutch drives the output shall 220 to rotate and drive the flywheel 292 which drives the generator 248, whereas in the opposite movement direction the non-rotating output shaft 220 (although there may be some residual rotation in the first rotational direction caused by the inertia of the flywheel 292 from a previous movement in the one movement direction) drives the first helical screw element 238 to rotate as the translationally moving clutch moves along the output shaft 220.
Therefore, in contrast to the embodiments incorporating a self-reversing leadscrew, for this embodiment incorporating a single-treaded leadscrew 226, only the movement of the first clutch mechanism 234 in one of the compression direction C or expansion direction E (typically for example in the compression direction C) causes the output shaft 220, which is translationally fixed relative to the second end part, to be rotated in the first rotational direction. The rotating output shall 220 correspondingly rotates the flywheel 291 which rotates in the same first rotational direction. As for the previous embodiments, if the rotational velocity of the output shaft 220 decreases, then the flywheel 292 continues to rotate by a free-spinning action as a result of disengagement by the second clutch mechanism 256.
In this embodiment, the generator module 218 further comprises a second electromagnetic generator 300 which is coupled to the first clutch mechanism 234. The second electromagnetic generator 300 is configured to be driven by rotation of a part of the first clutch mechanism 234 when the first end part 208, and the first clutch mechanism 234 fitted thereto, are translationally moved relative to the output shaft 226 in the second linear direction.
The second electromagnetic generator 300 comprises a rotor part 302 and a stator part 304 respectively fitted to rotatable and non-rotatable parts of the first clutch mechanism 234. In particular, the rotor part 302 is fitted to the first helical screw element 238, which is threadably engaged with the helical groove 230. The stator part 304 is fitted to the radially outer part 236 of the first clutch mechanism 234 which is fitted to the first end part. The first clutch mechanism 234 is fitted to the first end part 208 by either of the fittings shown in the first and second embodiments.
Accordingly, when the first end part 208, and the first clutch mechanism 234 fitted thereto, are translationally moved relative to the output shaft 220 in the second linear direction, the rotor part 302 is rotated by the first clutch mechanism 234 relative to the stator part 304 in a second rotational direction opposite to the first rotational direction.
Referring in particular to Figures 13(a) and 13(h), in the second electromagnetic generator 300 the rotor part 302 comprises an annular array of permanent magnets 308. The stator part 304 comprises a tubular element 310 having a plurality of arms 312 which are oriented radially inwardly towards the rotor part 302. Each arm 312 supports a respective coil winding 314, to provide an annular array of coil windings 314 disposed annularly around the permanent. magnets 308.
In the embodiment there are eight permanent magnets 308 separated from each other by an angle of 45 degrees; however, fewer or more permanent magnets 308 may be provided. Each permanent magnet 308 is elongate in shape and is fitted at one end 316 to the first helical screw element 238 so as to extend parallel to the longitudinal axis and along, but spaced from, the output shaft 220. At a free end 318 of each permanent magnet 308, an enlarged end part 320 extends radially outwardly towards, but spaced from, the array of coil windings 314.
In the embodiment there are four coil windings 314 separated from each other by an angle of 90 degrees; however, fewer or more coil windings 314 may be provided. Each coil winding 314 has a winding axis W, which is aligned with a radial direction of the stator part 304, and has an elongate shape in an elongate length direction, in a plane of the coil winding 314, the length direction being parallel to a rotational axis of the rotor part 302. Typically, each coil winding 314 is wound around a core 322. The core 322 may be integral with, or separate from, the arm 312 of the stator part 304. In a preferred embodiment, the core 322 is a magnetic core, for example composed of a ferromagnetic material.
As described above, when the first clutch mechanism 234 is moved in one translational movement direction, the clutch is disengaged and the non-rotating output shaft 220 drives the first helical screw element 238 to rotate as the translationally moving clutch moves along the output shaft 226, as shown by the arrow in Figure 13(b). Consequently, the permanent magnets 308 of the second electromagnetic generator 300 are rotated relative to the coil windings, 314 which generates an electrical current in the second electromagnetic generator 300. An electrical power take-off system (not shown) is electrically connected to the coil windings 314 which is configured to conduct electrical current induced in the coil windings 314 by relative rotation of the permanent magnets 308 of the rotor part 302 and the coil windings 314 of the stator part 304.
Therefore, in contrast to the embodiments incorporating a self-reversing leadscrew, for this embodiment incorporating a single-treaded leadscrew 226, movement of the first clutch mechanism 234 in one of the compression direction C or expansion direction E (typically for example in the compression direction C) causes the output shaft 220 to be rotated in the first rotational direction to rotate the flywheel 292 to drive the first electromagnetic generator 248, and movement of the first clutch mechanism 234 in the opposite direction (typically for example in the expansion direction E) causes the rotor part 302 of the second electromagnetic generator 300 to be rotated in the opposite rotational direction to rotate the permanent magnets 308 of the second electromagnetic generator 300.
A modification to this embodiment is illustrated in Figures Figure 14 (a) and 14(b). In this modified embodiment, the second electromagnetic generator 300 additionally comprises a second sprag clutch 330 which is disposed between a radially inner portion 332 of the rotor part 302 and a radially outer portion 334 of the rotor part 302, the radially outer portion 334 comprising the annular array of permanent magnets 336. In this embodiment, as shown in Figure 14(b), the radially inner portion 332 is annular and cylindrical in shape, and annularly surrounds the output shaft 226. The second sprag clutch 330 is also annular and cylindrical in shape, as shown in Figure 14(b), and is externally mounted around the radially inner portion 332. The second sprag clutch 330 typically comprises a needle clutch.
The second sprag clutch 330 is arranged to engage the radially outer portion 334 of the rotor part 302 to cause rotation of the annular array of permanent magnets 336 in the second rotational direction when the radially inner portion 332 of the rotor part 302 is rotated in the second rotational direction. Therefore, when the rotor part 302 is rotated as described before, as shown by the arrow in Figure 13(b) and also in Figure 14(b), the second electromagnetic generator 300 generates electrical power by the driven rotation of the annular array of permanent magnets 336.
When the translational motion of the first helical screw element 238, which is threadably engaged with the helical groove 230, in the opposite direction is reduced or terminated, the rotational velocity of the first helical screw element 238 is correspondingly reduced, or becomes zero. This velocity reduction causes the second sprag clutch 330 to disengage the radially outer portion 334 of the rotor part 302 from the radially inner portion 332 of the rotor part 302. This disengagement in turn enables free-spinning rotation of the array of permanent magnets 336 in the second rotational direction when the radially inner portion 332 of the rotor par( is not rotated in the second rotational direction.
In other words, the second sprag clutch 330 provides that when the first clutch mechanism 234 slows down or changes direction while the second electromagnetic generator 300 is generating electrical power, the second electromagnetic generator 300 can continue to generate electrical power because the second sprag clutch 330 permits the permanent magnets 336 to continue rotating under a free-spinning rotation. Since, as described hereinabove, the flywheel 292 is also fitted to the output shaft 220 by the second clutch mechanism 256, correspondingly when the output shaft rotation slows down while the firs( electromagnetic generator 248 is generating electrical power, the first electromagnetic generator 248 can continue to generate electrical power because the second clutch mechanism 256 permits the flywheel 292 to continue rotating under a free-spinning rotation.
A sixth embodiment of an energy harvesting device in accordance with the present invention is illustrated in Figure 15.
This embodiment is a modification of the self-reversing leadscrew embodiments described above, and incorporates at least one second electromagnetic generator 400, and preferably a pair of second electromagnetic generators 400, coupled to the first clutch mechanism 34 in a manner similar to the second electromagnetic generator described above for the embodiment of Figures 11 to 13. Like parts are numbered with like reference numerals.
Each second electromagnetic generator 400 is configured to be driven by rotation of a part of the first clutch mechanism 34 when the first end part, and the first clutch mechanism 34 fitted thereto, are translationally moved relative to the output shaft 20 in a selected one of either the first linear direction or the second linear direction.
Each second electromagnetic generator 400 comprises a rotor part 402 and a stator part 404 respectively fitted to rotatable and non-rotatable parts of a respective first or second sprag clutch 40, 44 of the first clutch mechanism 34.
The rotor part 402 comprises an annular array of permanent magnets 408 and the stator part 404 comprises an annular array of a coil windings 410 disposed annularly around the permanent magnets 408. Each coil winding 410 has a winding axis, which is aligned with a radial direction of the stator part 404, and has an elongate shape in an elongate length direction, in a plane of the coil winding 410, the length direction being parallel to a rotational axis of the rotor part 402. As described above, the coil winding 410 is wound about a core 412, typically magnetic core.
When the first end part, and the first clutch mechanism 34 fitted thereto, are translationally moved relative to the output shaft 20 in the selected one of either the first linear direction or the second linear direction, the rotor part 402 is rotated by the first clutch mechanism 34 relative to the stator part 404 in a second rotational direction opposite to the first rotational direction to cause relative motion between the permanent magnets 408 and coil windings 410 on the rotor part 402 and the stator part 404.
Therefore each translational movement of the first clutch mechanism 34 causes a secondary generation of electrical power from a respective one of the second electromagnetic generators 400. The second electromagnetic generators 400 may added to the first clutch mechanism 34 of any of the embodiments of Figures 2 to 10, and an additional one of the second electromagnetic generators 400 may be added to the first clutch mechanism 234, on the opposite side from the generator 300, in the embodiments of Figures 11 to 14.
Various further alternative embodiments and modifications to the above-described embodiments will be apparent to those skilled in the art, and these are intended to be encompassed within the scope of the present invention as defined by the appended claims.

Claims (31)

  1. Claims 1 An energy harvesting device comprising: an input module for receiving input linear vibration, the input module comprising an elongate body including a pair of opposite first and second end parts for fitting to respective movable parts, wherein the firs( and second end parts are relatively movable in opposite first. and second linear directions, which extend along a length direction of the elongate body, to compress or expand the length of the elongate body; a transmission mechanism comprising an output shaft, the transmission mechanism being fitted within the elongate body and configured to convert relative linear motion of the opposite first and second end parts into rotational motion of the output shaft, wherein at least a portion of the output shaft is a self-reversing leadscrew having an outer cylindrical surface including a pair of overlying first and second helical grooves having rotationally opposite helical directions, and the transmission mechanism further comprises a first clutch mechanism threadably engaging the first and second helical grooves and fitted to the first end part, wherein the first clutch mechanism is configured to rotate the output shaft in a unidirectional rotational motion when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in each of the first and second linear directions; and a generator module fitted within the elongate body, the generator module comprising a flywheel and an electromagnetic generator having a rotor rotationally coupled to the flywheel, wherein the flywheel is configured to be rotatably driven by the output shaft in the same rotational direction as the unidirectional rotational motion of the output shaft.
  2. 2. An energy harvesting device according to claim 1 wherein the first clutch mechanism comprises a first helical screw element threadably engaged with the first helical groove, a first sprag clutch fitted between the first helical screw element and the first end part, a second helical screw clement threadably engaged with the second helical groove, and a second sprag clutch fitted between the second helical screw element and the first end part, wherein the first and second sprag clutches are freely rotatable, relative to the respective first and second helical grooves, in respective opposite first and second rotational directions, and the first and second sprag clutches are arranged respectively to engage the respective first or second helical groove by the respective first or second helical screw element and thereby rotate the output shaft in the unidirectional rotational motion when the first end part is translationally moved relative to the output shaft in a respective one of the first or second linear directions.
  3. 3. An energy harvesting device according to claim 1 or claim 2 wherein the generator module further comprises a second clutch mechanism fitted between the output shaft and the flywheel, wherein second clutch mechanism is arranged to engage the flywheel to cause rotation of the flywheel in the same rotational direction as the unidirectional rotational motion when a rotational velocity of the output shaft is at least a rotational velocity of the flywheel, and to disengage the flywheel to enable free-spinning rotation of the flywheel in the same rotational direction as the unidirectional rotational motion when a rotational velocity of the output shaft is lower than the rotational velocity of the flywheel.
  4. 4. An energy harvesting device according to claim 3 wherein the second clutch mechanism comprises a third sprag clutch fitted between the output shaft and the flywheel.
  5. 5. An energy harvesting device according to any one of claims 1 to 4, wherein the generator module further comprises at least one second electromagnetic generator which is coupled to the first clutch mechanism, the second electromagnetic generator being configured to be driven by rotation of a part of the first clutch mechanism when the first end part. and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in a selected one of either the first linear direction or the second linear direction.
  6. 6. An energy harvesting device according to claim 5 wherein the second electromagnetic generator comprises a rotor part and a stator part respectively fitted to rotatable and non-rotatable parts of the first clutch mechanism, the rotor part and the stator part having permanent magnets and coil windings thereon, wherein when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in the selected one of either the first linear direction or the second linear direction, the rotor part is rotated by the first clutch mechanism relative to the stator part in a second rotational direction opposite to the first rotational direction to cause relative motion between the permanent magnets and coil windings on the rotor part and the stator part.
  7. 7. An energy harvesting device according to claim 6 wherein in the second electromagnetic generator the rotor part comprises an annular array of permanent magnets and the stator part comprises an annular array of a coil windings disposed annularly around the permanent magnets.
  8. 8. An energy harvesting device according to any one of claims 5 to 7 wherein each coil winding has a winding axis, which is aligned with a radial direction of the stator part, and has an elongate shape in an elongate length direction, in a plane of the coil winding, the length direction being parallel to a rotational axis of the rotor part.
  9. 9. An energy harvesting device according to any one of claims 5 to 8, and when appendant on claim 2, wherein the generator module comprises a pair of the second electromagnetic generators coupled to the first clutch mechanism, wherein each second electromagnetic generator is respectively coupled to the first sprag clutch or the second sprag clutch of the first clutch mechanism.
  10. 10. An energy harvesting device comprising: an input module for receiving input linear vibration, the input module comprising an elongate body including a pair of opposite first and second end parts for fitting to respective movable parts, wherein the first and second end parts are relatively movable in opposite first and second linear directions, which extend along a length direction of the elongate body, to compress or expand the length of the elongate body; a transmission mechanism comprising an output shaft, the transmission mechanism being fitted within the elongate body and configured to convert relative linear motion of the opposite first and second end parts into rotational motion of the output shaft, wherein at least a portion of the output shaft is a single-threaded leadscrew having an outer cylindrical surface including a helical groove having a helical direction, and the transmission mechanism further comprises a first clutch mechanism threadably engaging the helical groove and fitted to the first end part, wherein the first clutch mechanism is configured to rotate the output shaft in a first rotational direction when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in the first linear direction, and wherein when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in the second linear direction, the first clutch mechanism applies no rotational force on the output shaft; a generator module fitted within the elongate body, the generator module comprising a flywheel and a first electromagnetic generator having a rotor rotationally coupled to the flywheel, wherein the flywheel is configured to be rotatably driven by the output shaft in the first rotational direction when the output shaft is rotated in the first rotational direction whereby the first electromagnetic generator is driven when the output shaft is rotated in the first rotational direction, and the generator module further comprising a second electromagnetic generator which is coupled to the first clutch mechanism, the second electromagnetic generator being configured to be driven by rotation of a part of the first clutch mechanism when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in the second linear direction.
  11. 11. An energy harvesting device according to claim 10 wherein the second electromagnetic generator comprises a rotor part and a stator part respectively fitted to rotatable and non-rotatable parts of the first clutch mechanism, the rotor part and the stator part having permanent magnets and coil windings thereon, wherein when the first end part, and the first clutch mechanism fitted thereto, are translationally moved relative to the output shaft in the second linear direction, the rotor part is rotated by the first clutch mechanism relative to the stator part in a second rotational direction opposite to the first rotational direction to cause relative motion between the permanent magnets and coil windings on the rotor part and the stator part.
  12. 12. An energy harvesting device according to claim 11 wherein in the second electromagnetic generator the rotor part comprises an annular array of permanent magnets and the stator part comprises an annular array of a coil windings disposed annularly around the permanent magnets.
  13. 13. An energy harvesting device according to claim 12 wherein the second electromagnetic generator further comprises a second sprag clutch disposed between a radially inner portion of the rotor part and a radially outer portion of the rotor part which comprises the annular array of permanent magnets.
  14. 14. An energy harvesting device according to claim 13 wherein the second sprag clutch is arranged to engage the radially outer portion of the rotor part to cause rotation of the annular array of permanent magnets in the second rotational direction when the radially inner portion of the rotor part is rotated in the second rotational direction, and to disengage the radially outer portion of the rotor part to enable free-spinning rotation of the array of permanent magnets in the second rotational direction when the radially inner portion of the rotor part not rotated in the second rotational direction.
  15. 15. An energy harvesting device according to any one of claims 12 to 14 wherein each coil winding has a winding axis, which is aligned with a radial direction oldie stator part, and has an elongate shape in an elongate length direction, in a plane of the coil winding, the length direction being parallel to a rotational axis of the rotor part.
  16. 16. An energy harvesting device according to any one of claims 10 to 15 wherein the first clutch mechanism comprises a first helical screw dement threadably engaged with the helical groove, and a first sprag clutch fitted between the first helical screw element and the first end part.
  17. 17. An energy harvesting device according to any one of claims 10 to 16 wherein the generator module further comprises a second clutch mechanism fitted between the output shaft and the flywheel, wherein second clutch mechanism is arranged to engage the flywheel to cause rotation of the flywheel in the same rotational direction as the first rotational direction when a rotational velocity of the output shaft is at least a rotational velocity of the flywheel, and to disengage the flywheel to enable free-spinning rotation of the flywheel in the same rotational direction as the first rotational direction when a rotational velocity of the output shaft is lower than the rotational velocity of the flywheel.
  18. 18. An energy harvesting device according to claim 17 wherein the second clutch mechanism comprises a third sprag clutch fitted between the output shaft and the flywheel.
  19. 19. An energy harvesting device according to any one of claims 1 to 18 wherein the flywheel comprises a radially inner rotor part and a radially outer part coupled to the rotor part, wherein the rotor part is mounted for rotation about a longitudinal axis aligned with the longitudinal direction of the output shaft, and is connected to the output shaft, wherein the radially inner rotor part comprises a radially fixed central portion and a radially movable outer portion which is attached to the central portion and can move in a radial direction, relative to the central portion. to vary the rotational moment of inertia of the flywheel.
  20. 20. An energy harvesting device according to claim 19 wherein the radially movable outer portion comprises an annular array of a plurality of permanent magnets which are attached to the central portion by a respective plurality of slider mechanisms, whereby each permanent magnet is arranged to be slidable in a radial direction, relative to the central portion, to vary the rotational moment of inertia of the flywheel.
  21. 21. An energy harvesting device according to claim 20 wherein each slider mechanism comprises at least one radial pin extending from one of the central portion or the permanent magnet and at least one radial socket extending from the other of the permanent magnet or the central portion, wherein each radial pin is slidably received in a respective radial socket.
  22. 22. An energy harvesting device according to any one of claims 19 to 21 wherein the radially outer part comprises a tubular part disposed around the radially inner part and the tubular part comprises a plurality of coils of electrically conductive material.
  23. 23. An energy harvesting device according to claim 22 wherein each coil has a winding axis, which is aligned with a radius of the flywheel, and has an elongate shape in an elongate length direction, in a plane of the coil, the length direction being parallel to the longitudinal axis.
  24. 24. An energy harvesting device according to claim 22 or claim 23 wherein the radially inner rotor part and the radially outer part are coupled together so that the radially inner rotor part and the radially outer part are rotationally fixed together, and further comprising a control system electrically connected to the coils of electrically conductive material and configured to vary an electrical current through die coils thereby to vary an electromagnetic attraction between the coils and the permanent magnets of the radially inner part and to vary the radial position of the permanent magnets of the radially inner rotor part.
  25. 25. An energy harvesting device according to claim 22 or claim 23 wherein the radially inner rotor part and the radially outer part are coupled together so that the radially inner rotor part and the radially outer part are relatively rotatable, whereby the radially outer part is a stator part which is rotationally fixed in position, and further comprising an electrical power take-off system electrically connected to the coils of electrically conductive material and configured to conduct electrical current induced in the coils by relative rotation of the permanent magnets of the radially inner part and the coils of the radially outer part.
  26. 26. An energy harvesting device according to any one of claims 1 to 25 wherein the first clutch mechanism is fitted to an internal tubular surface of the first end part of the elongate body.
  27. 27. An energy harvesting device according to any one of claims 1 to 25 wherein the first clutch mechanism is fitted to a free end of the first end part of the elongate body by a plurality of elongate rods which have one end fitted to the free end and an opposite end fitted to the first clutch mechanism.
  28. 28. An energy harvesting device according to any one of claims 1 to 27 wherein an outer housing of the electromagnetic generator is fitted to an internal surface of the second end part of the elongate body.
  29. 29. An energy harvesting device according to any one of claims 1 to 28 wherein the first and second end parts of the elongate body form a telescoping configuration in which one of the first and second end parts is slidably received within the other of the first and second end parts.
  30. 30. An energy harvesting device according to any one of claims 1 to 29 wherein the first elongate body defines an elongate internal chamber in which the transmission mechanism is located, and a hydraulic fluid fills the internal chamber for hydraulically damping the linear translational motion of the first clutch mechanism along the internal chamber.
  31. 31. An energy harvesting device according to claim 30 wherein an outer circumferential surface of the first clutch mechanism comprises a plurality of elongate fluid flow channels extending between opposite sides of the first clutch mechanism to enable flow of the hydraulic fluid across the first clutch mechanism between opposite portions of the internal chamber on the opposite sides of the first clutch mechanism.
GB2204597.5A 2021-05-28 2022-03-30 Energy harvesting device Pending GB2617149A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/EP2022/063198 WO2022248277A1 (en) 2021-05-28 2022-05-16 Energy harvesting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB2107694.8A GB202107694D0 (en) 2021-05-28 2021-05-28 Energy harvesting device

Publications (2)

Publication Number Publication Date
GB202204597D0 GB202204597D0 (en) 2022-05-11
GB2617149A true GB2617149A (en) 2023-10-04

Family

ID=76741324

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB2107694.8A Ceased GB202107694D0 (en) 2021-05-28 2021-05-28 Energy harvesting device
GB2204597.5A Pending GB2617149A (en) 2021-05-28 2022-03-30 Energy harvesting device

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GBGB2107694.8A Ceased GB202107694D0 (en) 2021-05-28 2021-05-28 Energy harvesting device

Country Status (1)

Country Link
GB (2) GB202107694D0 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1259845A (en) * 1914-11-17 1918-03-19 William H Furness Wave-motor.
CA2658963A1 (en) * 2009-03-23 2010-09-23 Richard Harrington D.c. power generating automotive shock absorber
GB2582241A (en) * 2018-11-23 2020-09-23 Maloney Joseph Electric generator
CN111878290A (en) * 2020-08-14 2020-11-03 清华大学 Wave power generation device based on reciprocating lead screw
KR20210019884A (en) * 2019-08-13 2021-02-23 이윤록 Apparatus for converting the linear reciprocation into the rotary motion
US20220149698A1 (en) * 2020-11-06 2022-05-12 Ashot Salvaryan Regenerative energy system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1259845A (en) * 1914-11-17 1918-03-19 William H Furness Wave-motor.
CA2658963A1 (en) * 2009-03-23 2010-09-23 Richard Harrington D.c. power generating automotive shock absorber
GB2582241A (en) * 2018-11-23 2020-09-23 Maloney Joseph Electric generator
KR20210019884A (en) * 2019-08-13 2021-02-23 이윤록 Apparatus for converting the linear reciprocation into the rotary motion
CN111878290A (en) * 2020-08-14 2020-11-03 清华大学 Wave power generation device based on reciprocating lead screw
US20220149698A1 (en) * 2020-11-06 2022-05-12 Ashot Salvaryan Regenerative energy system

Also Published As

Publication number Publication date
GB202107694D0 (en) 2021-07-14
GB202204597D0 (en) 2022-05-11

Similar Documents

Publication Publication Date Title
KR101718939B1 (en) Electrical machine
US7557456B2 (en) Wave powered generation using electroactive polymers
US7538445B2 (en) Wave powered generation
US9581128B2 (en) Systems and methods for wave energy conversion
JP2015530522A (en) Wave energy converter
WO2014094778A1 (en) Power take-off with integrated resonator for energy extraction from linear motions
GB2479348A (en) Wave power converter with one way clutch
US9270149B1 (en) Kinetic energy to electric power converter
JP7269650B2 (en) Method and system for harnessing wind energy using moored wings
GB2617149A (en) Energy harvesting device
WO2022248277A1 (en) Energy harvesting device
US8754558B2 (en) Kinetic energy to electric power converter
WO2022248276A1 (en) Regenerative shock absorber
US20150288236A1 (en) Apparatus and methods for converting torque
US20210123419A1 (en) Power generation system
KR20140103169A (en) Electrical machine
CN114151496A (en) Electromagnetic magneto-rheological inertia mass damper
GB2609524A (en) Regenerative shock absorber
Chen et al. Circular-slide wave energy converter
KR101980020B1 (en) Variable resonant wave power generation device and wave power generation system using the same
CN113107795B (en) Energy collecting device for spiral damping spring
US20120240569A1 (en) Device to capture wave energy
TWI839632B (en) Hydraulic power generating system
CN117846856A (en) Self-adaptive variable steady-state wave energy power generation device and working method thereof
CN117040189A (en) Electromagnetic energy harvester based on magnetic stretching jump