GB2595417A - Electrical energy storage system, device and method - Google Patents
Electrical energy storage system, device and method Download PDFInfo
- Publication number
- GB2595417A GB2595417A GB2112382.3A GB202112382A GB2595417A GB 2595417 A GB2595417 A GB 2595417A GB 202112382 A GB202112382 A GB 202112382A GB 2595417 A GB2595417 A GB 2595417A
- Authority
- GB
- United Kingdom
- Prior art keywords
- cells
- energy
- energy cells
- module
- spaced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/647—Prismatic or flat cells, e.g. pouch cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
- H01M10/6571—Resistive heaters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/222—Inorganic material
- H01M50/224—Metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
- H01M50/273—Lids or covers for the racks or secondary casings characterised by the material
- H01M50/276—Inorganic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/291—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/293—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M2010/4271—Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
A distributed battery module thermal management system, device and method for use in battery pack systems consisting of a plurality of multiple battery modules interconnected in series or parallel. One example of system is for forklift batteries operating in sub-zero applications. The system includes a battery pack master controller that manages each battery module thermally to optimize the cell temperatures. By doing so the system longevity and performance can be maximized. The system consists of a battery monitoring module that collects data from sensors such as thermistors, a housing designed for passive cooling with heaters to provide active heating applied to a module core consisting a plurality of cell blocks.
Claims (19)
1. An electrical energy storage device comprising: (a) a plurality of spaced energy cells; (b) spaced holders for holding said plurality of spaced energy cell there between; (c) at least one heater associated with at least one of said holders for heating said spaced energy cells at a selected temperature range; (d) sensor means for sensing the temperature of said spaced energy cells; (e) a controller for controlling said heater to heat said spaced energy cells to said selected temperature range.
2. The electrical energy storage device claimed in claim 5, wherein said controller deactivates a module that falls below a selected power capacity.
3. An electrical energy storage device as claimed in clam 1, wherein said heater is comprised of silicone rubber encasing a resistive wire.
4. An electrical storage device as claimed in claim 3, wherein said spaced holders comprise extruded aluminum.
5. An electrical storage device as claimed in claim 4, wherein said spaced holders comprise a top holder and bottom holder for holding said spaced plurality of energy cells there between in a module.
6. An electrical energy storage device as claimed in claim 5, wherein said silicon heater is disposed between one of said top and bottom holders, and said plurality of energy cells.
7. An electrical energy storage device as claimed in claim 6, wherein said energy cells comprise an NMC battery.
8. An electrical energy storage device as claimed in claim 7, wherein said plurality of energy cells are disposed in pairs.
9. An electrical energy storage device as claimed in claim 8, wherein each said pairs of energy cells include a voltage sensor.
10. An electrical energy storage device as claimed in claim 9, wherein each said module includes a plurality of temperature sensors.
11. An electrical energy storage device as claimed in claim 10 wherein said module comprises one of; (a) a 36 volt module and has three temperature sensors; or (b) a 48 volt module and has 4 temperature sensors.
12. An electrical energy storage device as claimed in claim 10, further comprising a relay disposed in an end cap of said module.
13. An electrical energy storage device as claimed in claim 10, wherein each said energy storage device includes a top and bottom cell holder.
14. A modular heating system for energy storage devices for comprising: (a) a plurality of energy cells in spaced adjacent configuration; (b) spaced aluminum holders for holding said plurality of spaced energy cells between said opposite aluminum holders to define a module; (c) a heater disposed between at least one of said aluminum holders and said plurality of energy cells; (d) a sensor adjacent each pair of said plurality of energy cells to sense the temperature of said pair of said plurality of said energy cells; (e) a controller connected to each sensor adjacent each pair of said plurality of energy cells for receiving signals from said sensors to control the temperature of each pair of said plurality of said energy cells.
15. A modular heating system for energy storage devices as claimed in claim 14 wherein said silicon heater comprises: (a) a single top silicon heater disposed along the entire length of a top extrusion between said top aluminum holder and said plurality of energy cells; and; (b) a single bottom silicon heater disposed along the entire length of a bottom aluminum holder and said plurality of energy cells.
16. A method for energy storage for sub-zero applications comprising: (a) placing a plurality of energy cells in spaced adjacent configuration (b) holding said plurality of spaced energy cells between opposite aluminum holders to define a module; (c) placing a heater between at least one of said aluminum holders and said plurality of energy cells; (d) placing a sensor adjacent each pair of said plurality of energy cells to sense the temperature of said pair of said plurality of said energy cells; (e) connecting a controller to each sensor adjacent each pair of said plurality of energy cells for receiving signals from said sensors to control the temperature of each pair of said plurality of said energy cells.
17. A method for energy storage as claimed in claim 16 including placing a plurality of modules arranged in rows and columns.
18. A method as claimed in claim 16 wherein said controller is external to said module and activates said silicon heater when said sensor senses that the temperature of said pair of said energy cells falls outside a selected temperature range to heat the all said energy cells in a module.
19. A method as claimed in claim 16 wherein said opposite aluminum holders comprise: a top aluminum extrusion and a bottom aluminum extrusion; and said silicon heater comprises: (a) a top silicon heater disposed along the entire length of said top aluminum extrusion between said top aluminum extrusion and said plurality of energy cells; and; (b) a bottom silicon heater disposed along the entire length of said bottom aluminum extrusion between said bottom aluminum extrusion and said plurality of energy cells; and; wherein said controller is external to said module; and wherein said method further includes powering said top silicon heater and said bottom silicon heater together to heat all said energy storage cells in a module.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201962848383P | 2019-05-15 | 2019-05-15 | |
PCT/CA2020/050660 WO2020227836A1 (en) | 2019-05-15 | 2020-05-15 | Electrical energy storage system, device and method |
Publications (2)
Publication Number | Publication Date |
---|---|
GB202112382D0 GB202112382D0 (en) | 2021-10-13 |
GB2595417A true GB2595417A (en) | 2021-11-24 |
Family
ID=73289089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB2112382.3A Pending GB2595417A (en) | 2019-05-15 | 2020-05-15 | Electrical energy storage system, device and method |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3966886A4 (en) |
CA (1) | CA3081042C (en) |
GB (1) | GB2595417A (en) |
WO (1) | WO2020227836A1 (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007213939A (en) * | 2006-02-08 | 2007-08-23 | Sanyo Electric Co Ltd | Battery pack |
US20130161310A1 (en) * | 2011-03-11 | 2013-06-27 | Nissan Motor Co., Ltd. | Heater module wire connection structure for battery pack |
US20130236753A1 (en) * | 2010-11-17 | 2013-09-12 | Lg Hausys, Ltd. | Battery assembly having a heat-dissipating and heat-emitting functions |
US20150104680A1 (en) * | 2013-10-15 | 2015-04-16 | Ford Global Technologies, Llc | System and method for operating a battery pack |
US20160020496A1 (en) * | 2014-07-21 | 2016-01-21 | Ford Global Technologies, Llc | Battery thermal management system including thermal interface material with integrated heater element |
US20160049702A1 (en) * | 2013-03-29 | 2016-02-18 | Kabushiki Kaisha Toyota Jidoshokki | Battery pack |
US20170253142A1 (en) * | 2016-03-03 | 2017-09-07 | Faraday&Future Inc. | Vehicle battery heating system |
US20170256833A1 (en) * | 2016-03-02 | 2017-09-07 | Gentherm Incorporated | Battery and capacitor assembly for a vehicle and a method for heating and cooling the battery and capacitor assembly |
CN207602740U (en) * | 2017-06-13 | 2018-07-10 | 福建省泉州市森隆电讯有限公司 | The lithium battery that a kind of low temperature heats automatically |
US20180261804A1 (en) * | 2017-03-09 | 2018-09-13 | Science Applications International Corporation | Battery Assembly |
-
2020
- 2020-05-15 EP EP20804904.9A patent/EP3966886A4/en active Pending
- 2020-05-15 GB GB2112382.3A patent/GB2595417A/en active Pending
- 2020-05-15 CA CA3081042A patent/CA3081042C/en active Active
- 2020-05-15 WO PCT/CA2020/050660 patent/WO2020227836A1/en unknown
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007213939A (en) * | 2006-02-08 | 2007-08-23 | Sanyo Electric Co Ltd | Battery pack |
US20130236753A1 (en) * | 2010-11-17 | 2013-09-12 | Lg Hausys, Ltd. | Battery assembly having a heat-dissipating and heat-emitting functions |
US20130161310A1 (en) * | 2011-03-11 | 2013-06-27 | Nissan Motor Co., Ltd. | Heater module wire connection structure for battery pack |
US20160049702A1 (en) * | 2013-03-29 | 2016-02-18 | Kabushiki Kaisha Toyota Jidoshokki | Battery pack |
US20150104680A1 (en) * | 2013-10-15 | 2015-04-16 | Ford Global Technologies, Llc | System and method for operating a battery pack |
US20160020496A1 (en) * | 2014-07-21 | 2016-01-21 | Ford Global Technologies, Llc | Battery thermal management system including thermal interface material with integrated heater element |
US20170256833A1 (en) * | 2016-03-02 | 2017-09-07 | Gentherm Incorporated | Battery and capacitor assembly for a vehicle and a method for heating and cooling the battery and capacitor assembly |
US20170253142A1 (en) * | 2016-03-03 | 2017-09-07 | Faraday&Future Inc. | Vehicle battery heating system |
US20180261804A1 (en) * | 2017-03-09 | 2018-09-13 | Science Applications International Corporation | Battery Assembly |
CN207602740U (en) * | 2017-06-13 | 2018-07-10 | 福建省泉州市森隆电讯有限公司 | The lithium battery that a kind of low temperature heats automatically |
Also Published As
Publication number | Publication date |
---|---|
WO2020227836A1 (en) | 2020-11-19 |
EP3966886A1 (en) | 2022-03-16 |
EP3966886A4 (en) | 2023-11-15 |
CA3081042A1 (en) | 2020-11-15 |
CA3081042C (en) | 2021-11-02 |
GB202112382D0 (en) | 2021-10-13 |
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