GB2587322A - Transport dolly with interlocking means - Google Patents

Transport dolly with interlocking means Download PDF

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Publication number
GB2587322A
GB2587322A GB1911806.6A GB201911806A GB2587322A GB 2587322 A GB2587322 A GB 2587322A GB 201911806 A GB201911806 A GB 201911806A GB 2587322 A GB2587322 A GB 2587322A
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United Kingdom
Prior art keywords
dolly
platform
transport dolly
interlocking means
transport
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1911806.6A
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GB2587322B (en
GB201911806D0 (en
Inventor
Broomfield Glenn
Dearden Alison
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alison Handling Services Ltd
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Alison Handling Services Ltd
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Publication date
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Priority to GB1911806.6A priority Critical patent/GB2587322B/en
Publication of GB201911806D0 publication Critical patent/GB201911806D0/en
Publication of GB2587322A publication Critical patent/GB2587322A/en
Application granted granted Critical
Publication of GB2587322B publication Critical patent/GB2587322B/en
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/14Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by provisions for nesting or stacking, e.g. shopping trolleys
    • B62B3/16Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by provisions for nesting or stacking, e.g. shopping trolleys vertically stackable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B5/00Accessories or details specially adapted for hand carts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B5/00Accessories or details specially adapted for hand carts
    • B62B5/0083Wheeled supports connected to the transported object
    • B62B5/0093Flat dollys without hand moving equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B5/00Accessories or details specially adapted for hand carts
    • B62B5/06Hand moving equipment, e.g. handle bars
    • B62B5/067Stowable or retractable handle bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B2207/00Joining hand-propelled vehicles or sledges together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B2207/00Joining hand-propelled vehicles or sledges together
    • B62B2207/02Joining hand-propelled vehicles or sledges together rigidly

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Handcart (AREA)

Abstract

A transport dolly 100a comprising: a platform 102, for providing a substantially horizontal surface for supporting goods to be transported; and interlocking means 104 for enabling the transport dolly to couple with other transport dollies 100b having corresponding interlocking means, wherein the interlocking means is provided to a plurality of sides 108[F,R,B or L] of the platform, including non-parallel sides, enabling coupling with a plurality of other transport dollies in multiple dimensions. The interlocking means may be configured to couple by relative sliding of said interlock means and the force required to decouple may be greater than to couple it. The interlocking means may comprise hooks (1040, see fig. 3) and may be curved. The dolly may comprise recessed areas (C1-C5, see fig. 5) on the platform for securing the wheels (which may be castors) in position when vertically stacked. Additionally, the dolly may have a cavity (300) to receive a handle. Finally, the dolly may be made of polymeric material.

Description

TRANSPORT DOLLY WITH INTERLOCKING MEANS
FIELD OF THE INVENTION
Embodiments of the present invention relate to a material transportation apparatus with interlocking means. In particular, but not exclusively, they relate to a transport dolly with interlocking means.
BACKGROUND TO THE INVENTION
A transport dolly is a movable platform that fits entirely under heavy objects to hold them and make them easy to move. Dollies usually have no handles, although some dollies may have removable handles or lowerable handles. Dollies usually have no side rails, although some dollies may have a raised lip to help secure the objects. Dollies usually have four casters (castors) or other wheels and can be steered. Dollies are usually small and light enough to be manoeuvred manually.
A problem with transport dollies is that an operator will need to make many trips when they need to move a plurality of transport dollies.
BRIEF DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
According to various, but not necessarily all, embodiments of the invention there is provided a transport dolly comprising: a platform, for providing a substantially horizontal deck for supporting materials to be transported; and interlocking means (interlocking arrangement) for enabling the transport dolly to couple with other transport dollies having corresponding interlocking means, wherein the interlocking means is provided to a plurality of sides of the platform, including non-parallel sides, enabling coupling with a plurality of other transport dollies in multiple dimensions.
An advantage is a more convenient dolly. Less alignment is required, and the simultaneously coupled dollies are easier to manoeuvre. For example, a 2x2 group of coupled dollies is more compact and stable than a 1x4 line of coupled dollies.
In some, but not necessarily all examples the interlocking means is configured to interlock with the corresponding interlocking means by relative sliding of the interlocking means and the corresponding interlocking means. An advantage is easier coupling.
In some, but not necessarily all examples the interlocking means is configured to self-couple during the relative sliding so that more force is required to slide the interlocking means in a decoupling direction, than is required to slide the interlocking means in a coupling direction. An advantage is easier coupling and improved durability, because no mechanisms or moving parts are required. In some, but not necessarily all examples the self-coupling is frictional In some, but not necessarily all examples the relative sliding is in an at least partially horizontal direction. An advantage is easy coupling due to the sliding from a horizontal direction, rather than from a vertical direction. There is no need to lift a dolly to couple it with another dolly, which would require removal of loads and may require the operator to bend over.
In some, but not necessarily all examples the interlocking means are monodirectional enabling sliding coupling from a first relative dolly position but not from a second relative dolly position. An advantage is that the coupling is more secure. This is because the interlocking means is less likely to slide out of position and decouple, for example when heavy loads are being transported.
In some, but not necessarily all examples the interlocking means is provided to four sides of the platform, enabling coupling with up to four other transport dollies. An advantage is that dollies are easier to arrange in a desired order. Another advantage is that dollies can be coupled faster and with less strain, as they do not need to be manoeuvred into a specific orientation.
In some, but not necessarily all examples the interlocking means comprises a plurality of locking points at a first side of the platform, to create one coupling with one other transport dolly. An advantage is that the coupling is more secure. For example, if a user pushes or pulls a dolly of a group of interlocked dollies, from a location horizontally offset from the centre of gravity of the group, the dollies will not start to splay and the interlocking means will be subject to less torsional stress.
In some, but not necessarily all examples the interlocking means comprises horizontally elongated hooks, the hooks comprising curved hook bodies defining plugs, and the hooks comprising open channels partially enclosed by the curved hook bodies defining sockets. An advantage is easier coupling. This is because hooks are less sensitive to vertical misalignment by having an open channel.
In some, but not necessarily all examples the hooks at corresponding locations but opposite sides of the platform curve in opposite vertical directions from each other. An advantage is that corresponding sides of dollies can be coupled, for example a left edge of a dolly can be coupled to a right edge of another dolly and/or a front edge of a dolly can be coupled to a back edge of another dolly.
In some, but not necessarily all examples the hooks at a same side of the platform comprise hooks curving in opposite vertical directions from each other (e.g. up and down). An advantage is that the coupling is more secure. A first reason is that a hook on a first dolly is vertically restrained, due to the other opposing hook on the first dolly. The hook is vertically restrained from vertically sliding out of an open channel of the second coupled dolly, which may otherwise arise from vertical relative displacement of the dollies. Secondly, the hooks in opposing directions may be configured to impart a vertical compression/tension bias force when fully abutted with the corresponding hooks of the second dolly, which increases frictional force to provide a strong frictional coupling.
In some, but not necessarily all examples the hooks curving in opposite vertical directions from each other at the same side of the platform comprise a different number of hooks curving in each vertical direction. In this arrangement there are at least three hooks on one side / per side. An advantage is a stronger coupling because at least three hooks can be arranged in a pattern that restrains hooks from vertically sliding out of open channels, which could otherwise occur due to vertical relative rotation of the dollies about a horizontal axis perpendicular to the earlier-mentioned horizontal sliding direction.
In some, but not necessarily all examples the hooks curving in opposite vertical directions from each other at the same side of the platform comprise a central hook curving in an opposite vertical direction from lateral hooks to either side of the central hook. An advantage is a stronger coupling because this hook pattern is particularly resistant to sliding out, due to the above-mentioned vertical relative rotation of the dollies.
In some, but not necessarily all examples at least a pair of the hooks curving in opposite vertical directions from each other at the same side of the platform are vertically offset from one another. An advantage is a stronger coupling that resists relative vertical relative rotation of the dollies about a horizontal axis parallel to the horizontal sliding direction. Further, vertically offsetting the central hook rather than the lateral hooks enables another feature such as the below-described handle cavity to be centrally located.
In some, but not necessarily all examples the transport dolly comprises at least one handle cavity for receiving a removable handle, or wherein the transport dolly comprises a fixed handle. An advantage is ease of use.
In some, but not necessarily all examples the handle cavity comprises a bearing point at an underside of the platform, and a fulcrum point towards a horizontal periphery of the platform, wherein the bearing point and the fulcrum point are configured to cause the handle to function as a Class 1 lever when in use. An advantage is improved ease of use and flexibility, because the bearing point is close to the centre of mass at the centre of the platform, and because the below-deck location of the fulcrum point enables the handle to be removed without having to first remove loads. The Class 1 lever operation provides a mechanical advantage, because the fulcrum-to-handle length of the lever will be longer than the fulcrum-to-bearing point length.
In some, but not necessarily all examples the transport dolly comprises casters. An advantage is ease of steering with few parts.
In some, but not necessarily all examples the platform comprises restraining portions for restraining casters of a second transport dolly, when stacked on the transport dolly, against translation and/or orientation changes. An advantage is that dollies can be stored more securely, because the dollies form a stable stack.
In some, but not necessarily all examples one or more of the restraining portions extends in a plurality of directions capable of restraining a caster of the stacked second transport dolly at different orientations corresponding to each of the plurality of directions. An advantage is improved ease of use, because the dollies are less sensitive to misalignment of swivel casters.
In some, but not necessarily all examples the height of the platform of the transport dolly is less than 50 centimetres, which minimizes the distance objects have to be lifted onto the dolly. In some, but not necessarily all examples the transport dolly is nominally rated for hundreds of kilograms of load. In some, but not necessarily all examples the platform is an open deck platform, which reduces weight. In some, but not necessarily all examples the platform comprises a raised periphery, which helps to secure loads. In some, but not necessarily all examples the platform comprises polymeric material and/or weighs less than 10 kilograms, which makes the dolly easy to manually transport.
According to various, but not necessarily all, embodiments of the invention there is provided a system comprising the transport dolly and a removable handle.
According to various, but not necessarily all, embodiments of the invention there is provided a material transportation apparatus comprising: a platform, for providing a substantially horizontal deck for supporting materials to be transported; and interlocking means (interlocking arrangement) for enabling the apparatus to interlock with corresponding interlocking means of at least one other material transportation apparatus having corresponding interlocking means.
According to various, but not necessarily all, embodiments of the invention there is provided a material transportation apparatus comprising one or more of the features other than interlocking means, described herein.
BRIEF DESCRIPTION OF THE DRAWINGS
For a better understanding of various examples of embodiments of the present invention reference will now be made by way of example only to the accompanying drawings in which: Fig 1a, lb schematically illustrates an example of a material transportation apparatus with interlocking means; Fig 2a, 2b schematically illustrates examples of the interlocking means; Fig 3 illustrates an example of a transport dolly with interlocking means; Fig 4a, 4b illustrates examples of a material transportation apparatus with restraining portions for casters; Fig 5 illustrates an example of the restraining portions; and Fig 6a, 6b, 6c illustrates an example of a material transportation apparatus with a handle cavity, and an example of a handle.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
Fig la schematically illustrates a material transportation apparatus 100.
Wheels are not shown. In an implementation, the material transportation apparatus 100 is a transport dolly (dolly). Fig la shows two dollies to be coupled, comprising a first dolly 100a and a second dolly 100b.
As illustrated, a dolly 100 comprises a platform 102. The platform provides a deck (upper surface) for supporting materials to be transported. The platform provides a substantially horizontal deck. Substantially horizontal means substantially in the x-y plane of a local coordinate system local to the dolly 100, as illustrated by the cartesian coordinate system in Fig la.
As illustrated, a dolly 100 comprises a number of sides 108. A dolly 100 may comprise four sides 108R, 108B, 108L, 108F as shown, defining a substantially rectangular platform. A dolly 100 could comprise a different number of sides in other implementations.
The illustrated sides 108 are side walls extending downwards from the platform 102. The sides 108 are distinguished from the platform by illustrated edges, but in other examples the platform could smoothly curve down to form a side 108, without a defined edge demarcating the platform from a side 108.
The sides 108 are marked front 'F', right 'R', back 'B' and left I' for ease of reference, however the distinctions between front, back, left and right may be arbitrary for a dolly 100 with casters. Alternatively, a dolly 100 may have a defined front, for example if it has a steering mechanism at one axle.
The first dolly 100a comprises first interlocking means 104. The second dolly 100b comprises corresponding second interlocking means 104 (not visible).
Interlocking means 104 is shown at two sides 108 of the first dolly 100a, in this case the right side 108R and back side 108B, however interlocking means 104 may be provided to different and/or additional sides 108 depending on implementation.
Fig lb shows connection of the first and second interlocking means 104 to create an interlocked coupling of the first and second dollies 100a, 100b to each other. The interlock is created by relative sliding of the first and second interlocking means 104 in a required direction. In some, but not necessarily all examples the required direction is at least partially horizontal, represented by an arrow 106. Horizontal means in the x or y direction. In some, but not necessarily all examples the sliding direction is substantially horizontal, with no notable vertical component.
In some, but not necessarily all examples the first and second dollies 100a, 100b must be aligned prior to sliding. In Fig 1 b, corresponding sides 108R, 108L of the first and second dollies 100a, 100b are brought close to each other, for example to abut, and may be substantially parallel to each other. Prior to sliding and interlocking, the first and second dollies 100a, 100b are initially positionally offset in the horizontal sliding direction (e.g. x-axis in this case). This aligns the first and second interlocking means 104. Then, the second dolly 100b is slid in the required direction to create the interlock. The coupling may be complete when there is no longer an x-axis offset between the second dolly 100b and the first dolly 100a.
In Figs 1 a-1 b, a third dolly (not shown) can then be attached to the first dolly 100a via coupling of the interconnecting means 104 at the front side of the third dolly and back side 1083 of the first dolly 100a.
Fig la shows interlocking means 104 at just one central locking point location, to create the coupling. In some optional examples, described below, interlocking means 104 at multiple horizontally separated locking point locations (e.g. positions 'a', 'b', 'c of Figs 2a-2b) at a given side 108 of a dolly 100 must be interlocked, to create the coupling.
Figs 2a and 2b schematically illustrate an example implementation of the interlocking means 104. The interlocking means 104 comprises horizontally elongated hooks 1040. In other examples, not described further, the interlocking means 104 may be a different plug-socket arrangement than a hook 1040, for example a socket may be a closed channel that a plug can only enter and leave by sliding in or out in the required direction.
In Figs 2a and 2b, but not necessarily all examples, it is assumed that multiple locking point locations are provided at each side 108 of the dolly 100, and interlocking means 104 is provided on multiple/all sides 108.
For consistency with Figs la and 1 b, the visibly exposed side 108 is the right side 108R. Dashed lines represent corresponding interlocking means 104 of a second dolly (not shown) when coupled.
As illustrated, a hook 1040 comprises a curved hook body 1042 providing the 30 function of a plug. The illustrated hook bodies 1042 protrude/stem away from the sides 108, and then curve up or down. A curved hook body 1042 defines an open channel 1044 partially enclosed by the curved hook body 1042. The open channel 1044 provides the function of a socket.
A hook body 1042 curves either upwards or downwards in the z-axis, based on the direction of curvature of the curved hook body 1042. If a hook body 1042 curves upwards in the vertical z-axis, the open channel 1044 of the hook 1040 is open from above. If a hook body 1042 curves downwards (towards wheels), the open channel 1044 of the hook 1040 is open from below.
When a hook body 1042 of a first hook 1040 of a first dolly 100a is inserted into the open channel 1044 of a second hook 1040 of a second dolly 100b, a coupling between the first and second dollies 100a, 100b is at least partially formed. The coupling may be an interference coupling in the horizontal direction perpendicular to the coupled side 108 (y-axis in Fig 2a), due to the overlap of the hook bodies 1042, and a frictional coupling in the other horizontal direction parallel to the coupled side 108 (x-axis in Fig 2a).
As illustrated, a hook 1040 may comprise an optional end cap 1046 at one lateral end, with the effect of creating an interference coupling in the direction parallel to the coupled side 108 (x-axis in Fig 2a). In other examples, the open channels 1044 may be open at both lateral ends. However, the sliding connection will be monodirectional rather than bidirectional, as in the sliding will have to start from the second dolly 100b being positioned to a specific lateral (horizontally separated) side 108 of the hook 1040 not obstructed by an end cap 1046.
As illustrated, an interlock may be created by hook-to-hook engagement. However, in other implementations, the interlock may be created by hook-tonon-hook engagement, for example a hook body 1042 may engage with a non-hook channel such as a slot cut into the side 108.
Since a hook 1040 defines an open channel 1044 that is open from above or from below, Fig 2a and 2b illustrate a pattern of opposing hooks 1040 that provides a restraint against vertical hook disengagement, and increases frictional engagement. The restraint is particularly useful if coupled dollies are to be moved along uneven ground, otherwise z-axis translation, or rotation about the x-axis or y-axis, may lift hooks 1040 out of engagement.
Fig 2a illustrates a pattern of three hooks 1040 on the given side 108 (right side 108R in Fig 2a), at positions marked Ra, Rb, Rc, with the first letter identifying the side, and the last letter marking the position 'a', b', or 'c' in the pattern. The hooks 1040 on a given side 108 comprise up-curving hook(s) 1040 and down-curving hook(s) 1040. To form a proper coupling, all three hooks at positions Ra, Rb, Rc of the illustrated dolly 100 are coupled to hooks La, Lb, Lc at respective positions on a corresponding side 108L of a second dolly 100b, by the sliding in the required direction. A coupling can be achieved more securely with three hooks 1040 than with two hooks 1040. More than three hooks 1040 is also possible.
Hook positions 'a' and 'c at one side of the dolly 100, such as the left side 108L, curve in one direction. Hook positions 'a' and 'c' at the opposite side of the dolly 100, such as the right side 108R, curve in the opposite direction. Therefore, when the left and right sides 108L, 108R of two dollies 100 with this hook pattern are brought together, an up-hook 1040 engages with a down-hook 1040 at each position 'a', 'b', 'c'. This also applies to the front and back (rear) sides 108F, 108B.
Hook position 'b' curves in the opposite direction from hook positions 'a' and 'c'. Therefore, when all three hooks 1040 of the given side 108 are engaged, hook position 'b' provides an interference that prevents hooks 1040 at positions 'a' and 'c' from being lifted out, and hooks 1040 at positions 'a' and c' provide an interference that provides hooks 1040 at position 'b' from being lifted out.
Hook position b' is vertically offset from hook positions a' and c'. As illustrated, hook position lb may be below hook positions 'a' and 'c'. Alternatively, hook position b' may be above hook positions a' and 'c'.
Hook position 'b' is central, and hook positions 'a' and 'c' are lateral, i.e horizontally offset to either side of position '101. Central does necessarily mean precisely central, but between the lateral positions 'a' and 'c'.
It would be appreciated that the pattern of hook directions could be different in other examples, such as up-up-down or down-up-up. The vertical offsets could be different, for example 'a' could be vertically offset from lb' and 'c', or 'c' could be vertically offset from 'a' and 'b', or every position may be at a different vertical offset. However, the illustrated hook pattern is robust against all vertical misalignments including z-axis translation, rotation about the x-axis, and rotation about the y-axis.
Fig 2b is a variant of Fig 2a in which the interlocking means is configured to increase the self-coupling force (e.g. frictional force) by imposing a bias force.
As illustrated, an up-hook channel 1044 and a down-hook channel 1044 may be vertically non-parallel to each other. An up-hook channel 1044 and a down-hook channel 1044 may be vertically convergent in the coupling sliding direction. Fig 2b shows interior surfaces 1048 of stems of the hook bodies 1042, wherein interior refers to the channel-facing side of the hook body 1042.
As illustrated, a vertical offset v2 from the interior surface 1048 at the entry-end of the open channel 1044 of position 'a', to the interior surface 1048 at the entry-end of the open channel 1044 of position clp', is greater than a vertical offset v1 defined in the same way except at the end cap-ends. The geometries of the sloping interior surfaces 1048 are configured to create a vertical tension/compression bias force at each of the hook positions 'a', 'b', 'c' when the hooks 1040 are slid by the required amount, that increases frictional force.
Fig 3 illustrates an example implementation of the dolly 100.
As illustrated in Fig 3, wheels 302 of a dolly 100 may be casters. Swivel casters 302 are shown. Four swivel casters 302BL, 302BR, 302FR, 302FL are shown, one at each corner. The dolly 100 may be functional with three casters 302 or more than four casters 302. In other examples, the wheels may be non-casters, and a steering mechanism and/or axle may be provided.
As illustrated in Fig 3, the platform may be an open deck platform, comprising a central aperture 304. Alternatively, the platform may be a solid deck platform without an aperture, or an open frame comprising a frame members and an optional mesh.
As illustrated in Fig 3, the sides 108 may comprise a raised periphery 306, raised relative to the platform. The illustrated raised periphery 306 is a lip of a few mm or less than 10 centimetres. The sides 108 may extend above platform-level to form the lip. Alternatively, the raised periphery 306 may comprise a bar or mesh. In further alternatives, no raised periphery may be provided, or taller side walls may be provided to define a basket shape.
Fig 3 comprises the same hook pattern as Fig 2a and 2b. The detail-view in the lower corner of Fig 3 illustrates the horizontal sliding of the corresponding hooks 1040 to couple two dollies 100, with hook positions 'a' and 'c' clearly visible, the opposing hook directions clearly visible, and the end caps 1046 clearly visible.
Fig 3 illustrates that a y-axis width of a dolly 100 may be less than an x-axis length of a dolly 100, defining a rectangular plafform. The platform area may 30 be at least 0.15 square metres. The platform area may be less than 1 square metre.
Fig 3 illustrates handle cavities which are described later in relation to Figs 6a to 6c Figs 4a and 4b schematically illustrate examples of a stackable material transportation apparatus 100, e.g. dolly. In some, but not necessarily all examples the dolly 100 is the same as shown in Figs 1a to 3, adapted for stacking. Casters 302BR, 302BL, 302FR, 302FL are shown.
The platform of the first dolly 100a comprises restraining portions 402. A restraining portion is an element that restrains another element at a desired position and/or orientation. In this case, the restraining portions 402 are for restraining casters 302, when dollies 100 are being vertically stacked. The restraining portions 402 restrain casters 302 of the second dolly 100b at a predetermined orientation.
Fig 4a illustrates a first example of restraining portions 402. The platform of the second dolly 100b may also comprise restraining portions 402, for stacking dollies 100 more than two-high. The number of restraining portions 402 on a platform of a dolly 100 is the same as the number of casters 302 on the dolly 100. In Fig 4a, restraining portion 402BL is for caster 302BL, restraining portion 402BR is for caster 302BR, restraining portion 402FL is for caster 302FL, and restraining portion 402FR is for caster 302FR.
The exact structure of a restraining portion is not shown, but it could be either a recessed channel (see Fig 5) or it could protrude above the platform surface to define protruding channel walls.
In Fig 4a, the restraining portions 402 extend in only one direction. They extend in the x-direction. In other examples, they could extend in the y-direction. Therefore, before the second dolly 100b is lowered onto the first dolly 100a, the casters 302 of the second dolly 100b must be approximately in a parallel orientation to the orientation of the restraining portions 402, which is the x-direction in the illustration. This can be inconvenient, especially when swivel casters 302 are used which can easily change orientation due to slight tipping of the second dolly 100b during lowering. This can be even more inconvenient if the hub axis of a caster 302 is horizontally offset from an axis of orientation (z-axis) of the caster 302.
Fig 4b therefore illustrates improved restraining portions 402. The improved restraining portions 402 extend in a plurality of directions, so that a caster 302 can be accommodated at a plurality of different corresponding orientations. At least one of the directions is non-parallel. One of the directions is at least partially in the x-axis and another of the directions is at least partially in the y-axis. However, they do not have to be perpendicular as shown.
A restraining portion of Fig 4b may be useful for casters 302 with a hub axis offset from the axis of orientation. The restraining portions 402 extend in three directions from a point of intersection of the three-different paths, forming a T-shape. The point of intersection is coaxial with the axis of orientation of the caster 302 below that restraining portion. If the caster hub axis is not offset from the axis of orientation, an L-shapeN-shape may suffice.
Fig 5 illustrates an example structure of a restraining portion. The restraining portion comprises four directions from a point of intersection 406 coaxial with the axis of orientation of the an underlying caster (not visible). More directions could be provided in other examples.
Fig 5 shows that the different directions of a restraining portion are provided by recessed channels Cl, C2, C3, C4. The maximum depth of recess may be a value from the range 5% to 50% of the z-axis depth of the sides 108 of the dolly 100 (not including casters 302). A deeper recess is synonymous with an indentation.
As illustrated, neighbouring channels could be angularly offset by an acute angle. The illustrated channels C1-C4 are angularly offset from each other by approximately 7/3 (60 circular degrees), on average. They may be equally angularly offset, in some implementations.
The angular offset between a first one Cl and a last one C4 of the illustrated channels is approximately rr (180 circular degrees), useful for a small-area dolly with an open deck. Therefore, the first and last channels Cl and C4 may be substantially parallel to each other. In other examples, the angular offset may be greater or less, depending on dolly geometry and available space.
Fig 5 shows that one or more or each of the channels Cl -C4 may comprise sloped sidewalls 408, rather than vertical-only sidewalls. Sloped sidewalls 408 act as guide surfaces to guide the casters 302 into a precise position and/or orientation as the second dolly is lowered, accommodating a large degree of orientation/position imprecision. Another way of accommodating a large degree of orientation/position imprecision would be to have wider channels with purely vertical side-walls, at the expense of allowing the casters 302 to rattle or move within the channels. However, the sloped guiding sidewalls 408 provide a more secure stack with reduced free play/lost motion.
Fig 5 illustrates that the sloped sidewalls 408 of a given channel Cl, C2, C3 or C4 may curve in one or more directions.
For example, the sloped sidewalls 408 may curve in a first direction about a horizontal axis nonparallel (e.g. perpendicular as illustrated) to the direction of that channel. For example, channel Cl (and C4) is oriented in the x-axis and the curve in the first direction is about the y-axis. This curve helps misaligned casters 302 to roll forwards or backwards into a restrained position, and resists rolling back out of the channel.
Further, the sloped sidewalls 408 may curve in a second direction about a horizontal axis substantially parallel to the direction of that channel. This curve helps misaligned casters 302 to slide into the restrained position and maintain the required orientation. In channel Cl (and C4), the curve in the second direction is about the x-axis.
Fig 5 also illustrates that a dolly 100 may comprise drain channels 404 for draining liquid such as water from the restraining portions 402. A drain channel 404 is illustrated as an open channel but it could be a closed channel.
As illustrated, a drain channel 404 may extend in a horizontal direction. The drain channel 404 may follow a down-slope, sloping downwards in the horizontal direction. In this example, a horizontal direction is parallel to a horizontal plane tangential to the bottoms of each of the casters 302. The drain channel 404 slopes downwards towards an edge of the platform. The illustrated edge is the edge of the central aperture 304, for an open deck arrangement. Alternatively, a drain channel 404 may drain towards a peripheral side 108 of the platform. An advantage of horizontal drain channels 404 rather than vertical drain channels is that when dollies are stacked, the water does not drain directly onto the underlying dolly.
Figs 6a, 6b, 6c illustrate an example of how a removable handle 600 may be implemented. The removable handle 600 has a horizontal extension and a vertical extension. The removable handle 600 may have a vertical extension of at least 50cm or at least 1 metre, so that operators do not need to bend down to use the handle 600. The handle 600 comprises an optional hand grip 602.
The illustrated handle 600 comprises two parallel prongs, each of which couples to the dolly 100, however in other examples the handle 600 may 30 comprise one prong or more than two prongs.
As illustrated, the handle 600 may comprise a bend 601 towards the dolly end (prong end) of the handle 600. Between the dolly end and the bend 601, the handle 600 extends primarily horizontally. Between the bend 601 and the hand grip 602, the handle 600 extends primarily vertically.
The dolly 100 comprises a handle cavity 300 for receiving the removable handle 600. The dolly 100 may comprise a handle cavity 300 at one side 108, or handle cavities 300 at each of a plurality of sides 108, or handle cavities 300 at all sides 108.
As illustrated, a handle cavity 300 may comprise covered portions 3006 that are covered from above by the underside of the platform. The number of covered portions 3006 of a handle cavity 300 corresponds to the number of prongs of the handle 600. A covered portion 3006 extends in the horizontal direction towards the centre of the platform, which is where the centre of mass is likely to be when carrying load. The covered portion 3006 does not extend as far as the centre of the platform. Therefore, the horizontal extension of a covered portion 3006 is less than half the width (or length) of the platform -significantly less in the case of Figs 6a-6c.
As illustrated, a handle cavity 300 may comprise recesses 3008 (indentations) for accessing the covered portions 3006. In Figs 6a-6c, but not necessarily all examples, the covered portion 3006 is accessible from a side 108 and from above, therefore the recesses 3008 are not covered by the platform. The recesses 3008 are formed by indentations in the platform, located towards the periphery of the platform and between corners of the platform. The recesses 3008 extend over a portion of the platform area and extend over the side 108 of the dolly 100. The z-axis depth of each recess 3008 may be less than the total side depth.
As illustrated, a handle 600 may be implemented as a Class 1 lever. The fulcrum of a Class 1 lever is between the applied force and the load. This aids in vertically tilting a dolly 100.
As illustrated, a handle cavity 300 may comprise a fulcrum point 3002, which in the illustrations is defined by the lower surface of a recess 3008. Therefore, the fulcrum point 3002 is below platform-level. As illustrated, the handle cavity 300 may comprise a bearing point 3004 which is also below platform-level. In the illustration, the bearing point 3004 is defined by an upper surface of the covered portion 3006, at the underside of the platform. The upper surface of the covered portion 3006 may be curved to define a notch.
The handle 600 comprises a corresponding fulcrum portion 6002 and bearing portion 6004. The fulcrum portion 6002 is a portion of the lower surface of the handle 600 that abuts against the fulcrum point 3002, and the bearing portion 6004 is a portion of the upper surface of the handle 600 that abuts against the bearing point 3004. In the illustration, the fulcrum portion 6002 and bearing portion 6004 are after the bend 601, towards the dolly 100. The bearing portion 6004 may be at a tip region of the handle 600. Each prong may comprise a bearing portion 6004.
As illustrated, the horizontal distance from the fulcrum portion 6002 to the bearing portion 6004 may be less than the horizontal distance from the fulcrum portion 6002 to the hand grip 602, providing a mechanical advantage. 25 As illustrated, the handle 600 may comprise a notched upper surface to define the bearing portion 6004. The notched upper surface may interfere in the horizontal direction with the notch in the covered portion 3006 of the handle cavity 300 of the dolly 100. This enables the dolly 100 to be pulled without extracting the handle 600. To extract the handle 600, the hand grip 602 may be tilted upwards about the fulcrum portion 6002, causing the bearing portion 6004 of the handle 600 to tilt downwards until it is no longer interfering with the notch of the covered portion 3006 of the handle cavity 300.
It would be appreciated that the handle cavity 300 could be implemented in 5 other ways. For example, the recesses 3008 that are uncovered from above may be omitted, and the covered portions 3006 may be accessible from apertures in the sides 108 only.
Although embodiments of the present invention have been described in the preceding paragraphs with reference to various examples, it should be appreciated that modifications to the examples given can be made without departing from the scope of the invention as claimed. For example, references to a dolly 100 may be replaced with a reference to a material transportation apparatus.
Features described in the preceding description may be used in combinations other than the combinations explicitly described.
Although functions have been described with reference to certain features, 20 those functions may be performable by other features whether described or not.
Although features have been described with reference to certain embodiments, those features may also be present in other embodiments whether described or not.
Whilst endeavoring in the foregoing specification to draw attention to those features of the invention believed to be of particular importance it should be understood that the Applicant claims protection in respect of any patentable feature or combination of features hereinbefore referred to and/or shown in the drawings whether or not particular emphasis has been placed thereon.
I/we claim:

Claims (25)

  1. CLAIMS1. A transport dolly comprising: a platform, for providing a substantially horizontal deck for supporting materials to be transported; and interlocking means for enabling the transport dolly to couple with other transport dollies having corresponding interlocking means, wherein the interlocking means is provided to a plurality of sides of the platform, including non-parallel sides, enabling coupling with a plurality of other transport dollies in multiple dimensions.
  2. 2. The transport dolly of claim 1, wherein the interlocking means is configured to interlock with the corresponding interlocking means by relative sliding of the interlocking means and the corresponding interlocking means.
  3. 3. The transport dolly of claim 2, wherein the interlocking means is configured to self-couple during the relative sliding so that more force is required to slide the interlocking means in a decoupling direction, than is required to slide the interlocking means in a coupling direction.
  4. 4. The transport dolly of any one of claims 2 to 5, wherein the self-coupling is frictional.
  5. 5. The transport dolly of claim 2, 3 or 4, wherein the relative sliding is in an at least partially horizontal direction.
  6. 6. The transport dolly of any one of claims 2 to 5, wherein the interlocking means are monodirectional enabling sliding coupling from a first relative dolly position but not from a second relative dolly position.
  7. 7. The transport dolly of any preceding claim, wherein the interlocking means is provided to four sides of the platform, enabling coupling with up to four other transport dollies.
  8. 8. The transport dolly of any preceding claim, wherein the interlocking means comprises a plurality of locking points at a first side of the platform, to create one coupling with one other transport dolly.
  9. 9. The transport dolly of any preceding claim, wherein the interlocking means comprises horizontally elongated hooks, the hooks comprising curved hook bodies defining plugs, and the hooks comprising open channels partially enclosed by the curved hook bodies defining sockets.
  10. 10. The transport dolly of claim 9, wherein the hooks at corresponding locations but opposite sides of the platform curve in opposite vertical directions from each other.
  11. 11. The transport dolly of claim 9 or 10, wherein the hooks at a same side of the platform comprise hooks curving in opposite vertical directions from 20 each other.
  12. 12. The transport dolly of claim 11, wherein the hooks curving in opposite vertical directions from each other at the same side of the platform comprise a different number of hooks curving in each vertical direction.
  13. 13. The transport dolly of claim 12, wherein the hooks curving in opposite vertical directions from each other at the same side of the platform comprise a central hook curving in an opposite vertical direction from lateral hooks to either side of the central hook.
  14. 14. The transport dolly of claim 11, 12 or 13, wherein at least a pair of the hooks curving in opposite vertical directions from each other at the same side of the platform are vertically offset from one another.
  15. 15. The transport dolly of any preceding claim, comprising at least one handle cavity for receiving a removable handle, or wherein the transport dolly comprises a fixed handle.
  16. 16. The transport dolly of claim 15, wherein the handle cavity comprises a bearing point at an underside of the platform, and a fulcrum point towards a horizontal periphery of the platform, wherein the bearing point and the fulcrum point are configured to cause the handle to function as a Class 1 lever when in use.
  17. 17. The transport dolly of any preceding claim, wherein the transport dolly comprises casters.
  18. 18. The transport dolly of claim 17, wherein the platform comprises restraining portions for restraining casters of a second transport dolly, when stacked on the transport dolly, against translation and/or orientation changes.
  19. 19. The transport dolly of claim 18, wherein one or more of the restraining portions extends in a plurality of directions capable of restraining a caster of the stacked second transport dolly at different orientations corresponding to respective ones of the plurality of directions.
  20. 20. The transport dolly of any preceding claim, wherein the height of the platform of the transport dolly is less than 50 centimetres.
  21. 21. The transport dolly of any preceding claim, wherein the transport dolly is nominally rated for hundreds of kilograms of load.
  22. 22. The transport dolly of any preceding claim, wherein the platform is an open deck platform and/or wherein the platform comprises a raised periphery.
  23. 23. The transport dolly of any preceding claim, wherein the platform has a cargo area of at least 0.15 square metres.
  24. 24. The transport dolly of any preceding claim, wherein the platform comprises polymeric material and/or weighs less than 10 kilograms.
  25. 25. A system comprising the transport dolly and the removable handle of claim 15 or 16.
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GB2587322A true GB2587322A (en) 2021-03-31
GB2587322B GB2587322B (en) 2023-09-27

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2263684A (en) * 1992-02-03 1993-08-04 Lin Pac Mouldings Interlockable pallets.
GB2280166A (en) * 1993-07-12 1995-01-25 Lin Pac Mouldings Mobile platform assembly.
WO1996011155A1 (en) * 1994-10-07 1996-04-18 Upmarket Force Pty. Ltd. Improved waste bin
EP0807542A1 (en) * 1996-05-15 1997-11-19 Valeo Equipements Electriques Moteur Load-handling trolleywith fastening means
GB2359061A (en) * 2000-02-11 2001-08-15 Lin Pac Mouldings Mobile platform assembly
GB2377689A (en) * 2001-05-17 2003-01-22 Paxton C G Ltd Interlocking Dolly.
JP2016199158A (en) * 2015-04-10 2016-12-01 岐阜プラスチック工業株式会社 Transport dolly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2263684A (en) * 1992-02-03 1993-08-04 Lin Pac Mouldings Interlockable pallets.
GB2280166A (en) * 1993-07-12 1995-01-25 Lin Pac Mouldings Mobile platform assembly.
WO1996011155A1 (en) * 1994-10-07 1996-04-18 Upmarket Force Pty. Ltd. Improved waste bin
EP0807542A1 (en) * 1996-05-15 1997-11-19 Valeo Equipements Electriques Moteur Load-handling trolleywith fastening means
GB2359061A (en) * 2000-02-11 2001-08-15 Lin Pac Mouldings Mobile platform assembly
GB2377689A (en) * 2001-05-17 2003-01-22 Paxton C G Ltd Interlocking Dolly.
JP2016199158A (en) * 2015-04-10 2016-12-01 岐阜プラスチック工業株式会社 Transport dolly

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Publication number Publication date
GB2587322B (en) 2023-09-27
GB201911806D0 (en) 2019-10-02

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