GB2595417A - Electrical energy storage system, device and method - Google Patents

Electrical energy storage system, device and method Download PDF

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Publication number
GB2595417A
GB2595417A GB2112382.3A GB202112382A GB2595417A GB 2595417 A GB2595417 A GB 2595417A GB 202112382 A GB202112382 A GB 202112382A GB 2595417 A GB2595417 A GB 2595417A
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United Kingdom
Prior art keywords
cells
energy
energy cells
module
spaced
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2112382.3A
Other versions
GB202112382D0 (en
Inventor
Vidricaire Maxime
Dos Santos Jonathon
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Stromcore Energy Inc
Original Assignee
Stromcore Energy Inc
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Filing date
Publication date
Application filed by Stromcore Energy Inc filed Critical Stromcore Energy Inc
Publication of GB202112382D0 publication Critical patent/GB202112382D0/en
Publication of GB2595417A publication Critical patent/GB2595417A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/64Heating or cooling; Temperature control characterised by the shape of the cells
    • H01M10/647Prismatic or flat cells, e.g. pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/657Means for temperature control structurally associated with the cells by electric or electromagnetic means
    • H01M10/6571Resistive heaters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • H01M50/273Lids or covers for the racks or secondary casings characterised by the material
    • H01M50/276Inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • H01M50/291Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • H01M50/293Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

A distributed battery module thermal management system, device and method for use in battery pack systems consisting of a plurality of multiple battery modules interconnected in series or parallel. One example of system is for forklift batteries operating in sub-zero applications. The system includes a battery pack master controller that manages each battery module thermally to optimize the cell temperatures. By doing so the system longevity and performance can be maximized. The system consists of a battery monitoring module that collects data from sensors such as thermistors, a housing designed for passive cooling with heaters to provide active heating applied to a module core consisting a plurality of cell blocks.

Claims (19)

1. An electrical energy storage device comprising: (a) a plurality of spaced energy cells; (b) spaced holders for holding said plurality of spaced energy cell there between; (c) at least one heater associated with at least one of said holders for heating said spaced energy cells at a selected temperature range; (d) sensor means for sensing the temperature of said spaced energy cells; (e) a controller for controlling said heater to heat said spaced energy cells to said selected temperature range.
2. The electrical energy storage device claimed in claim 5, wherein said controller deactivates a module that falls below a selected power capacity.
3. An electrical energy storage device as claimed in clam 1, wherein said heater is comprised of silicone rubber encasing a resistive wire.
4. An electrical storage device as claimed in claim 3, wherein said spaced holders comprise extruded aluminum.
5. An electrical storage device as claimed in claim 4, wherein said spaced holders comprise a top holder and bottom holder for holding said spaced plurality of energy cells there between in a module.
6. An electrical energy storage device as claimed in claim 5, wherein said silicon heater is disposed between one of said top and bottom holders, and said plurality of energy cells.
7. An electrical energy storage device as claimed in claim 6, wherein said energy cells comprise an NMC battery.
8. An electrical energy storage device as claimed in claim 7, wherein said plurality of energy cells are disposed in pairs.
9. An electrical energy storage device as claimed in claim 8, wherein each said pairs of energy cells include a voltage sensor.
10. An electrical energy storage device as claimed in claim 9, wherein each said module includes a plurality of temperature sensors.
11. An electrical energy storage device as claimed in claim 10 wherein said module comprises one of; (a) a 36 volt module and has three temperature sensors; or (b) a 48 volt module and has 4 temperature sensors.
12. An electrical energy storage device as claimed in claim 10, further comprising a relay disposed in an end cap of said module.
13. An electrical energy storage device as claimed in claim 10, wherein each said energy storage device includes a top and bottom cell holder.
14. A modular heating system for energy storage devices for comprising: (a) a plurality of energy cells in spaced adjacent configuration; (b) spaced aluminum holders for holding said plurality of spaced energy cells between said opposite aluminum holders to define a module; (c) a heater disposed between at least one of said aluminum holders and said plurality of energy cells; (d) a sensor adjacent each pair of said plurality of energy cells to sense the temperature of said pair of said plurality of said energy cells; (e) a controller connected to each sensor adjacent each pair of said plurality of energy cells for receiving signals from said sensors to control the temperature of each pair of said plurality of said energy cells.
15. A modular heating system for energy storage devices as claimed in claim 14 wherein said silicon heater comprises: (a) a single top silicon heater disposed along the entire length of a top extrusion between said top aluminum holder and said plurality of energy cells; and; (b) a single bottom silicon heater disposed along the entire length of a bottom aluminum holder and said plurality of energy cells.
16. A method for energy storage for sub-zero applications comprising: (a) placing a plurality of energy cells in spaced adjacent configuration (b) holding said plurality of spaced energy cells between opposite aluminum holders to define a module; (c) placing a heater between at least one of said aluminum holders and said plurality of energy cells; (d) placing a sensor adjacent each pair of said plurality of energy cells to sense the temperature of said pair of said plurality of said energy cells; (e) connecting a controller to each sensor adjacent each pair of said plurality of energy cells for receiving signals from said sensors to control the temperature of each pair of said plurality of said energy cells.
17. A method for energy storage as claimed in claim 16 including placing a plurality of modules arranged in rows and columns.
18. A method as claimed in claim 16 wherein said controller is external to said module and activates said silicon heater when said sensor senses that the temperature of said pair of said energy cells falls outside a selected temperature range to heat the all said energy cells in a module.
19. A method as claimed in claim 16 wherein said opposite aluminum holders comprise: a top aluminum extrusion and a bottom aluminum extrusion; and said silicon heater comprises: (a) a top silicon heater disposed along the entire length of said top aluminum extrusion between said top aluminum extrusion and said plurality of energy cells; and; (b) a bottom silicon heater disposed along the entire length of said bottom aluminum extrusion between said bottom aluminum extrusion and said plurality of energy cells; and; wherein said controller is external to said module; and wherein said method further includes powering said top silicon heater and said bottom silicon heater together to heat all said energy storage cells in a module.
GB2112382.3A 2019-05-15 2020-05-15 Electrical energy storage system, device and method Pending GB2595417A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201962848383P 2019-05-15 2019-05-15
PCT/CA2020/050660 WO2020227836A1 (en) 2019-05-15 2020-05-15 Electrical energy storage system, device and method

Publications (2)

Publication Number Publication Date
GB202112382D0 GB202112382D0 (en) 2021-10-13
GB2595417A true GB2595417A (en) 2021-11-24

Family

ID=73289089

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2112382.3A Pending GB2595417A (en) 2019-05-15 2020-05-15 Electrical energy storage system, device and method

Country Status (4)

Country Link
EP (1) EP3966886A4 (en)
CA (1) CA3081042C (en)
GB (1) GB2595417A (en)
WO (1) WO2020227836A1 (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007213939A (en) * 2006-02-08 2007-08-23 Sanyo Electric Co Ltd Battery pack
US20130161310A1 (en) * 2011-03-11 2013-06-27 Nissan Motor Co., Ltd. Heater module wire connection structure for battery pack
US20130236753A1 (en) * 2010-11-17 2013-09-12 Lg Hausys, Ltd. Battery assembly having a heat-dissipating and heat-emitting functions
US20150104680A1 (en) * 2013-10-15 2015-04-16 Ford Global Technologies, Llc System and method for operating a battery pack
US20160020496A1 (en) * 2014-07-21 2016-01-21 Ford Global Technologies, Llc Battery thermal management system including thermal interface material with integrated heater element
US20160049702A1 (en) * 2013-03-29 2016-02-18 Kabushiki Kaisha Toyota Jidoshokki Battery pack
US20170253142A1 (en) * 2016-03-03 2017-09-07 Faraday&Future Inc. Vehicle battery heating system
US20170256833A1 (en) * 2016-03-02 2017-09-07 Gentherm Incorporated Battery and capacitor assembly for a vehicle and a method for heating and cooling the battery and capacitor assembly
CN207602740U (en) * 2017-06-13 2018-07-10 福建省泉州市森隆电讯有限公司 The lithium battery that a kind of low temperature heats automatically
US20180261804A1 (en) * 2017-03-09 2018-09-13 Science Applications International Corporation Battery Assembly

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007213939A (en) * 2006-02-08 2007-08-23 Sanyo Electric Co Ltd Battery pack
US20130236753A1 (en) * 2010-11-17 2013-09-12 Lg Hausys, Ltd. Battery assembly having a heat-dissipating and heat-emitting functions
US20130161310A1 (en) * 2011-03-11 2013-06-27 Nissan Motor Co., Ltd. Heater module wire connection structure for battery pack
US20160049702A1 (en) * 2013-03-29 2016-02-18 Kabushiki Kaisha Toyota Jidoshokki Battery pack
US20150104680A1 (en) * 2013-10-15 2015-04-16 Ford Global Technologies, Llc System and method for operating a battery pack
US20160020496A1 (en) * 2014-07-21 2016-01-21 Ford Global Technologies, Llc Battery thermal management system including thermal interface material with integrated heater element
US20170256833A1 (en) * 2016-03-02 2017-09-07 Gentherm Incorporated Battery and capacitor assembly for a vehicle and a method for heating and cooling the battery and capacitor assembly
US20170253142A1 (en) * 2016-03-03 2017-09-07 Faraday&Future Inc. Vehicle battery heating system
US20180261804A1 (en) * 2017-03-09 2018-09-13 Science Applications International Corporation Battery Assembly
CN207602740U (en) * 2017-06-13 2018-07-10 福建省泉州市森隆电讯有限公司 The lithium battery that a kind of low temperature heats automatically

Also Published As

Publication number Publication date
WO2020227836A1 (en) 2020-11-19
EP3966886A1 (en) 2022-03-16
EP3966886A4 (en) 2023-11-15
CA3081042A1 (en) 2020-11-15
CA3081042C (en) 2021-11-02
GB202112382D0 (en) 2021-10-13

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