GB2580460A - Air treatment apparatus - Google Patents

Air treatment apparatus Download PDF

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Publication number
GB2580460A
GB2580460A GB1913175.4A GB201913175A GB2580460A GB 2580460 A GB2580460 A GB 2580460A GB 201913175 A GB201913175 A GB 201913175A GB 2580460 A GB2580460 A GB 2580460A
Authority
GB
United Kingdom
Prior art keywords
water
water supply
supply pipe
tank
water tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1913175.4A
Other versions
GB2580460B (en
GB201913175D0 (en
Inventor
Edward Nutbeen Luke
Oram George
Jan Zolkiewka Dominic
Thomas Coomber Richard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dyson Technology Ltd
Original Assignee
Dyson Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dyson Technology Ltd filed Critical Dyson Technology Ltd
Publication of GB201913175D0 publication Critical patent/GB201913175D0/en
Priority to PCT/GB2019/053582 priority Critical patent/WO2020141306A1/en
Priority to CN201980087335.2A priority patent/CN113302433B/en
Publication of GB2580460A publication Critical patent/GB2580460A/en
Application granted granted Critical
Publication of GB2580460B publication Critical patent/GB2580460B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F6/02Air-humidification, e.g. cooling by humidification by evaporation of water in the air
    • F24F6/04Air-humidification, e.g. cooling by humidification by evaporation of water in the air using stationary unheated wet elements
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • C02F1/325Irradiation devices or lamp constructions
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/449Yarns or threads with antibacterial properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/32Details relating to UV-irradiation devices
    • C02F2201/322Lamp arrangement
    • C02F2201/3228Units having reflectors, e.g. coatings, baffles, plates, mirrors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F2006/006Air-humidification, e.g. cooling by humidification with water treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F6/02Air-humidification, e.g. cooling by humidification by evaporation of water in the air
    • F24F6/04Air-humidification, e.g. cooling by humidification by evaporation of water in the air using stationary unheated wet elements
    • F24F2006/046Air-humidification, e.g. cooling by humidification by evaporation of water in the air using stationary unheated wet elements with a water pump

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Textile Engineering (AREA)
  • Air Humidification (AREA)

Abstract

An ultraviolet (UV) disinfection apparatus for disinfecting a water supply and comprising a water tank (1300, Fig.1) and a water outlet supply pipe 1407. A UV light source 1409 irradiates water passing through the water supply pipe with UV light. A UV diffuser 1414 is disposed within an interior of the water tank to redirect and spread the UV light from the water supply pipe. An air treatment apparatus comprises an air flow generator (1110, Fig.4), a moisture source (1200, Fig.4) introducing water vapour into the air flow, and a water supply system (1300, 1400, Fig.5) providing water to the moisture source. The water supply system comprises the ultraviolet (UV) disinfection apparatus. The water supply system may comprise a pump housing containing a water pump 1403 and extending into an interior of the water tank. The pump housing may contain the water supply pipe and the UV light source. The UV diffuser may comprise a diffuser pipe (1414a, Fig.18) having at least one open end extending across the width of the pump housing and having a UV reflective surface. The air treatment apparatus may be a humidifier, in particular an evaporative humidifier.

Description

AIR TREATMENT APPARATUS
FIELD OF THE INVENTION
The present invention relates to the field of air treatment apparatus. More specifically, it relates to a humidifier and in particular to an evaporative humidifier.
BACKGROUND OF THE INVENTION
A humidifier is an apparatus that increases humidity (moisture) in a single room or an entire house. By regulating moisture levels a humidifier can provide health benefits to those who experience excessively dry skin, sinus infections, allergies from dust, etc. For domestic use, the two most common types of humidifier are ultrasonic humidifiers and evaporative humidifiers.
Ultrasonic humidifiers use a piezoelectric transducer to create a high frequency mechanical oscillation in a small volume of water. This forms an extremely fine mist of water droplets that is usually propelled out of the humidifier by an air flow generated by a fan. These water droplets will contain any impurities that are in the water, including minerals from hard water, and any pathogens present will be dispersed into the air.
Evaporative humidifiers use a wick of a porous material that absorbs water from a reservoir and provides a larger surface area for it to evaporate from. A fan is used to force a flow of air through the pores of wick thereby introducing water vapour into the air flow. In evaporative humidifiers any mineral deposits present in the water will be trapped in the wick. However, the wick can therefore become saturated with mineral deposits over time and can also become mouldy if it is not allowed to dry out completely. Evaporative humidifiers therefore typically require that the wick is regularly cleaned or replaced.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an air treatment apparatus comprising a humidifier that provides various advantages over conventional domestic humidifiers. In particular, the present invention provides an evaporative humidifier having improved humidification efficiency and improved hygiene whilst also providing that the wick is easier to remove and clean.
According a first aspect there is provided an air treatment apparatus comprising an air flow generator that is arranged to generate an air flow, a moisture or water vapour source that is arranged to introduce water vapour into the air flow, and a water supply system that is arranged to provide water to the moisture source. The water supply system comprises a water tank arranged to contain a volume of water within an interior of the water tank, a water supply pipe arranged to convey water out from the interior of the water tank, a UV light source arranged to irradiate the water passing through the water supply pipe with UV light, and a UV diffuser disposed within an interior of the water tank that is arranged to redirect and spread UV light that has exited the water supply pipe. The air flow generator may comprise a motor-driven impeller.
The water supply pipe may be arranged such that water from the water tank enters the water supply pipe at a first end and exits the water supply pipe at a second end. The water supply pipe may then comprise a first UV transparent window provided at the first end of the water supply pipe and a second UV transparent window provided at the second end of the water supply pipe. The water supply pipe may comprise a lateral water inlet provided in a side of the water supply pipe at the first end of the water supply pipe and a lateral water outlet provided in a side of the water supply pipe at the second end of the water supply pipe. One or both of the lateral water inlet and the lateral water outlet may extend tangentially from the water supply pipe such that the water flowing through flows in a direction that is tangential to the inner surface of the water supply pipe.
The UV light source may be arranged to longitudinally irradiate the interior of the water supply pipe through the first UV transparent window. The second UV transparent window may be arranged to allow UV light that has traversed the length of the water supply pipe to exit the water supply pipe. The UV diffuser may be disposed adjacent to the second UV transparent window, outside the water supply pipe.
The water supply system may further comprise a water pump for pumping water from the water tank through the water supply pipe. The water supply system may further comprise a pump housing that contains the water pump and that is arranged to extend into the interior of the water tank. The pump housing may contain the water supply pipe and the UV light source. The UV diffuser may comprise at least one opening provided in the pump housing through which UV light that has exited the water supply pipe is directed into the water tank. The at least one opening may comprise a curved (e.g. generally concave) recess provided in an outer wall of the pump housing and that has a UV reflective surface. The UV diffuser may comprise a diffuser pipe or tube having at least one open end that extends across the width of the pump housing and that has a UV reflective surface. The diffuser pipe may have first and second open ends that face towards the opposing side walls of the water tank. The diffuser pipe may comprise a ridge that extends across the width of the diffuser pipe. The ridge may be disposed beneath the lower UV transparent window. The UV reflective surface may comprise a surface that is coated with a UV reflective coating. The UV reflective surface may comprise a thin layer of a metal such as aluminium, and preferably provides a reflectivity of at least 80% for UVC light. The UV reflective surface may be coated with a protective coating of a UV transparent material (such as layer of silicon dioxide).
The air treatment apparatus may further comprise a body housing both the air flow generator and the moisture source. The water tank may have a detachable or separable connection to the body. The body may comprise a slot or cavity beneath the moisture source and within which the water tank is removably located. The body may further comprise an air inlet through which the air flow is drawn into the body and an air outlet or vent for emitting the air flow from the body.
The air outlet may be downstream of the moisture source.
The air treatment apparatus may further comprise a nozzle mounted on the body over the air outlet, the nozzle being arranged to receive the air flow from the body and to emit the air flow from the air treatment apparatus. The nozzle may comprise at least one air outlet for emitting the air flow from the air treatment apparatus.
The water tank may comprise a tank opening or aperture (i.e. through which the water tank can be filled with water) and the air treatment apparatus may then further comprise a removable tank cap or cover that is arranged to fit over and thereby occlude the tank opening, and preferably the tank opening is provided in an upper surface of the water tank. The removable tank cap may be arranged to be releasably retained on the water tank. The removable tank cap may be provided with the pump housing. The pump housing may project from a lower surface of removable tank cap so that the pump is disposed within the interior of the water tank when the removable tank cap is disposed over the tank opening.
According to a second aspect there is provided an ultraviolet (UV) disinfection apparatus for disinfecting a supply of water. The UV disinfection apparatus comprises a water tank arranged to contain a volume of water within an interior of the water tank, a water supply pipe arranged to convey water out from the interior of the water tank, a UV light source arranged to irradiate the water passing through the water supply pipe with UV light, and a UV diffuser disposed within an interior of the water tank that is arranged to redirect and spread UV light that has exited the water supply pipe. The UV diffuser is arranged to redirect and spread UV light throughout at least a portion of the interior of the water tank.
The water supply pipe may be arranged such that water from the water tank enters the water supply pipe at a first end and exits the water supply pipe at a second end, and the water supply pipe may then comprise a first UV transparent window provided at the first end of the water supply pipe and a second UV transparent window provided at the second end of the water supply pipe. The water supply pipe may comprise a lateral water inlet provided in a side of the water supply pipe at the first end of the water supply pipe and a lateral water outlet provided in a side of the water supply pipe at the second end of the water supply pipe. One or both of the lateral water inlet and the lateral water outlet may extend tangentially from the water supply pipe such that the water flowing through flows in a direction that is tangential to the inner surface of the water supply pipe.
The UV light source may be arranged to longitudinally irradiate the interior of the water supply pipe through the first UV transparent window. The second UV transparent window may be arranged to allow UV light that has traversed the length of the water supply pipe to exit the water supply pipe. The UV diffuser may be disposed adjacent to the second UV transparent window. The UV diffuser may be disposed outside the water supply pipe.
The water supply system may further comprise a water pump for pumping water from the water tank through the water supply pipe. The water supply system may further comprise a pump housing that contains the water pump and that is arranged to extend into the interior of the water tank. The pump housing may contain the water supply pipe and the UV light source. The UV diffuser may comprise at least one opening provided in the pump housing through which UV light that has exited the water supply pipe is directed into the water tank. The at least one opening comprises a curved (e.g. generally concave) recess provided in an outer wall of the pump housing and that has a UV reflective surface. Alternatively, the UV diffuser may comprise a diffuser pipe or tube having at least one open end that extends across the width of the pump housing and that has a UV reflective surface. The diffuser pipe may have first and second open ends that face towards the opposing side walls of the water tank. The diffuser pipe may comprise a ridge that extends across the width of the diffuser pipe. The ridge may be disposed beneath the lower UV transparent window.
The UV reflective surface may comprise a surface that is coated with a UV reflective coating, (e.g. a thin layer of a metal such as aluminium). The UV reflective surface may provide a reflectivity of at least 80% for UVC light. The UV reflective surface may be coated with a protective coating of a UV transparent material (e.g. a layer of silicon dioxide).
The ultraviolet disinfection apparatus may further comprise a flow regulator that is arranged to ensure that the flow rate of water through the water supply pipe does not exceed a pre-defined maximum. The flow regulator may comprise a water reservoir that is arranged to receive water from the water pump and that is fluidically connected to the water supply pipe, and the water
S
reservoir may comprise an overflow spillway that allows water to flow out of the water reservoir and back into the water tank.
An inner surface of the water supply pipe may be capable of reflecting the UV light generated by the UV light source. The water supply pipe may comprise a material that is capable of reflecting the UVC light, such as polytetrafluoroethylene (PTFE).
The UV light source may be arranged to irradiate the water with short-wavelength UVC light (i.e. 100 to 280 nm). The UV source may comprise a single UV LED.
The water tank may comprise a thermoplastic material. The water tank may comprise a polyester or copolyester, such as any of PC/PET, PC Impact Modified, Ecozen Polyester, and glycol-modified polycyclohexylenedimethylene terephthalate (PCTG). The water tank may comprise a thermoplastic material including a UV additive.
BRIEF DESCRIPTION OF THE INVENTION
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a front view of a humidifier as described herein; Figure 2 is a left side view of the humidifier; Figure 3 is a perspective view of the humidifier; Figure 4 is a sectional front view of the body of the humidifier; Figure 5 is a sectional side view of the body of the humidifier; Figure 6 is a perspective view of the body the humidifier with the water tank assembly separated from the body; Figure 7 is a top view of the water tank assembly of the humidifier; Figure 8 is a left side view of the water tank assembly of the humidifier; Figure 9 is a perspective view of the water tank assembly with the handle in a second configuration; Figure 10 is a sectional side view of a pivotal attachment of the handle to the water tank; Figure 11 is a perspective view of the water tank assembly with the tank cap assembly separated from the water tank; Figure 12 is a perspective view of the evaporator assembly of the humidifier; Figure 13 is a perspective view of the water tank assembly with the evaporator assembly located within the water tank; Figure 14 is a sectional side view of the water tank assembly with the evaporator assembly located within the water tank; Figure 15 is a perspective view of the tank cap assembly; Figure 16 is a rear view of the tank cap assembly; Figure 17 is a sectional side view of the tank cap assembly; Figure 18 is a sectional rear view of the tank cap assembly; Figure 19 is a sectional perspective view of the tank cap assembly; Figure 20 is a perspective view of the pump system of the tank cap assembly; Figure 21 is a front view of the lower body section without the water tank assembly; Figure 22 is a bottom view of the body-to-connector; Figure 23 is a sectional bottom view of the body-to-connector; Figure 24 is a rear perspective view of the body water return tray with the body-to-tank connector; Figure 25 is a front perspective view of the body water return tray with the body-to-tank connector; Figure 26 is a sectional front view of the body water return tray; Figure 27 is a perspective view of the humidifier with a filter assembly separated from the humidifier; Figure 28 is a perspective view of the humidifier with the evaporator assembly separated from the humidifier; Figure 29 is a sectional side of a filter assembly; Figure 30 is a rear perspective view of a filter assembly with the shroud separated from the filter assembly; Figure 31 is a top view of the evaporator assembly; Figure 32 is a sectional top view of the evaporator assembly; Figure 33 is a sectional front view of the evaporator assembly; Figure 34 is a sectional side view of the evaporator assembly; and Figure 35 is a schematic illustration of a porous material suitable for use in the evaporator assembly.
DETAILED DESCRIPTION OF THE INVENTION
There will now be described an air treatment apparatus that provides various advantages over conventional domestic humidifiers. The air treatment apparatus comprises an air flow generator that is arranged to generate an air flow, a moisture or water vapour source that is arranged to introduce water vapour into the air flow, and a water supply system that is arranged to provide water to the moisture source. The water supply system then comprises a water tank arranged to contain a volume of water within an interior of the water tank, a water supply pipe arranged to convey water out from the interior of the water tank, a UV light source arranged to irradiate the water passing through the water supply pipe with UV light, and a UV diffuser disposed within an interior of the water tank that is arranged to redirect and spread UV light that has exited the water supply pipe.
In a preferred embodiment, the air treatment apparatus comprises a body housing both the air flow generator and the moisture source, wherein the body is provided with an air inlet through which the air flow is drawn into the body and an air outlet or vent for emitting the air flow from the body. The air treatment apparatus may then further comprise a nozzle mounted on the body over the air outlet, with the nozzle being arranged to receive the air flow from the body and to emit the air flow from the air treatment apparatus. In particular, the nozzle may comprise one or more air outlets for emitting the humidified air flow from the nozzle. The term "air outlet" as used herein refers to a portion of the nozzle through which any air flow is intentionally exhausted from the nozzle.
Figures 1, 2 and 3 are external views of an embodiment of a humidifier 1000. Figure 1 shows a front view of the humidifier 1000, Figure 2 shows a side view of the humidifier 1000 and Figure 3 shows a perspective view of the humidifier 1000. The humidifier 1000 comprises a body or stand 1100 containing a motor-driven impeller 1110 that is arranged to generate an air flow through the humidifier 1000, a moisture or water vapour source 1200 that is arranged to introduce water vapour into the air flow, a water supply system 1300, 1400 that is arranged to provide water to the moisture source, and a nozzle 1600 mounted on the body 1100 that is arranged to emit the air flow from the humidifier 1000.
Figure 4 shows a sectional front view through the body 1100 of the humidifier 1000 and Figure 5 shows a sectional side view through the body 1100 of the humidifier 1000. In the illustrated embodiment, the moisture source comprises an evaporator assembly or evaporative wick 1200 that is disposed within the air flow through the humidifier 1000. The water supply system then comprises a water tank 1300 and a pump system 1400 arranged to convey water from the water tank 1300 to the evaporator assembly 1200. The evaporator assembly 1200 comprises a porous material that absorbs water supplied to it by the water supply system 1300, 1400 and provides a large surface area in order to allow the water to evaporate when the air flow passes through the evaporator assembly 1200 thereby introducing water vapour into the air flow.
The body 1100 of the humidifier 1000 comprises a substantially cylindrical upper body section 1101 mounted on a substantially cylindrical lower body section 1102. The lower body section 1102 provides a base 1103 upon which the humidifier 1000 rests and a top 1104 that separates the lower body section 1102 from the upper body section 1101. The lower body section 1102 then defines a cavity or chamber 1105 between the base 1103 and the top 1104 within which the water tank 1300 is disposed. Specifically, the lower body section 1102 comprises a side wall 1106 that extends between and connects the base 1103 to the top 1104, with this side wall 1106 defining a side opening 1107 into the cavity 1105 that allows the water tank 1300 to be inserted/pushed into and drawn/pulled out of the cavity 1105. The water tank 1300 can therefore be inserted into and removed from the body 1100 of the humidifier 1000 by sliding the water tank 1300 laterally relative to the body 1100 (i.e. horizontally when the humidifier 1000 is resting upon the base 1103).
The humidifier 1000 is also provided with a tank retaining mechanism 1108, 1301 for releasably retaining the water tank 1300 within the cavity 1105 provided in the lower body section 1102. In the illustrated embodiment, the tank retaining mechanism 1108, 1301 comprises a pair of moveable tank catches 1108 provided by the lower body section 1102, on opposite sides of the side opening 1107 into the cavity 1105, and a pair of tank catch keepers 1301 provided on the water tank 1300, with each of the tank catch keepers 1301 being arranged to be engaged by one of the moveable tank catches 1108 when the water tank 1300 is disposed within the cavity 1105.
Specifically, each of the moveable tank catches 1108 comprise a tank catch member 1108a that is arranged to slide within a corresponding channel defined within the lower body section 1102 between a first position and a second position. The tank catch member 1108a is then provided with a catch surface that is arranged to engage a corresponding tank catch keeper 1301 when the water tank 1300 is located within the cavity 1105 with the tank catch member 1108a in the first positon, and that is arranged to disengage the corresponding tank catch keeper 1301 when the tank catch member 1108a is in the second positon. Each of the moveable tank catches 1108 then further comprises a resilient member 1108b, such as a return/compression spring, that is arranged to bias the tank catch member 1108a into the first position. The tank catch member 1108a is then provided with a tank catch button 1108c (i.e. in the form of a projection and/or a recess provided on the tank catch member 1108a) that is arranged, when operated by the a user, to cause movement of the tank catch member 1108a against the resistance provided by the resilient member so that the tank catch member 1108a can be moved from the first position into the second position thereby releasing the water tank 1300 from the tank retaining mechanism 1108, 1301. Each of the tank catch buttons are located within a corresponding button opening formed in the lower body section 1102. Each of the tank catch keepers 1301 then comprise a projection that extends from the water tank 1300 and that is provided with a cam surface that is arranged to engage the corresponding catch surface as the tank 1300 is inserted into the cavity 1105 and thereby cause movement of the tank catch member 1108a from the first position into the second position against the resistance provided by the resilient member 1108b.
Figure 6 shows a perspective view of the body 1100 the humidifier 1000 with the water tank 1300 separated from the body 1100. In the illustrated embodiment, the lower body section 1102 of the humidifier 1000 is generally cylindrical in shape. Specifically, both the base 1103 and top 1104 of the lower body section 1102 are generally circular in shape, with the side wall 1106 of the lower body section 1102 then extending partially around the circumference/periphery of the base 1103 and top 1104 of the lower body section 1102. The side wall 1106 of the lower body section 1102 is therefore generally arcuate in shape, and preferably semi-cylindrical, with the opposing ends of the arcuate side wall 1106 then defining the side opening 1107 into the cavity 1105. The moveable tank catches 1108 are then provided within the side wall 1106, adjacent to the ends of the side wall 1106.
The water tank 1300 is then arranged to be disposed within the cavity 1105 defined by the lower body section 1102. In particular, the water tank 1300 is arranged to be inserted into and removed from the cavity 1105 by moving/sliding the water tank 1300 laterally relative to the body 1100 through the side opening 1107 into the cavity 1105. The water tank 1300 therefore comprises a front portion 1302 that is arranged to be adjacent to the side opening 1107 when the water tank 1300 is disposed within the cavity 1105 and a rear portion 1303 that is arranged to be adjacent to the rear of the cavity 1105. The width of the rear portion 1303 is less than that of the front portion 1302 so that the rear portion 1303 can be inserted into the cavity 1105 whilst the front portion 1302 fills the side opening 1107. The water tank 1300 is then shaped to substantially correspond to the shape of the cavity 1105 in order to optimise the use of the space provided by cavity 1105 and thereby maximise the capacity of the water tank 1300.
Specifically, the water tank 1300 has a front wall 1304 that is arranged to be substantially flush/level with the edges of the side opening 1107 when the water tank 1300 is disposed within the cavity 1105. An opposing rear wall 1305 of the water tank 1300 is then shaped to generally correspond with the rear/inner surface of the cavity 1105 that faces the side opening 1107, whilst the side walls 1306 of the water tank 1300 are shaped to generally correspond with the inner surfaces of the cavity 1105 that are adjacent to the edges of the opening 1107 Figure 7 show a top view of the water tank 1300, and Figure 8 shows left side view of the water tank 1300. In the illustrated embodiment, the water tank 1300 has an arcuate front wall 1304 that has substantially the same radius as the outer surface of the arcuate side wall 1106 of the lower body section 1102 (and the base 1103 and top 1104 of the lower body section 1102) so that the front wall 1304 of the water tank 1300 is flush/level with the edges of the side opening 1107 when the water tank 1300 is disposed within the cavity 1105. The lower portion of the humidifier 1000 therefore has a cylindrical appearance when the water tank 1300 disposed within the body 1100. The water tank 1300 also has an arcuate rear wall 1305 that has a radius that is approximately the same as that of the rear surface of the cavity 1105 so that the rear wall 1305 of the water tank 1300 is proximate with/adjacent to the rear surface of the cavity 1105 when the water tank 1300 is disposed within the cavity 1105. In the illustrated embodiment, the lower edge of the rear wall 1305 of the water tank 1300 is also partially chamfered/sloped to avoid catching on the base 1103 of the lower body section 1102 (i.e. the lower edge of the side opening 1107) when sliding the water tank 1300 into the cavity 1105. The side walls 1306 are then planar and parallel to one another in order to allow the tank 1300 to slide laterally through the side opening 1107 whilst being proximate with/adjacent to the sides of the cavity 1105 (i.e. those portions of the inner surface of the side wall 1106 that are adjacent to the end of the side wall 1106 that define the cavity 1105).
The water tank 1300 is also provided with a plurality of wheels or rollers 1307 that are disposed on the lower surface of the water tank 1300 and that are each arranged to rotate about an axis that is perpendicular to a line that bisects the front and rear of the water tank 1300. These wheels 1307 therefore can assist a user when sliding the water tank 1300 into the cavity 1105 by allowing the water tank 1300 to roll along a surface adjacent to the body 1100 of the humidifier 1000, onto the base 1103 of the lower body section 1102 and into the cavity 1105. In the illustrated embodiment, the lower surface of the water tank 1300 is provided with three wheels 1307. Two of these wheels 1307 are disposed symmetrically toward the rear of the water tank 1300 whilst the third of these wheels 1307 is disposed towards the front of the water tank 1300.
The water tank 1300 is then also provided with a tank handle 1308 that is arranged to be held by the user when lifting the water tank 1300. The tank handle 1308 is pivotally attached to the water tank 1300 and is arranged to rotate between a first configuration in which the tank handle 1308 is stowed adjacent to the upper surface of the water tank 1300 and a second configuration in which the tank handle 1308 projects away from the upper surface of the water tank 1300 so that the handle 1308 can be gripped by a user. Specifically, the tank handle 1308 is bent (i.e. angled or curved) with both ends of the tank handle 1308 being pivotally attached to opposite sides of the upper surface of the water tank 1300. The tank handle 1308 can then rotate between a first configuration in which the tank handle 1308 is flush with/abuts against the upper surface of the water tank 1300 and a second configuration in which the tank handle 1308 projects perpendicularly relative to upper surface of the water tank 1300. Figure 9 therefore shows a perspective view of the water tank 1300 with the handle 1308 in the second
II
configuration. In the illustrated embodiment, the tank handle 1308 is arcuate and has substantially the same radius as the front wall 1304 of the water tank 1300 (and the arcuate side wall 1106 of the lower body 1102). The pivotal attachment of the tank handle 1308 to the water tank 1300 is then arranged to allow the tank handle 1308 to rotate towards the front of the water tank 1300 so that when the tank handle 1308 is stowed the tank handle 1308 is flush/level with the front wall 1304 of the water tank 1300. The lower body section 1102 is then arranged so that the tank handle 1308 is located within the side opening 1107 when the water tank 1308 is disposed within the cavity 1105 such that the tank handle 1308 is also flush/level with the edges of the side opening 1107.
The pivotal attachment of the tank handle 1308 to the water tank 1300 is also arranged such that, when the tank handle 1308 is in the second configuration and the water tank 1300 is being lifted by the tank handle 1308, the water tank 1300 is prevented from rotating. Figure 10 therefore shows a sectional side view of a pivotal attachment of the handle 1308 to the water tank 1300. In the illustrated embodiment, each end of the tank handle 1308 is provided with a projection or pintle 1310 that projects perpendicularly from the end of the tank handle 1308. The water tank 1300 is then provided with two arms 1309 that extend upwards from opposite sides of the upper surface of the water tank 1300, with each arm 1309 then being provided with a socket or gudgeon 1311 that is arranged to fit over one of the projections 1308. The projections 1310 and the sockets 1311 are generally shaped so that the projections 1310 can rotate within the sockets 1311. However, each socket 1311 is also provided with a recessed portion that is arranged to receive the projection 1310 when the tank handle 1308 projects perpendicularly relative to upper surface of the water tank 1300 and such that the projection 1310 is prevented from rotating relative to the socket 1311 when the projection 1310 is within the recess.
The upper surface of the water tank 1300 is then provided with a tank opening or aperture 1312 through which the water tank 1300 can be filled with water. In addition, and as will be described in more detail below, the tank opening 1312 is sufficiently large to allow the evaporator assembly 1200 to be inserted into the water tank 1300, with the water tank 1300 also being sufficiently deep to allow the evaporator assembly 1200 to be fully contained within the water tank 1300 when inserted through the tank opening 1312. Figure 12 therefore shows a perspective view of the evaporator assembly 1200, whilst Figures 13 and 14 then show the evaporator assembly 1200 located within the water tank 1200. In the illustrated embodiment, the tank opening 1312 is circular and is relatively large, having a diameter of approximately 180 mm.
The water tank 1300 is then provided with a tank cap or cover 1400 that is arranged to fit over and thereby occlude the tank opening 1312. The tank cap 1400 is releasably retained on the water tank 1300 so that the tank cap 1400 can be removed to allow the supply of water in the water tank 1300 to be replenished. Figure 11 shows a perspective view of the water tank 1300 with the tank cap 1400 separated from the water tank 1300, whilst Figure 15 shows a perspective view of the tank cap 1400 and Figure 16 shows a rear view of the tank cap 1400. In the illustrated embodiment, the tank cap 1400 is generally circular in shape and is provided with a rim 1401 that projects downwardly from the periphery of the tank cap 1400. The rim 1401 is arranged to fit closely around the outside of a corresponding rim 1313 that projects upwardly from the periphery of the tank opening 1312 to thereby locate and align the tank cap 1400 over the opening 1312. The tank cap 1400 is releasably retained on the water tank 1300 by retention arms 1402 that extend over the upper edges of the side walls 1306, and which thereby align the tank cap 1400 on the water tank 1300, with the distal end of each of the retention arms 1402 being resilient and provided with a ledge that is arranged to clip over a corresponding ridge provided on the outer surface of the side walls 1306 of the water tank 1300.
The tank cap 1400 is also provided with a tank cap sealing element 1408 that is arranged to form a seal against the water tank 1300 when the tank cap 1400 is disposed on the water tank 1300 and thereby prevent the leakage of air through the tank opening 1312 into the water tank 1300. In the illustrated embodiment, the tank cap sealing element 1408 is provided by an annular flap seal formed from a resilient material, such as a rubber, and is arranged to project radially outward on the underside of the tank cap 1400 so that the tank cap sealing element 1408 contacts and forms a seal against a radially inward facing surface of the upward rim 1313 provided around the periphery of the tank opening 1312.
The tank cap 1400 then provides a pump 1403 that is arranged to pump water from within the water tank 1300 and out into pipework provided within the body 1100 of the humidifier 1000. The tank cap 1400 and the pipework can therefore be considered to be part of the pump system through which water is conveyed to the evaporator assembly 1200. Figure 17 shows a sectional side view of the tank cap 1400, Figure 18 shows a sectional rear view of the tank cap 1400, and Figure 19 shows a sectional perspective view of the tank cap 1400. Figure 20 then shows a perspective view of the pump system of the tank cap 1400. In the illustrated embodiment, the tank cap 1400 is provided with a column 1404 that projects from the lower surface of the tank cap 1400 such that, when the tank cap 1400 is located on the water tank 1300, the column 1404 will extend into the interior of the water tank 1300 with the bottom of the column 1404 adjacent to the bottom of the water tank 1300. The bottom of the column 1404 is then provided with a pump housing inlet 1405 that allows water to enter a pump housing portion 1406 of the column 1404, with the pump 1403 then being provided within the pump housing 1406 at the bottom of the column 1404, immediately above the pump housing inlet 1405. An outgoing water supply pipe 1407 is then arranged to convey water from the pump 1403 to a water supply outlet 1431 provided at the top of the tank cap 1400.
The column 1404 also contains an ultraviolet (UV) disinfection system that is arranged to irradiate the water with UV light as it is pumped from the water tank 1300 to the body 1100 of the humidifier 1000. The UV disinfection system comprises a UV source 1409 arranged to irradiate the water passing through the outgoing water supply pipe 1407. Specifically, the UV source 1409 is arranged to irradiate the water passing through the outgoing water supply pipe 1407 with short-wavelength UVC light (i.e. 100 to 280 nm). The outgoing water supply pipe 1407 is then arranged such that the inner surface is capable of reflecting the UV light generated by the UV source 1409.
The outgoing water supply pipe 1407 comprises a tube of material that is capable of reflecting the UVC light, such as polytetrafluoroethylene (PTFE), with a lateral water inlet 1410 provided in the side of the tube at a lower end of the tube and a lateral water outlet 1411 provided in the side of the tube at an upper end. In the illustrated embodiment, both the lateral water inlet 1410 and the lateral water outlet 1411 extend tangentially from the outgoing water supply pipe 1407.
In this regard, the term "tangentially" is used herein to describe the water inlet 1410 and water outlet 1411 as being arranged such that the water flowing through the water inlet 1410 and water outlet 1411 flows in a direction that is tangential to the inner surface of the tube. The UV source 1409 then comprises a single UV LED disposed at the upper end of the tube that is arranged to longitudinally irradiate the interior of the tube through an upper UV transparent window 1412 (e.g. quartz glass) provided at the upper end of the tube. The tangential arrangement of at least one of the water inlet 1410 and water outlet 1411 ensures that the flow of water into and/or out of the tube creates a vortex within the tube which prevents bubbles from forming on the upper UV transparent window 1412 and thereby improves the performance of the disinfection system. In addition, the creation of a vortex within the tube ensures that the cleaning cycle removes mineral deposits from the UV transparent window 1412.
The outgoing water supply pipe 1407 then further comprises a lower UV transparent window 1413 (e.g. quartz glass) provided at the lower end of the tube that allows any UV light that has traversed the length of the tube to exit the tube. The UV disinfection system then further comprises a UV diffuser 1414 that is provided beneath the lower UV transparent window 1413 and that is arranged to redirect and spread any UV light that has exited the tube. In the illustrated embodiment, the UV diffuser 1414 comprises a UV reflective hollow pipe or tube 1414a that extends across the width of the column 1404 and therefore has first and second open ends that face towards the opposing side walls 1306 of the water tank 1300. The UV diffuser 1414 then further comprises a UV reflective ridge 1414b that is disposed beneath the lower UV transparent window 1413 and extends across the width of the hollow pipe 1414a. The UV reflective ridge 1414b therefore splits the UV light that has exited the tube and redirects separate portions towards the first and second open ends respectively. In order for hollow pipe 1414a and the ridge 1414b to be UV reflective, the hollow pipe 1414a and the ridge 1414b can be coated with a UV reflective coating (e.g. a thin layer of a metal such as aluminium) that preferably provides a reflectivity of at least 80% for UVC light. This UV reflective coating may then be further coated with a protective coating of a UV transparent material, such as layer of silicon dioxide.
By longitudinally irradiating the interior of a tube having a high UV reflectance, the UV disinfection system can make use a single UVC LED as a UV source and still achieve high levels disinfection. In addition, by providing a UV transparent window and a UV diffuser opposite to the UV source, the UV disinfection system can make use of any UV light that has traversed the length of the tube, and that would otherwise be wasted, by redirecting and distributing this UV light into the water tank 1300 to thereby also provide some disinfection of the water in the water tank 1300.
The column 1404 also contains a tank water level sensor arranged to detect when the level of the water in the water tank 1300 exceeds a predefined threshold. For example, the tank water level sensor arranged to detect when the level of the water in the water tank 1300 is above or below a predefined minimum level. Specifically, the bottom of the column 1404 is provided with a float housing inlet 1415 that allows water to enter a float housing portion 1416 of the column 1404, with a float 1417 then being provided within the float housing 1416 at the bottom of the column 1404, immediately above the float housing inlet 1415. The float 1417 is then provided with a magnet 1418, which is attached to the distal end of an arm 1419 that extends from the float 1417, and that is arranged such that the magnet 1418 is disposed adjacent to a magnetic sensor 1420, such as a unipolar Hall Effect sensor, that detects the position of the magnet 1418 relative to the magnetic sensor 1420 and thereby detects a change in the position of the float 1417.
In the illustrated embodiment, the magnet 1418 is arranged such the magnetic axis of the magnet 1418 is substantially parallel to the direction of movement of the float 1417 (i.e. vertically) and such that the magnet 1417 is beside the magnetic sensor 1420 (i.e. so that the magnetic sensor 1420 is lateral relative to the magnet axis of the magnet 1418). The tank water level sensor is therefore arranged such movement of the float 1417 as the level of water in the water tank 1300 changes causes the magnet 1418 to move in the direction of the magnetic axis across/passed the magnetic sensor 1420, rather than towards or away from the magnetic sensor 1420, such that the magnetic sensor 1420 detects a change in polarity of the magnetic field produced by the magnet 1418. For example, the water level sensor can be arranged such that the magnetic sensor 1420 detects the north pole of the magnet 1418 when the float 1417 is floating at the top of the float housing 1416 and detects the south pole of the magnet 1418 when the float 1417 drops to the bottom of the float housing 1416. This arrangement improves the accuracy of the water level sensor.
The column 1404 also contains a flow regulator of the pump system that is arranged to ensure that the flow rate of water through the UV disinfection system does not exceed a pre-defined maximum, thereby ensuring that a minimum level of disinfection of the water flowing through the outgoing water supply pipe 1407 is maintained. Specifically, the flow regulator is provided by a water reservoir 1421 that is arranged to receive water from the pump 1403 and that is fluidically connected to the inlet 1410 provided at the lower end of the water supply pipe 1407. The upper end of the water reservoir 1421 is then provided with an overflow spillway 1422 that allows excess water to flow out of the reservoir 1421 and back into the water tank 1300, with the overflow spillway 1422 being displaced vertically relative to the outlet 1411 of the outgoing water supply pipe 1407 (i.e. when the tank cap 1400 is disposed on the water tank 1300). If the flow rate of the water provided by the pump 1403 exceeds a maximum then the level of water in the water reservoir 1421 will exceed the height of the overflow spillway 1422. The maximum flow rate of water through the outgoing water supply pipe 1407 is therefore determined by the difference in height (H) between the overflow spillway 1422 of the water reservoir 1421 and the outlet 1411 of the outgoing water supply pipe/UV disinfection system.
In the illustrated embodiment, the water reservoir 1421 comprises a flow regulation chamber provided within the column 1404 that is connected to the inlet 1410 provided at the lower end of the outgoing water supply pipe 1407 by a channel 1423 that extends from the lower end of the chamber. The outlet of the pump 1403 is then connected to an inlet 1424 provided at the bottom of the flow regulation chamber, whilst the overflow spillway 1422 comprises an outlet provided at the top of the flow regulation chamber through which water exits the flow regulation chamber into a tank water return tray 1425 provided towards the top of the column 1404. The tank water return tray 1425 is then provided with a drain 1426 through which water can flow back into the water tank 1300.
The top of the tank cap 1400 is then provided with a tank-to-body connector 1430 that is arranged to conned to a corresponding body-to-tank connector 1120 provided on the body 1101 of the humidifier 1000 and through which water pumped from the water tank 1300 is conveyed out of the tank cap 1400 to the body 1100 of the humidifier 1000. The tank-to-body connector 1430 is arranged to be substantially parallel with the direction in which the water tank 1300 is arranged to be inserted into the cavity 1105 (i.e. laterally relative to the body 1100), and is directed/faces towards the rear of the water tank 1300, so that the tank-to-body connector 1430 will mate and/or connect with the corresponding body-to-tank connector 1120 provided on the body 1100 of the humidifier 1000 during insertion of the water tank 1300 into the body 1100.
The tank-to-body connector 1430 comprises a water supply outlet 1431 through which water pumped from the water tank 1300 is conveyed out of the tank cap 1400 and that is arranged to supply water to a water supply inlet 1121 provided on the body-to-tank connector 1120. The tank-to-body connector 1430 also comprises electrical connectors 1432 for receiving electrical power from the body 1100 of the humidifier 1000 and for communicating with control circuitry 1111 provided in the body 1100 of the humidifier 1000. The electrical connectors 1432 provided by the tank-to-body connector 1430 are therefore arranged to contact/engage with corresponding electrical connectors 1122 provided by the body-to-tank connector 1120. The tank-to-body connector 1430 further comprises a water return inlet 1433 through which water can return through the tank cap 1400 to the water tank 1300 and that is arranged to receive excess water from a water return outlet 1123 provided on the body-to-tank connector 1120. The tank-to-body connector 1430 can also be arranged to receive a supply of air from the body 1100 of the humidifier 1000 and to convey this supply of air into the water tank 1300. As will be described below, providing the water tank 1300 with a supply of air from the body 1100 of the humidifier 1000 allows the pressure of the air within the water tank 1300 to be equalised with that within the body 1100 of the humidifier 1000 and thereby allows the tank 1300 to be sealed against the ingress of air that has not passed through filters provided on the body 1100 of the humidifier 1000 without impacting on the draining of excess water back into the water tank 1300.
In the illustrated embodiment, the tank-to-body connector 1430 comprises a connector housing 1434 provided on the top of the tank cap 1400 and that is arranged to project above the upper surface of the water tank 1300 when the tank cap 1400 is disposed on the water tank 1300. The connector housing 1434 comprises a fluid connector section 1434a and two separate electrical connector sections 1434b that are separated from and disposed either side of the fluid connector section 1434a.
The fluid connector section 1434a of the connector housing 1434 comprises an enclosure that contains the water supply outlet 1431 and the water return inlet 1433. The water supply outlet 1431 then comprises a pipe or conduit that extends from the outlet 1411 provided towards the top the outgoing water supply pipe 1407 to the fluid connector section 1434a. The water return inlet 1433 then comprises the above-mentioned tank water return tray 1425, with the tank water return tray 1425 being arranged to be disposed beneath the water return inlet 1433 when the tank-to-body connector 1430 is connected to the body-to tank connector 1120. The tank water return tray 1425 is also arranged to extend below the water supply outlet 1431 such that any water that leaks from the water supply outlet 1431 and/or from the interface between the water supply outlet 1431 and the water supply inlet 1121 of the body 1100 flows back into the water tank 1300 through the drain 1426.
A rearward facing surface of the connector housing 1434 is then provided with openings through which the water supply inlet 1121 and the water return outlet 1123 provided on the body-to-tank connector 1120 can enter the fluid connector section 1434a of the connector housing 1434. The fluid connector section 1434a can therefore be considered to be a female connector providing sockets, with the water supply inlet 1121 and the water return outlet 1123 provided on the bodyto-tank connector 1120 then being considered to be pins of a male connector.
The fluid connector section 1434a of the tank-to-body connector 1430 can also include an air supply inlet 1435 that receives a supply of air from the body-to-tank connector 1120 and conveys this supply of air to the water tank 1300. In the illustrated embodiment, the air supply inlet 1435 is provided by one of the openings in the fluid connector section 1434a of the connector housing 1434 through which a supply of air can be received from an air supply outlet 1124 of the body-to-tank connector 1120, with this supply of air then flowing into the water tank 1300 through the drain 1426 of the tank water return tray 1425.
Each of the electrical connector sections 1434b of the tank-to-body connector 1430 then comprise an electrical connector enclosure and a plurality of male-ended electrical connectors 1432 that project from the enclosure into a recess defined by the connector housing 1434, such that the male-ended electrical connectors 1432 extend towards the rear of the water tank 1300 when the tank cap 1400 is disposed on the water tank 1300. Wiring from the column 1404 of the tank cap 1400 then enters the enclosure and connects to the inner ends of the male-ended electrical connectors 1432.
The body 1100 of the humidifier 1000 is then provided with the body-to-tank connector 1120 that is arranged to connect to the tank-to-body connector 1430 and through which water pumped from the water tank 1300 is conveyed into the pipework provided within the body 1100 of the humidifier 1000. The body-to-tank connector 1120 is arranged to be substantially parallel with the direction in which the water tank 1300 is arranged to be inserted into the cavity 1105 (i.e. laterally relative to the body 1100), and is directed/faces the side opening 1107 into the cavity 1105, so that the body-to-tank connector 1120 will connect with the tank-to-body connector 1430 provided on the tank cap 1400 during insertion of the water tank 1300 into the body 1100.
The body-to-tank connector 1120 comprises the water supply inlet 1121 through which water is received from the water supply outlet 1431 provided on the tank-to-body connector 1430 and that is arranged to convey water into the pipework provided within the body 1100 of the humidifier 1000. The body-to-tank connector 1120 also comprises electrical connectors 1122 for transmitting electrical power to the tank cap 1400 and for communicating with control circuitry provided in the tank cap 1400. The electrical connectors 1122 provided by the body-to-tank connector 1120 are therefore arranged to contact/engage with corresponding electrical connectors 1432 provided by the tank-to-body connector 1430. The body-to-tank connector 1120 further comprises the water return outlet 1123 through which excess water is conveyed from the body 1100 of the humidifier 1000 to the tank-to-body connector 1430 and that is arranged to receive this excess water from a body water return tray 1125 contained in the body 1100 of the humidifier 1000. The body-to-tank connector 1120 can also be arranged to receive a supply of air from within the body 1100 of the humidifier 1000 and to convey this supply of air to the tank-to-body connector 1430.
Figure 21 shows a front view of the lower body section 1100 without the water tank 1300 and in which the body-to-connector 1120 is visible within the cavity 1105, Figure 22 then shows a bottom view of the body-to-connector 1120 and Figure 23 shows a sectional bottom view of the body-to-connector 1120. In the illustrated embodiment, the body-to-tank connector 1120 comprises a connector carriage or chassis 1126 that is disposed towards the top of the cavity 1105 defined by the lower body section 1102 and is arranged to align with the connector housing 1434 provided on the tank cap 1430 when the water tank 1300 is inserted into the cavity 1105. The connector chassis 1126 comprises a fluid connector section 1126a and two separate electrical connector sections 1126b that are disposed either side of the fluid connector section 1126a.
The fluid connector section 1126a of the connector chassis 1126 provides the water supply inlet 1121 and the water return outlet 1123. Each of the water supply inlet 1121 and the water return outlet 1123 then comprise a pipe or conduit 1121a, 1123a and a stop valve 1121b, 1123b within the pipe that is biased into a closed position by a resilient member 1121c, 1123c, such as a return/compression spring. Each of these stop valves 1121b, 1123b is then arranged so that, as the water tank 1300 is inserted into the cavity 1105, the stop valve 1121b, 1123b will move into the open position against the resistance provided by the corresponding resilient member 1121c, 1123c. Consequently, when the water tank 1300 is disposed within the cavity 1105 in the body 1100 of the humidifier 1000, the stop valves 1121b, 1123b will both be open and thereby allow water to flow through the corresponding pipe 1121a, 1123a. Then, as the water tank 1300 is removed from within the cavity 1105 in the body 1100 of the humidifier 1000, the resilient members 1121c, 1123c will force the corresponding stop valves 1121b, 1123b into the closed positon and thereby prevent water from flowing through the pipes 1121a, 1123a.
In the illustrated embodiment, the stop valve 1121b of the water supply inlet 1121 comprises a hollow piston or plunger that has an open distal end, a closed proximal end and one or more slots formed in the side wall of the piston adjacent to the closed proximal end. The piston is disposed and slides within a sleeve that is then fixedly disposed within the pipe 1121a of the water supply inlet 1121. The piston is arranged to align with and contact the water supply outlet 1431 provided on the tank-to-body connector 1430 when the water tank 1300 is disposed within the cavity 1105. This contact with the water supply outlet 1431 causes movement of the piston against a compression spring into a position within the sleeve at which the slots are exposed such that water can enter the open distal end of the piston and exit through the slots into the pipe 1121a of the water supply inlet 1121. Then, as the water tank 1300 is removed from within the cavity 1105, the compression spring forces the piston into a position within the sleeve at which the slots are covered by the sleeve.
Similarly, the stop valve 1123b of the water return outlet 1123 comprises a hollow piston or plunger that has an open distal end, a closed proximal end and one or more slots formed in the side wall of the piston adjacent to the closed proximal end. The piston is disposed and slides within a sleeve that is then fixedly disposed within the pipe 1123a of the water return outlet 1123. The piston is arranged to contact a portion of the tank-to-body connector 1430 when the water tank 1300 is disposed within the cavity 1105. This contact with the tank-to-body connector 1430 causes movement of the piston against a compression spring into a position within the sleeve at which the slots are exposed such that water can enter through the slots into the piston and exit through open distal end of the piston into the water return inlet 1433 of the tank-to-body connector 1430. Then, as the water tank 1300 is removed from within the cavity 1105, the compression spring forces the piston into a position within the sleeve at which the slots are covered by the sleeve.
The fluid connector section 1126a of the body-to-tank connector 1120 can also provide the air supply outlet 1124 that receives a supply of air from within body 1100 of the humidifier 1000 and conveys this supply of air to the tank-to-body connector 1430. In the illustrated embodiment, the air supply outlet 1124 comprises a pipe or conduit 1124a having an open outer end that is arranged to align with the air supply inlet 1435 provided on the tank-to-body connector 1430 when the water tank 1300 is disposed within the cavity 1105.
Each of the water supply inlet 1121, the water return outlet 1123 and the air supply outlet 1124 are provided on a surface of the connector chassis 1126 that faces towards the side opening 1107 into the cavity 1105. This surface of the connector chassis 1126 is provided with a connector sealing element 1127 that is arranged to form a seal against the opposing rearward facing surface of the connector enclosure 1434 of the tank-to-body connector 1430 and thereby prevent the leakage of air through the connectors 1430, 1120 into either the water tank 1300 or the body 1100 of the humidifier 1000. In the illustrated embodiment, the connector sealing element 1127 is provided by a gasket formed from a resilient material, such as a rubber, and is arranged surround each of the water supply inlet 1121, the water return outlet 1123 and the air supply outlet 1124.
Each of the electrical connector sections 1126b of the body-to-tank connector 1120 then comprise an electrical connector body 1126c and a plurality of female-ended electrical connectors 1126d that are accessible within the connector body 1126c, such that the female-ended electrical connectors 1126d extend towards the side opening 1107 into the cavity 1105. Wiring from the body 1100 of the humidifier 1000 then enters through a rear of the connector body 1126c and connects to the inner ends of the female-ended electrical connectors 1126d.
The connector chassis 1126 of the body-to-tank connector 1120 is movably mounted within the cavity 1105 defined by the lower body section 1102. Specifically, the connector chassis 1126 is arranged to move in a direction that is parallel with the direction in which the water tank 1300 is arranged to be inserted into the cavity 1105 (i.e. by moving/sliding the water tank 1300 laterally relative to the body 1100). The body-to-tank connector 1120 then further comprises a resilient member 1128, such as a return/compression spring, that is arranged to bias the connector chassis 1126 towards the side opening 1107 into the cavity 1105. The connector chassis 1126 is therefore arranged so that, as the water tank 1300 is inserted into the cavity 1105, the tank cap 1400 provided on the water tank 1300 will contact the connector chassis 1126 and cause movement of the connector chassis 1126 away from the side opening 1105, against the resistance provided by the resilient member 1128. The biasing of the connector chassis 1126 towards the side opening 1107 into the cavity 1105 ensures that the corresponding connectors make good contact with/sufficiently engage one another and also ensures that the connector sealing element 1127 is compressed between the connectors when the water tank 1300 is disposed in the cavity 1105. In the illustrated embodiment, the connector chassis 1126 is provided with a pair of channels/tracks 1129 that engage corresponding rails 1130 provided on the body 1100 of the humidifier 1000, with the channels/tracks 1129 being arranged to slide over the rails 1130.
The connector chassis 1126 is also provided with ports 1131 through which fluids are conveyed to or from each of the water supply inlet 1121, the water return outlet 1123 and the air supply outlet 1124. The ports 1131 of each of the water supply inlet 1121, the water return outlet 1123 and the air supply outlet 1124 are provided with a hose attachment member or hose barb by which a corresponding flexible pipe or hose can be connected to the connector chassis 1126. A water supply hose 1132 is then attached between the port of the water supply inlet 1121 and additional pipework provided within the body 1100 of the humidifier 1000 that conveys water to the evaporator assembly 1200, a water return hose 1133 is attached between the port of the water return outlet 1123 and a port of the body water return tray 1125 contained within the body 1100 of the humidifier 1000, and an air supply hose 1134 is connected between the port of the air supply outlet 1124 and an air supply vent 1135 provided within the body 1100 of the humidifier 1000. For example, each of these hoses 1132, 1133, 1134 could comprise a flexible material such as silicone. Figure 24 shows a rear perspective view and Figure 25 shows a front perspective view of the body water return tray and the hoses 1132, 1133, 1134 connected to the body-to-tank connector.
The upper body section 1101 of the humidifier 1100 contains/houses the motor-driven impeller 1110 and the evaporator assembly 1200, and provides the additional pipework of the pump system/water supply system. The upper body section 1101 is therefore provided with air inlets 1112 through which the motor-driven impeller 1110 can draw a flow of air from outside of the body 1100 of the humidifier 1000, and an air outlet 1113 through which the air flow generated by the motor-driven impeller 1110 is exhausted from the body 1100 of the humidifier 1000. The upper body section 1101 is therefore also provided with a side door that can be opened in order to allow the evaporator assembly 1200 to be inserted/pushed into and drawn/pulled out (i.e. for cleaning) from within the interior of the body 1100 of the humidifier 1000. The upper body section 1101 also supports the body water return tray 1125 beneath the evaporator assembly 1200 so that any excess water that falls/drips from the evaporator assembly 1200 is caught by the body water return tray 1125 and conveyed back to the water tank 1300. The nozzle 1600 is then mounted to an upper end of the upper body section 1101 and is arranged to receive the air flow exhausted from the air outlet 1113 of the body 1100 of the humidifier 1000.
The upper body section 1101 of the humidifier 1000 is also arranged to support removable filter assemblies 1140 upstream of the air inlets 1112 so that the air flow drawn through the air inlets 1112 by the motor-driven impeller 1110 is filtered prior to entering the body 1100 of the humidifier 1000. The upper body section 1101 is then also provided with mechanisms for retaining and releasing the filter assemblies 1140 from the body 1100 of the humidifier 1000.
In the illustrated embodiment, the upper body section 1101 of the humidifier 1000 comprises an upper body chassis 1150. The motor-driven impeller 1110 is then housed within an impeller housing 1151 that is supported towards an upper end of the upper body chassis 1150. The upper body chassis 1150 then defines an evaporator cavity 1152 below the impeller housing 1151, within which the evaporator assembly 1200 can be disposed, that contains the pipework that conveys water to the evaporator assembly 1200 within the evaporator cavity 1152 and supports the body water return tray 1125 below the evaporator cavity 1152. The upper body section 1101 further comprises a pair of grilles or grates 1153 that are disposed on the upper body chassis 1150 such that they enclose the evaporator cavity 1152 and that provide the air inlets 1112 into the upper body section 1101, and a pair of filter assemblies 1140a, 1140b that are releasably retained on the upper body chassis 1150 over the grilles 1153. Figure 27 therefore shows a perspective view of the humidifier 1000 with one of the filter assemblies 1140a detached and with the other of the filter assemblies 1140b mounted on the far side of the upper body section 1101.
In the illustrated embodiment, the upper body chassis 1150 comprises a lower annular flange 1154 located at the lower end of the upper body chassis 1150, an upper annular flange 1155 located towards/adjacent to the upper end of the upper body chassis 1150, and a pair diametrically opposed side sections 1156 that extend vertically between the lower annular flange 1154 and the upper annular flange 1155. Both the lower annular flange 1154 and the upper annular flange 1155 extend radially/perpendicularly away from the centre axis of the upper body chassis 1150. The outer edge of the lower annular flange 1154 is then substantially flush with the periphery/external surface of the lower body section 1102, whilst the outer edge of the upper annular flange 1155 is substantially flush with the external surface of a base/neck 1601 of the nozzle 1600 that connects to upper end of the upper body chassis 1150.
The upper body chassis 1150 further comprises a fan mount/seat section 1157 provided at the upper end of the upper body chassis 1150 that is arranged to support the impeller housing 1151 within the upper body section 1101. In the illustrated embodiment, the fan mount/seat section 1157 of the upper body chassis 1150 is generally tubular in shape with an inlet bell-mouth 1158 Li at the lower end and a plain pipe outlet 1159 at the upper end. An upper retention ring 1160 is then located at the upper end of the tubular fan mount/seat section 1157 whilst a lower retention ring 1161 is located towards/adjacent to the lower end of the tubular fan mount/seat section 1157. The impeller housing 1151 is then supported within the tubular fan mount/seat section 1157 by a first set of tension springs 1162 that are connected between the impeller housing 1151 and the upper retention ring 1160 and a second set of tension springs 1163 that are connected between the impeller housing 1151 and the lower retention ring 1161.
In the illustrated embodiment, the impeller housing 1151 extends around the motor-driven impeller 1110 and has a first end defining an air inlet 1164 of the impeller housing 1151 and a second end located opposite to the first end and defining an air outlet 1113 of the impeller housing 1151. The impeller housing 1151 is aligned within the fan mount section 1157 such that the longitudinal axis of the impeller housing 1151 is collinear with the longitudinal axis (Z) of the body 1100 of the humidifier 1000 and so that the air inlet 1164 of the impeller housing 1151 is located beneath the air outlet 1113. The impeller housing 1151 comprises a generally frusto-conical lower wall and a generally frusto-conical upper wall. A substantially annular inlet member is then connected to the bottom of the lower wall of the impeller housing 1151 for guiding the incoming air flow into the impeller housing 1151. The air inlet 1164 of the impeller housing 1151 is therefore defined by the annular inlet member provided at the open bottom end of the impeller housing 1151, with this air inlet 1164 of the impeller housing 1151 being disposed above and aligned with the inlet bell-mouth 1158 provided at the lower end of the fan mount section 1157.
In the illustrated embodiment, the impeller 1110 is in the form of a mixed flow impeller and comprises a generally conical hub, a plurality of impeller blades connected to the hub, and a generally frusto-conical shroud connected to the blades so as to surround the hub and the blades. The impeller 1110 is connected to a rotary shaft 1167 extending outwardly from a motor 1168 that is housed within a motor housing 1169 disposed within the impeller housing 1151. In the illustrated embodiment, the motor is a DC brushless motor having a speed which is variable by a control circuit in response to control inputs provided by a user.
The motor housing 1169 comprises a generally frusto-conical lower portion that supports the motor 1168, and a generally frusto-conical upper portion that is connected to the lower portion. The shaft 1167 protrudes through an aperture formed in the lower portion of the motor housing 1169 to allow the impeller 1110 to be connected to the shaft 1167. The upper portion of the motor housing 1169 further comprises an annular diffuser in the form of curved blades that project from the outer surface of the upper portion of the motor housing 1169. The walls of the impeller housing 1151 surround and are spaced from the motor housing 1169 such that the impeller housing 1151 and the motor housing 1169 between them define an annular air flow path which extends through the impeller housing 1151. The air outlet 1113 of the impeller housing 1151, through which the air flow generated by the motor-driven impeller 1110 is exhausted, is then defined by the upper portion of the motor housing 1169 and the upper wall of the impeller housing 1151.
A flexible sealing member 1170 is then attached between the impeller housing 1151 and the upper end of the fan mount section 1157 of the upper body chassis 1150. The flexible sealing member 1170 prevents air from passing around the outer surface of the impeller housing 1151.
The sealing member 1170 preferably comprises an annular lip seal, preferably formed from rubber.
The body water return tray 1125 is then mounted within the open centre/central aperture of the lower annular flange 1154. The evaporator cavity 1152 is then defined by the space between the body water return tray 1125 and the lower end of the fan mount section 1157. Figure 26 is a sectional front view of the body water return tray 1125. In the illustrated embodiment, the body water return tray 1125 comprises a generally circular sink section 1125a that slopes downwardly towards a drain 1125b through which water can flow out of the body water return tray 1125 and back into the water tank 1300 via the water return hose 1133. The body water return tray 1125 is also provided with an arcuate ridge 1125c that projects upwardly from the sloped surface of the sink section 1125a that provides an evaporator seat upon which the evaporator assembly 1200 can rest when disposed within the evaporator cavity 1152. The arcuate ridge 1125c is therefore arranged such that its upper surface is flat and substantially horizontal when the base 1103 of the humidifier 1000 is horizontal. The arcuate ridge is also arranged such that the gap between the ends of the arcuate ridge is towards the lower end of the sloped sink section, adjacent to the drain.
The body water return tray 1125 further comprises a return tray water level sensor 1171 that is arranged to detect when the water level in the body water return tray 1125 is above a predefined maximum level, which would therefore indicate that the drain 1125b is at least partially blocked. Specifically, body water return tray 1125 is provided with a float housing 1172 that is disposed at the centre of the body water return tray 1125, within the arcuate ridge 1125c. A return tray float 1173 is then disposed beneath the float housing 1172 adjacent to the surface of the sink section 1125a. The return tray float 1173 is then provided with a magnet 1174, which is mounted to the return tray float 1173, and that is arranged such that the magnet 1174 is disposed adjacent to a magnetic sensor (not shown), such as a unipolar Hall Effect sensor, that detects the position of the magnet 1174 relative to the magnetic sensor and thereby detects a change in the position of the return tray float 1173. The return tray water level sensor 1171 is then arranged such movement of the return tray float 1173 away from the surface of the sink section 1125a results in movement the magnet 1174 in the direction of the magnetic axis across/passed the magnetic sensor, rather than towards or away from the magnetic sensor, such that the magnetic sensor detects a change in polarity of the magnetic field produced by the magnet 1174.
The pipework that conveys water to the evaporator assembly 1200 then comprises a water supply spout 1176 that projects out into the evaporator cavity 1152 so that water can be supplied to evaporator assembly 1200 when disposed in the evaporator cavity 1152. In the illustrated embodiment, the pipework within the upper body section 1101 conveys water from the water supply hose 1132 to the water supply spout 1176. The water supply spout 1176 then projects out into the evaporator cavity 1152 such that it is disposed above the upper end of the sloped sink section 1125a, at a location that is approximately two thirds of the way up the height of the evaporator cavity 1152, with the outlet of the water supply spout 1176 facing downwards towards the water return tray 1125 so that water can pour from the water supply spout 1176.
As mentioned above, the upper body section 1101 of the humidifier 1000 further comprises a pair of grilles or grates 1153 that are disposed on the opposing open sides of the upper body chassis 1150. Each of the grilles 1153 is provided with an array of apertures which act as the air inlet 1112 of the body 1100 of the humidifier 1000. Specifically, a first grille 1153a is mounted on a first open side of the upper body chassis 1150 whilst a second grille 1153b is mounted on a second open side of the upper body chassis 1150. The first grille 1153a has the shape of a tubular plate (i.e. has an arcuate cross-section) that is provided with an array of apertures, and is arranged to extend between the upper annular flange 1155 and the lower annular flange 1154 and between the first and second side sections 1156 of the upper body chassis 1150. The second grille 1153b then also has the shape of a tubular plate (i.e. has an arcuate cross-section) that is provided with an array of apertures, and is arranged to extend between the upper annular flange 1155 and the lower annular flange 1154 and between the first and second side sections 1156 of the upper body chassis 1150.
The first grille 1153a is attached to the upper body chassis 1150 by one or more hinges that allow the first grille 1153a to rotate/swing away from the first open side of the upper body chassis 1150. The first grille 1153a is therefore arranged to provide a door into the evaporator cavity 1152 that can be opened in order to allow the evaporator assembly 1200 to be inserted and removed (i.e. for cleaning) from within the evaporator cavity 1152 of the body 1100 of the humidifier 1000. The second grille 1153b is then statically fixed over the second open side of the upper body chassis 1150 and therefore defines the rear of the evaporator cavity 1152. The first open side of the upper body chassis 1150, which can be opened and closed by the hinged first grille 1153a, therefore defines the front of the evaporator cavity 1152. Figure 28 therefore shows a perspective view of the humidifier 1000 in which the he hinged first grille 1153a is open and the evaporator assembly 1200 is removed from the humidifier 1000.
In the illustrated embodiment, the side sections 1156 of the upper body chassis 1150 each support one of a pair of filter retention assemblies 1177 that cooperate to releasably retain a pair of filter assemblies 1140 on the upper body chassis 1150 over the grilles 1153. Specifically, a first retention assembly 1177a is supported within a first side section 1156a of the upper body chassis 1150 and a second retention assembly 1177b is supported within a second side section 1156b of the upper body chassis 1150. The first retention assembly 1177a is then configured to releasably engage both a first filter assembly 1140a adjacent to a first edge of the first filter assembly 1140a and a second filter assembly 1140b adjacent to a first edge of the second filter assembly 1140b. The second retention assembly 1177b is then configured to releasably engage both the first filter assembly 1140a adjacent to a second edge of the first filter assembly 1140a and the second filter assembly 1140b adjacent to a second edge of the second filter assembly 1140b. The first edge of the first filter assembly 1140a is opposite to the second edge of the first filter assembly 1140a, and the first edge of the second filter assembly 1140b is opposite to the second edge of the second filter assembly 1140b. The filter retention assemblies 1177 and the filter assemblies 1140 are as described in GB1720055.1 and GB1720057.7, which are hereby incorporated by reference Figure 29 shows a sectional side of a filter assembly 1140 suitable for use with the humidifier 1000. In the illustrated embodiment, each filter assembly 1140 comprises a filter frame 1141 that supports one or more filter media 1142. Each filter frame 1141 substantially has the shape of a semi-cylinder with two straight sides that are parallel to the longitudinal axis of the filter frame 1141 and two curved ends that are perpendicular to the longitudinal axis of the filter frame 1141. The one or more filter media 1142 are arranged so as to cover the surface area defined by the filter frame 1141. Each filter assembly 1140 further comprises a flexible filter seal 1143 provided around the entirety of an inner periphery of the filter frame 1141 for engaging with the upper body chassis 1150 to prevent air from passing around the edges of the filter assembly 1140 to the grilles 1153 that provide the air inlet 1112 of the body 1100 of the humidifier 1000.
The flexible filter seal 1143 preferably comprises lower and upper curved seal sections that substantially take the form of an arc-shaped wiper or lip seal, with the each end of the lower seal section being connected to a corresponding end of the upper seal section by two straight seal sections that each substantially take the form of a wiper or lip seal. The upper and lower curved seal sections are therefore arranged to contact the those portions of the upper body chassis 1150 that are above and below the grilles 1153, whilst the straight seal sections are arranged to contact one or other of the side sections 1156 of the upper body chassis 1150.
Preferably, the filter frame 1141 is provided with a recess (not shown) that extends around the entirety of the inner periphery of the filter frame 1141 and that is arranged to receive and support the flexible filter seal 1143.
The one or more filter media 1142 are then supported on the outer, convex face of the filter frame 1141. In the illustrated embodiment, each filter assembly 1140 comprises a chemical filter media layer 1142a, a particulate filter media layer 1142b upstream of the chemical filter media layer 1142a, and an outer mesh layer 1142c upstream of the particulate filter media layer 1142b.
A perforated shroud 1144 is then releasably attached to each filter frame 1141 so as to cover the filter media 1142 when located on the body 1100 of the humidifier 1000. Figure 30 therefore shows a rear perspective view of a filter assembly 1140 with the perforated shroud 1181 detached from the filter frame 1178. Each perforated shroud 1144 comprises an array of apertures which act as an air inlet 1145 of the filter assembly 1140 when in use 1107.
Alternatively, the air inlet 1145 of the shroud 1144 may comprise one or more grilles or meshes mounted within windows in the shroud 1144. It will also be clear that alternative patterns of air inlet arrays are envisaged within the scope of the present invention. The shroud 1144 protects the filter media 1142 from damage, for example during transit, and also provides a visually appealing outer surface for the filter assemblies 1140, which is in keeping with the overall appearance of the humidifier 1000. As the shroud 1144 defines the air inlet 1145 for the filter assembly 1140, the array of apertures are sized to prevent larger particles from entering the filter assembly 1140 and blocking, or otherwise damaging, the filter media 1142. In the illustrated embodiment, the perforated shroud 1144 is substantially in the shape of a semi-cylinder and is arranged to cover the area that extends between the outer edge of the upper annular flange 1155 and the outer edge of the lower annular flange 1154 and between the outer surfaces of the first and second side sections 1156 of the upper body chassis 1150.
As mentioned above, the evaporator assembly 1200 comprises porous material 1201 that absorbs water supplied to it by the water supply system and provides a large surface area in order to allow the water to evaporate when the air flow passes through the evaporator assembly 1200 thereby introducing water vapour into the air flow. The evaporator assembly 1200 comprises an evaporator frame that supports the porous material 1201.
Figure 31 shows a top view of the evaporator assembly 1200, Figure 32 shows a sectional top view of the evaporator assembly 1200, Figure 33 shows a sectional front view of the evaporator assembly 1200, and Figure 34 shows a sectional side view of the evaporator assembly 1200. In the illustrated embodiment, the evaporator frame comprises a generally tubular outer grille 1202 that surrounds the outer surface of a tubular arrangement of porous material 1201 and a generally tubular inner grille 1203 that surrounds the inner surface of the tubular arrangement of porous material 1201. The evaporator frame comprises then further comprises a pair of annular end caps 1204 that cover the exposed ends of the porous material 1201.
In the illustrated embodiment, the evaporator frame is provided with a middle shelf 1205 that projects radially inward from the inner surface of the outer grille 1202 at a location that is midway along the length/height of the outer grille 1202. This middle shelf 1205 comprises a twosided/bilateral annular trough/tray. The tubular arrangement of porous material 1201 then comprises two separate tubes of porous material, with a first tube of porous material 1201a being disposed between a first surface of the middle shelf 1205 and a first end cap 1204a of the evaporator assembly 1200, and a second tube of porous material 1201b being disposed between a reverse, second surface of the middle shelf 1205 and a second end cap 1204b of the evaporator assembly 1200. The adjacent, proximal ends of the first and second tubes of porous material 1201a, 1201b are then each disposed within the trough/sump provided by the corresponding side of the middle shelf 1205, whilst the distal ends of the of the first and second tubes of porous material 1201a, 1201b are disposed within an annular trough/sump provided by the corresponding end cap 1204a, 1204b.
The evaporator frame is also provided with two separate inlet funnels or trays 1206 that each project from the outer surface of the evaporator frame and that are arranged to receive and convey water from outside of the evaporator assembly 1200 and onto a corresponding surface of the two-sided annular trough 1205. Specifically, a first inlet funnel 1206a of the evaporator frame is arranged to convey water through a first inlet 1207a provided in the outer surface evaporator frame and onto the first surface of the two-sided annular trough 1205, and a second inlet funnel 1206b of the evaporator frame is arranged to convey water through a second inlet 1207b provided in the outer surface evaporator frame and onto the second surface of the two-sided annular trough 1205. These inlet funnels 1206a, 1206b are diametrically opposed on the evaporator assembly 1200 and face in opposite directions such that the assembly 1200 has two-fold rotational symmetry and can therefore be inserted into the evaporator cavity 1152 with either of the two end caps 1204a, 1204b at the top.
In the illustrated embodiment, the outer grille 1202, the outer grille 1203, the two-sided trough 1205 and the end caps 1204a, 1204b are arranged so that water will overflow outwardly (i.e. radially outward relative to evaporator assembly 1200) from the upward facing surface of the two-sided annular trough 1205 and will overflow inwardly (i.e. radially inward relative to evaporator assembly 1200) from the annular trough provided by the lowermost end cap 1204.
Water that overflows the upward facing surface of the two-sided trough 1205 will therefore flow onto the outside of the outer grille 1202 (i.e. through the apertures in the outer grille 1202), run down the outside of the outer grille 1202, back into the interior of the evaporator assembly 1200 below the two-sided trough 1205 (i.e. through the apertures in the outer grille 1202) and then onto the trough provided by the lowermost end cap 1204. This directing of the flow of water is achieved by arranging an inner wall of the middle shelf 1205 so that is taller than the opposing apertures in the outer grille 1202, and by arranging an inner wall of the trough provided by the end caps 1204a, 1204b so that it is lower than the opposing apertures in the inner grille 1203.
To ensure that, irrespective of the orientation of the evaporator assembly 1200, the upward facing inlet funnel 1206 is accurately located beneath the water supply spout 1176 when the evaporator assembly 1200 is disposed within the evaporator cavity 1152, the evaporator assembly 1200 is provided with two separate alignment channels/grooves 1208a, 1208b that are arranged such that one of these alignment channels 1208a, 1208b cooperates with an alignment rib 1182 that projects from the body 1100 of the humidifier 1000 and into the evaporator cavity 1152. In the illustrated embodiment, an alignment rib 1182 projects downwardly from the top of the evaporator cavity 1152 into the evaporator cavity 1152 at a location towards the rear of the evaporator cavity 1152. This alignment rib 1182 is straight and extends in a direction that bisects the evaporator cavity 1152. A first alignment channel 1208a is then provided on the first end cap 1204a whilst a second alignment channel 1208b is provided on the second end cap 1204b. The first and second alignment channels 1208a, 1208b are in vertical alignment and extend in a direction that bisects the two inlet funnels 1206a, 1206b. Both the first and second alignment channels 1208a, 1208b taper outwardly from an inner end to a mouth through which the alignment rib 1182 can enter (i.e. slide into) the alignment channel 1208a, 1208b. The mouth is therefore larger than the inner end of the alignment channel 1208a, 1208b thereby making it easier to align the alignment rib 1182 with the mouth of the alignment channel 1208a, 1208b, with the tapering of the alignment channel 1208a, 1208b then guiding the alignment rib 1182 towards the inner end and a position in which the upward facing of the inlet funnels 1206a, 1206b provided on the evaporator assembly 1200 is disposed beneath, and in vertical alignment with, the water supply spout 1176. Consequently, water that pours or drips from the outlet of the water supply spout 1176 will land in the upward facing inlet funnel 1206a, 1206b and onto the upward facing surface of the two-sided annular trough 1205.
In the illustrated embodiment, the evaporator frame 1202 is also provided with a tab 1209 that projects radially outward from the outer surface of the evaporator frame 1202 and that can therefore be gripped by a user to assist in sliding the evaporator assembly 1200 out of the body 1100 of the humidifier 1000. Specifically, the tab 1209 projects radially outward from a location that is diametrically opposed to the first and second alignment channels 1208a, 1208b formed in the first and second end caps 1204a, 1204b respectively. Consequently, when one of the alignment channels 1208a, 1208b is engaged by the alignment rib 1182 that is disposed towards the rear of the evaporator cavity 1152, the tab 1209 will project outwards towards the front of the evaporator cavity 1152.
As mentioned above, the water tank 1300 is arranged to allow the evaporator assembly 1200 to be inserted into and fully contained within the water tank 1300 when the tank cap 1400 is retained over the tank opening 1312. This arrangement allows the evaporator assembly 1200 to be located within the water tank 1300 when the water tank 1300 is inserted into the body 1100 of the humidifier 1000 so that the evaporator assembly 1200 can be immersed in a de-scaling solution whilst the humidifier 1000 implements a self-contained cleaning cycle. This self-contained cleaning cycle can therefore simultaneously clean both the water supply system, including both the water tank 1300 and the pump system, and the evaporator assembly 1200.
The tank opening 1312 of the water tank 1300 is therefore configured to allow the evaporator assembly 1200 to pass/fit through the tank opening 1312. Specifically, the dimensions of the tank opening 1312 exceed the footprint of the evaporator assembly 1200. The interior volume of the water tank 1300 then also a height/depth that is greater than the height of the evaporator assembly 1200. In addition, the evaporator assembly 1200 is configured to allow the column 1404 that projects from the lower surface of the tank cap 1400 to fit within the hollow centre of evaporator assembly 1200 so that the tank cap 1400 can be located on the water tank 1300 when the evaporator assembly 1200 is aligned with the tank opening 1312.
Figure 13 therefore shows a perspective view of the water tank 1300 with the evaporator assembly 1200 located within the water tank 1300, whilst Figure 14 shows a sectional side view of the water tank 1300 with the evaporator assembly 1200 located within the water tank 1300 and the tank cap 1400 covering the opening 1312. In the illustrated embodiment, the tank opening 1312 is circular and therefore has a width/diameter (W) that is greater than the maximum width (W0) of the evaporator assembly 1200. The interior volume of the water tank 1300 then has a height/depth (H) that is greater than the height (H.) of the evaporator assembly 1200. In addition, the evaporator assembly 1200 is tubular and therefore has an inner diameter (Die) that is greater than the maximum width (W.) of the column 1404 that projects from the
II
lower surface of the tank cap 1400. In the illustrated embodiment, the evaporator assembly 1200 has a height (He) (i.e. the distance between the outer faces of the first and second end caps 1204a, 1204b) of at least 100 mm and a maximum width (W) (i.e. the distance between the outer edges of the first and second inlet funnels 1206a, 1206b) of at least 150 mm.
It is preferable that evaporator assembly 1200 comprises a multi-layered arrangement of porous material 1201. Consequently, in the illustrated embodiment, the first and second tubes of porous material 1201a, 1201b each comprise a single piece of porous material 1201 that is formed into a spiral or roll so as to have multiple, overlapping layers. However, in an altemative embodiment, the first and second tubes of porous material 1201a, 1201b could each comprise multiple separate pieces of porous material 1201 that are formed into separate tubes disposed concentrically.
Figure 35 shows a schematic illustration of a porous material suitable for use in the evaporator assembly 1200. In the illustrated embodiment, the porous material 1201 of the evaporator assembly 1200 comprises a spacer fabric, sometimes referred to as an air mesh or 3D woven fabric. In this regard, a spacer fabric comprises a front face layer 1201c that is connected to a back face layer 1201d by a spacer layer 1201e. The spacer layer 1201e typically comprises a monofilament yarn that has loops or strands that are generally perpendicular to the front and back face layers 1201c, 1201d such that front and back face layers 1201c, 1201d are spaced apart from one another. The front and back face layers 1201c, 1201d then each comprise a mesh or net defining an array of holes or pores through which air can flow through spacer fabric. To provide sufficient air permeability for air flowing through the evaporator cavity 1152 the spacer fabric preferably has an open area of at least 75%, more preferably at least 80% and yet more preferably of at least 85%. In the illustrated embodiment, the porous material 1201 has a thickness of approximately 2.5 mm. Each multi-layered arrangement of porous material 1201 then comprises five overlapping layers of the porous material 1201 having a total thickness of approximately 12.5 mm. However, the porous material 1201 could have a thickness of from 1.5 to 3.5 mm, and more preferably of from 2 to 3 mm. Each multi-layered arrangement of porous material 1201 could also comprise anything from 2 to 7 overlapping layers of the porous material 1201.
The porous material 1201 of the evaporator assembly 1200 further comprises silver as an antibacterial agent. Specifically, the spacer fabric comprises yarn that is coated and/or impregnated with silver. In a preferred embodiment, only the front and/or back face layers 1201c, 1201d of the spacer fabric comprise a yarn that is coated and/or impregnated with silver. In a particular embodiment, the spacer fabric is provided in sheet form and strands of a yarn that is coated and/or impregnated with silver are disposed in the front and/or back face layers 1201c, 1201d of the spacer fabric with the individual strands running parallel to an edge of the sheet. The strands of yarn are preferably spaced apart from one another and distributed across the front and/or back face layers 1201c, 1201d of the spacer fabric.
By way example, the yarn could comprise an X-static® silver fiber yarn that is available from Noble Biomaterials, Inc. These silver fiber yarns comprise nylon fibres that have a layer of silver that is bonded to their surface and can therefore comprise from 70 to 95 % nylon and between 5 and 30 % silver. However, it is preferable that the silver fiber yarns comprise from 75 to 92 % nylon and between 8 and 25 % silver. The spacer layer 1201e that connects and spaces apart the front and/or back face layers 1201c, 1201d of the spacer fabric can then comprise polyester thread or yarn.
When in use the pump 1403 provided by the tank cap 1400 pumps water from within the water tank 1300 through the outgoing water supply pipe 1407. Within the outgoing water supply pipe 1407 the water from the water tank 1300 is then disinfected by the UV system before the water exits the tank cap 1400 through tank-to-body connector 1430 out into the water supply inlet 1121 of the body-to-tank connector 1120. The water then exits the body-to-tank connector 1120 into the water supply hose 1132 and passes through the pipework of the upper body section 1101. The water then passes out through the water supply spout 1176 and onto one of the inlet funnels 1206 of the evaporator assembly 1200 that conveys the water into the corresponding annular trough provided by the middle shelf 1205 of the evaporator assembly 1200. The water contained within the annular trough 1205 is then drawn up through the porous material 1201 that is disposed within the trough 1205. Rotation of the impeller 1110 by the motor 1168 generates an air flow through the impeller housing 1151. This air flow draws air into the body 1100 of the humidifier 1000 through the filter assemblies 1140 that are mounted over the air inlets 1112 and through the pores of the evaporator assembly 1200. The water absorbed by the porous material 1201 of the evaporator assembly 1200 then evaporates into the air flow as it passes through the porous material 1201 thereby introducing water vapour into the air flow. The humidified air flow then passes through the impeller housing 1151 and exits the body 1100 of the humidifier 1000 through an air vent/opening 1113 provided at the upper end of the upper body section 1101 and into the nozzle 1600.
The nozzle 1600 is mounted on the upper end of the body 1100 over the air vent 1113 through which the humidified airflow exits the body 1100. Specifically, the nozzle 1600 comprises a neck/base 1601 that connects to the upper end of the body 1100 and has an open lower end which provides an air inlet 1602 for receiving the humidified airflow from the body 1100. The 3.3 external surface of the base 1601 of the nozzle 1600 is then substantially flush with the outer edge of the upper annular flange 1155 of the upper body chassis 1150. The base 1601 of the nozzle 1600 therefore comprises a housing that covers/encloses any components of the humidifier 1000 that are provided on the uppermost surface of the body 1100, which in this embodiment is provided by the upper surface of the upper annular flange 1155.
In the illustrated embodiment, a number of upper annular flange are mounted on the upper surface of the upper annular flange that extends radially away from the upper end of the upper body section. These control circuits 1111 are therefore housed within base 1601 of the nozzle 1600. In addition, an electronic display 1115 is also mounted on the upper annular flange 1155 of the upper body section 1101 and therefore housed within base 1601 of the nozzle 1600, with the display 1115 being visible through an opening or at least partially transparent window provided in the base 1601 of the nozzle 1600. Optionally, one or more additional electronic components may be mounted on the upper surface of the upper annular flange 1155 and consequentially housed within base 1601 of the nozzle 1600. For example, these additional electronic components may one or more wireless communication modules, such as W-Fi, Bluetooth etc., and one or more sensors, such as a humidity sensor, an infrared sensor, a dust sensor etc., and any associated electronics. Any such additional electronic components would then also be connected to one or more of the control circuits 1111.
The nozzle 1600 then further comprises a nozzle body 1603 having one or more air outlets 1604 through which the humidified air flow is emitted from the nozzle 1600 and therefore from the humidifier 1000. In the illustrated embodiment, the nozzle 1600 that has an elongate annular shape, often referred to as a stadium or discorectangle shape, and defines a correspondingly shaped bore 1605 having a height (as measured in a direction extending from the upper end of the nozzle 1600 to the lower end of the nozzle 1600) greater than its width (as measured in a direction extending between the side walls of the nozzle 1600), and a central axis (X). The nozzle body 1603 therefore comprises two parallel, straight side sections each adjacent a respective elongate side of the bore 1605, an upper curved section joining the upper ends of the straight sections, and a lower curved section joining the lower ends of the straight sections. The nozzle body 1603 then has a pair of air outlets 1604 that are each located on a respective elongate side of the nozzle body 1603 at the front of the nozzle body 1603.
It will be appreciated that individual items described above may be used on their own or in combination with other items shown in the drawings or described in the description and that items mentioned in the same passage as each other or the same drawing as each other need not be used in combination with each other. In addition, the expression "means" may be replaced by actuator or system or device as may be desirable. In addition, any reference to "comprising" or "consisting" is not intended to be limiting in any way whatsoever and the reader should interpret the description and claims accordingly.
Furthermore, although the invention has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure which are contemplated as falling within the scope of the appended claims. For example, those skilled in the art will appreciate that the above-described invention might be equally applicable to other types of humidifiers, and not just free standing humidifiers. By way of example, such a humidifier could be any of a freestanding humidifier, a ceiling or wall mounted humidifier and an in-vehicle humidifier.
In the above described embodiment, the evaporator assembly 1200 comprises two separate formations of porous material the ends of which are disposed within a corresponding trough/sump; however, in an alternative embodiment, the evaporator assembly 1200 could comprise a single formation of porous material, or more than two formations of porous material, with the evaporator frame then having an appropriate number or intermediate two-sided/bilateral troughs separating adjacent formations of porous material.
In addition, in the above described embodiment, both the lateral water inlet 1410 and the lateral water outlet 1411 of the outgoing water supply pipe 1407 extend tangentially from the outgoing water supply pipe 1407. However, it is equally possible that just one of the lateral water inlet 1410 and the lateral water outlet 1411 could extend tangentially from the outgoing water supply pipe 1407.
Furthermore, in the above described embodiment, the connector sealing element 1127 is provided on the connector chassis 1126 of the body-to-tank connector 1120. However, the connector sealing element 1127 could equally be provided on the tank-to-body connector 1430.
In particular, in the above described embodiment, the connector sealing element 1127 is provided by a gasket that is arranged on the connector chassis 1126 to surround each of the water supply inlet 1121, the water return outlet 1123 and the air supply outlet 1124. In an alternative embodiment, the connector sealing element could be provided on a rearward facing surface of the connector housing 1434 of the tank-to-body connector 1430 surrounding the openings into the fluid connector section 1434a of the connector housing 1434.
Moreover, in the illustrated embodiment, the evaporator assembly 1200 has the shape of a cylindrical tube (i.e. a right circular hollow cylinder). However, the evaporator assembly 1200 could equally have the shape of a non-cylindrical tube and/or a partial tube (e.g. a cross-sectional shape of a major circular arc).

Claims (34)

  1. CLAIMS1. An air treatment apparatus comprising: an air flow generator that is arranged to generate an air flow; a moisture source that is arranged to introduce water vapour into the air flow; a water supply system that is arranged to provide water to the moisture source; wherein the water supply system comprises a water tank arranged to contain a volume of water within an interior of the water tank, a water supply pipe arranged to convey water out from the interior of the water tank, a UV light source arranged to irradiate the water passing through the water supply pipe with UV light, and a UV diffuser disposed within an interior of the water tank that is arranged to redirect and spread UV light that has exited the water supply pipe.
  2. 2. The air treatment apparatus according to claim 1, wherein the water supply pipe is arranged such that water from the water tank enters the water supply pipe at a first end and exits the water supply pipe at a second end, and the water supply pipe comprises a first UV transparent window provided at the first end of the water supply pipe and a second UV transparent window provided at the second end of the water supply pipe.
  3. 3. The air treatment apparatus according to claim 2, wherein the water supply pipe comprises a lateral water inlet provided in a side of the water supply pipe at the first end of the water supply pipe and a lateral water outlet provided in a side of the water supply pipe at the second end of the water supply pipe.
  4. 4. The air treatment apparatus according to claim 3, wherein one or both of the lateral water inlet and the lateral water outlet extend tangentially from the water supply pipe.
  5. 5. The air treatment apparatus according to any of claims 2 to 4, wherein the UV light source is arranged to longitudinally irradiate the interior of the water supply pipe through the first UV transparent window.
  6. 6. The air treatment apparatus according to any of claims 2 to 5, wherein the second UV transparent window is arranged to allow UV light that has traversed the length of the water supply pipe to exit the water supply pipe.
  7. 7. The air treatment apparatus according to any of claims 2 to 6, wherein the UV diffuser is disposed adjacent to the second UV transparent window.
  8. 8. The air treatment apparatus according to any preceding claim, wherein the water supply system further comprises a water pump for pumping water from the water tank through the water supply pipe.
  9. 9. The air treatment apparatus according to claim 8, wherein the water supply system further comprises a pump housing that contains the water pump and that is arranged to extend into the interior of the water tank.
  10. 10. The air treatment apparatus according to claim 9, wherein the pump housing contains the water supply pipe and the UV light source.
  11. 11. The air treatment apparatus according to any of claims 9 or 10, wherein the UV diffuser comprises at least one opening provided in the pump housing through which UV light that has exited the water supply pipe is directed into the water tank.
  12. 12. The air treatment apparatus according to claim 11, wherein UV diffuser comprises a diffuser pipe having at least one open end that extends across the width of the pump housing and that has a UV reflective surface.
  13. 13. The air treatment apparatus according to claim 12, wherein the diffuser pipe comprises a ridge that extends across the width of the diffuser pipe.
  14. 14. The air treatment apparatus according to any preceding claim, and further comprising a body housing both the air flow generator and the moisture source, and the body comprises an air inlet through which the air flow is drawn into the body and an air outlet for emitting the air flow from the body.
  15. 15. The air treatment apparatus according to claim 14, and further comprising a nozzle mounted on the body over the air outlet, the nozzle being arranged to receive the air flow from the body and to emit the air flow from the air treatment apparatus
  16. 16. The air treatment apparatus according to any preceding claim, wherein the water tank comprises a tank opening and the air treatment apparatus further comprises a removable tank cap or cover that is arranged to fit over and thereby occlude the tank opening, and preferably the tank opening is provided in an upper surface of the water tank.
  17. 17. The air treatment apparatus according to claim 16, wherein the removable tank cap is arranged to be releasably retained on the water tank.
  18. 18. The air treatment apparatus according to any of claims 16 or 17 when dependent on claim 9, wherein the removable tank cap is provided with the pump housing
  19. 19. The air treatment apparatus according to claim 18, wherein the pump housing projects from a lower surface of removable tank cap so that the pump is disposed within the interior of the water tank when the removable tank cap is disposed over the tank opening.
  20. 20. An ultraviolet (UV) disinfection apparatus for disinfecting a supply of water, the UV disinfection apparatus comprising: a water tank arranged to contain a volume of water within an interior of the water tank; a water supply pipe arranged to convey water out from the interior of the water tank; a UV light source arranged to irradiate the water passing through the water supply pipe with UV light; and a UV diffuser disposed within an interior of the water tank that is arranged to redirect and spread UV light that has exited the water supply pipe (throughout at least a portion of the interior of the water tank).
  21. 21. The ultraviolet disinfection apparatus according to claim 20, wherein the water supply pipe is arranged such that water from the water tank enters the water supply pipe at a first end and exits the water supply pipe at a second end, and the water supply pipe comprises a first UV transparent window provided at the first end of the water supply pipe and a second UV transparent window provided at the second end of the water supply pipe.
  22. 22. The ultraviolet disinfection apparatus according to claim 21, wherein the water supply pipe comprises a lateral water inlet provided in a side of the water supply pipe at the first end of the water supply pipe and a lateral water outlet provided in a side of the water supply pipe at the second end of the water supply pipe.
  23. 23. The ultraviolet disinfection apparatus according to claim 22, wherein one or both of the lateral water inlet and the lateral water outlet extend tangentially from the water supply pipe.
  24. 24. The ultraviolet disinfection apparatus according to any of claims 21 to 23, wherein the UV light source is arranged to longitudinally irradiate the interior of the water supply pipe through the first UV transparent window.
  25. 25. The ultraviolet disinfection apparatus according to any of claims 21 to 24, wherein the second UV transparent window is arranged to allow UV light that has traversed the length of the water supply pipe to exit the water supply pipe.
  26. 26. The ultraviolet disinfection apparatus according to any of claims 21 to 25, wherein the UV diffuser is disposed adjacent to the second UV transparent window.
  27. 27. The ultraviolet disinfection apparatus according to any of claims 20 to 26, wherein the water supply system further comprises a water pump for pumping water from the water tank through the water supply pipe.
  28. 28. The ultraviolet disinfection apparatus according to claim 27, wherein the water supply system further comprises a pump housing that contains the water pump and that is arranged to extend into the interior of the water tank.
  29. 29. The ultraviolet disinfection apparatus according to claim 28, wherein the pump housing contains the water supply pipe and the UV light source.
  30. 30. The ultraviolet disinfection according to any of claims 28 or 29, wherein the UV diffuser comprises at least one opening provided in the pump housing through which UV light that has exited the water supply pipe is directed into the water tank.
  31. 31. The ultraviolet disinfection apparatus according to claim 30, wherein UV diffuser comprises a diffuser pipe having at least one open end that extends across the width of the pump housing and that has a UV reflective surface.
  32. 32. The ultraviolet disinfection apparatus according to claim 31, wherein the diffuser pipe comprises a ridge that extends across the width of the diffuser pipe.
  33. 33. The ultraviolet disinfection apparatus according to any of claims 27 to 32, and further comprising a flow regulator that is arranged to ensure that the flow rate of water through the water supply pipe does not exceed a pre-defined maximum.
  34. 34. The ultraviolet disinfection apparatus according to claim 33, wherein the flow regulator comprises a water reservoir that is arranged to receive water from the water pump and that is fluidically connected to the water supply pipe, and the water reservoir comprises an overflow spillway that allows water to flow out of the water reservoir and back into the water tank.
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PCT/GB2019/053582 WO2020141306A1 (en) 2019-01-02 2019-12-17 Air treatment apparatus
CN201980087335.2A CN113302433B (en) 2019-01-02 2019-12-17 Air treatment device

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WO2020141306A1 (en) 2020-07-09
GB201900021D0 (en) 2019-02-13
GB2580460B (en) 2021-04-21
CN113302433A (en) 2021-08-24
GB201913175D0 (en) 2019-10-30

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