GB2615374A - Injector and rail assembly - Google Patents

Injector and rail assembly Download PDF

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Publication number
GB2615374A
GB2615374A GB2203838.4A GB202203838A GB2615374A GB 2615374 A GB2615374 A GB 2615374A GB 202203838 A GB202203838 A GB 202203838A GB 2615374 A GB2615374 A GB 2615374A
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GB
United Kingdom
Prior art keywords
injector
nut
stem
fuel
internal channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2203838.4A
Other versions
GB202203838D0 (en
Inventor
S Masti Ravish
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies IP Ltd
Original Assignee
Delphi Technologies IP Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies IP Ltd filed Critical Delphi Technologies IP Ltd
Publication of GB202203838D0 publication Critical patent/GB202203838D0/en
Priority to PCT/EP2023/052486 priority Critical patent/WO2023148238A1/en
Publication of GB2615374A publication Critical patent/GB2615374A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • F02M55/025Common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/004Joints; Sealings
    • F02M55/005Joints; Sealings for high pressure conduits, e.g. connected to pump outlet or to injector inlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/14Arrangements of injectors with respect to engines; Mounting of injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/80Fuel injection apparatus manufacture, repair or assembly
    • F02M2200/8076Fuel injection apparatus manufacture, repair or assembly involving threaded members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/85Mounting of fuel injection apparatus
    • F02M2200/855Mounting of fuel injection apparatus using clamp elements or fastening means, e.g. bolts or screws
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/85Mounting of fuel injection apparatus
    • F02M2200/856Mounting of fuel injection apparatus characterised by mounting injector to fuel or common rail, or vice versa

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

An injector and rail assembly for a common rail fuel injection system, comprising a fuel injector 20 comprising a head 50 for receiving fuel and a neck region for supporting the head end 50, a common rail housing 12 defining a reservoir volume 14 for storing fuel at high pressure and including a stem 16 defining a passage for delivering high pressure fuel from the reservoir volume 14 to the head end 50 of the fuel injector 20, the stem 16 including a threaded portion 16a, and an adaptable mounting arrangement for sealingly mounting the fuel injector to the stem of the common rail housing, comprising a primary nut 24 mounted on the threaded portion 16a of the stem 16 and an annular seal 36 located on the stem 16, the primary nut 24 having an internal channel 26, 46, 32, and the head 50 of the fuel injector 20 being received within the internal channel 26, 46, 32, and a further nut 52 mounted on the neck of the fuel injector 20 so that a radially outer surface 58 of the further nut 52 engages with the internal channel 25, 46 of the primary nut.

Description

INJECTOR AND RAIL ASSEMBLY
FIELD OF THE INVENTION
This invention relates to an injector and rail assembly for use in a common rail fuel injection system. In particular, the invention relates to an injector and rail connection assembly for use in a common rail fuel injection system for an internal combustion engine.
BACKGROUND
In a gasoline direct injection fuel system, the fuel from a rail is supplied to a plurality of injectors via a respective rail socket. The injectors need to be connected to the rail sockets using a mechanical connector assembly and the most appropriate arrangement for the mechanical connector assembly depends on the way the injector is installed in the engine. Two configurations are possible; clamped injector installations where the injectors are clamped to the engine head and 'hanging' injector installations where the injectors are suspended from the rail sockets. The mechanical connector assembly must be structurally strong, easy to mount and prevent fuel leakage while allowing fuel to flow from the rail to the injector. However, it is an inconvenience for manufacturers to have different types of mechanical assembly for different injector installations as it creates inefficiencies for manufacture, supply and installation.
Existing mechanical connector assemblies rely on elastomer 0-rings at the injector-socket interface. However, there is an increasing demand to improve fuel efficiency and reduce exhaust emissions which means injection is required at high fuel pressures, preferably in excess of 500bar. This creates a challenge for the sealing requirements as the elastomerseals are prone to performance degradation and failure over a long service life. The wide temperature range to which the seals are subjected over their service life are also prejudicial to seal performance.
It is against this background that the invention has been devised.
SUMMARY OF THE INVENTION
According to the present invention, there is provided an injector and rail assembly for a common rail fuel injection system; the injector and rail assembly including a fuel injector comprising a head end for receiving fuel and a neck region for supporting the head end; a common rail housing defining a reservoir volume for storing fuel at high pressure and including a stem defining a passage for delivering high pressure fuel from the reservoir volume to the head end of the fuel injector, the stem including an outer threaded portion, and an adaptable mounting arrangement for sealingly mounting the fuel injector to the stem of the common rail housing, the adaptable mounting arrangement comprising an annular seal mounted on the stem; a primary nut mounted on the threaded portion of the stem, the head of the fuel injector being received within an internal channel defined by the primary nut; and a further nut mounted on the neck of the fuel injector so that a radially outer surface of the further nut engages with the internal channel of the primary nut.
It is one advantage of the injector and rail assembly that it can be adapted for use with both clamped injector installations and suspended injector installations, using the same assembly parts. The same set of core parts are required for both clamped and suspended injector installations. This provides a cost advantage and an efficiency of manufacture and supply.
In one embodiment the assembly further includes a secondary nut (e.g. a top nut) which engages with an external surface (e.g. an upper surface) of the primary nut.
In one embodiment, the further nut may be a slotted nut comprising a slot to enable mounting of the slotted nut into the internal channel of the primary nut. The further nut may be resiliently deformable to enable mounting of the further nut into the internal channel of the primary nut.
In one embodiment, the annular seal may be a C-section annular seal. It may be formed from metal and may be engaged sealingly with an internal surface of the primary nut.
A further benefit of this invention is that a metallic annular seal can be mounted on the stem, avoiding the disadvantages of elastomer seals which can be prone to cracks, abrasion and cuts and performance degradation over their service life.
In one embodiment, the primary nut may be provided with a recess in an end-face of the primary nut, the recess defining an internal surface, and wherein the annular seal is received within the recess.
By way of example, the assembly may further comprise a secondary nut mounted on the stem to engage with an external surface of the primary nut as well as interfacing with the annular seal. The annular seal may interface sealingly with first and second surfaces of the recess which are perpendicular to one another, with a surface of the secondary nut and with a surface of the stem. It may also interface sealingly with first and second surfaces of the stem which are perpendicular to one another and with the internal channel of the primary nut.
In one embodiment, the head of the injector may include a substantially part-spherical surface which forms a seal with the internal channel of the primary nut within which it is received. The internal channel may include a conical-wall region which engages with the substantially part-spherical surface of the head of the injector.
In another aspect of the invention, there is provided an adaptable mounting arrangement for an injector and rail assembly for a common rail fuel injection system, the adaptable mounting arrangement comprising; a primary nut for mounting on a stem of a common rail housing defining a reservoir volume for fuel, the primary nut defining an injector surface towards the injector, a rail-facing surface towards the common rail housing, and an internal channel for receiving a head end of the fuel injector, in use; a nut configured to permit mounting of the nut on a neck of the fuel injector, in use, so that a radially outer surface of the nut engages with the internal channel of the primary nut; and the arrangement further comprising an annular seal being mountable on the stem of the common rail housing.
It will be appreciated that preferred and/or optional features of the first aspect of the invention may be incorporated alone or in appropriate combination in other aspects of the invention also.
BRIEF DESCRIPTION OF THE DRAWINGS
In order that the invention may be more readily understood, preferred non-limiting embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a perspective view of an injector and rail assembly of a first embodiment of the invention with the injector clamped to the engine head; Figure 2 is a cross-sectional view of the injector and rail assembly in Figure 1; Figure 3 is a perspective view of a primary nut of the injector and rail assembly in Figure 2; Figure 4 is a perspective view of a slotted nut of the injector and rail assembly in Figure 2; Figures 5(a) to (f) are perspective views to show the installation steps for the injector and rail assembly in Figure 2 when applied to a clamped injector installation; Figure 6 is a perspective view to show the final installation step for the injector and rail assembly in Figure 2 when applied to a hanging/suspended injector installation; Figure 7 is a perspective view of an injector and rail assembly of a second embodiment of the invention with the injector suspended from the engine head; Figure 8 is a cross-sectional view of the injector and rail assembly in Figure 7; Figures 9(a) to (e) are perspective views to show the installation steps for the injector and rail assembly in Figure 7 when applied to a hanging/suspended injector installation; and Figures 10(a) and (b) are perspective views to show the installation steps for the injector and rail assembly in Figure 7 when applied to a clamped injector installation.
In the drawings, as well as in the following description, like features are assigned like reference signs.
SPECIFIC DESCRIPTION
Referring to Figures 1 and 2, an injector and rail assembly, referred to generally as 10, for a fuel system of a gasoline direct injection engine includes a common rail housing 12 defining a reservoir or rail volume 14 for storing fuel at high pressure and including a stem 16 (only visible in Figure 2) defining a passage for delivering high pressure fuel from the reservoir volume 14 to the head end 18 of a fuel injector, referred to generally as 20, which is clamped to the rail housing 12. The injector has a longitudinal axis which is aligned with the longitudinal axis of the stem 16. The stem 16 is typically forged or brazed onto the main rail housing 12. The injector-rail connection, in the form of an adaptable mounting arrangement, is identified generally as item 22. In practice several injectors may be clamped along the length of the common rail housing depending on the number of cylinders in the engine. A stem, such as the stem 16 in Figure 2, defines a passage for delivering high pressure fuel from the reservoir volume 14 to the head end of a respective one of the fuel injectors. There is no socket in this arrangement, as in the prior art, and instead the invention relies on an adaptable mounting arrangement to securely connect the injector to the stem 16 of the rail housing 12, as described in further detail below.
The stem includes at least two regions of differing diameter. An upper region of the stem 16 is of a first, relatively larger diameter and includes an upper outerthreaded portion 16a. A lower region of the stem is of a second, relatively smaller diameter and includes a lower outer threaded portion 16b. The adaptable mounting arrangement 22 is provided on the stem 16 for sealingly mounting the fuel injector 20 to the stem 16. Referring also to Figure 3, the adaptable mounting arrangement includes a primary nut 24 for mounting on the lower threaded portion 16b of the stem 16. The primary nut 24 defines an internal channel 26 which includes an upper threaded region 27 which corresponds to the lower threaded region 16b of the stem 16. The internal channel 26 also includes an enlarged recess 28 in the upper external surface 30 of the primary nut 24 (at the rail end of the primary nut 24), which is referred to as the upper recess 28. The internal channel 26 also includes an enlarged recess 32 (which is referred to as the lower recess 32) in the lower injector-facing end surface 34 of the primary nut 24 (at the injector end of the primary nut) which includes an internal threaded region 25.
A metallic annular seal 36 of C-shaped cross-section is located on the stem 16 (not visible in Figure 1) and resides within the upper recess 28. The upper recess 28 is defined by internal surfaces of the primary nut 24 in the form of a lower surface or floor 38 and a radial wall 40 which is perpendicular to the lower surface 38. A secondary nut 42 (also referred to as the top nut) is carried on the upper threaded portion 16a of the stem 16. An upper surface of the annular seal 36 engages with a lower surface 44 of the secondary nut 42. The annular seal 36 therefore interfaces with the first and second perpendicular surfaces 38, 40 of the upper recess 28, a surface of the secondary nut 42 and a portion of the stem 16 (i.e. there are four surfaces of contact for the annular seal 36).
The lower recess 32 at the injector end of the primary nut 24 includes a conical-walled portion 46 which opens into a vertical-walled portion which is the lower threaded region 25 of the lower recess 32. The injector includes an injector head 50 of part-spherical form which is received within the conical-walled portion 46 of the internal channel. The head 50 of the injector is of at least part-spherical form and engages with the conical-walled portion 46 of the lower recess 32 to form a fuel-seal interface. A tertiary nut 52 resides within the threaded portion 25 of the lower recess 32 at the injector end of the primary nut 24. The tertiary nut takes the form of a slotted nut 52 which includes a slot 54 to enable assembly of the slotted nut onto the injector, as best seen in Figure 4 and as described further below. The slotted nut 52 defines an internal channel 56 of varying diameter.
The head 50 of the injector 20 is carried on an injector neck which extends down through the internal channel 56 defined by the slotted nut 52. With the slotted nut 52 mounted on the neck of the injector 20, a radially outer threaded portion 58 of the slotted nut 52 engages with the threaded region 25 of the lower recess 32 in the vertical-walled portion of the lower recess 32. The region of the internal channel of the slotted nut 52 which corresponds to the outer threaded portion 58 defines a gap G with the neck of the injector 20. The gap G permits some tilt of the injector axis relative to the longitudinal axis of the mounting assembly, but is sized to limit this tilt to around 2 to 3 degrees. With the slotted nut 52 threaded into the lower recess 32 of the primary nut 24, a conical recess 59 at the upper end of the slotted nut 52 supports the lower portion of the part-spherical injector head 50 in such a way to permit, together with the ball/cone interface at the portion 46, an inclined orientation or tilt of the injector axis with respect to the longitudinal axis of the stem 16.
When the adaptable mounting assembly 22 is to be used with a clamped injector installation, the following steps of assembly are followed, as described with reference to Figures 5(a) to (g).
Referring to Figure 5, as a first step, the secondary nut 42 is inserted onto the upper threaded portion 16a of the stem 16 of the rail housing (step (a)). The annular seal 36 is then located in the upper recess 28 in the primary nut 24 (step (b) and (c)) and the primary nut 24, together with the seal 36, is introduced onto the lower threaded portion 16b of the stem 16 (step (d)). The head 50 of the injector 20 is then partially inserted into the lower end of the primary nut 24 (step (e)). . The slotted nut 52 is then introduced onto the neck of the injector 20, inserted in a lateral direction relative to the injector axis, by inserting the slot 54 over the neck (step (f)) as the respective threaded portions of the slotted nut 52 and the lower recess 32 engage and the slotted nut 52 is threaded onto the lower recess 32. This action pulls the head 50 of the injector 20 towards the conical recess 46 of the primary nut 24 to engage the parts together. It is important that the head 50 of the injector is only partially, and not fully, inserted into the primary nut 24 at this time, otherwise the slotted nut 52 cannot be mounted onto the injector.
Once these parts have been assembled, the injector 20 is aligned into the engine pocket (not shown) and is clamped onto the engine head (not shown), and the rail housing 16 is bolted onto the engine head. The primary nut 24 is turned to establish full contact with the head 50 of the injector 20 in a fluid-tight sealing manner. The secondary nut 42 is then fully tightened to lock onto the primary nut 24 and establish a high pressure seal around the annular seal 36. The slotted nut 52 is then fully tightened to establish a strong connection between the primary nut 24 and the injector 20.
The assembly process terminates with the installation taking the form shown in Figure 2.
The conical-walled portion 46 of the lower recess 32 and its engagement with the part-spherical head 50 of the injector 20 provides the advantage of a ball-cone mechanical interface which can accommodate any minor misalignment of the injector axis with the longitudinal axis of the stem 16a, 16b, as well as any tilt of the injector axis. The primary nut 24 can then be turned to adjust vertically and engaged to seal with the head 50 of the injector 20. This adjustment helps to avoid any gap formation between the underside of the rail mounting boss (not illustrated) and the top of the engine head (not shown) due to tolerance variations which accumulate during mounting of the rail system to the engine head.
The aforementioned steps describe the connection of the fuel injector 20 to the rail housing 16 in an assembly where the fuel injector is clamped to engine head. The adaptable mounting assembly 22 may also be implemented to connect the injector 20 to the rail housing 12 in an installation where the injector 20 is suspended from the stem 16 into the injector pocket (not shown) on the engine head, but is not clamped.
The assembly of the primary nut 24 with the annular seal 36 and the secondary nut 42 onto the stem 16a, 16b of the rail housing 16 follows the same sequence of steps ((a) to (e)) as for the installation in Figure 5.
Referring to Figure 6, and as for the suspended injector installation, the slotted nut 52 is introduced laterally relative to the longitudinal axis of the injector 20 and is threaded into the threaded portion 25 of the lower recess 32 in the primary nut 24.
The rail 12 is then mounted on the engine head (not illustrated) and the injector 20 is aligned in the injector pocket of the engine head. The primary nut 24 is then tightened to bring it into contact with the head 50 of the injector 20. The slotted nut 52 is then fully tightened within the lower recess 32 onto the neck of the injector 20 to establish a fluid-tight seal between these parts at the ball/cone interface. The secondary nut 42 is then fully tightened onto the primary nut 24 to establish the sealing interface between the annular seal 36 and the upper recess 28 in the primary nut 24. The assembly process terminates with the installation taking the form shown in Figure 2. Whilst visually it will be appreciated that the final installation of the injector and rail assembly is the same for the clamped injector installation as for the suspended installation, it will be appreciated that the final steps of the installation differ with regard to how the complete injector and rail assembly is put together with the engine head.
Referring to Figures 7 and 8, in an alternative embodiment of the invention the adaptable mounting assembly 122 need not include the secondary nut of the previous embodiment. In this embodiment the adaptable mounting assembly 122 includes only the primary nut 24 and the slotted nut 52. Similar parts to those shown in the previous Figures are denoted with the same reference numerals and will not necessarily be described in further detail.
In this embodiment the stem 16 of the rail housing 12 takes a different form to that shown in Figure 2. The stem 16 includes only one threaded portion 16c and includes a region of stepped diameter 16d which terminates in a tip end 16e of the stem 16. As for the previous embodiment, the primary nut 24 defines an internal channel 26. The stepped diameter region 16d is defined by perpendicular surfaces 60,62 which define a convenient location for the annular seal 36. The outer surface of the annular seal 36 therefore has three surfaces of interface, two surfaces which engage with the stem 16 at surfaces 60, 62 and one surface which engages with the internal channel 26 of the primary nut 24. In this embodiment the internal channel 26 includes an upper threaded region 127 to engage with a threaded portion 16c on the stem 16 and a lower threaded region 25 to engage with the threaded portion 58 on the slotted nut 52.
The internal channel of the primary nut 24 includes a lower recess 32 of the same form as that shown in Figure 2. The lower recess 32 therefore includes a conical-walled portion 46 and a vertical-walled threaded portion 25. In other words, the internal channel 26 therefore includes the conical-walled portion 46 and the vertical-walled portion 25. The injector in Figures 7 and 8 has the same configuration as described previously, including a neck supporting a head 50 of part spherical form. As in the previous embodiment, the upper portion of the part-spherical head 50 of the injector 20 engages with the conical-walled portion 46 in a sealing manner and the lower portion of the pad-spherical head 50 engages with the conical recess 59 in the slotted nut 52. There is a gap G between the surface of the internal channel 56 in the slotted nut 52 which corresponds to the threaded region 25 of the lower recess 32 and the injector head 50 so as to permit tilt of the injector 20 relative to the axis of the injector pocket (not shown) on the engine head.
The assembly steps for the injector and rail assembly in Figure 8 will now be described with reference to Figures 9(a) to (e) for an injector installation in which the injectors are suspended from the engine head.
Initially the annular seal 36 is located over the stem 16 of the rail housing 12 (steps (a) and (b)) in a push-fit. The primary nut 24 is then inserted over the stem 16 (step (c)) so that the annular seal 36 is sandwiched between the stem 16 and the surface of the internal channel in the primary nut 24. The seal 36 therefore engages sealingly with the internal surface of the primary nut 24, and with the perpendicular surfaces 60, 62 of the stepped region 16d of the stem 16 to define three interface surfaces for the seal 36. Also the sealing interfaces are tolerance dimensioned such that the annular seal 36 would resiliently compress to establish a fluid-tight seal between the stem 16 and the primary nut 24 in the region of the annular seal 36. During the fuel injection system operation, the pressure of fuel exerts a radial force on the inside wall of the C-section seal 36 to expand the seal and adds to the sealing functionality of the seal. The injector 20 is then inserted partially into the internal channel of the primary nut 24 at the lower end (injector facing end) (step (d)). The slotted nut 52 is then inserted laterally onto the injector neck (i.e. perpendicular to the injector axis) and into the lower recess 32 (step (e)) and is threaded into the internal threaded portion 25 of the lower recess 32. If the head 50 of the injector 20 is fully inserted into the primary nut 24 in step (d) then the slotted nut 52 cannot be mounted into the injector, so it is important to only partially insert it. Then the part-spherical head 50 of the injector 20 engages with the conical-walled portion 46 of the lower recess 32. The action of threading the slotted nut 52 onto the lower recess 32 pulls the head 50 of the injector towards the conical recess 46 to engage the parts fully together. The assembly then takes the form of the arrangement in Figure 8.
The rail 12 with the injector 20 (the injector and rail assembly) is then mounted onto the engine head (not illustrated) by means of bolts. The injector 20 is aligned appropriately inside the engine pocket in which it is to be received. The final tightening of the slotted nut 52 relative to the primary nut 24 establishes a fluid-tight sealing between the conical-walled portion 46 of the recess in the primary nut 24 and the part-spherical head 50 of the injector 20. As described previously the ball/cone interface between the injector 20 and the primary nut 24 permits a degree of tilt of the injector axis (and as permitted by the gap G) in cases where the injector axis and the axis of the injector pocket on the engine head are not exactly aligned.
The aforementioned sequence of assembly steps described for a suspended injector assembly are the same for an injector installation in which the injectors are clamped to the engine head, up to and including step (c) in Figure 9.
For the clamped injector assembly, referring to Figure 10 (a), with the primary nut 24 threaded onto the threaded portion 16c of the stem 16 and the annular seal 36 sandwiched between the parts, the injector 20 is aligned into the injector pocket within the engine head and is clamped in position on the head. The rail 12 is then bolted onto the engine head. The slotted nut 52 is then inserted over the injector neck. The primary nut 24 is then tightened until a fluid-tight seal is established between the internal channel of the primary nut 24 and the injector head 50 at the ball/cone interface (step (b)). The slotted nut is threadingly engaged into the lower recess 32 at the injector-end of the primary nut 24, and the slotted nut 52 is fully tightened.
It will be appreciated that for both a suspended injector configuration and a clamped injector configuration the mounting assembly parts are the same, comprising the primary nut 24, the slotted nut 52 and the annular seal 36. This provides the advantage of cost and benefits the manufacturing and assembly process, reducing the requirement for multiple different connection arrangements for different injector mounting configurations (e.g. clamped or suspended). The benefits described previously, regarding tilt of the injector axis through the ball/cone interface between the injector and the primary nut and between the injector and the slotted nut, and the sealing of the primary nut 24 to the stem 16 via the annular seal 36, are also realized in the assembly in Figures 7 to 10.
It will be appreciated by a person skilled in the art that the invention could be modified to take many alternative forms to that described herein, without departing from the scope of the appended claims. For example, in other embodiments the slotted nut 52 need not include the slot 54 and may instead take the form of a resilient (i.e. deformable) solid section nut. Also, the ball/cone interface between the head 50 of the injector 20 and the conical-walled portion of the internal channel 26 in the primary nut 24 may be of a different form (e.g. cone on cone) whilst still permitting good sealing and sufficient degree of tilt of the injector axis.
List of parts 10-injector and rail assembly 12-rail housing 14-reservoir / rail volume for fuel 16-stem of rail housing 18 -head end of fuel injector -fuel injector 22, 122-adjustable mounting arrangement 24-primary nut 25-vertical wall portion of internal channel 26 (lower threaded region) 26-internal channel of primary nut 27, 127-upper threaded region of internal channel 26 28-upper recess in primary nut 30-external surface of primary nut 32-lower recess in primary nut 34 -end surface of primary nut 36-annular seal 38-floor surface of upper recess 40-wall surface of upper recess 28 42-secondary nut 44 -lower surface of secondary nut 46-conical-wall portion of lower recess 32 -spherical head of injector 52-slotted nut 54 -slot in slotted nut 56-internal channel of the slotted nut 58-radially outer surface of slotted nut 59 -conical recess in the slotted nut 60, 62-perpendicular surfaces of stem

Claims (13)

  1. CLAIMS: 1. An injector and rail assembly for a common rail fuel injection system; the injector and rail assembly comprising: a fuel injector (20) comprising a head (50) for receiving fuel and a neck region for supporting the head end (50) a common rail housing (12) defining a reservoir volume (14) for storing fuel at high pressure and including a stem (16) defining a passage for delivering high pressure fuel from the reservoir volume (14) to the head end (50) of the fuel injector (20), the stem (16) including a threaded portion (16a), and an adaptable mounting arrangement (22; 122) for sealingly mounting the fuel injector to the stem of the common rail housing, the adaptable mounting arrangement comprising; a primary nut (24) mounted on the threaded portion (16a) of the stem (16) and an annular seal (36) being located on the stem (16), the primary nut (24) having an internal channel (26, 46, 32) and the head (50) of the fuel injector (20) being received within the internal channel (26, 46, 32); and a further nut (52) mounted on the neck of the fuel injector (20) so that a radially outer surface (58) of the further nut (52) engages with the internal channel (25, 46) of the primary nut.
  2. 2. The injector and rail assembly as claimed in claim 1, wherein the further nut is a slotted nut (52) comprising a slot (54) to enable mounting of the slotted nut (52) into the internal channel (26,46) of the primary nut (24).
  3. 3. The injector and rail assembly as claimed in claim 1, wherein the further nut is resiliently deformable to enable mounting of the further nut into the internal channel (26,46) of the primary nut (24).
  4. 4. The injector and rail assembly as claimed in any of claims 1 to 3, wherein the annular seal (36) is a C-section annular seal.
  5. 5. The injector and rail assembly as claimed in claim 4, wherein the annular seal (36) is formed from metal.
  6. 6. The injector and rail assembly as claimed in any of claims 1 to 5, wherein the annular seal (36) is engaged sealingly with an internal surface (38, 40) of the primary nut (24).
  7. 7. The injector and rail assembly as claimed in claim 6, wherein the primary nut (24) is provided with a recess (28) in an end-face of the primary nut (24), the recess defining the internal surface (38, 40), and wherein the annular seal (36) is received within the recess (28).
  8. 8. The injector and rail assembly as claimed in any of claims 1 to 7, further comprising a secondary nut (42) mounted on the stem (16) to engage with an external surface (30) of the primary nut (24) as well as interfacing with the annular seal (36).
  9. 9. The injector and rail assembly as claimed in claim 8, wherein the annular seal (36) interfaces sealingly with first and second surfaces (38, 40) of the recess (28) which are perpendicular to one another, with a surface (44) of the secondary nut (42) and with a surface of the stem (16).
  10. 10. The injector and rail assembly as claimed in any of claims 1 to 7, wherein the annular seal (36) interfaces sealingly with first and second surfaces (60, 62) of the stem (16) which are perpendicular to one another and with the internal channel (26) of the primary nut (24).
  11. 11. The injector and rail assembly as claimed in any of claims 1 to 10, wherein the head (50) of the injector (20) includes a substantially part-spherical surface which forms a seal with the internal channel (26, 46, 32) of the primary nut (24) within which it is received
  12. 12. The injector and rail assembly as claimed in claim 11, wherein the internal channel includes a conical-wall region (46) which engages with the substantially part-spherical surface of the head (50) of the injector (20).
  13. 13. An adaptable mounting arrangement (22; 122) for an injector and rail assembly for a common rail fuel injection system, the adaptable mounting arrangement comprising; a primary nut (24) for mounting on a stem (16) of a common rail housing (12) defining a reservoir volume (14) for fuel, the primary nut (24) defining an injector surface towards the injector (20), a rail-facing surface towards the common rail housing (12), and an internal channel (26) for receiving a head end (50) of the fuel injector (20), in use; a nut (52) configured to permit mounting of the nut (52) on a neck of the fuel injector (20), in use, so that a radially outer surface of the nut (52) engages with the internal channel (26) of the primary nut (24); and an annular seal (36) mountable on the stem (16) of the common rail housing (12).
GB2203838.4A 2022-02-02 2022-03-18 Injector and rail assembly Pending GB2615374A (en)

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PCT/EP2023/052486 WO2023148238A1 (en) 2022-02-02 2023-02-01 Injector and rail assembly

Applications Claiming Priority (1)

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IN202241005631 2022-02-02

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GB202203838D0 GB202203838D0 (en) 2022-05-04
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10995720B1 (en) * 2020-07-29 2021-05-04 Delphi Technologies Ip Limited Fuel system having a connection between a fuel injector and a fuel distribution conduit

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10995720B1 (en) * 2020-07-29 2021-05-04 Delphi Technologies Ip Limited Fuel system having a connection between a fuel injector and a fuel distribution conduit

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