GB2573127A - Printed battery holder for coin cells - Google Patents

Printed battery holder for coin cells Download PDF

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Publication number
GB2573127A
GB2573127A GB1806722.3A GB201806722A GB2573127A GB 2573127 A GB2573127 A GB 2573127A GB 201806722 A GB201806722 A GB 201806722A GB 2573127 A GB2573127 A GB 2573127A
Authority
GB
United Kingdom
Prior art keywords
conducting layer
battery
substrate
conducting
battery holder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1806722.3A
Other versions
GB201806722D0 (en
Inventor
Ali Moazzam
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saralon GmbH
Original Assignee
Saralon GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saralon GmbH filed Critical Saralon GmbH
Priority to GB1806722.3A priority Critical patent/GB2573127A/en
Publication of GB201806722D0 publication Critical patent/GB201806722D0/en
Publication of GB2573127A publication Critical patent/GB2573127A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/216Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for button or coin cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/109Primary casings; Jackets or wrappings characterised by their shape or physical structure of button or coin shape
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A battery holder 100 comprises a bottom substrate 120, a flexible plastic substrate 130 and a housing 150. On a surface of the bottom substrate is provided a first conducting layer 121 and a second conducting layer 122. The first conducting layer is touching a bottom terminal 110a of the coin battery. A third conducting layer 140 is provided on the flexible plastic substrate in such a way that a first portion 140a of the third conducting layer is touching a top terminal of the coin battery 110b and a second portion 140b of the third conducting layer is electrically connected to the second conducting layer. A conductive adhesive layer 160 may electrically connect the third conducting layer to the second conducting layer. The housing is fixed onto the surface of the bottom substrate and comprises a slot 151 to hold the battery and an opening 152 for insertion and removal of the battery from the slot. The bottom substrate may be paper or plastic. The bottom substrate and the flexible plastic substrate may be made of a single substrate. The conducting layers may be a printed conducting ink.

Description

TITLE
Printed battery holder for coin cells
CROSS-RELATION TO OTHER APPLICATIONS
[0001] None
FIELD OF THE INVENTION
[0002] The present disclosure relates to battery holders for at least one coin battery, wherein the battery holders are made of paper or plastic materials and printed conducting layers.
BACKGROUND OF THE INVENTION
[0003] Electronics, printed on paper or plastic, is becoming increasingly popular. This kind of electronics is termed as Paper Electronics or Plastic Electronics. For this new technology, electrically conducting traces are printed on a plastic or paper substrate by using conducting inks. There is always a need to electrically connect commercially available coin battery holders to paper or plastic, which is a very complicated process and hence expensive. Commercially available battery holders are made of rigid materials and can be connected to a device by using wires or by using solder paste. Connecting wires or applying solder paste on paper or plastic is not an easy process. Therefore, there is a need to have a battery holder that is compact and is made of a paper and/or plastic. There have been some attempts made to create a battery holder based on flexible substrate, as disclosed in US Patent publication no. US 2014/0147719 A1 and US 2014/0199572 A. But in both these cases, the battery is required to be inserted into the flexible battery holder during the preparation of the holder itself. The battery can’t be removed and a new battery can’t be inserted into these battery holders.
SUMMARY OF THE INVENTION
[0004] The present invention relates to a battery holder for holding at least one coin battery. The battery holder comprises a bottom substrate made of plastic or cardboard or paper. On a surface of the bottom substrate is provided a first conducting layer and a second conducting layer. The first conducting layer is touching a bottom terminal of the coin battery. The battery holder further comprises a flexible plastic substrate. The flexible plastic substrate has a first surface and a second surface. A third conducting layer is provided on the flexible plastic substrate in such a way that a first portion of the third conducting layer is touching a top terminal of the coin battery. A second portion of the third conducting layer is electrically connected to the second conducting layer. The battery holder further comprises a housing which is made of plastic and/or paper. The housing comprises a slot to hold the battery and an opening. The opening is connected to the slot. The opening is used to insert the battery into the slot or to remove the battery out of the slot.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] FIG. 1A is a cross sectional view of a coin battery holder, in accordance with an aspect of the present invention.
[0006] FIG. IB is a cross sectional view of a coin battery holder, in accordance with another aspect of the present invention.
[0007] FIG. 1C is a cross sectional view of a coin battery holder, in accordance with another aspect of the present invention.
[0008] FIG. ID is a cross sectional view of a coin battery holder, in accordance with another aspect of the present invention.
[0009] FIG. IE is a cross sectional view of a coin battery holder, in accordance with another aspect of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[00010] The invention will now be described in detail. Drawings and examples are provided for better illustration of the invention. It will be understood that the embodiments and aspects of the invention described herein are only examples and do not limit the protector’s scope of the claims in any way. The invention is defined by the claims and their equivalents. It will be understood that features of one aspect or embodiment of the invention can be combined with the feature of a different aspect or aspects and/or embodiments of the invention.
[00011] The present invention is about a battery holder for coin cell battery. A coin cell battery is defined by a battery having the shape of a coin i.e. a cylindrical shape. The battery holder 100 comprises a bottom substrate 120, as shown in Fig. 1A. The bottom substrate 120 can be made of plastic or paper material and is electrically non-conducting. On a surface 125 of the bottom substrate 120 is provided at least two conducting layers - a first conducting layer 121 and a second conducting layer 122. In a non-limiting aspect, the first conducting layer 121 and the second conducting layer 122 are produced by printing a conducting ink on the surface 125. The first conducting layer 121 is touching a bottom terminal 110a of a coin battery 110 and hence electrically connect to the bottom terminal 110a. Typically, in a coin battery 110, two terminals (positive and negative) are at the opposite sides of the coin battery i.e. a bottom terminal 110a and a top terminal 110b. In a non-limiting aspect, two or more coin batteries are placed in the battery holder 100 in such a way that they are stacked one over another in series connection. The second conducting layer 122 is to electrically connect the top terminal 110b of the coin battery 110. The first conducting layer 121 and the second conducting layer 122 are used to get the electrical contacts of the two terminals (110a, 110b) of the coin battery (110) out of the battery holder 100. The battery holder 100 further comprises a flexible plastic substrate 130. The flexible plastic substrate 130 has a first surface 135 and a second surface 136. In a non-limiting aspect, the thickness of the flexible plastic substrate 130 is in the range of 50-300 micrometers. In a preferred aspect, the flexible plastic substrate 130 is made of polyethylene terephthalate (PET). A third conducting layer 140 is provided on the flexible plastic substrate 130 in such a way that a first portion 140a of the third conducting layer 140 is touching the top terminal 110b of the battery 110 and a second portion 140b of the third conducting layer 140 is electrically connected to the second conducting layer 122. That means the purpose of the third conducting layer 140 is to electrically connect the top terminal 110b of the coin battery 110 to the second conducting layer 122. In an embodiment as shown in Fig. 1 A, the first portion 140a and the second portion 140b are printed on the second surface 136 of the flexible plastic substrate 130 and a third portion 140c of the third conducting layer 140 is printed on the first surface 135 of the flexible plastic substrate 130. The third portion 140c is connected to the first portion 140a and the second portion 140b via a first though-connection 141 and a second though-connection 142, respectively. Though-connection is made by making a hole or a cut on the flexible plastic substrate 130 and filling the hole or the cut with a conducting ink. In order to make the physical contact between the second portion 140b and the second conducting layer 122, a conducting adhesive layer 160 may be provided between the second portion 140b and the second conducting layer 122. The conducting adhesive layer 160 comprises at least one adhesive polymer and at least one adhesive conducting particles. The at least one adhesive polymer can be hot-melt polymer which can become sticky after heating it up above 50°C. A housing 150, mage of non-conducting material, is fixed on the surface 125 of the bottom substrate 120. The housing 150 comprises a slot 151 to hold the coin battery 110 and an opening 152, connected to the slot 151, to insert or remove the coin battery 110 from the slot 151. The slot 151 is made in such a way that it can accommodate the coin battery (or batteries) 110 as well as some part of the flexible plastic substrate 130. When the coin battery 110 is inserted into the slot 152 via the opening 152, the flexible plastic substrate 130 bends to accommodate the coin battery 110 in the slot 151. In a preferred aspect, the shape of the slot 151 is cylindrical and the diameter of the cylindrical slot is slightly bigger that the diameter of the coin battery 110 and the height of the cylindrical slot is slightly bigger than the thickness of the coin battery 110.
[00012] Fig. IB shows a cross-sectional view of a further aspect of the battery holder 100. In this aspect, the third conducting layer 140 differs from the third conducting layer 140 of the aspect shown in Fig. 1 A, as described below.
[00013] In the aspect, shown in Fig. IB, the third conducting layer 140 is provided on the second surface 136 of the flexible plastic substrate 130. That means, the first portion 140a, the second portion 140b and the third portion 140c of the third conducting layer 140 are on the same surface (the second surface 136). There is no through-connection (141 and 142) in this aspect.
[00014] Fig. 1C shows a cross-sectional view of a further aspect of the battery holder 100. In this aspect, the third conducting layer 140 differs from the third conducting layer 140 of the aspect shown in Fig. 1 A, as described below.
[00015] In the aspect, shown in Fig. 1C, the first portion 140a and the third portion 140c of the third conducting layer are provided on the first surface 135 of the flexible plastic substrate 130 and the second portion 140b is provided on the second surface 136. The second portion 140b is electrically connected to the third portion 140c via the second though-connection 142. A first bending 143 is made on the flexible plastic substrate 130 in such a way that the first portion 140a is touching the top terminal 110b of the cell battery 110.
[00016] Fig. ID shows a cross-sectional view of a further aspect of the battery holder 100. In this aspect, the third conducting layer 140 differs from the third conducting layer 140 of the aspect shown in Fig. 1 A, as described below.
[00017] In the aspect, shown in Fig. ID, the first portion 140a, the second portion 140b and the third portion 140c of the third conducting layer 140 are provided on the first surface 135 of the flexible plastic substrate 130 and are connected to each other. A first bending 143 is made on the flexible plastic substrate 130 in such a way that the first portion 140a is touching the top terminal 110b of the cell battery 110. A second bending is 144 is made on the flexible plastic substrate 130 in such a way that the second portion 140b is touching the second conducting layer 122.
[00018] Fig. IE shows a cross-sectional view of a further aspect of the battery holder 100. In this aspect, the third conducting layer 140 differs from the third conducting layer 140 of the aspect shown in Fig. 1 A, as described below.
[00019] In the aspect, shown in Fig. IE, the bottom substrate 120 and the flexible plastic substrate 130 are made of a single substrate and connected to each other at a third bending 148. The first portion 140a, the second portion 140b and the third portion 140c of the third conducting layer 140 are provided on the first surface 135 of the flexible plastic substrate 130 and are connected to each other. A first bending 143 is made on the flexible plastic substrate 130 in such a way that the first portion 140a is touching the top terminal 110b of the cell battery 110. A third through connection 147 is provided on the flexible plastic substrate 130 which connect the second portion 140b to the second conducting layer 122.

Claims (7)

1. A battery holder (100) for holding at least one coin battery (110), comprising: a bottom substrate (120); a first conducting layer (121) and a second conducting layer (212), provided on a surface (125) of the bottom substrate (120), wherein the first conducting layer (121) is touching a bottom terminal (110a) of the at least one coin battery (110); a flexible plastic substrate (130), having a first surface (135) and a second surface (136) and comprising a third conducting layer (140) on at least one of the first surface (135) and the second surface (136) such that a first portion (140a) of the third conducting layer (140) is touching a top terminal (110b) of the at least one coin battery (110) and a second portion (140b) of the third conducting layer (140) is electrically connected to the second conducting layer (122); and a housing (150) fixed on the surface (125) of the bottom substrate (120), wherein the housing (150) comprises a slot (151) to hold the at least one coin battery (110) and an opening (152) connected to the slot (151) to insert or remove the at least one coin battery (110) from the slot (151).
2. The battery holder (100) as claimed in claim 1, wherein the thickness of the flexible plastic substrate (130) is in the range of 50 micrometers to 300 micrometers.
3. The battery holder (100) as claimed in claim 1, wherein the bottom substrate (120) is selected from a group of paper and plastic.
4. The battery holder (100) as claimed in claim 1, wherein the flexible plastic substrate (130) and the bottom substrate (120) are made of a single substrate.
5. The battery holder (100) as claimed in claim 1, wherein the third conducting layer (140) is a printed conducting ink.
6. The battery holder (100) as claimed in claim 1, wherein the first conducting layer (121) and the second conducting layer (122) are printed conducting ink.
7. The battery holder (100) as claimed in claim 1, wherein the first portion (140a) of the third conducting layer (140) electrically connected to the second conducting layer (122) by using a conducting adhesive layer (160).
GB1806722.3A 2018-04-25 2018-04-25 Printed battery holder for coin cells Withdrawn GB2573127A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB1806722.3A GB2573127A (en) 2018-04-25 2018-04-25 Printed battery holder for coin cells

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1806722.3A GB2573127A (en) 2018-04-25 2018-04-25 Printed battery holder for coin cells

Publications (2)

Publication Number Publication Date
GB201806722D0 GB201806722D0 (en) 2018-06-06
GB2573127A true GB2573127A (en) 2019-10-30

Family

ID=62236255

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1806722.3A Withdrawn GB2573127A (en) 2018-04-25 2018-04-25 Printed battery holder for coin cells

Country Status (1)

Country Link
GB (1) GB2573127A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003288869A (en) * 2002-03-28 2003-10-10 Teikoku Tsushin Kogyo Co Ltd Structure of mounting button-shaped cell to base board

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003288869A (en) * 2002-03-28 2003-10-10 Teikoku Tsushin Kogyo Co Ltd Structure of mounting button-shaped cell to base board

Also Published As

Publication number Publication date
GB201806722D0 (en) 2018-06-06

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