GB2612065A

GB2612065A - Optical assembly

Info

Publication number: GB2612065A
Application number: GB2115046.1A
Authority: GB
Inventors: Esders James; Vymetalik Michal; Hall Peter; Penrice George; Smith Ione
Original assignee: Jaguar Land Rover Ltd
Current assignee: Jaguar Land Rover Ltd
Priority date: 2021-10-20
Filing date: 2021-10-20
Publication date: 2023-04-26
Anticipated expiration: 2041-10-20
Also published as: GB2612155A; GB202206480D0; GB202115046D0; GB2612065B; GB2612155B

Abstract

Optical assembly 1 for a vehicle lamp assembly 3, comprising a translucent lens 11, an input optic 13 for directing light emitted by a light source 9-1 of the vehicle lamp assembly, the input optic having a light input end 15 and a light output end 17 proximal the translucent lens, with a diffuser 21 between the light output end and the translucent lens. The input optic maybe a reflector. The diffuser may be a diffuser film welded around a periphery of the light output end, and comprise laser etched opaque regions. The assembly may have a metal housing 25 having heat sink fins 29 for dissipating heat generated by the light source. The translucent lens may have selective wavelength transmissivity. The optical assembly may be used as a head lamp, tail lamp, side lamp, fog lamp, or daytime running lamp in a vehicle.

Description

OPTICAL ASSEMBLY

TECHNICAL FIELD

The present disclosure relates to an optical assembly. Aspects of the invention relate to an optical assembly for a vehicle lamp assembly, a vehicle lamp assembly comprising an optical assembly and a vehicle.

BACKGROUND

It is known to provide a vehicle lamp assembly comprising a reflector for directing light through an exterior lens. The exterior lens allows the interior of the vehicle lamp to be viewed.

It is an aim of the present invention to address one or more of the disadvantages associated with the prior art.

SUMMARY OF THE INVENTION

Aspects and embodiments of the invention provide an optical assembly, a vehicle lamp assembly and a vehicle as claimed in the appended claims According to an aspect of the present invention there is provided an optical assembly for a vehicle lamp assembly, the optical assembly comprising: a translucent lens; an input optic configured to direct light emitted by a light source of the vehicle lamp assembly, the input optic comprising: a light input end configured to receive light from the light source; and a light output end disposed proximal to the translucent lens and configured to output light received at the light input end, and a diffuser configured to diffuse light emitted by the light source, the diffuser being disposed between the light output end of the input optic and the translucent lens. The diffuser is provided at least partially to obfuscate or hide internal features of the optical assembly. At least in certain embodiments, the features of the vehicle lamp assembly are hidden until the lamp is illuminated. The diffuser may provide a smooth input optic for light entering into the optical assembly. This may reduce or avoid contrast in luminance from various surface finishes and orientations inside the optical assembly. This may help to hide or obfuscate an interior of the vehicle lamp assembly, for example the input optic, when viewed through the translucent lens.

The translucent lens may comprise or consist of a translucent exterior lens. In use, the translucent exterior lens may be disposed on an exterior of the vehicle.

The input optic may comprise at least one reflector. The or each reflector may be configured to reflect light emitted by a light source of the vehicle lamp assembly. In a variant, the input optic may comprise one or more light guide.

The optical assembly may comprise a plurality of input optics.

At least in certain embodiments, the diffuser is separate from the exterior lens. The diffuser may be spaced apart from the exterior lens. The diffuser may be disposed at the light output end of the input optic.

The diffuser may be mounted to the input optic. The diffuser may be fastened to the input optic. The diffuser may be fastened to the light output end of the input optic. For example, the diffuser may be welded to the light output end of the input optic. The diffuser may be welded at least partially around a periphery of the light output end of the input optic.

The diffuser may comprise a diffuser film or a diffuser foil.

The diffuser comprises one or more opaque region. The diffuser may comprise a plurality of the opaque regions. The opaque regions may be formed in a pattern, for example to form a repeating pattern. The or each opaque region may be etched in the diffuser, for example laser etched in the diffuser. This may create a pattern from the emitted light from the one or more light source. The opaque regions may be small enough that the difference in contrast is not easily visible and may be at least substantially imperceptible.

The optical assembly may comprise a metal housing for dissipating heat generated by the at least one light source. The metal housing may comprise one or more fin for dissipating heat. 30 The translucent lens may have a selective wavelength transmissivity. The translucent lens 11 in the above embodiment has low transmissivity. The selective wavelength transmissivity may facilitate transmission of electromagnetic radiation having a predetermined wavelength or a wavelength within a predefined range. The translucent lens may be configured to transmit electromagnetic radiation within the predefined range. The translucent lens may be configured selectively to transmit electromagnetic radiation emitted from the light sources whilst impeding or limiting transmission of electromagnetic radiation of other different frequencies. For example, the translucent lens may selectively transmit electromagnetic radiation having a wavelength corresponding to a predominant wavelength of the electromagnetic radiation emitted from an associated light source. The translucent lens may selectively permit transmission of electromagnetic radiation having a wavelength corresponding to a principal wavelength (or a principal wavelength range) of the electromagnetic radiation emitted by the associated light source. The translucent lens may impede or limit transmission of electromagnetic radiation having a wavelength which is greater than or less than the principal wavelength (or a principal wavelength range) of the electromagnetic radiation emitted by the associated light source.

Alternatively, or in addition, the translucent lens may have a low transmissivity. A Low transmissivity lens may create the effect of an opaque (or substantially opaque) panel. This may reduce see-through to the internal components of the vehicle lamp assembly, for example when the light sources are de-activated.

According to a further aspect of the present invention there is provided an optical assembly for a vehicle lamp assembly, the optical assembly comprising: a translucent lens; and an input optic for directing light emitted by an at least one light source, the input optic having a light output end disposed proximal to the translucent lens; wherein the translucent lens has a low transmissivity. A diffuser may optionally be provided for diffusing light emitted by the at least one light source. The diffuser may be disposed between the input optic and the translucent lens.

The low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 40%. The low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 30%. The low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 20%.

According to a further aspect of the present invention there is provided a vehicle lamp assembly comprising an optical assembly as described herein and at least one light source for emitting light. The or each light source may comprise a light emitting diode.

The vehicle lamp assembly may comprise a plurality of the light sources. The light sources may be configured to emit light of different colours.

The vehicle lamp assembly may comprise a plurality of the input optics. The translucent lens may be disposed in front of the plurality of input optics.

The vehicle lamp assembly may comprise or consist of one or more of the following: a head lamp; a tail lamp; a side lamp; a fog lamp; and a daytime running lamp.

According to a further aspect of the present invention there is provided a vehicle comprising one or more input optic assembly as described herein.

According to a further aspect of the present invention there is provided a lighting unit for a vehicle, the lighting unit comprising: a translucent lens; at least one light source for emitting light through the translucent lens; and a diffuser for diffusing light emitted by the at least one light source, the diffuser being disposed between the at least one light source and the translucent lens; wherein the translucent lens has a low transmissivity.

The diffuser comprises one or more opaque region. The opaque region may display one or more of the following a logo, a model name, a model number, a model designation, and a manufacture name. The or each opaque region may be laser etched in the diffuser.

According to a further aspect of the present invention there is provided a vehicle comprising a lighting unit as described herein.

According to a further aspect of the present invention there is provided an input optic assembly for a vehicle lamp assembly, the input optic assembly comprising: an input optic configured to direct light emitted by a light source, the input optic comprising: a light input end configured to receive light from the light source; and a light output end disposed proximal to the translucent lens and configured to output light received at the light input end, and a diffuser configured to diffuse light emitted by the light source, the diffuser extending over the light output end of the input optic. The diffuser may comprise a diffuser film. The diffuser film may be welded to the input optic. The diffuser film may comprise a pattern.

The input optic may comprise or consist of a reflector. The reflector may be configured to reflect light emitted by a light source of the vehicle lamp assembly. The diffuser film may be welded to the reflector.

According to a further aspect of the present invention there is provided a method of forming an input optic assembly for a vehicle lamp assembly, the method comprising: disposing a diffuser film over a light output end of an input optic; and welding the diffuser film to the input optic.

The weld may be formed about an outer periphery of the input optic. The method may comprise trimming the diffuser film after completing the welding. The method may comprise forming a pattern on the diffuser film. The pattern may, for example, be laser etched into the diffuser film. The pattern may be formed before disposing the diffuser film on the input optic.

Within the scope of this application it is expressly intended that the various aspects, embodiments, examples and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings, and in particular the individual features thereof, may be taken independently or in any combination. That is, all embodiments and/or features of any embodiment can be combined in any way and/or combination, unless such features are incompatible. The applicant reserves the right to change any originally filed claim or file any new claim accordingly, including the right to amend any originally filed claim to depend from and/or incorporate any feature of any other claim although not originally claimed in that manner.

BRIEF DESCRIPTION OF THE DRAWINGS

One or more embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 shows a side view of a vehicle comprising an optical assembly in accordance with an embodiment of the present invention incorporated into a vehicle lamp assembly; Figure 2 shows a rear view of the vehicle shown in Figure 1; Figure 3 shows a horizontal sectional view of the optical assembly shown in Figure 1; Figure 4 shows a vertical sectional view of the optical assembly shown in Figure 1; Figure 5 shows a rear elevation of the vehicle lamp assembly incorporating the optical assembly shown in Figure 1.

DETAILED DESCRIPTION

An optical assembly 1 for a vehicle lamp assembly 3 in accordance with an embodiment of the present invention is described herein with reference to the accompanying Figures.

It will be understood that matching vehicle lamp assemblies 3 are provided on the left and right sides of the vehicle 5. The optical assembly 1 has substantially the same configuration on each side of the vehicle 5. For the sake of brevity, a first one of the optical assemblies 1 disposed in the vehicle lamp assembly 3 on the right-hand side of the vehicle 5 is described herein.

The vehicle lamp assembly 3 is configured for installation in a vehicle 5, such as an automobile, a sports utility vehicle or a utility vehicle. As shown in Figures 1 and 2, the vehicle lamp assembly 3 in the present embodiment is a rear vehicle lamp assembly 3 disposed at a rear of the vehicle 5. The vehicle lamp assembly 3 may include one or more lamp unit 7-n. The vehicle lamp assembly 3 may, for example, comprise one or more of the following lamp units 7-n: a tail lamp assembly (also known as a rear position lamp assembly); a stop lamp (brake light); a rear fog lamp; a reversing (backup) lamp; and a turn signal lamp. In a variant, the vehicle lamp assembly 3 may be a front vehicle lamp assembly 3 disposed at a front of the vehicle 5. The front vehicle lamp assembly 3 may comprise one or more of the following lamp unit 7-n: a head lamp; and a fog lamp.

As shown in Figure 3, the vehicle lamp assembly 3 comprises one or more light sources 9-n. The light sources 9-n each comprise at least one light emitting diode. The vehicle lamp assembly 3 in the present embodiment comprises a plurality of the light sources 9-n. One or more of the light sources 9-n is associated with the or each lamp unit 7-n provided in the vehicle lamp assembly 3. The light sources 9-n are configured to emit light of a specific colour for the corresponding lamp unit 7-n. By way of example, the or each light source 9-n associated with a stop lamp 7-n is configured to emit red light; and the or each light source 9n associated with a reversing lamp 7-n is configured to emit white light.

The optical assembly 1 according to the present invention is configured to direct or guide the light emitted from the light sources 9-n. The optical assembly 1 will now be described with reference to a stop lamp unit 7-1 provided in the vehicle lamp assembly 3. It will be understood that the features of the optical assembly 1 may be applied to other lamp units 7-1. The stop lamp unit 7-1 comprises a plurality of first light sources 9-1. The first light sources 9-1 are light emitting diodes which configured to emit red light when energized. As shown in Figure 2, the stop lamp unit 7-1 forms a vertical bar 11 when illuminated. It will be understood that the stop lamp unit 7-1 may be configured to form different shapes.

As shown in Figure 3, the optical assembly 1 comprises a translucent lens 11 for transmitting light emitted from the light sources 9-n. The translucent lens 11 in the present embodiment has a low transmissivity. The transmissivity describes the proportion of electromagnetic radiation which is transmitted through the translucent lens 11, and has values between 0 and 1. The remaining portion of the electromagnetic radiation is either reflected or absorbed by the translucent lens 11. The electromagnetic radiation comprises or consists of visible electromagnetic radiation emitted from the light sources 9-n. Low transmissivity may be defined as a transmissivity of less than or equal to 0.5 (50%), 0.4 (40%), 0.3 (30%) or 0.2 (20%). The transmissivity of the translucent lens 11 in the present embodiment is approximately 0.2 (20%). The translucent lens 11 in the present embodiment comprises a translucent exterior lens 11 disposed on an outer surface of the vehicle 5. The translucent exterior lens 11 is configured to transmit at least a portion of the light emitted by the light sources 9-n.

The optical assembly 1 comprises an input optic 13 configured to direct light emitted by the light sources 9-n of the vehicle lamp assembly 3. The input optic 13 in the present embodiment comprises a reflector 13. The reflector 13 comprises a light input end 15 configured to receive light from the light sources 9-n; and a light output end 17 disposed proximal to the translucent exterior lens 11 and configured to output light received at the light input end 15. The reflector 13 has a concave profile and is configured to reflect light emitted by the light sources 9-n towards the light output end 17. As shown in Figures 3 and 4, the reflector 13 is generally C-shaped in horizontal and vertical section. The reflector 13 is moulded from a plastics material in the present embodiment and comprises a reflective inner surface 19.

As shown in Figures 3 and 5, the optical assembly 1 comprises a diffuser 21 to diffuse light emitted by the light sources 9-n. In use, the diffuser 21 scatters or diffuses the light. The diffuser 21 in the present embodiment comprises a translucent material. The diffuser 21 comprises a sheet member. The diffuser 21 could have a rigid composition. In the present embodiment the diffuser 21 comprises a diffuser film. As shown in Figure 3, the diffuser 21 is disposed between the light output end 17 of the reflector 13 and the translucent exterior lens 11. The diffuser 21 is disposed at the light output end 17 of the reflector 13. The diffuser 21 extends over the light output end 17 of the reflector, as shown in Figure 13. The diffuser 21 is fastened to the reflector 13. In particular, the diffuser 21 is fastened to the light output end 17 of the reflector 13. The diffuser 21 in the present embodiment is welded to the reflector 13.

The diffuser 21 is welded around a periphery of the light output end 17 of the reflector 13. A weld line Ln formed around the periphery of the reflector 13 is represented in Figure 5 by a broken line. Other techniques may be used to fasten the diffuser 21 to the reflector 13. For example, the diffuser 21 may be bonded or clamped to the reflector 13. The diffuser 21 has a planar composition to provide consistent diffusion. The diffuser 21 may be secured under tension to the reflector 13.

The diffuser 21 may be configured to provide substantially uniform optical diffusion over its surface. In the present embodiment, the diffuser 21 is configured to provide non-uniform optical diffusion over its surface. The diffuser 21 comprises a patterned finish which varies optical diffusion over its surface. The pattern is formed by providing one or more opaque region on the diffuser 21. In the present embodiment, the one or more opaque region is formed by laser etching the diffuser 21. An enlarged view of a portion of the diffuser 21 is shown in Figure 5 illustrating an inclined slash pattern etched onto the diffuser 21. A plurality of the opaque regions may form a repeating pattern, such as a line pattern, a herring bone pattern, a stripe pattern, a wave pattern or a slash pattern. Each opaque region comprises a mark, such as a dot or a line, which is etched onto the diffuser 21.

The optical assembly 1 comprises a housing 25. The light sources 9-1, the translucent exterior lens 11 and the reflector 13 are mounted to the housing 25. The housing 25 in the present embodiment is formed from metal and, in use, functions as a heat sink for dissipating heat generated by the at least one light source 9-1. The housing 25 comprises a wall 27 and one or more fins 29 to provide an increased surface area for heat dissipation. The housing 25 is mounted to a body 31 of the vehicle 5. The light sources 9-1 are mounted to the wall 27 of the housing 25 to promote the dissipation of thermal energy. A control unit 33 for the vehicle lamp assembly 3 may be provided in the housing 25.

The optical assembly 1 in accordance with the embodiment is configured to hide or obscure the features of the vehicle lamp assembly 3 until one or more of the lamp units 7-n is energised. This provides a hidden-till-lit arrangement for the vehicle lamp assembly 3. The translucent lens 11 and/or the diffuser 21 are effective in hiding or obfuscating the interior of the vehicle lamp assembly 3. The individual lamp units 7-n contained within the vehicle lamp assembly 3 are not visible until the respective light sources 9-n are illuminated.

The translucent lens 11 in the above embodiment has low transmissivity. Alternatively, or in addition, the translucent lens 11 may be configured to provide selective wavelength transmissivity. The selective wavelength transmissivity may facilitate transmission of electromagnetic radiation having a wavelength within a predefined range. The translucent lens 11 may be configured to transmit electromagnetic radiation within the predefined range. The translucent lens 11 may be configured selectively to transmit electromagnetic radiation emitted from the light sources 9-n while impeding or limiting transmission of electromagnetic radiation of other different frequencies. For example, the translucent lens 11 may selectively transmit electromagnetic radiation having a wavelength corresponding to a predominant wavelength of the electromagnetic radiation emitted from the associated light sources 9-n. In use, the translucent lens 11 may selectively permit transmission of electromagnetic radiation having a wavelength corresponding to a principal wavelength (or a principal wavelength range) of the electromagnetic radiation emitted by the light sources 9-n. The translucent lens 11 may impede or limit transmission of electromagnetic radiation having a wavelength which is greater than or less than the principal wavelength (or a principal wavelength range) of the electromagnetic radiation emitted by the light sources 9-n.

The above embodiment relates to a vehicle lamp assembly 3. Aspects of the present invention may be employed in a lighting unit used in other applications. For example, the translucent lens 11 and/or the diffuser 21 described herein may used to hide or obfuscate the interior of the lighting unit. The lighting unit could be configured to provide a feature or detail on the vehicle 5 which is hidden from view when not illuminated. The lighting unit may be associated with a badge, a name or a logo provided on the vehicle 5. For example, the lighting unit may be configured selectively to display a manufacturer name on the vehicle 5. The lighting unit could be provided on a tailgate of the vehicle or in a light bar across the rear of the vehicle. It is envisaged that the space available to package the lighting unit may be less than for the vehicle lamp assembly 3 described herein. The reflector 13 may be omitted or may be reduced in size to suit packaging requirements.

It will be appreciated that various changes and modifications can be made to the present invention without departing from the scope of the present application.

Claims

CLAIMS1. An optical assembly for a vehicle lamp assembly, the optical assembly comprising: a translucent lens; an input optic configured to direct light emitted by a light source of the vehicle lamp assembly, the input optic comprising: a light input end configured to receive light from the light source; and a light output end disposed proximal to the translucent lens and configured to output light received at the light input end, and a diffuser configured to diffuse light emitted by the light source, the diffuser being disposed between the light output end of the input optic and the translucent lens.
2. An optical assembly as claimed in claim 1, wherein the diffuser is disposed at the light output end of the input optic.
3. An optical assembly as claimed in claim 1 or claim 2, wherein the diffuser is fastened to the input optic.
4. An optical assembly as claimed in any one of claims 1, 2 or 3, wherein the diffuser is welded to the light output end of the input optic.
5. An optical assembly as claimed in claim 4, wherein the diffuser is welded at least partially around a periphery of the light output end of the input optic.
6. An optical assembly as claimed in any one of the preceding claims, wherein the diffuser comprises a diffuser film.
7. An optical assembly as claimed in any one of the preceding claims, wherein the diffuser comprises one or more opaque region.
8. An optical assembly as claimed in claim 7, wherein the or each opaque region is laser etched in the diffuser.
9. An optical assembly as claimed in any one of the preceding claims comprising a metal housing for dissipating heat generated by the at least one light source.
10. An optical assembly as claimed in any one of the preceding claims, wherein the translucent lens has selective wavelength transmissivity.
11. An optical assembly as claimed in any one of the preceding claims, wherein the translucent lens has a low transmissivity.
12. An optical assembly for a vehicle lamp assembly, the optical assembly comprising: a translucent lens; and an input optic for directing light emitted by an at least one light source, the input optic having a light output end disposed proximal to the translucent lens; wherein the translucent lens has a low transmissivity.13. An optical assembly as claimed in claim 11 or claim 12, wherein the low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 40%.
13. An optical assembly as claimed in any one of claims 10, 11 or 12, wherein the low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 30%.
14. An optical assembly as claimed in any one of claims 10 to 13, wherein the low transmissivity of the translucent lens corresponds to a transmissivity of less than or equal to 20%.
15. A vehicle lamp assembly comprising an optical assembly as claimed in any one of the preceding claims and at least one light source for emitting light.
16. A vehicle lamp assembly as claimed in claim 15 comprising a plurality of the light sources, the light sources being configured to emit light of different colours.
17. A vehicle lamp assembly as claimed in claim 15 or claim 16 comprising a plurality of the input optics, the translucent lens being disposed in front of the plurality of input optics.
18. A vehicle lamp assembly as claimed in any one of claims 15 to 17, wherein the vehicle lamp assembly comprises one or more of the following: a head lamp; a tail lamp; a side lamp; a fog lamp; and a daytime running lamp.
19. A vehicle comprising one or more optical assembly as claimed in any one of claims 1 to 14.
20. A vehicle comprising a vehicle lamp assembly according to any one of the claims 15 to 18.