GB2613911A - A crank assembly, a derailleur assembly and a cycle - Google Patents

A crank assembly, a derailleur assembly and a cycle Download PDF

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Publication number
GB2613911A
GB2613911A GB2207903.2A GB202207903A GB2613911A GB 2613911 A GB2613911 A GB 2613911A GB 202207903 A GB202207903 A GB 202207903A GB 2613911 A GB2613911 A GB 2613911A
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GB
United Kingdom
Prior art keywords
pedal
cycle
assembly
frame
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB2207903.2A
Other versions
GB202207903D0 (en
GB2613911B (en
Inventor
Anthony Connell Richard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
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Filing date
Publication date
Priority claimed from GB2118505.3A external-priority patent/GB2613887B/en
Priority claimed from GB2118506.1A external-priority patent/GB2613888B/en
Application filed by Individual filed Critical Individual
Publication of GB202207903D0 publication Critical patent/GB202207903D0/en
Priority to PCT/GB2022/052973 priority Critical patent/WO2023118779A1/en
Publication of GB2613911A publication Critical patent/GB2613911A/en
Application granted granted Critical
Publication of GB2613911B publication Critical patent/GB2613911B/en
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K15/00Collapsible or foldable cycles
    • B62K15/006Collapsible or foldable cycles the frame being foldable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/121Rear derailleurs
    • B62M9/122Rear derailleurs electrically or fluid actuated; Controls thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/121Rear derailleurs
    • B62M9/124Mechanisms for shifting laterally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J45/00Electrical equipment arrangements specially adapted for use as accessories on cycles, not otherwise provided for
    • B62J45/40Sensor arrangements; Mounting thereof
    • B62J45/41Sensor arrangements; Mounting thereof characterised by the type of sensor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K15/00Collapsible or foldable cycles
    • B62K2015/003Collapsible or foldable cycles having a foldable crank or pedal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/121Rear derailleurs
    • B62M9/123Rear derailleurs changing gears automatically

Abstract

A cycle 10 comprises a frame 12 to which a rear wheel 30 is mounted and a subframe 28 to which a front wheel 34 is mounted, the subframe 28 is pivotably connected to the frame 12 to convert the cycle 10 between extended and collapsed configurations, wherein in both configurations the frame 12 and the subframe 28 extend in the same plane. Also claimed are a pedal (120, fig 4) which slides axially to provide a control function and a gear change mechanism (figure 9) enclosed within a monocoque frame section 12.

Description

A CRANK ASSEMBLY, A DERAILLEUR ASSEMBLY AND A CYCLE
Field
The present application relates to a crank assembly, a derailleur assembly and a cycle, and in particular to a crank assembly and a derailleur assembly for a cycle and a collapsible cycle.
Background
With the exception of track bikes, almost all of the commercially available cycles 113 employ mechanisms that require a user to perform certain functions by hand. For example, a user may select an appropriate gear for a suitable cadence using a mechanical shifter, or to apply braking by squeezing a brake lever mounted on a handlebar. Not only the force applied by the user can be considerable, but the use of such hand-operated shifters and brake levers may also prevent the user from maintaining a firm grip on the handlebar.
EP2210804A discloses a hand-operated control device for controlling an electronic derailleur, where an appropriate gear can be selected by activating a non-contact switch provided on a brake lever. Such an embodiment may reduce the amount of operating force applied by the user during gear shifting. However, the user may nevertheless have to move his/her fingers from a normal riding position to activate the non-contact switch, thereby reducing the grip on the handlebar.
Another problem with hand-operated shifters or brake levers is that the actuating force is commonly transferred by Bowden cables that run externally from the handlebar, along the length of the bicycle frame to a rear derailleur, or a rear brake. Not only they are unsightly, but loose cables may also get caught, or knotted up, during riding and transportation. This problem is particularly prominent in collapsible or foldable cycles that are frequently carried around during crowded commutes. Furthermore, commercially available collapsible cycles are commonly arranged to fold sideways to convert into a collapsed configuration, in which the axes of the front and rear wheels do not usually align. Therefore it is difficult to manoeuvre a folded cycle on both of its wheels. To aid their manoeuvrability, these collapsible cycles are often provided with additional miniature support wheels at the rear of their frames, but their small sizes make the cycles difficult to manoeuvre on rough and bumpy surfaces.
Therefore, a non-hand-operated means for effecting gear selection and/or braking at a cycle, as well as a collapsible cycle that is easily manoeuvrable when collapsed is highly desirable.
Summary
The present invention offers a cycle having a frame and a subframe pivotably connected to the frame, wherein in a collapsed configuration the frame and subframe may remain aligned in the same plane. In the collapsed configuration the cycle may be manoeuvred on its rear wheel, or both the front and rear wheels, which are substantially larger than the miniature support wheels commonly featured in known collapsible cycles. Advantageously, the single point of contact at the rear wheel may allow the cycle to be easily manoeuvrable when collapsed.
According to a first aspect of the presently-claimed invention, there is provided a cycle, comprising: a frame to which a rear wheel of the cycle is mounted onto; and a subframe to which a front wheel of the cycle is mounted onto, the subframe is pivotably connected to, and rotatable about the frame to convert the cycle between an extended configuration and a collapsed configuration, wherein in both the extended and collapsed configurations the frame and the subframe extend in the same plane.
The cycle may be powered by the user alone, or by a combination of user input and a motor, e.g. an electric bike. The cycle may otherwise be referred to as a collapsible cycle where the frame may refer to a rear load-bearing structure having a seat and drivetrain components attached thereto. On the other hand, the subframe may be connected to a fork and a handlebar.
The frame and the subframe may be pivotally connected by means of a hinged connection or a pivot joint. The hinged connection or the pivot joint may be located towards the bottom end of the frame. Thus, the subframe may pivot towards the rear wheel when converting to the collapsed configuration and thereby reducing the overall length of the cycle. More specifically, the frame and the subframe may rotate towards each other whilst remaining in the same plane, wherein the said plane may extend vertically along a longitudinal axis of the cycle. Such an arrangement may be distinct from known collapsible cycles where the frame and subframe are folded sideway which, in the collapsed configuration, causes the two to extend in different planes.
The frame and subframe may be removably retained in either the extended configuration or the collapsed configuration by a suitable fastening mechanism, 113 preferably a quick-release fastener such as a toggle latch and a snap-fit latch. The fastening mechanism may be provided adjacent to the hinged connection or the pivot joint, or it may be in any suitable location at the frame and the subframe.
In the extended configuration, the frame and the subframe may be substantially aligned along a longitudinal axis of the cycle. More specifically, the cycle is extended to its full length in the extended configuration with the front and rear wheels separated to the greatest extent. That is, the cycle in the extended configuration resembles a commonplace cycle for normal riding.
The frame and the subframe may abut each other at a location towards the top end of the cycle in the extended configuration during use. Thus, advantageously, such an arrangement may provide multiple points of contact between the frame and the subframe in the extended configuration, thereby increasing the rigidity of the cycle.
Optionally, the frame comprises a handlebar connected to the front wheel, wherein in the collapsed configuration the cycle is manoeuvrable on its rear wheel, or both the rear and front wheels, by the handle bar, e.g. by pulling on the handle bar. The handlebar may be connected to the front wheel by conventional steering mechanisms. By lifting the front end of the collapsed cycle, the rear wheel forms a single point of contact with the ground. Thus, advantageously, the larger size of the rear wheel provides the collapsed cycle with better manoeuvrability in comparison to the conventional collapsible cycles.
In some embodiments, the frame may be formed from plural tubular frame sections similar to conventional bicycles. For example, the frame may resemble a triangle to provide the necessary structural support. In these embodiments, the gear selector and other drivetrain components that drive the rear wheel are exposed.
Alternatively, and preferably, the cycle may comprise a monocoque frame that forms a load-bearing structure to which a rear wheel of the cycle is mounted onto, the monocoque frame at least partially encloses a gear selector and other 113 drivetrain components that drive the rear wheel. In a preferred embodiment, the monocoque frame completely encloses the entire gear selector and other drivetrain components that drive the rear wheel. The monocoque frame may generally be defined as an exoskeleton frame and may form from two monocoque shells. The monocoque frame may shield the drivetrain components including the front and rear sprocket sets, as well as the drive chain that connects the two sprocket sets. Thus, not only the monocoque frame helps conceal the drivetrain components thus offering an additional layer of protection, it may shield the user from the grease and grit commonly associated with a bicycle drivetrain system.
Optionally, in the collapsed configuration the front wheel is at least partially, or fully, received in the monocoque frame. That is, the monocoque frame may comprise a slot or a recess for receiving the front wheel. Advantageously, when it is partially received in the monocoque frame, the sway in the front wheel is restricted and therefore, such an arrangement may aid manoeuvrability and handling of the collapsed cycle. Furthermore, the front wheel may be shielded from the external environment in the monocoque frame.
The present invention also offers a crank assembly at which a user may effect gear selection and/or braking by foot. Advantageously, by reducing or eliminating the need for hand operations, the user may maintain a firm grip on the handlebar at all times, thus improving the safety and quality of cycling. Moreover, the use of an electronically operated sensor arrangement for gear selection and/or braking may eliminate the use of Bowden cables.
According to a second aspect of the presently-claimed invention, there is provided a crank assembly for a cycle, comprising: a crank arm having a first proximal end attachable to a crank axle for driving rotational movement in the crank axle about a first axis; a pedal attached to a second distal end of the crank arm, the pedal is rotatable about a second axis parallel to the first axis, and is slidingly movable relative to the second distal end of the crank arm along the second axis; and a sensor arrangement arranged to sense an axial position of the pedal along the second axis, and therefrom generating a signal corresponding to the axial 113 position of the pedal.
The cycle may be any pedal-powered cycle, for example monocycles, bicycles, tricycles, quadricycles, cargo cycles and recumbent cycles.
Using a bicycle as an example, the crank axle may be referred to as a driving axle that is installed at a bottom bracket of the bicycle. The crank axle may be rotatable about the first axis, or otherwise known as a crank axis, that extends perpendicularly to the longitudinal axis of the bicycle. The crank axle may rotate with one or more front sprockets coaxially mounted thereon, for driving rotational motion in a corresponding rear sprocket set by a chain or a belt.
The pedal may comprise a spindle defining a second axis parallel to the crank axis. The pedal may be rotatably attached to the second distal end of the crank arm by the spindle. Thus, the rider may push on the pedal to crank the crank axle in order 25 to drive a forward movement of the cycle.
In conventional cycles, the pedal may only rotate about the second axis whilst movement in any other direction is constrained, e.g. the spindle in a conventional pedal only permits rotational movement in the pedal. This ensures all of the pedalling forces are precisely translated to crank the crank axles. In contrast, the spindle according to the present invention is configured to slidingly move through an aperture at the second distal end of the crank arm, thereby allowing the pedal to move relative to the crank arm along the second axis. Advantageously, such an arrangement allows the rider to perform additional functions by foot in addition to conventional pedalling, and therebyremoving the need for conventional Bowden cable connections.
The sensor arrangement may detect the sliding movement in the pedal as it slides along the second axis.
In some embodiments, the sensor arrangement may comprise a magnetic sensor and a magnet each attachable to one of the cycle and the pedal. For example, a reed switch may be installed on the cycle frame for sensing the proximity of a rare earth magnet that is attached to the pedal, e.g. at an end of the slidable spindle.
113 For example, the reed switch may sense a weakened magnetic field when the pedal is put in an axial position furthest away from the cycle frame, e.g. a default position during normal pedalling, and thus it does not generate a signal. Once the rider moves the pedal towards the cycle frame along the second axis to perform a particular function, the magnetic field as sensed by the reed switch strengthens, and once it exceeds a predetermined threshold the reed switch generates a signal to be transmitted to a controller or other electronic devices for carrying out the said function.
In some embodiments, other magnetic sensors such as Hall effect sensors may be used, particularly in applications where the precise pedal position along the second axis is required. In some other embodiments, the reed switch may be installed on the pedal for sensing the proximity of a rare earth magnet attached to the cycle frame, wherein the signal may be transferred to a controller or other electrical devices wirelessly or by physical wiring.
In some embodiments, the sensor arrangement comprises a switch at the pedal for sensing the axial position of the pedal along the second axis. For example, the pedal may comprise one or more contact switches at respective pedal positions along the second axis. More specifically, the or each contact switch may generate a signal when it comes into contact with a part of the pedal.
In some embodiments, the sensor arrangement may comprise other sensors such as optical sensors, infrared sensors and ultrasound sensors.
Optionally, the sensor arrangement comprises a signal emitter at the pedal and a signal receiver at the cycle for wirelessly communicating the signal therebetween. The signal emitter may receive the signal from the switch or the magnetic sensor and subsequently relay the signal wirelessly to the signal receiver.
Optionally, the signal is wirelessly communicable between the signal emitter at the pedal and the signal receiver at the cycle optically or by radiowaves. The said wireless communication may be a one-way communication from the signal emitter to the signal receiver, or it may be two-way communication between the two.
In some embodiments, the pedal is provided with an infrared emitter for emitting the signal, e.g. infrared rays, to one or more infrared receivers arranged at the frame. Advantageously, due to its longer wavelengths in comparison to visible light, the use of infrared waves for signal transmission offers less scattering and absorption, and thus it is particularly suitable for use in dusty environments.
In some other embodiments, the pedal is provided with a Bluetooth emitter for broadcasting the signal, e.g. infrared rays, to one or more Bluetooth receivers arranged at the frame. Such an arrangement may advantageously allow the transmitted signal to be encoded to the particular Bluetooth emitter/receiver pairing, thus reducing the likelihood of interference with other wireless devices in the vicinity.
Optionally, the signal emitter is configured to emit the signal only when the pedal is away from the first axial position. As the first axial position may typically be adopted for normal riding, the signal emitter may be switched off to reduce power consumption.
Optionally, the pedal comprises an electrical generator for energising one or more electrical components at the pedal, wherein the electrical generator generates electricity by the rotational movement of the pedal about the second axis, and optionally the pedal comprises a capacitor for storing electrical energy generated by the electrical generator. The electrical generator may be a dynamo that rotatably connects between the pedal and the spindle and may configure to generate a DC power supply for charging the capacitor, e.g. a rechargeable battery, or directly energising the electrical components, e.g. the one or more of the contact switches, the infrared emitter and the Bluetooth signal emitter. In turn, the capacitor may discharge stored energy for energising the electrical components when the pedal is stationary relative to the spindle.
Optionally, the signal is configured to control a gear selector, wirelessly or by physical wires, thereby allowing gear selection to be controlled by the movement of the pedal along the second axis. The gear selector may comprise an electronic derailleur for the front and/or rear sprocket sets. Upon receiving the signal, the electronic derailleur may displace the drive chain, in a direction parallel to the first axis, to a plurality of gear positions each of which corresponds to a sprocket of the sprocket sets.
Optionally, the signal is configured to control a brake actuator, thereby allowing braking to be controlled by the movement of the pedal along the second axis. The brake actuator may comprise an electronic brake actuator for the front and/or rear brakes of the cycle, wirelessly or by physical wires. Upon receiving the signal, the electronic brake actuator may apply a braking force to a rim of the wheel or a brake disc to slow down the cycle. In some embodiments, the braking force may correspond to the amount of sliding movement in the pedal along the second axis.
Optionally, the pedal is moveable between a first axial position and one or more further axial positions along the second axis. More specifically, the sensor may sense the pedal position at each of the first axial position and the further axial positions, and thereby generate a signal accordingly.
Optionally, the pedal is biased towards the first axial position by a biasing means. For example, the first axial position may be a default pedal position adopted during normal pedalling where the rider does not require to perform a function, thus, the biasing means may aid the pedal to be retained at the first axial position. In order to move the pedal from the first axial position to other further axial positions, the rider may overcome the biasing force to drive sliding movement in the pedal along the second axis. In a preferred embodiment, a compression spring may coextend inside the spindle and biases against the second distal end of the crank arm. Thus the biasing force may bias the pedal away from the second distal end of the crank arm, and towards the first axial position during normal pedalling.
Optionally, the pedal is sequentially moveable between the first axial position and the plurality of further axial positions along the second axis, wherein the crank assembly further comprises an indexing arrangement for movably retaining the pedal at each of first axial position and the one or more further axial positions. For example, the first axial positional and the plurality of further axial positions may each correspond to a particular derailleur position. Thus, sequential gear 113 selection may be achieved by moving the pedal through the various axial positions in the pedal.
Optionally, the indexing arrangement may comprise a sprung ball retainer at the second distal end of the crank arm. The sprung ball retainer may configure to movably retain the pedal at the desired axial position by a notch provided at each of the first axial position and the plurality of further axial positions at the spindle. The retaining force imposed by the sprung ball retainer may be sufficient to overcome the biasing force from the biasing means, i.e. if a biasing means is also provided, and it may be overcome by the rider when a force is applied to move the pedal along the second axis.
Optionally, the crank assembly comprises a second crank arm attached to the crank axle opposite to the crank arm, wherein a second pedal is rotatably attached to a second end of the second pedal, and is moveable relative to the second distal end of the second crank arm along a third axis parallel to the first and second axes. Such crank assembly may resemble a conventional crank assembly where two crank arms are provided on each side of the crank axle, and are substantially opposite to each other when viewed along the first axis. However, in contrast to conventional crank assemblies, such an embodiment may allow two different functions to be independently performed when the rider moves each of the pedal and the second pedal along respectively the second and third axes.
Optionally, the pedal and the second pedal are configured to control gear selection in opposite directions. For example, in a preferred embodiment, the pedal and the 35 second pedal may each have a first axial position away from the cycle frame adoptable during normal pedalling, and a second axial position proximal to the cycle frame for effecting gear selection. Thus, the rider may opt to shift up by sliding the pedal from its first axial position to its second axial position, and to shift down by sliding the second pedal from its first axial position to its second axial position, or vice versa. The said gear shifting may be accomplished only by foot, and not relying on hand-operated shifter and Bowden cable connections as found on conventional bicycles.
Optionally, the axial movements of the pedal and the second pedal are each configured to control gear selection at one of the front and rear gear sprockets or brake actuators of the cycle. More specifically, the pedal and the second pedal may be sequentially moveable between the various axial positions along their respective second and third axes, whereby the sliding movement in the pedal and the second pedal may allow the rider to effect gear selection respectively at a rear derailleur and a front derailleur, or vice versa. Alternatively, the axial movement in the pedal and the second pedal may allow the rider to apply a corresponding braking force, respectively at the front brake actuator and rear brake actuator, or vice versa.
zo According to a third aspect of the presently-claimed invention, there is provided a derailleur assembly for a cycle, the cycle having a multi-stage sprocket assembly rotatable about an axis, the derailleur assembly comprising: a chain guide, the chain guide is moveable between a plurality of positions each corresponds to a drive sprocket of the multi-stage sprocket assembly; a guide sprocket supported on the chain guide, the guide sprocket is configured to guide displacement of a drive chain parallel to the axis; an electronic actuator, the electronic actuator is configured to receive a signal from a gear selector to drive movement in the chain guide; a chain movement sensor for sensing movement of the drive chain; a gear position sensor for sensing the position of the chain guide; wherein the electronic actuator is operable in a mode to aid acceleration from a standstill in which, upon sensing the onset of drive chain movement and sensing the chain guide corresponds to a position other than the largest sprocket of the multi-stage sprocket assembly, the electronic actuator moves the chain guide to a position corresponds to the largest sprocket in absence of a user input.
The derailleur assembly may resemble a commonplace derailleur assembly operable by an electronic actuator, except it may further comprise the chain movement and gear position sensors. The multi-stage sprocket assembly may be a rear sprocket of the cycle and therefore the largest sprocket may correspond to a sprocket that drives the cycle at the slowest speed, e.g. a first gear sprocket.
The chain movement sensor may sense the movement of the drive chain directly, or it may sense the rotational movement in the sprocket set. The gear position 113 sensor may sense the relative position between the chain guide and the frame or other components of the cycle. It may sense each of the positions of the chain guide, or it may comprise a single contact switch to sense the chain guide is not in a position corresponding to the largest sprocket.
Advantageously, such an arrangement may allow the drive chain to automatically shift to the lowest gear upon starting from a standstill, thereby reducing the effort required by the rider.
Optionally, the derailleur assembly comprises a speedometer for sensing the movement of the cycle, and wherein the electronic actuator is only operable in the mode when the cycle accelerates from a standstill. Advantageously, such an arrangement prevents the drive chain from automatically shifting to the lowest gear when the cycle is coasting at speed.
According to a fourth aspect of the presently-claimed invention, there is provided a method of operating the derailleur assembly of the third aspect, comprising the steps of: sensing, by the chain movement sensor, the onset of drive chain movement; sensing, by the gear position sensor, the chain guide corresponds to a position other than the largest sprocket of the multi-stage sprocket assembly; moving, by operating the electronic actuator in the mode to aid acceleration from a standstill, the chain guide to a position corresponds to the largest sprocket in absence of a user input.
Optionally, the method further comprises the step of: sensing, by the speedometer, the cycle is accelerating form a standstill; and enabling the electronic actuator in the said mode.
Features from any one of the first to the fourth aspects of the present invention may be applicable with any other feature from the other aspects.
According to a fifth aspect of the presently-claimed invention, there is provided a 113 cycle, comprising the crank assembly of the second aspect and/or the derailleur assembly of the third aspect.
Optionally, the cycle further comprises the frame and the subframe of the first aspect.
Features from any one of the first to the fifth aspects of the present invention may be applicable with any other feature from the other aspects.
Brief Description of the Drawings
Certain embodiments of the presently-claimed invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a side view of a bicycle in an extended configuration according to a first embodiment of the present invention; Figure 2 is a side view of the bicycle of Figure 1 in a collapsed configuration; Figures 3 and 4 are respectively a side view and a plan view of a crank assembly fitted to the bicycle as shown in Figures 1 and 2; Figure 5 is a plan view of a crank assembly adopting a different pedal position to that as shown in 4; Figure 6 is a plan view of a crank assembly showing the pedal of Figure 4 being put into a collapsed configuration; Figures 7a and 7b are plan views of a pedal in respectively a first axial position and a second axial position according to a third embodiment of the present invention; Figures 8a and 8b are plan views of a pedal in respectively a first axial position and a second axial position according to a fourth embodiment of the present invention; Figures 9 and 10 are cross-sectional plan views of a derailleur assembly according to a fifth embodiment of the present invention; and Figure 11 is a flow diagram of a method of operating the derailleur assembly of Figures 9 and 10.
Detailed Description
zo Collapsible bicycle comprising a monocoque frame Figures 1 and 2 are side views of a bicycle 10 in respectively an extended configuration and a collapsed configuration according to a first embodiment of the present invention. The bicycle 10 is a collapsible bicycle where it may adopt an extended configuration for normal riding as shown in Figure 1, as well as being put into a collapsed configuration as shown in Figure 2 during transportation.
Towards the front of the bicycle 10 there is provided a subassembly 22, comprising a front wheel 34 rotatably mounted onto a fork 24 by a front axle 36. The fork 24 having a steerer tube at its top end that extends through a headtube 26, wherein bearings are provided in the headtube 26 to aid relative rotation between the said steerer tube and the headtube 26. The steerer tube of the fork 24 is coupled to a handlebar stem 25 fixed attached to a handlebar (not shown). The handlebar stem 25 is partly enclosed in a stem sleeve 27 extending upwardly from the headtube 26. Thus, a rider may rotate the handlebar about the headtube 26 to steer the bicycle 10 into the desired direction.
The subassembly 22 further comprises an elongated subframe 28 welded to the headtube 26. The subframe 28 extends in a horizontal plane along the longitudinal axis of the bicycle 10, and comprises a pivot arm 28b angled from a mid-section of the subframe 28. The subframe 28 and the pivot arm 28b are of conventional tubular frame construction and may form from any suitable material, such as stainless steel, aluminium or titanium alloys. The phrase horizontal plane generally refers to a plane parallel to the horizon when the bicycle 10 is set on levelled ground as shown in Figure 1, and may be substantially parallel to a line extending through the front and rear axle of the bicycle.
The stem sleeve 27 is configured to pivot about a hinge 29 to convert between the extended configuration and the collapsed configuration. More specifically, in the extended configuration, the handle stem 25 extends at an angle to the longitudinal axis of the bicycle 10 and is locked in position by a hinged lever. On the other hand, as shown in the dotted line, the handle stem 25 is substantially parallel to the subframe 28 when the stem sleeve 27 of the bicycle 10 is put into the collapsed configuration. Such an arrangement reduces the overall length of the bicycle when it is collapsed.
Referring to Figure 1, a rearward portion of the bicycle 10 comprises a monocoque frame 12 rotatably supported on a rear wheel 30 by a rear axle 32. The monocoque frame 12 forms a load-bearing structure of the bicycle 10 that is configured to distribute some of the weight of the rider (not shown) and the bicycle 10 to the rear axle 32. That is, the monocoque frame 12 is the only load-bearing member connected between a seat post 16 and a crank axle 200 of the bicycle 10 to the rear axle 32. The monocoque frame 12 may be formed from any suitable material such as steel, aluminium, and other composite materials such as a carbon fibre composite. The rear wheel 30 and the front wheel 34 are compact bicycle wheels each having an overall diameter of less than 350mm, commonly referred to as 12 or 14 inches wheels.
The monocoque frame 12 is formed from two monocoque shells joint together along a longitudinal centreline of the bicycle 10. As shown in Figure 1, the monocoque frame 12 fully encloses a rear sprockets set 40, a front sprockets set 50 and their respective derailleurs, as well as the drive chain 42 connecting the sprockets sets 40, 50.
In the extended configuration, as shown in Figure 1, an end of the subframe 28 abuts an upper end of the monocoque frame 12 to provide additional structural support. The pivot arm 28b of the subframe 28 is pivotally connected to monocoque frame 12 by a pivot 13. The pivot 13 is located towards a forward leading edge at the bottom portion of the monocoque frame 12. By the pivot 13, the subframe 28 is rotatable about the monocoque frame 12 to convert the bicycle 10 between the extended configuration of Figure 1 and the collapsed configuration of Figure 2. In the collapsed configuration, the end of subframe 28 is free from the monocoque frame 12.
More specifically, in contrast to conventional collapsible cycles where the front and rear sections of the bicycles are sideway pivotable, the subframe 28 and the monocoque frame 12 of the present invention are pivotable in a plane extending vertically along the longitudinal axis of the bicycle. That is, the monocoque frame 12 and the subframe 28 are arranged to rotate towards each other whilst remaining in the same plane.
During converting, the front and rear wheels 30, 34 move towards each other in the vertical plane until they make contact in the collapsed configuration, in which the bicycle 10 is supported by both the front and rear wheels 30, 34 on the ground. Thus, the overall length of the bicycle 10 is significantly reduced. In some embodiments, the front and rear wheels may not contact each other in the collapsed configuration. Furthermore, the front wheel 34 is partially enclosed in the monocoque frame 12 in the collapsed configuration, thereby restricting its sway.
The bicycle 10, in the collapsed configuration, is manoeuvrable on its rear wheel 30 by pulling on the handle bar. More specifically, by lifting the handle bar, a rider may tilt the front end of the collapsible cycle 10 upwardly and lifts the front wheel 34 off the ground. Alternatively, the rider may manoeuvre the collapsed bicycle on both the front and rear wheels 30, 34 without lifting up its front end.
One or more toggle latches (not shown) are provided to removably retain the subframe 28 in place in both the collapsed configuration and the extended configuration.
In the collapsed configuration, a majority of the seat post 16 is received into the monocoque frame so as to reduce the overall height of the bicycle 10 when it is put into the collapsed configuration.
Referring back to Figure 1, the front sprocket set 50 is mechanically connected to the rear sprocket set 40 by the drive chain 42. In use, a rider may push on a pedal 121 to rotate the crank axle 200 and the front sprocket set 50 in a first rotational direction 202. By the drive chain 42 and the rear sprocket set 50, the driving force is transferred to rear wheel 30 for driving forward motion in the cycle 10.
The drive chain 42 loops around a sprocket in each of the rear and front sprocket sets 40, 50, as well as engaging with a guide sprocket 70 and a tension sprocket 90 in a rear derailleur assembly. In the illustrated embodiment, the front sprocket set 50 comprises a single sprocket whilst the rear sprocket set 40 comprises four sprockets of different sizes, thus only the rear derailleur assembly is featured. In other embodiments, the front and rear sprocket sets may have any number of sprockets as required and may feature an additional front derailleur.
The guide sprocket 70 is configured to move in a direction parallel to the rear axle 32 so as to displace the drive chain 42 to other sprockets in the rear sprocket set 40. The tension sprocket 90, biased by a biasing means, is configured to maintain the tension in the drive chain as it loops around the various sprockets of the rear sprocket set 40.
Slidable pedal in combination with a magnetic sensor arrangement In conventional bicycles, a rider only pushes on the foot pedals to drive forward motion in the bicycle, and relies on a hand-operated gear selector for selecting an appropriate gear, or a hand-operated brake lever for slowing down the bicycle. In a second embodiment of the present invention, a crank assembly is provided which allows the rider to select gear or to apply braking when sliding the foot pedals sideways to the bicycle.
Figures 3 and 4 are respectively a side view and a plan view of a crank assembly according to a second embodiment of the present invention. The crank assembly is shown installed onto the collapsible bicycle 10 of Figures 1 and 2 as an example. However, such a crank assembly is also applicable to any suitable cycle. Figure 4 shows a truncated view of a crank axle 200 extending through the monocoque frame 12 along a first axis 60 and is rotatably supported on the monocoque frame 12 by suitable bearings (not shown). In relation to a conventional bicycle, the crank assembly can also be mounted onto a bottom bracket.
The crank assembly comprises a crank arm 100 having a first proximal end 102 and a second distal end 104 opposite to the first proximal end 102. The first proximal end 102 of the crank arm 100 comprises a square tapered aperture through which an end of the crank axle 200, having a complementary profile, extends and is coupled thereto. Thus, the crank arm 100 may pivot about the first zo axis 60 to drive rotation movement in the crank axle 200. For simplicity, Figures 3 and 4 do not show a front sprocket set but it is nevertheless coaxially installed onto the crank axle 200.
The second distal end 104 of the crank arm 100 comprises a fork end defining a space in which a pivot block 108 is inserted. The pivot block 108 is pivotally connected to the fork end by a guide pin 106, which extends through both the fork end and the pivot block 108. Such an arrangement allows the pivot block 108 to rotate about the guide pin 106.
The pivot block 108 comprises a pivot block aperture through which a spindle 122 of a pedal assembly 120 extends. The spindle 122 defines a second axis 62 parallel to the first axis 60. The pedal assembly 120 further comprises a pedal 121 rotatably mounted on the spindle 122 by suitable bearings (not shown). Thus, similar to conventional crank assemblies, a rider may push on the pedal 121 in a direction perpendicular to the second axis 62 to rotate the crank axle 200, so as to drive forward motion in the bicycle 10.
By the pivoting movement in the pivot block 108, the pedal assembly 120 is pivotable about the guide pin 106 in a plane parallel to the second axis 62. The pivoting motion allows the pedal assembly 120 to convert between an extended configuration as shown in Figure 4 and a collapsed configuration as shown in Figure 6. More specifically, in the rideable configuration, the spindle 122 extends substantially parallel to the first axis 60 so as to allow the rider to push on the 113 pedal 121 to drive rotation in the crank axle 200. In contrast, in the collapsed configuration, the spindle 122 is oriented perpendicularly to the first axis 60. This feature is particularly beneficial for collapsible bicycles as the collapsed pedal in the collapsed configuration reduces their overall widths.
The crank arm 100 further comprises an internal sprung latch mechanism 150 for securing the pivot block 108 in the rideable configuration. That is, the sprung latch mechanism 150 comprises a spring-loaded latch receivable in a notch formed on pivot block, such that during normal pedalling the spindle 122 is kept parallel to the first axis 60. To convert the pedal assembly to the collapsed configuration, the rider may slide a toggle button 152 along the crank arm 100 to counteract the biasing force, thereby retracting the spring-loaded latch from the notch to free up the pivot block 108.
In contrast to conventional crank assemblies, the pedal assembly 120 is configured to slide from a first axial position to at least a second axial position along the second axis 62. More specifically, by the sliding movement, the rider may perform certain functions when the pedal assembly is put into the second axial position.
Referring to Figure 4, a guide slot 126 is opened through the spindle 122 along the second axis 62. The guide pin 106, which extends through the pivot block 108, also extends through the guide slot 126. Thus, by the relative sliding movement between the guide pin 106 and the guide slot 126, the pedal assembly 120 may slide through the pivot block aperture along the second axis 62.
The guide slot 126 generally defines the extent of the sliding movement in the pedal assembly 120. As shown in Figure 4, where the pedal assembly 120 is positioned at a first axial position, e.g. it is furthest removed from the monocoque frame 12, the guide pin 106 abuts one end of the guide slot 126. The first axial position may be referred to as a default pedalling position.
When the pedal assembly 120 slides towards the monocoque frame 12 to a second axial position as shown in Figure 5, the guide pin 106 abuts an opposite end of the guide slot 126 where further movement along the second axis 62 is prohibited.
113 The stroke of the sliding movement in the given example ranges from 10 -15mm, but the stroke may be different in other embodiments. For example, the stroke of the sliding movement may correspond to a range of displacement in the corresponding derailleur or brake actuator.
In the illustrated embodiment, the spindle 122 comprises a hollow tube in which a compression spring 124 is provided. More specifically, one end of the compression spring 124 abuts a closure member 130 and biases against the guide pin 106 at the other end. Thus, the compression spring 123 biases the pedal assembly 120 away from the monocoque frame 12. Such an arrangement ensures the pedal assembly 120 is always biased towards the first axial position during normal pedalling.
The closure member 130 is a screw threadedly installed in the hollow tube. By turning the closure member 130 it can reposition along the second axis relative to the hollow tube, and thereby varying the amount of biasing force applicable by the compressing spring 124. More specifically, the force required to move the pedal assembly 120 from the first axial position to the second axial position may be adjusted by turning the closure member 130 relative to the spindle 122. Alternatively, the closure member 130 may be a stopper fixedly attached to the hollow tube.
In some other embodiments, the pedal is sequentially moveable between the first axial position and a plurality of further axial positions along the second axis. For example, the plurality of further axial positions may comprise at least a second axial position and a third axial position each corresponding to a sprocket of the front sprocket set or the rear sprocket set. The crank assembly may further comprise an indexing arrangement for removably retaining the pedal at each of first axial position and the one or more further axial positions. Thus, sequential gear selection may be achieved by moving the pedal sequentially through the various axial positions.
Moreover, in these embodiments, the indexing arrangement may comprise a sprung ball retainer at the guide pin. The sprung ball retainer may configure to removably retain the pedal at desired axial positions by a notch provided at each 113 of the first axial position and the plurality of further axial positions at the guide slot. The retaining force exerted by the sprung ball retainer may be sufficient to overcome the biasing force from the biasing means, i.e. if a biasing means is also provided, and it may be overcome by the rider when a force is applied to move the pedal along the second axis.
The spindle 122 further comprises a flange washer 128 arranged between the pedal 121 and the pivot block 108. As shown in Figure 5, the pedal assembly 120 may slide towards the monocoque frame 12 until the flange washer 128 makes contact with the pivot block 108, thereby it acts as an end stop that limits the axial movement of the pedal assembly 120. The flange washer 128 may be threadedly attached to the spindle 122 so that its axial position may be adjusted for varying the extent of movement in the pedal assembly 120.
In the illustrated embodiment, the crank assembly comprises a sensor arrangement 140,142 arranged to sense the axial position of the pedal 121 along the second axis 62. The sensor arrangement comprises a reed switch 142 that is installed on the monocoque frame 12 for sensing the proximity of a rare earth magnet 140 attached to a proximal end of the spindle 122. As shown in Figure 4, the reed switch 142 is arranged at a position on the monocoque frame 12 such that it aligns with the rare earth magnet 140 along the second axis 62 once in every crank revolution. The reed switch 142 is shown positioned on an exterior surface of the monocoque frame 12 in Figure 4, but it can be attached inside the monocoque frame in other embodiments.
As shown in Figure 4, when the pedal 121 is put in the first axial position during normal pedalling, e.g. the axial position that is furthest away from the monocoque frame 12, the reed switch 142 is put in an 'off' position and therefore it does not generate a signal. In order to perform a particular function, the rider may slide the pedal towards the monocoque frame 12 to the second axial position as shown in Figure 5. As such, the magnetic field as sensed by the reed switch 142 strengthens, and once it exceeds a predetermined threshold the reed switch 142 is put in an 'on' position and thus generates a signal to a controller or an electronic device for carrying out the said function. As the rider ceases applying force in the 113 pedal 121 along the second axis 62, the compression spring 124 biases the pedal 121 back towards its first axial position suitable for normal pedalling.
In some other embodiments, the reed switch may be installed on the spindle for sensing the proximity of a rare earth magnet attached to the monocoque frame, wherein the signal may be transferred to a controller wirelessly, e.g. by a Bluetooth connection, or by physical wiring. In these embodiments, the reed switch may be energised by a battery or a capacitor, or by the rotating motion in the pedal assembly.
The use of the reed switch 142 is sufficient for monitoring the pedal movement across two axial positions, e.g. the first axial position as shown in Figure 4 and the second axial position as shown in Figure 5. For applications that require detection at more than two axial positions, or when the precise pedal position along the second axis is required, other magnetic sensors such as Hall effect sensors may be used in lieu of the reed switch. In some other embodiments, the sensor arrangement may comprise other sensors such as optical sensors, infrared sensors and ultrasound sensors.
In the illustrated embodiment, the signal is configured to control an electronic gear selector (not shown) such as a front electronic derailleur and/or a rear electronic derailleur respective for the front and/or rear sprocket sets. Thus, in contrast to known examples, the present invention allows gear selection to be controlled by the movement of the pedal 121 along the second axis 62. Upon receiving the signal, the electronic front and/or rear derailleur displaces the drive chain, in a direction parallel to the first axis 60, to a plurality of gear positions, each of which corresponds to a sprocket of the respective sprocket sets.
In the present example, a second crank arm (not shown) is attached to an end of the crank axle 200 opposite to the crank arm 100, wherein a second pedal (not shown) is rotatably attached to a second end of the second pedal, and is sliding moveable relative to the second distal end of the second crank arm along a third axis parallel to the first and second axes. More specifically, two crank arms are provided on each side of the crank axle 200, and are substantially opposite to 113 each other when viewed along the first axis 60. Thus, the sliding movements in the pedal 121 and the second pedal along their respective second axis 62 and third axis allow two different functions to be independently performed.
In the illustrated embodiment, the pedal 121 and the second pedal are configured to control gear selection in opposite directions. For example, the pedal 121 and the second pedal may each have a first axial position distal to the monocoque frame 12 adoptable during normal pedalling, and a second axial position proximal to the cycle frame for effecting gear selection. That is, the rider may upshift by sliding the pedal from its first axial position to its second position, and downshifts by moving the second pedal from its first axial position to its second position.
In some other embodiments, the pedal 121 and the second pedal are each configured to control gear selection at one of the front and rear derailleurs. More specifically, the pedal 121 and the second pedal are sequentially moveable between a plurality of axial positions along their respective second and third axes, where each of the plurality of axial positions corresponds to a sprocket in the respective front and rear sprocket sets.
In some other embodiments, the signal is configured to control an electronic brake actuator, thereby allowing braking to be controlled by the movement of the pedal and/or the second pedal along their respective second and/or third axes. The electronic brake actuator may control the front and/or rear brakes of the cycle. Upon receiving the signal, the electronic brake actuator may apply a braking force to the rim of the wheel or a brake disc to slow down the bicycle. In some embodiments, the braking force applicable may correspond to the amount of axial movement in the pedal and/or the second pedal along their respective second axis and third axis.
Advantageously, the sliding movement in the pedal 121 along the second axis 62 may be used for controlling braking and/or gear selection in a bicycle 10, thus reducing or eliminating the need for hand-operations from the rider.
Slidable pedal in combination with a contact switch Figures 7A and 7B are plan views of a pedal assembly 220 having a pedal 221 in respectively a first axial position and a second axial position according to a third embodiment of the present invention. For conciseness, the details of the sliding mechanism are omitted in Figures 7a and 7b but they are nevertheless present.
The pedal assembly 220 is structurally similar to the pedal assembly 120 of the second embodiment, in that the pedal 221 is slidable relative to a spindle 222 along the second axis 62. In contrast, the axial position of the slidable pedal 221 is not sensed by a magnetic sensor. Instead, its axial position is detected by a contact switch 270 triggerable at the second axial position.
Referring to Figure 7A, the pedal assembly 220 comprises a Bluetooth signal emitter 260 concealed inside the pedal 221. The Bluetooth signal emitter 260 is configured to communicate wirelessly with a corresponding Bluetooth signal receiver 262 shielded inside a monocoque frame 12. The proximity between the signal emitter 260 and the signal receiver 262, as well as openings and gaps at the monocoque frame 12, ensure adequate wireless transmission even if the monocoque frame 12 is formed from metal.
The Bluetooth signal is encoded to the specific emitter/receiver pairing. Thus the signal does not interfere with other Bluetooth devices in the vicinity of the bicycle.
In some other embodiments, other types of radio signals may be used for wirelessly transmitting the signal in lieu of the Bluetooth signal.
The signal emitter 260 and the signal receiver 262 are each provided with a power source. More specifically, the signal emitter 260 is energised by a rechargeable battery 272 that is concealed in the pedal, which in turn is energised or charged by a dynamo (not shown) located between the spindle 222 and the pedal 221 that converts the rotational movement in the pedal 221 into electrical current.
The signal emitter 260 and the battery 272 are switchably connected by the contact switch 270. That is, when the pedal 221 is in the first axial position as shown in Figure 7A, the contact switch is opened and therefore the signal emitter 260 is not energised. When the pedal 221 is slid to a second axial position as shown in Figure 7B, a protrusion 274 circumferentially provided on the spindle 113 222 pushes onto the contact switch 270, thereby closing the circuit to establish wireless communication between the signal emitter/receiver 260, 262. The signal receiver 262 then relays the received signal to a controller or other electronic devices for carrying out gear changes or braking.
In some other embodiments, the signal emitter may not be switched on/off by the contact switch. Instead, the signal emitter may be continuously energised during use. In these embodiments, the contact switch may be electrically connected to the signal emitter such that, upon detecting the pedal is slid into the second axial position, the signal generated by the contact switch may be transmitted from the signal emitter to the signal receiver.
Figures 8A and 8B are plan views of a pedal assembly 320 having a pedal 321 in respectively a first axial position and a second axial position according to a fourth embodiment of the present invention. For conciseness, the details of the sliding mechanism are omitted in Figures 8A and 8B but they are nevertheless present.
The pedal assembly 320 is structurally similar to the pedal assembly 220 of the third embodiment, in that the axial position of the pedal 321 is detected by a contact switch 370 triggerable at the second axial position. In contrast, the signal generated by the contact switch 370 may be transmitted optically between an Infrared (IR) emitter 382 and an IR receiver 384.
The pedal assembly 320 comprises an IR controller 380 concealed inside the pedal 321. The IR controller 380 is in electrical connection with, and controls the operations of, a plurality of IR emitters 382. The IR emitters are positioned on a sidewall of the pedal 321 facing the monocoque frame 12, and are configured to project IR waves or light signals through an opening 12b at the monocoque frame 12. The IR receiver 384 is provided inside the monocoque frame 12b and positioned behind the opening 12b for receiving the IR signals emitted from the IR emitters 382. In some embodiments, there may be a plurality of IR receivers and respective openings distributed around the crank axle for receiving the IR waves emitted by the IR emitters, as the pedal assembly 220 rotates around the crank axle during normal use.
In some other embodiments, other optical transmission devices may be used in lieu of the IR emitter/receiver, e.g. laser and/or visible light.
Similar to the pedal assembly 220 of the third embodiment, the IR controller 380 and the IR receiver 384 are each provided with a power source. More specifically, the IR controller 380 is energised by a rechargeable battery 372 that is concealed in the pedal 321, which in turn is energised or charged by a dynamo (not shown) located between the spindle 322 and the pedal 321 that converts the rotational movement in the pedal 321 into electrical current.
The IR controller 380 and the battery 372 are switchably connected by the contact switch 370. That is, when the pedal 321 is in the first axial position as shown in Figure 8A, the contact switch 370 is opened and therefore the IR controller 380 is not energised. When the pedal 321 is slid to a second axial position as shown in Figure 8B, a protrusion 374 circumferentially provided on the spindle 322 pushes onto the contact switch 370, thereby closing the circuit to energise the IR controller 380 and the IR emitter 382 to emit the IR signals. Through the opening 12b the IR signals are received by the IR receiver 384 which is then relayed to a controller or other electronic devices for carrying out gear change or braking.
In some other embodiments, the IR controller may not be switched on/off by the contact switch. Instead, the IR controller and the IR emitters may be continuously energised during use. In these embodiments, the contact switch may be electrically connected to the IR controller such that, upon detecting the pedal is slid into the second axial position, an IR signal that is specific to the second axial position (e.g. the said IR signal corresponding to the second axial position may be modulated differently to that specific to the first axial position) may be generated by the IR emitter to indicate a change in the axial position of the pedal.
Electronically controlled derailleur assembly In conventional electronically controlled derailleurs, the guide sprocket is arranged to displace in both the vertical plane and the horizontal direction by moving a chain guide with an electronic actuator. More specifically, the chain guides in known examples only move upon receiving a user input. According to the present invention, there is provided an electronic actuator that is configured to operate in a mode that automatically shifts the drive chain to the lowest gear upon accelerating from a standstill.
Figures 9 and 10 are cross-sectional plan views of a derailleur assembly according to a fifth embodiment of the present invention, taken across a horizontal plane through the rear axle 32. Figures 9 and 10 respectively shows the drive chain 42 engages with the largest sprocket 40d and the smallest sprocket 40a in the rear sprocket set 40.
The derailleur assembly as shown in Figure 9 is a rear derailleur assembly installed at the rear axle 32 of the bicycle 10, but it may also serve as a front derailleur for the crank axle in other embodiments. In the illustrated embodiment, the derailleur assembly is installed onto the collapsible bicycle 10 as shown in Figures 1 and 2 as an example, but the derailleur assembly may nevertheless be used with any
suitable cycle.
As shown in Figure 9, the rear axle 32 is rotationally mounted onto the monocoque frame 12 by suitable bearings (not shown). The rear axle 32 defines a rear axis 64 having the rear sprocket set 40, the rear wheel 30, and a brake disc 226 coaxially mounted thereon. The rear sprocket set 40 is connected with the front sprocket set 50 by the drive chain 42.
The rear sprocket set 40 comprises a series of four sprockets 40a-40d that incrementally increase in diameter, or size. For example, the sprockets 40a, 40b, 40c and 40d respectively having 14, 17, 20, 24 teeth provided around their circumferences. As the drive chain 42 sequentially shifts through the sprockets 40a-40d they result in a gradual change in pedalling cadence. Due to the differences in the sprockets sizes, the rear sprocket set 40 have a generally tapered side profile, represented by a nominal line 44 extending across the apexes (or leading teeth aligned in the horizonal plane) of all of the sprockets 40a-40d.
The nominal line 44 extends at an angle a to the rear axis 64. In this particular example, the angle a is 500.
In some other embodiments, the rear sprocket set may comprise any plural number of sprockets each having different sizes, resulting in a change in the gradient of the nominal line. Thus, the angle a in these embodiments may range between 30° to 70°, or between 40° to 60°, or between 45° to 55° to the rear axis.
The derailleur assembly comprises a guide rail 80 extending substantially in the horizontal plane and at an angle a to the rear axis 64. More specifically, the guide rail extends parallel to the nominal line 44 and thus it is separated to teeth of all of the sprockets 40a-40d by substantially the same gap. In the illustrated embodiment, the guide rail 80 extends diagonally across the longitudinal axis 66 of the bicycle 10, and fixedly mounts onto opposite sides of the monocoque frame 12 by suitable brackets. The brackets are suitably sized to offset the position of the guide rail 80 along the longitudinal axis 66, so as to provide sufficient clearance between the guide rail 80 and the rear sprocket set 40.
In some other embodiments, in particular ones that feature a conventional bicycle frame, the guide rail may not extend across the longitudinal axis, but instead, the first end of the guide rail may attach to a fork end of the frame that mounts the rear axle, and the second end attached to a bottom bracket of the bicycle.
The guide rail 80 is positioned forward of the rear wheel 30, and is shielded from grit by a mudguard 34 surrounding the rear wheel 30. Such an arrangement utilises a space that is normally left unoccupied in conventional bicycles.
As shown in Figure 9, a chain guide 72 is slidably mounted on the guide rail 80 by suitable bearings (not shown). The chain guide 72 comprises arms 73 onto which the guide sprocket 70 is rotatably mounted. The guide sprocket 70 is aligned with a vertical plane and is rotatable about an axis parallel to the rear axis 64.
The chain guide 72 is slidingly moveable between a plurality of positions along the guide rail 80 each corresponds to a sprocket 40a-40d of the rear sprocket set 40.
For example, the chain guide 72 as shown in Figure 9 is at a position corresponding to the largest sprocket 40d, and at a position corresponding to the smaller sprocket 40a as shown in Figure 10. Thus, at each of the positions, the guide sprocket 70 is parallel to, and separated by a substantially constant gap to, the corresponding sprocket 40a-40d. More specifically, the parallelity between the guide rail 80 and the tapered side profile of the rear sprocket set 40, e.g. the nominal line 44, maintains a substantially constant separation through the range of sliding movement and advantageously minimises rattling and the risk of chain derailment.
As shown in Figures 9 and 10, the movement of the chain guide 72 along the angled guide rail 80 is greater than the displacement in the drive chain 42 parallel to the rear axis 64. More specifically, since the guide rail 80 extends at an angle to the axis, any movement in the chain guide 72 parallel to the nominal line 44 would result in a relatively smaller displacement in the drive chain 42. Advantageously, such an arrangement may allow the displacement in the drive chain 42 to be more precisely controlled.
The relative sliding movement between the chain guide 72 and the guide rail 80 is driven by a motor 78 (e.g, an electronic actuator) in combination with a rack 76a and pinion 76b gearing. The motor 78 is fixed attached to the monocoque frame 12. The pinion gear 76b is mounted onto an output shaft of the motor 78, and is configured to engage the corresponding rack 76a that is fixed attached to the chain guide 72. This allows the rotational movement at the output shaft to be converted to a linear sliding movement in the chain guide 72. For example, upon receiving an upshift or a downshift signal from an electronic shifter (not shown), the output shaft of the motor 78 rotates in a direction corresponding to the signal. By the rack and pinion gearing 76a, 76b, the chain guide 72 slides along the guide rail 80 to a different position corresponding to the desired sprocket 40a-40d in the rear sprocket set 40. This causes the guide sprocket 70 to displace the drive chain 42 onto the desired sprocket and provides the rider with suitable cadence.
A sprung ball indexing arrangement (not shown) is provided to movably retain the chain guide at each of the positions. More specifically, the guide rail 80 is provided with a notch at each of the positions for receiving a sprung ball mechanism that fitted to the chain guide 72. This advantageously allows the chain guide 72 to be retained, by the biasing force from the sprung ball mechanism, at each of the positions when the motor 78 is not actuated. In order to initiate sliding movement in the chain guide 72, the motor 78 would have to first overcome the biasing force to dislodge the sprung ball mechanism from the notch and thereby freeing up the chain guide 72.
The derailleur assembly further comprises a chain movement sensor (not shown) that senses the rotational movement in the rear sprockets set 40. Since the drive chain 42 is engaged with one of the sprockets 40a-d in the rear sprockets set 40, any rotational movement in the rear sprockets set 40 also reflects movement in the drive chain 42. Specifically, the onset of the drive chain 42 movement can be sensed when the rear sprockets set 40 starts rotating.
The derailleur assembly further comprises a gear position sensor (not shown) that senses the position of the chain guide 72 with respect to the guide rail 80. In the simplest form, the gear position sensor comprises a single contact switch at a position along the guide rail 80 in which the drive chain 42 engages with the largest sprocket 40d.
Referring to Figure 11, the electronic shifter is configured to operate in a mode in which it automatically moves chain guide 72 to a position corresponding to the largest sprocket 40d (e.g. as shown in Figure 9) in absence of user input 430 upon: sensing, by the chain movement sensor, the onset of drive chain movement 400; and sensing, by the gear position sensor, the chain guide corresponds to a position other than the largest sprocket of the multi-stage sprocket assembly 420.
The chain guide 72 may move along the guide rail 80 only when there is a movement in the drive chain 42. This helps the drive chain 42 to derail from an engaged sprocket 40a-c and to subsequently engage with the largest sprocket 40d.
The derailleur assembly further comprises a speedometer (not shown) to sense the bicycle's actual speed. More specifically, the speedometer is configured to at least sense the bicycle is accelerating from a standstill 410, thereby enabling the electronic shifter to operate in the mode. Thus, the optional inclusion of speedometer reading safeguards the electronic shifter from engaging the lowest gear when the bicycle is coasting at speed.
In some other embodiemetns, the derailleur assembly may employ an alternative chain guide, for example, the chain guide may form part of a parallelogram commonly used in a commonplace derailleur assembly.

Claims (25)

  1. Claims 1. A cycle, comprising: a frame to which a rear wheel of the cycle is mounted onto; and a subframe to which a front wheel of the cycle is mounted onto, the subframe is pivotably connected to, and rotatable about the frame to convert the cycle between an extended configuration and a collapsed configuration, wherein in both the extended and collapsed configurations the frame and the subframe extend in the same plane.
  2. 2. The cycle of claim 1, wherein the plane extends vertically along a longitudinal axis of the cycle.
  3. 3. The cycle of claim 1 or claim 2, wherein the subframe is pivotably connected to the frame by a hinged connection or a pivot joint.
  4. 4. The cycle of claim 3, wherein the hinged connection or the pivot joint is located towards the bottom end of the frame, and wherein the frame and the subframe abut each other at a location towards the top end of the cycle in the extended configuration during use.
  5. 5. The cycle of any one of the preceding claims, wherein the subframe pivots towards the rear wheel when converting to the collapsed configuration and thereby reducing the overall length of the cycle.
  6. 6. The cycle of any one of the preceding claims, wherein the frame comprises a handlebar connected to the front wheel, wherein in the collapsed configuration the cycle is manoeuvrable on its rear wheel, or both the front and rear wheel, by the handle bar.
  7. 7. The cycle of any one of the preceding claims, wherein the frame is formed from plural tubular frame sections.
  8. 8. The cycle of any one of the claims 1 to 6, wherein the frame comprises a 35 monocoque frame that forms a load-bearing structure, the monocoque frame at least partially encloses a gear selector and other drivetrain components that drive the rear wheel.
  9. 9. The cycle of claim 8, wherein in the collapsed configuration the front wheel is at least partially received in the monocoque frame.
  10. 10. A crank assembly for a cycle, comprising: a crank arm having a first proximal end attachable to a crank axle for driving rotational movement in the crank axle about a first axis; a pedal attached to a second distal end of the crank arm, the pedal is rotatable about a second axis parallel to the first axis, and is slidingly movable relative to the second distal end of the crank arm along the second axis; and a sensor arrangement arranged to sense an axial position of the pedal along the second axis, and therefrom generating a signal corresponding to the axial position of the pedal.
  11. 11. The crank assembly of claim 10, wherein the signal is configured to control a gear selector and/or a brake actuator, thereby allowing gear selection and/or braking to be controlled by the movement of the pedal along the second axis.
  12. 12. The crank assembly of claim 10 or claim 11, wherein the pedal is slidingly moveable between a first axial position and one or more further axial positions along the second axis, and optionally in the first axial position the pedal is at a position furthest away from the frame.
  13. 13. The crank assembly of claim 12, wherein the pedal is sequentially moveable between the first axial position and the plurality of further axial positions along the second axis, wherein the crank assembly further comprises an indexing arrangement for movably retaining the pedal at each of first axial position and the one or more further axial positions.
  14. 14. The crank assembly of any one of the claims 10 to 13, wherein the sensor arrangement comprises a magnetic sensor and a magnet each attachable to one of the cycle and the pedal for sensing the axial position of the pedal along the second axis.
  15. 15. The crank assembly of any one of the claims 10 to 13, wherein the sensor arrangement comprises a switch at the pedal for sensing the axial position of the pedal along the second axis.
  16. 16. The crank assembly of any one of the claims 10 to 15, wherein the sensor arrangement comprises a signal emitter at the pedal and a signal receiver at the cycle for wirelessly communicating the signal therebetween.
  17. 17. The crank assembly of claim 16, wherein the signal is wirelessly communicable between the signal emitter at the pedal and the signal receiver at the cycle optically or by radiowaves.
  18. 18. The crank assembly of claim 16 or claim 17, wherein the signal emitter is configured to emit the signal only when the pedal is away from the first axial position.
  19. 19. The crank assembly of any one of the claims 10 to 18, wherein the pedal comprises an electrical generator for energising one or more electrical components at the pedal, wherein the electrical generator generates electricity by the rotational movement of the pedal about the second axis, and optionally the pedal comprises a capacitor for storing electrical energy generated by the electrical generator.
  20. 20. A derailleur assembly for a cycle, the cycle having a multi-stage sprocket assembly rotatable about an axis, the derailleur assembly comprising: a chain guide, the chain guide is moveable between a plurality of positions each corresponds to a drive sprocket of the multi-stage sprocket assembly; a guide sprocket supported on the chain guide, the guide sprocket is configured to guide displacement of a drive chain parallel to the axis; an electronic actuator, the electronic actuator is configured to receive a signal from a gear selector to drive movement in the chain guide; a chain movement sensor for sensing movement of the drive chain; a gear position sensor for sensing the position of the chain guide; wherein the electronic actuator is operable in a mode to aid acceleration from a standstill in which, upon sensing the onset of drive chain movement and sensing the chain guide corresponds to a position other than the largest sprocket of the multi-stage sprocket assembly, the electronic actuator moves the chain guide to a position corresponds to the largest sprocket in absence of a user input.
  21. 21. The derailleur assembly of claim 20, further comprises a speedometer for sensing the movement of the cycle, and wherein the electronic actuator is only operable in the mode when the cycle accelerates from a standstill.
  22. 22. A method of operating the derailleur assembly of claim 20 or claim 21, comprising the steps of: sensing, by the chain movement sensor, the onset of drive chain movement; sensing, by the gear position sensor, the chain guide corresponds to a position other than the largest sprocket of the multi-stage sprocket assembly; and moving, by operating the electronic actuator in the mode to aid acceleration from a standstill, the chain guide to a position corresponds to the largest sprocket in absence of a user input.
  23. 23. The method of claim 22, further comprises the steps of: sensing, by the speedometer, the cycle is accelerating form a standstill; and enabling the electronic actuator in the said mode.
  24. 24. A cycle, comprising the crank assembly of any one of the claims 10 to 19 and/or the derailleur assembly of claim 20 or 21,
  25. 25. The cycle of claim 22, further comprises the frame and the subframe of any one of claims 1 to 10.
GB2207903.2A 2021-12-20 2022-05-27 A crank assembly, a derailleur assembly and a cycle Active GB2613911B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/GB2022/052973 WO2023118779A1 (en) 2021-12-20 2022-11-24 Improvements for a cycle

Applications Claiming Priority (2)

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GB2118505.3A GB2613887B (en) 2021-12-20 2021-12-20 A derailleur assembly
GB2118506.1A GB2613888B (en) 2021-12-20 2021-12-20 A crank assembly

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Publication number Priority date Publication date Assignee Title
GB2119324A (en) * 1982-03-24 1983-11-16 John Arthur Sellars Foldable cycles
DE4007865A1 (en) * 1990-03-13 1991-09-19 Karl Dr Koltai Multi-function bicycle pedal - has perpendicular auxiliary axes allowing planar and axial movement of pedal to control steering, gear changing or braking
JPH10181671A (en) * 1996-12-25 1998-07-07 Jeco Co Ltd Automatic transmission
CN1428264A (en) * 2001-12-24 2003-07-09 杨通河 Folding bicycle
US7490842B1 (en) * 2005-04-18 2009-02-17 Xootr Llc Folding bicycle
WO2011136502A2 (en) * 2010-04-26 2011-11-03 Yang Soon-Gu Control device for one-way clutch pedal
CN102248981A (en) * 2010-05-20 2011-11-23 无锡尚格工业设计有限公司 Foldable bicycle
US20130249189A1 (en) * 2010-11-19 2013-09-26 Mauro Falzari Foldable Frame For A Bicycle
EP2674353A1 (en) * 2012-06-13 2013-12-18 BioConform GmbH Pedal which can be moved axially
CN107117245A (en) * 2017-07-13 2017-09-01 苏州诺雅电动车有限公司 Foldable bicycle frame
US20200102050A1 (en) * 2018-10-02 2020-04-02 Shimano Inc. Control device and transmission system

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2119324A (en) * 1982-03-24 1983-11-16 John Arthur Sellars Foldable cycles
DE4007865A1 (en) * 1990-03-13 1991-09-19 Karl Dr Koltai Multi-function bicycle pedal - has perpendicular auxiliary axes allowing planar and axial movement of pedal to control steering, gear changing or braking
JPH10181671A (en) * 1996-12-25 1998-07-07 Jeco Co Ltd Automatic transmission
CN1428264A (en) * 2001-12-24 2003-07-09 杨通河 Folding bicycle
US7490842B1 (en) * 2005-04-18 2009-02-17 Xootr Llc Folding bicycle
WO2011136502A2 (en) * 2010-04-26 2011-11-03 Yang Soon-Gu Control device for one-way clutch pedal
CN102248981A (en) * 2010-05-20 2011-11-23 无锡尚格工业设计有限公司 Foldable bicycle
US20130249189A1 (en) * 2010-11-19 2013-09-26 Mauro Falzari Foldable Frame For A Bicycle
EP2674353A1 (en) * 2012-06-13 2013-12-18 BioConform GmbH Pedal which can be moved axially
CN107117245A (en) * 2017-07-13 2017-09-01 苏州诺雅电动车有限公司 Foldable bicycle frame
US20200102050A1 (en) * 2018-10-02 2020-04-02 Shimano Inc. Control device and transmission system

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GB2613911B (en) 2024-01-24

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