GB2573439A - Magnetic filter - Google Patents

Magnetic filter Download PDF

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Publication number
GB2573439A
GB2573439A GB1909712.0A GB201909712A GB2573439A GB 2573439 A GB2573439 A GB 2573439A GB 201909712 A GB201909712 A GB 201909712A GB 2573439 A GB2573439 A GB 2573439A
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GB
United Kingdom
Prior art keywords
magnetic
carrier
centreline
chamber
filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1909712.0A
Other versions
GB2573439B (en
GB201909712D0 (en
Inventor
Downie Simon
Ferry Alan
Pathan Kashem
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Adey Holdings 2008 Ltd
Original Assignee
Adey Holdings 2008 Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Adey Holdings 2008 Ltd filed Critical Adey Holdings 2008 Ltd
Priority to GB1909712.0A priority Critical patent/GB2573439B/en
Priority claimed from GB1806632.4A external-priority patent/GB2573117B/en
Publication of GB201909712D0 publication Critical patent/GB201909712D0/en
Publication of GB2573439A publication Critical patent/GB2573439A/en
Application granted granted Critical
Publication of GB2573439B publication Critical patent/GB2573439B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/025High gradient magnetic separators
    • B03C1/031Component parts; Auxiliary operations
    • B03C1/033Component parts; Auxiliary operations characterised by the magnetic circuit
    • B03C1/0332Component parts; Auxiliary operations characterised by the magnetic circuit using permanent magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/28Magnetic plugs and dipsticks
    • B03C1/288Magnetic plugs and dipsticks disposed at the outer circumference of a recipient
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/48Treatment of water, waste water, or sewage with magnetic or electric fields
    • C02F1/481Treatment of water, waste water, or sewage with magnetic or electric fields using permanent magnets
    • C02F1/482Treatment of water, waste water, or sewage with magnetic or electric fields using permanent magnets located on the outer wall of the treatment device, i.e. not in contact with the liquid to be treated, e.g. detachable
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/48Treatment of water, waste water, or sewage with magnetic or electric fields
    • C02F1/484Treatment of water, waste water, or sewage with magnetic or electric fields using electromagnets
    • C02F1/485Treatment of water, waste water, or sewage with magnetic or electric fields using electromagnets located on the outer wall of the treatment device, i.e. not in contact with the liquid to be treated, e.g. detachable
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/48Treatment of water, waste water, or sewage with magnetic or electric fields
    • C02F1/488Treatment of water, waste water, or sewage with magnetic or electric fields for separation of magnetic materials, e.g. magnetic flocculation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/24Preventing accumulation of dirt or other matter in the pipes, e.g. by traps, by strainers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/0092Devices for preventing or removing corrosion, slime or scale
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/18Magnetic separation whereby the particles are suspended in a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/28Parts being easily removable for cleaning purposes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/023Water in cooling circuits

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Chairs Characterized By Structure (AREA)

Abstract

A magnetic filter 10 for a central heating and/or cooling system comprises a separation chamber 16, which is preferably in the form of a pipe, and an externally-mounted magnetic assembly 24 which is movable from a position close to the pipe to a position spaced from the pipe. The magnetic assembly includes an elongate carrier 25 with a longitudinal centreline and a plurality of magnet pairs (44, Fig. 4) disposed along the carrier. Each magnet pair has a first and second magnet joined to each other by a bar (38, Fig. 4) passing across the centreline, wherein the bar is movable relative to the carrier on a pivot (54, Fig. 4). The pivot corresponding to one magnetic pair is offset from the centreline to one side, and the pivot corresponding to another magnetic pair is offset from the centreline to the other side. Preferably, the direction of offset of the pivots alternates along the magnetic assembly, a pivot offset to one side of the centreline having adjacent pivot(s) offset to the other side of the centreline. Suitably, the magnet pairs are spring-loaded towards the chamber.

Description

MAGNETIC FILTER
The present invention relates to a magnetic filter, in particular a magnetic filter suitable for use in a large commercial central heating or cooling system.
BACKGROUND TO THE INVENTION
It is now common to fit magnetic filters in wet central heating systems. A magnetic filter improves the performance of the system by attracting and retaining magnetic particles, removing them from the system water and preventing damage to heat exchangers, pumps, and other components which are vulnerable to damage caused by particles within the heating fluid. These magnetic filters also find applications in other types of closed loop water systems, including cooling and chilling systems.
For domestic central heating systems, magnetic filters are generally provided in the form of a chamber, often made from plastics, with an inlet and an outlet and a magnet within the chamber. An example of this type of magnetic filter is disclosed in GB2491246. This type of filter is typically available in 22mm and 28mm sizes which are the most common pipe bores in domestic central heating systems.
Larger systems, for example in commercial buildings, often use 2 inch (around 50mm) or greater diameter pipe. Filters are available for these larger systems, for example the filters sold by the applicant under the trade mark “Magnaclean (RTM) Commercial”. These filters are in the form of a large, heavy, cast container, with an inlet or outlet on either side, a removable lid, and magnets extending into the chamber. These filters are however expensive to manufacture, and there is a need for a lower-cost alternative.
“Large systems” include 2 inch, 2.5 inch, 3 inch, 4 inch, 6 inch and 8 inch pipe bores. Many different sizes of filter therefore need to be provided to cover the range of large heating systems and this further adds to product cost.
It has been proposed in GB2551828 to make a filter in the form of a pipe having an inlet and outlet section, and a wider-diameter filtration section in between the inlet and the outlet. Magnetic elements are provided on the outside of the pipe, surrounding the filtration section. However, manufacturing tolerances can prevent the magnets from making good contact, leading to unsatisfactory performance. Furthermore, manufacturing the filtration section of the pipe with flat sections is costly.
When magnetic debris builds up within the filter, a force exists urging the magnetic elements towards the filter body. To clean the filter, the magnetic elements have to be moved away from the filter body against this force, which can be difficult. A screw thread is envisaged in
GB2551828 to provide a mechanical advantage and make this possible, but it means that the process of moving the magnetic elements away from the filter body is time consuming.
It is an object of the present invention to solve the above mentioned problems.
SUMMARY OF THE INVENTION
According to a first aspect of the present invention, there is provided a magnetic filter for a central heating and/or cooling system, the magnetic filter comprising a chamber having an inlet and an outlet, and a movable magnetic assembly adapted to be movable from a position close to an outside wall of the chamber to a position spaced from the outside wall of the chamber, the movable magnetic assembly including an elongate carrier having a longitudinal centreline, and including a plurality of magnet pairs disposed along the carrier, each magnet pair having a first magnet on one side of the centreline and a second magnet on the other side of the centreline, the first and second magnets of each magnet pair being joined to each other by a bar passing across the centreline and the bar being movable relative to the carrier on a pivot, in which the pivot corresponding with at least one of the magnet pairs is offset from the centreline to one side, and the pivot corresponding with at least one other of the magnet pairs is offset from the centreline to the other side.
In the configuration with the magnetic assembly positioned close to the outside wall of the chamber, the magnets are preferably in contact with the outside wall of the chamber. In the configuration with the magnetic assembly spaced from the chamber, the magnets may be, for example, a few centimetres from the chamber wall. Only a short spacing is required to dramatically decrease the magnetic attraction between the magnets and magnetic particles inside the chamber, to allow captured magnetic debris to be drained out.
A drain port may be provided in the chamber.
In use, the magnetic assembly is positioned close to or against the outside wall of the chamber. Central heating/cooling system water flows through the chamber during operation of the system, and any magnetic particles which may be entrained within the system water will be attracted by the magnets and held inside the chamber, against the wall of the chamber. At some point the magnetic debris will need to be cleaned out. This may be done by isolating the filter from the heating/cooling circuit, moving the magnetic assembly to the position spaced from the chamber, and then opening the drain port in the chamber to drain fluid and magnetic particles out of the chamber. It may sometimes be preferable to reconnect one of the inlet and outlet to the central heating/cooling circuit for a short period of time while the drain port remains open, to flush through the filter and remove any further debris.
Ideally, the inlet and outlet of the filter are connected to the system circuit via valves, making the isolation and reconnection procedure very straightforward. This can be arranged using readily-available off-the-shelf valve components with suitable fittings to match the filter and the system circuit.
The magnetic assembly having magnet pairs with pivots offset to different sides assists when the magnetic assembly has to be moved away from the body of the filter for cleaning. As force is applied to pull the magnetic assembly away from the chamber, the magnet pairs will pivot so that one magnet of each pair pulls away from the filter body slightly before the other magnet of the pair. This makes it easier to overcome the magnetic attraction between the magnets and magnetic debris captured inside the filter.
Preferably, all of the pivots are offset. More preferably, about half of the pivots are offset to one side and about half of the pivots are offset to the other side. In the case where the total number of pivots on a carrier is even, it will be possible and desirable for exactly half the pivots to be offset to one side and exactly half the pivots to be offset to the other side. Where the total number of pivots is odd, the number of pivots offset to each side will not be quite equal. Preferably, the offset of the pivots alternates along the magnetic assembly. In this way, the force caused by the magnetic attraction between the magnets remaining close to the chamber wall and the debris within the chamber will be reduced in a relatively uniform way along and across the magnetic assembly as the magnetic assembly is pulled away from the chamber wall.
Preferably, the magnet pairs are spring-loaded towards the chamber. To achieve this, a spring may be provided between the magnet pair and part of the structure of the carrier running behind the magnet pair, i.e. on the side of the magnet pair facing away from the chamber in use.
The springs ensure good close contact between the magnets and the outside wall of the chamber, even given possible imperfections in the surface profile of the chamber wall.
Preferably, the carrier includes a force transfer element disposed between the bar of the magnet pair and the chamber wall, the force transfer element being rigidly attached to the rest of the carrier. The force transfer element acts to move the magnets away from the chamber by exerting a force onto the front of the bar and hence to the magnet pair, i.e. pushing the magnet pair from the side facing towards the chamber. This avoids loading the springs when pulling the carrier away from the chamber. Therefore, the springs used may be thin leaf springs, since they are never subject to large loads. The only purpose of the springs is to urge the magnets against the chamber wall in use and ensure good contact.
The centreline of the carrier is central in that it is provided substantially centrally between the two magnets of each magnet pair. It may not be central relative to the overall structure of the carrier. Indeed, some embodiments may have two or more rows of magnet pairs and therefore two or more centrelines on a single magnetic assembly.
The chamber may be substantially cylindrical, having a curved outer wall. In this case, the magnetic assembly is preferably curved and disposed around the curved outer wall of the chamber when in position close to the chamber. The centreline of the carrier in this case is curved, preferably in the shape of an arc of a circle.
Preferably, the magnetic filter includes multiple magnetic assemblies, each magnetic assembly being individually movable between a position close to the chamber and a position spaced from the chamber. In one embodiment, each magnetic assembly is substantially a half-circle. Two half-circle assemblies may be provided extending from a common pivot in opposing directions. The two half-circle assemblies may form substantially a full circle when in the position close to the chamber. The two half-circle assemblies may encircle and surround the chamber.
Preferably, the magnetic assembly/ies are spring loaded into the position spaced from the chamber and may be retained against the spring by retaining means when the assembly/ies are in the position close to the chamber.
In a preferred embodiment, each assembly is joined to the body of the filter by a pivot at one end of the carrier. When in position close to the filter chamber, the assembly is retained at the other end of the carrier against the action of the spring. Preferably the spring loading is achieved my means of a torsion spring at the pivot point.
A stop may be provided to limit the extent to which the magnetic assembly may be moved away from the chamber. Where the assembly moves by pivoting from one end of the carrier, the stop may be provided in the form of an extension of the carrier which extends from the pivot point in the opposite direction to the greater length of the carrier. As the carrier moves away from the chamber on the pivot, the stop will move towards the chamber until it comes into contact with the chamber, preventing further movement of the carrier. The stop, in combination with a torsion spring on the pivot, provides an easy to use magnetic assembly which moves reliably into the position spaced from the chamber. Because the assembly is magnetic, and because embodiments may include multiple magnetic assemblies, and also because there may be significant magnetic attraction to debris within the filter, unrestricted movement of carriers may be problematic and unsafe.
DESCRIPTION OF THE DRAWINGS
For a better understanding of the invention, and to show more clearly how it may be carried into effect, preferred embodiments will now be described with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of a magnetic filter according to the invention, having multiple magnetic assemblies all of which are shown in a closed position close to the main body of the filter;
Figure 2 is a cross section through the magnetic filter of Figure 1, having a single magnetic assembly fitted which is shown in an open position spaced from the main body of the filter;
Figure 3 is another perspective view of the magnetic filter of Figure 1, having two magnetic assemblies which are both shown in an open position spaced from the main body of the filter;
Figure 4 is a cross section through a magnetic assembly, forming part of the magnetic filter of Figure 1;
Figure 5 is a perspective view showing a detail of a partially-assembled magnetic assembly, forming part of the magnetic filter of Figure 1; and
Figure 6 is a perspective view showing another detail of the magnetic assembly of Figure 5, specifically a pivot point of the magnetic assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring firstly to Figure 1, a magnetic filter is indicated generally at 10. The magnetic filter 10 includes a separation chamber 16 which is in the form of a cylindrical pipe. The pipe is approximately 6 inches (15.24cm) in diameter. The separation chamber includes an inlet interface 12 in the form of an opening and a flange, and an outlet interface 14 in the form of a similar opening and flange. The inlet and outlet in this embodiment are substantially identical and are interchangeable.
It is envisaged that multiple versions of the filter may be produced for use with different heating or cooling systems. For example, systems having pipework with 2 inch, 2.5 inch, 3 inch or 4 inch bore. In each case, the inlet and outlet interfaces will include appropriately-sized flanges and openings. The same separation chamber however may be used for all variants, with only the inlet and outlet on the ends being modified.
The magnetic filter includes an automatic air vent 18 for bleeding air from the filter 10. As an alternative, a manual air release valve may be included instead. A drain port (not visible in the figures) may also be provided in some embodiments.
As best seen in Figure 3, a framework is provided on the outside of the separation chamber
16. The framework includes two two-part clamps 20a, 20b. Each two-part clamp has two substantially semi-circular pieces, which can be fixed to each other with screws and tightened in order to fix the clamp substantially around the circumference of the separation chamber 16. The two parts of the clamp may be substantially identical in form, so that four identical pieces are used to make the two two-part clamps of the filter.
The framework further includes a pair of bars 22a, 22b. The bars extend along the outside of the separation chamber 16, spaced slightly from the outside surface of the separation chamber, and are held in place by the clamps 20a, 20b. As seen best in the cross-section in Figure 2, the bars are positioned at opposite points around the circumference of the separation chamber 16. The bars 22a, 22b may be held in place on the clamps 20a, 20b by, for example, a screw passing through the clamp and into a tapped hole on either end of each bar 22a, 22b, or by blind holes in the clamps to receive the ends of the bars so that the bars are retained between the two clamps as long as the clamps remain fixed in place to the separation chamber
16.
A plurality of magnetic assemblies 24 are attached to the magnetic filter 10 via the framework 20, 22. Each magnetic assembly is individually movable from a position close to the separation chamber 16 (all the magnetic assemblies in Figure 1) to a position spaced from the separation chamber 16 (Figure 2 and Figure 3). The manner in which the magnetic assemblies are attached to and interact with the filter 10 is best illustrated in Figure 2.
Note that in Figure 2, only a single magnetic assembly is shown for clarity. However, it is envisaged that most embodiments would have multiple magnetic assemblies. All of the multiple magnetic assemblies in this embodiment are identical.
Figure 2 and Figure 3 show partially-assembled filters. It is envisaged that the space between the clamps 20a, 20b will always be filled with magnetic assemblies, and the magnetic assemblies will be provided in pairs to fully surround the separation chamber. Where a smaller number of magnetic assemblies are required for smaller heating systems, the space between the clamps 20a, 20b will be reduced.
The magnetic assembly 24 includes a curved elongate carrier 25. The shape of the magnetic assembly 24 is substantially semi-circular, to match the profile of the outside surface of the separation chamber 16. An aperture 26 is provided through the carrier 25, near to one end of the carrier. The magnetic assembly 24 is mounted to the framework by passing one of the bars 22b of the framework through the aperture. The magnetic assembly 24 may then pivot on the bar 22b, from a position close to I against the separation chamber 16 (Figure 1) to a position spaced from the separation chamber 16 (Figure 2).
At the opposite end of the carrier 25 from the aperture 26, a resilient clip 28 is provided. The resilient clip 28 extends from the end of the carrier 25 as a leaf terminating in a catch. The resilient clip 28 is preferably formed integrally with the rest of the carrier which is made from a resilient plastics material. The leaf of the resilient clip 28 extends between the separation chamber 16 and the bar 22a, and the catch of the resilient clip 28 holds the carrier 25 in place in the closed position (see Figure 1). To release the carrier 25 and move it to the open position, spaced from the carrier, the resilient clip 28 may be pushed towards the separation chamber 16 so that the catch moves clear of the bar and the clip may be released.
In this embodiment, the width of the catch 28 (in the direction into/out of the drawing in Figure 2 - the direction along the length of the filter 10) is around half the width of the rest of the carrier 25, or just less than half the width. There is also a half width section at the other end of the carrier 25, where the aperture 26 is provided. This allows two carriers 24 to be fixed to the bar 22b, and to be retained in the closed position by the bar 22a, in the same axial position along the filter 10. Two semi-circular carriers in combination substantially surround the filter in a full circle. This is best illustrated in Figure 3.
At the end of the carrier 25 which has the aperture 26, a small extent of the carrier 25 is on the opposite side of the pivot to the majority of the extent of the carrier 25. This small extension (30, Figure 2) forms a stop. As the carrier 25 is pivoted into the open position, where the major extent of the carrier 25 is spaced from the separation chamber 16, the stop 30 moves towards the separation chamber 16, until the stop 30 comes into contact with the separation chamber
16. At this point, the major part of the carrier 25 cannot move any further away from the separation chamber 16, since the stop 30 is preventing further pivoting.
A torsion spring 32 is provided at the pivot, for biasing the carrier 25 into the open position. The torsion spring 32 is preferably sufficiently strong that the carriers 24 are held in the open position whatever the orientation of the filter. For example, if the filter is oriented 90 degrees or 180 degrees from the position shown in Figure 2, the torsion spring 32 will hold the carriers in the open position, against gravity. When the carriers 24 are in the closed position, the resilient clips 28 keep the carriers in the closed position, preventing the springs from moving the carriers to the open position.
The torsion spring 32 is in the form of a coil wound around the bar 22b (in practice the coil is pre-wound and slid over the bar 22b during assembly), with two arms extending from the coil. The arms contact on the one hand the outside surface of the separation chamber 16, and on the other hand the side of the carrier 25 which faces the separation chamber. As seen in Figure 6, the carrier 25 may include a formation 36 for bearing against an arm of the spring 32.
The arrangement of the carriers on the framework allows filters of different sizes to be made from a stock of a small number of different parts. To make a filter suitable for a 2 inch, 2.5 inch, 3 inch or 4 inch system a common separation chamber in the form of a pipe of about 6 inches diameter may be used. The two-part clamps forming the framework are the same for all sizes of filter, although are spaced apart by different distances on installation to the separation chamber, depending on the number of carriers to be installed. The bars forming the rest of the framework will need to be provided in different lengths, but these are simple parts. The carriers are identical, with only the number of carriers fitted changing for filters suitable for differently-sized systems.
Referring now to Figure 4 and Figure 5, the arrangement of the magnetic assemblies 24 will be described in more detail. The main structure of the magnetic assembly is the carrier 25 which is made from a slightly resilient plastics material. The magnetic assembly 24 shown in Figure 5 is partially assembled and is seen looking towards the side which faces the separation chamber (16) when the magnetic assembly 24 is assembled to the filter (10). The carrier 25 includes a number of recesses for receiving magnet pairs. In Figure 5, there are two recesses visible in full, and one recess partially visible to the right of the drawing. As seen best in Figure 2, there are a total of four recesses for receiving magnet paid in each magnetic assembly 24.
Each recess in the carrier extends substantially across the width of the carrier, and has open sides. A force transfer element 38 in the form of a bar passes substantially centrally across the recess, in the direction of the length of the carrier. The force transfer element 38 is formed integrally with the carrier 25. There is a space between the force transfer element 38 and the back of the carrier (the back being the side of the carrier which faces away from the separation chamber when assembled).
A leaf spring 40 passes between the force transfer element 38 and the back of the carrier. The leaf spring 40 has two leaves, one on either side of the force transfer element 38 when fitted. Each leaf has a through aperture 42. The arrangement is seen in perspective in Figure 5 and in cross section in Figure 4.
A magnet pair 44 is then installed and is held between the spring 42 and the force transfer element 38. In Figure 5, the recess on the left hand side has a spring 42 and magnet pair 44 in it. The recess on the right has only been partially completed so that the spring 42 is visible.
The magnet pair 44 comprises a pair of substantially cylindrical magnetic billets 46a, 46b. Each magnetic billet has a north pole at one end of the cylinder and a south pole at the other end of the cylinder. The billets are assembled to a ferromagnetic bar 48, with the north pole of one billet and the south pole of the other billet being in contact with the bar 48. The billets 46a, 46b and ferromagnetic bar 48 together act like a horseshoe magnet.
The magnetic billets 46a, 46b may be fixed to the bar by bolts 50. Nuts 52, preferably clinch nuts, may be provided on the other side of the bar to accept the bolts. The nuts 52 may conveniently locate in the apertures 42 through the leaves of the spring 40.
When assembled, as best seen in Figure 4, the force transfer element 38 which is integral with the carrier 25 runs substantially perpendicular to and in front of the ferromagnetic bar 48. The ferromagnetic bar 48 sits between the force transfer element 38 and the spring 40. The spring 40 urges the magnet pair 44 towards the separation chamber. The force transfer element 38 runs between the two magnetic billets 46a, 46b, and so, although the force transfer element 38 acts on the magnet pair 44 via the ferromagnetic bar 48, it does not obstruct the magnetic billets 46a, 46b. With the magnetic assembly 24 in the closed position, the magnetic billets 46a, 46b are in contact with an outside surface of the separation chamber 16.
On a back surface of the force transfer element 38 - i.e. the surface of the element facing away from the separation chamber - a pivot 54 is provided. The pivot is an integral extension from the back surface of the force transfer element 38 which allows the magnet pair 44 to “rock”. The pivot 54 is offset from the centreline between the two magnetic billets. In Figure 4, the visible pivot 54 is offset slightly to the left as viewed in the drawing. Just below the visible pivot in Figure 4, there is another similar arrangement of a magnet pair although the pivot is not visible because it is hidden behind the force transfer element 38. The pivot in this arrangement is offset to the right. Preferably, the offset of pivots alternates along the magnetic assembly 24. The magnetic assembly 24 in this embodiment has four recesses, four springs, and four magnet pairs. Two of the pivots are therefore offset to the one side and two of the pivots are offset to the other side.
The offset pivots are advantageous when the magnetic assembly 24 is being moved from a position against the separation chamber 16 to a position spaced from the separation chamber
16. As force is applied to pull the magnetic assembly 24 away from the separation chamber, against magnetic attraction between the magnetic billets 46a, 46b and magnetic debris which may be within the separation chamber, the magnet pairs will tend to pivot so that only the magnetic billet which in each case is further from the pivot remains in contact with the separation chamber. When this happens, the magnetic attraction is reduced since half as many magnets are in contact with the separation chamber, and fully pulling the magnetic assembly away from the separation chamber becomes much easier.
When the magnetic assembly 24 is pulled away from the separation chamber, force is transferred from the carrier 25 to the magnet pairs via the contact of the force transfer element 38 which is integral with the carrier 25 and the ferromagnetic bar 48 which forms part of the magnet pair 44. No force at all is transferred through the spring 40. The spring is relatively light-duty, its purpose being purely to ensure good contact of the magnetic billets 46a, 46b with the separation chamber 16, irrespective of possible surface imperfections on the separation chamber 16.
The magnetic filter described provides a high performance filter at low cost, which is easy to 5 use. A range of filters can be made for a range of differently sized systems, using a stock of a small number of different parts.

Claims (13)

1. A magnetic filter for a central heating and/or cooling system, the magnetic filter comprising a chamber having an inlet and an outlet, and a movable magnetic assembly adapted to be movable from a position close to an outside wall of the chamber to a position spaced from the outside wall of the chamber, the movable magnetic assembly including an elongate carrier having a longitudinal centreline, and including a plurality of magnet pairs disposed along the carrier, each magnet pair having a first magnet on one side of the centreline and a second magnet on the other side of the centreline, the first and second magnets of each magnet pair being joined to each other by a bar passing across the centreline and the bar being movable relative to the carrier on a pivot, in which the pivot corresponding with at least one of the magnet pairs is offset from the centreline to one side, and the pivot corresponding with at least one other of the magnet pairs is offset from the centreline to the other side.
2. A magnetic filter for a central heating and/or cooling system as claimed in claim 1, in which the direction of offset of the pivots alternates along the magnetic assembly, a pivot offset to one side of the centreline having adjacent pivot(s) offset to the other side of the centreline.
3. A magnetic filter as claimed in claim 1 or claim 2, in which the magnet pairs are springloaded towards the chamber.
4. A magnetic filter as claimed in claim 3, in which a spring is provided between each magnet pair and part of the structure of the carrier running behind the magnet pair.
5. A magnetic filter as claimed in any of the preceding claims, in which a force transfer element is disposed between part of the magnet pair and the separation chamber, the force transfer element being rigidly attached to the rest of the carrier.
6. A magnetic filter as claimed in any of the preceding claims, in which the chamber is substantially cylindrical, having a curved outer wall.
7. A magnetic filter as claimed in claim 6, in which the magnetic assembly/ies are curved, having a curved centreline.
8. A magnetic filter as claimed in claim 7, in which the centreline is substantially in the shape of an arc of a circle.
9. A magnetic filter as claimed in any of the preceding claims, in which multiple magnetic assemblies are provided.
10. A magnetic filter as claimed in claim 9, in which each magnetic assembly is individually
5 movable between a position close to the chamber and a position spaced from the chamber.
11. A magnetic filter as claimed in any of the preceding claims, in which the or each magnetic assembly is joined to the body of the filter by a pivot at one end of the carrier.
12. A magnetic filter as claimed in claim 11, in which a stop is provided to limit the extent to which the magnetic assembly may be pivoted away from the carrier.
13. A magnetic filter as claimed in claim 12, in which the stop is in the form of an extension of the carrier which extends from the pivot point in the opposite direction to the greater length of the carrier.
13. A magnetic filter as claimed in claim 12, in which the stop is in the form of an extension
15 of the carrier which extends from the pivot point in the opposite direction to the greater length of the carrier.
Amendmemts to the claims have been filed as follows:
1. A magnetic filter for a central heating and/or cooling system, the magnetic filter comprising a chamber having an inlet and an outlet, and a movable magnetic assembly adapted to be movable from a first position close to an outside wall of the chamber to a second position spaced from the outside wall of the chamber, the movable magnetic assembly including an elongate carrier having a longitudinal centreline, and including a plurality of magnet pairs disposed along the carrier, each magnet pair having a first magnet on one side of the centreline and a second magnet on the other side of the centreline, the first and second magnets of each magnet pair being joined to each other by a bar passing across the centreline and the bar being movable relative to the carrier on a pivot, in which the pivot corresponding with at least one of the magnet pairs is offset from the centreline to one side, and the pivot corresponding with at least one other of the magnet pairs is offset from the centreline to the other side, and in which the magnetic assembly is mounted to the outside of the chamber at least in the first position.
2. A magnetic filter for a central heating and/or cooling system as claimed in claim 1, in which the direction of offset of the pivots alternates along the magnetic assembly, a pivot offset to one side of the centreline having adjacent pivot(s) offset to the other side of the centreline.
3. A magnetic filter as claimed in claim 1 or claim 2, in which the magnet pairs are springloaded towards the chamber.
4. A magnetic filter as claimed in claim 3, in which a spring is provided between each magnet pair and part of the structure of the carrier running behind the magnet pair.
5. A magnetic filter as claimed in any of the preceding claims, in which a force transfer element is disposed between part of the magnet pair and the chamber, the force transfer element being rigidly attached to the rest of the carrier.
6. A magnetic filter as claimed in any of the preceding claims, in which the chamber is substantially cylindrical, having a curved outer wall.
7. A magnetic filter as claimed in claim 6, in which the magnetic assembly/ies are curved, having a curved centreline.
09 09 19
8. A magnetic filter as claimed in claim 7, in which the centreline is substantially in the shape of an arc of a circle.
9. A magnetic filter as claimed in any of the preceding claims, in which multiple magnetic
5 assemblies are provided.
10. A magnetic filter as claimed in claim 9, in which each magnetic assembly is individually movable between a position close to the chamber and a position spaced from the chamber.
11. A magnetic filter as claimed in any of the preceding claims, in which the or each magnetic assembly is joined to the body of the filter by a pivot at one end of the carrier.
12. A magnetic filter as claimed in claim 11, in which a stop is provided to limit the extent
15 to which the magnetic assembly may be pivoted away from the carrier.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115463472A (en) * 2021-06-10 2022-12-13 阿迪控股(2008)有限公司 Insulating sheath for filter

Citations (5)

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US5714063A (en) * 1996-05-28 1998-02-03 Brunsting; William J. Apparatus for the removal of ferrous particles from liquids
WO2000003951A1 (en) * 1998-07-14 2000-01-27 Sd Consult I/S A magnet arrangement for a pipe
JP2004017022A (en) * 2002-06-20 2004-01-22 Iihatova Amenity Service:Kk Magnetic treatment apparatus
US20140263077A1 (en) * 2013-03-14 2014-09-18 HydroDyne Technology, LLC Apparatus and method for applying magnetic fields to fluid flows
US20160074782A1 (en) * 2014-09-12 2016-03-17 Darren Aster Gunasekera Assembly of magnet for oil filter case

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5714063A (en) * 1996-05-28 1998-02-03 Brunsting; William J. Apparatus for the removal of ferrous particles from liquids
WO2000003951A1 (en) * 1998-07-14 2000-01-27 Sd Consult I/S A magnet arrangement for a pipe
JP2004017022A (en) * 2002-06-20 2004-01-22 Iihatova Amenity Service:Kk Magnetic treatment apparatus
US20140263077A1 (en) * 2013-03-14 2014-09-18 HydroDyne Technology, LLC Apparatus and method for applying magnetic fields to fluid flows
US20160074782A1 (en) * 2014-09-12 2016-03-17 Darren Aster Gunasekera Assembly of magnet for oil filter case

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115463472A (en) * 2021-06-10 2022-12-13 阿迪控股(2008)有限公司 Insulating sheath for filter
EP4101518A1 (en) 2021-06-10 2022-12-14 Adey Holdings (2008) Limited Insulating jacket for a filter

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GB201909712D0 (en) 2019-08-21

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