GB2555355A

GB2555355A - Vaporisable material

Info

Publication number: GB2555355A
Application number: GB1800246.9A
Authority: GB
Inventors: Banks Geoff; Crawford Kelly; Yilmaz Ugurhan
Original assignee: JT International SA
Current assignee: JT International SA
Priority date: 2013-05-02
Filing date: 2013-05-02
Publication date: 2018-04-25
Anticipated expiration: 2033-05-02
Also published as: GB2513631A; GB201307942D0; GB2513631B; GB2555355B; GB201800246D0

Abstract

A vapour-generating system using a plug of vaporisable tobacco material that has a moisture content of 5 wt% or less. The system comprises a vapour generating device with a heating chamber to heat but not burn the plug of material that is inserted into the chamber. The vaporisable material may also comprise a humectant, such as propylene glycol, of at least 20 wt% to 60 wt% and may have a minimum moisture content of 3 wt%. The plug may be contained in a sealed package.

Description

(54) Title of the Invention: Vaporisable material

Abstract Title: Vaporiser system using a plug of vaporisable material (57) A vapour-generating system using a plug of vaporisable tobacco material that has a moisture content of 5 wt% or less. The system comprises a vapour generating device with a heating chamber to heat but not burn the plug of material that is inserted into the chamber. The vaporisable material may also comprise a humectant, such as propylene glycol, of at least 20 wt% to 60 wt% and may have a minimum moisture content of 3 wt%. The plug may be contained in a sealed package.

FIG. 1 /2

2/2

FIG. 2

VAPORISABLE MATERIAL

The present invention relates to vaporisable material for use in a vapourgenerating device. Devices which heat rather than burn vaporisable material, such as those containing tobacco, to create a vapour for inhalation are becoming popular. They generally comprise a heat source powered by gas or electricity and a chamber for receiving vaporisable material containing a vapour-generating product. In use the material is inserted into the device and heated by the heat source to generate a vapour for inhalation. An example of such a device can be found in PCT publication WO 2009/079641.

Such devices and the material for use in them have become popular because they can provide a user with an experience very similar to smoking the vaporisable material without the burning of plant material such as tobacco.

However, such devices are not always popular with consumers because they produce inconsistent levels of vapour and are often unreliable in terms of the length of use of the vaporisable material, as well as providing inconsistent and unreliable flavour/taste delivery to a user.

The present invention seeks to provide vaporisable material for use in the vapour-generating device, that material providing a far higher degree of consistency and quality of flavour to an end user.

Summary of the Invention

According to a first aspect, the present invention provides a vaporisable material comprising plant material for use in a vapour-generating device, wherein the plant material has a moisture content of about 5 wt% or less. In a preferred embodiment, the vaporisable material further comprises a humectant.

According to a second aspect, the present invention provides a sealed package containing vaporisable material according to the first aspect of the invention.

According to a third aspect, the present invention is directed to the use of vaporisable material as defined in the first aspect of the invention in a vapourgenerating device.

According to a fourth aspect, the present invention provides a vapour-generating device comprising vaporisable material as defined according to the first aspect of the invention.

Description of the Drawings

Figure 1 is a side cross-sectional schematic view of a heating device comprising a capsule according to the present invention; and

Figure 2 is a side cross-sectional view through a plug and capsule in accordance with the invention.

Description of the Invention

As used herein, the term “moisture content” refers to the amount of moisture (i.e. water) present in a vaporisable material.

As used herein, the term “vaporisable” has its usual meaning in the art, referring to a material that is capable of being converted to from a solid or liquid state to a gaseous state upon heating.

Moisture content is an important parameter of the chemical composition of vaporisable materials, and in particular of the plant material such as tobacco. The moisture content of vaporisable materials may affect various properties of the material, including:

• Ease of particle size reduction, with drier materials being easier to mill into fine powders;

• Texture and density, with wetter materials being of higher density and more sticky; and • Efficiency of vapour production upon heating, since the moisture content affects the time and energy required for the vaporisable material to reach the desired vaporisation temperature;

In addition, the present inventors have observed that the mouthpiece portion of a vapour-generating device becomes hot if the moisture content of the vaporisable material is elevated. This is believed to be due to the tendency of water contained in the vapour to transfer heat from the oven or heat source to the mouthpiece.

The inventors have also observed that reducing the moisture content of the vaporisable material can affect the flavour and/or taste of the vaporisable material when it is inhaled by a user. If tobacco is used as the plant material, the flavour and/or taste can become harsh and unpleasant if the moisture content is too low.

Therefore, the present invention provides a vaporisable material comprising plant material suitable for use in a vapour-generating device, wherein the plant material has a moisture content of about 5 wt% or less. Preferably, the plant material has a moisture content from about 1 to 5 wt%, more preferably from about 3 to 5 wt% and most preferably about 4 wt%. Preferably, the plant material comprises tobacco. Examples of suitable forms of tobacco include leaf, STEM, expanded tobacco blend and reconstituted tobacco blend.

The inventors have also observed that the vaporisable material of the invention when used in a vapour-generating device can significantly reduce or avoid noise generation when heated to produce a vapour.

It is proposed by the present inventors that since flavour ratio is defined based on tobacco weight, lower moisture content results in more perceived flavour levels on the first puff on a vapour-generating device containing the vaporisable material, compared to material having higher moisture levels, due to less dilution of the vapour in the low moisture-containing material. Furthermore, higher moisture results in less vapour volume in the first puffs, which creates a poor first puff impression and is unsatisfactory for consumers. In addition, the inventors have found that vaporisable material comprising plant material that has a moisture content lower than about 3 wt% has a harsh taste and is associated with increased irritation when inhaled. These observations are surprising, since it is unexpected that the optimum moisture content of a vaporisable material should be found to be lower than the optimum moisture content of a material that is burnt in use (such as a cigarette, which has an optimum moisture content of about 12.5 wt%).

As used herein, the term “taste” has its usual meaning, and refers to the chemical sensation produced when inhaled vapours produced by heating the vaporisable material of the invention reacts chemically with taste bud receptors in the mouth of a user. The sensation of taste can be categorized into five basic tastes: sweetness; sourness; saltiness; bitterness; and umami. Taste, along with smell (olfaction) and trigeminal nerve stimulation, determines perception of flavours. The term “flavour”, as used in the context of the present invention, refers to the sensory impression of inhaled vapours perceived by a user, and is determined mainly by the chemical senses of taste and smell.

The skilled person will be familiar with suitable methodologies for determining the moisture content of a plant material and will appreciate that different methodologies are applicable to different materials. For the avoidance of doubt, a method for determining the moisture content of a plant material comprising tobacco is described as follows:

A heat source, preferably a halogen lamp, is set to a temperature of 105°C and ~2g of tobacco sample is placed in a weighing chamber and heated by the lamp. The weight of the sample due moisture loss is measured until a constant weight is reached. The moisture content is calculated by subtracting the dried sample weight (W_D) from the initial sample weight (W|), dividing by the dried sample weight, and multiplying by 100:

^Wo-^W, xlOO

In a preferred embodiment, a vaporisable material according to the invention comprises a plant material having a moisture content as described herein and also contains a humectant. Preferably the plant material comprises tobacco.

A humectant is a hygroscopic substance that has an affinity to form hydrogen bonds with molecules of water and is used to produce a visible exhaled aerosol (i.e. vapour) when the product is in use. Suitable humectants for inclusion in a vaporisable material according to the present invention include propylene glycol, also known as 1,2-propanediol or propane-1,2-diol and having the formula C₃H₈O₂ or HO-CH2-CHOH-CH3, and glycerol, also known as glycerine and having the formula C₃H₈O₃. In a preferred embodiment, the humectant is propylene glycol.

Preferably, the vaporisable material of the invention comprises at least 20 wt% humectant, and preferably the amount of humectant present is from 20 to 60 wt%, most preferably about 40 to 50 wt%. These wt% values are based on the total weight of the vaporisable material, including the plant material and the humectant.

With the addition of humectants, the moisture content of the vaporisable material that comprises tobacco as plant material differs from blend to blend, but is preferably within the range of 1 to 4 wt%, when the plant material moisture content lies in the range from about 3 to 5 wt% and the humectant quantity ranges from about 20 wt% to about 60 wt%. In general the wt% moisture content of the vaporisable material comprising plant material and humectant will be lower than the moisture content of the plant material alone, due to humectants having low moisture content.

As the skilled person in the art will be aware, the moisture content of a final vaporisable tobacco product may be obtained by Karl Fischer titration, following extraction of the vaporisable material in a suitable solvent such as methanol, or by heating the vaporisable material in a Stromboli sample oven. The Karl Fischer titration method is described in Fischer, K., Angew. Chem. (1935) 48 (26): 394396.

The vaporisable material of the invention is suitable for use in a vapourgenerating device, such as a tobacco-heating device. An example of such a device can be found in PCT publication WO 2009/079641.

In a preferred embodiment, the device is capable of maintaining the moisture content of the plant material component of the vaporisable material at about 5 wt% or less, preferably within the range of from about 3 to 5 wt%, and most preferably about 4 wt%.

The present inventors have observed that when a vaporisable material as defined herein is inhaled using a vapour-generating device, higher moisture contents of the material correspond to an increased harshness in the flavour. This is thought to be due to condensed water droplets in the aerosol evaporating much faster than either propylene or glycol (i.e. the humectant component of the product). Nicotine present in the water droplets also evaporates, and the gaseous nicotine causes increased harshness in the taste/flavour of the inhaled product.

The vaporisable material is preferably provided in a sealed package, which functions as an absolute barrier enabling the moisture content and flavour to be retained over time. The term “sealed package” refers to a gas-impermeable container having a hermetic closure and in the context of the present invention is preferably a capsule. The sealed package is configured to be made open ready to release a vapour when heated by a vaporising device. Ideally, the vaporisable material should be processed and packaged as quickly as possible to ensure that atmospheric moisture is not absorbed into the material.

Referring to Figure 1, there is shown a tobacco heating device 1 of the type generally described in PCT publication WO 2009/079641. The device has a mouthpiece 10, body 11, heater 12, heating chamber 13 and a fuel supply 14. The device also usually has control components to regulate the temperature of the device particularly within the heating chamber to control a container 20 placed within the device in use. Whilst this example device uses a combustible fuel as a heat source, it will be appreciated that the device may have another type of heat source and power supply, such as an electrical heater and battery, for example.

In use a capsule 20 is inserted into the heating chamber 13, and the heater 12 supplied with fuel from the fuel tank 14 to heat the heating chamber 13, under the control of a user. The capsule 20 contains a plug of vaporisable material comprising plant material with a moisture content of about 5 wt% or less, in accordance with the present invention. The contents of the capsule are heated by the heater 12 to create an aerosol vapour based on the contents of the container, that aerosol then being inhaled by the user via the mouth piece 10.

Referring to Figure 2, a plug of vaporisable material 25 comprising plant material with moisture content of about 5 wt% or less according to the invention is shown. In this example the plug is provided in a capsule 20. It is possible to provide the plug in a user-removable wrapper which is taken off prior to insertion of the plug into the heating chamber 13 of the device 1 or to supply the plug 25 in a dispenser which inserts the plug 25 into the device 1 to avoid handling by a user.

Further exemplary embodiments of the present disclosure are set out in the following numbered clauses:

Numbered clause 1. A vaporisable material comprising plant material for use in a vapour-generating device, wherein the plant material has a moisture content of about 5 wt% or less.

Numbered clause 2. A vaporisable material according to clause 1, wherein the plant material has a moisture content of from about 3 to 5 wt%.

Numbered clause 3. A vaporisable material according to clause 1 or clause 2, wherein the plant material comprises tobacco.

Numbered clause 4. A vaporisable material according to any of clauses 1 to 3, further comprising a humectant.

Numbered clause 5. A vaporisable material according to clause 4, wherein the humectant is propylene glycol.

Numbered clause 6. A vaporisable material according to clause 4 or clause 5, wherein the humectant is present in an amount from 20 to 60 wt%.

Numbered clause 7. A sealed package containing vaporisable material as defined in any of clauses 1 to 6.

Numbered clause 8. Use of vaporisable material as defined in any of clauses 1 to 6 in a vapour-generating device.

Numbered clause 9. A vapour-generating device comprising vaporisable material as defined in any of clauses 1 to 6.

Numbered clause 10. A vapour-generating device according to clause 9, wherein the vaporisable material or product is contained in a sealed package according to clause 7.

Numbered clause 11. A vapour-generating device according to clause 9 or clause 10, wherein the device is capable of maintaining the moisture content of the plant material component of the vaporisable material at about 5 wt% or less, preferably within the range of from about 3 to 5 wt%, most preferably about 4 wt%.

Numbered clause 12. A vapour-generating device according to any of clauses 9 to 11, wherein the device is a tobacco heating device and wherein the material comprises tobacco.

Claims

CLAIMS:

1. A vapour-generating system, comprising:

5 a vapour generating device comprising a heating chamber; and a plug, or a capsule comprising the plug for insertion into the heating chamber of the vapour generating device to be heated without burning, the plug comprising a vaporisable material, the vaporisable material comprising tobacco material, wherein the tobacco material has a

10 moisture content of 5 wt% of less.

2. The vapour-generating system of claim 1, wherein the tobacco material has a moisture content of from 3 to 5 wt%.

3 The vapour-generating system of any of the preceding claims, wherein the plug is contained within a sealed package or wherein the capsule comprises the plug which is contained within a sealed package.

20 03 18

Intellectual

Property

Office

Application No: GB1800246.9 Examiner: Mr Will Jeffries

2. The vapour-generating system of claim 1 the vaporisable material comprising a humectant of more than 20 wt%.

15

3. The vapour-generating systems of claim 1 or claim 2, wherein the tobacco material has a moisture content of from 3 to 5 wt%.

4. The vapour-generating system of claim 2, wherein the humectant is propylene glycol.

5. The vapour-generating system of claim 2 or claim 4, wherein the humectant is present in an amount from 20 to 60 wt%.

6 The vapour-generating system of any of the preceding claims, wherein 25 the plug is contained within a sealed package.

Amendment to the claims have been filed as follows

CLAIMS:

1. A vapour-generating system, comprising:

10 moisture content of 5 wt% of less.