GB2532860A - Process for ash remediation - Google Patents

Process for ash remediation Download PDF

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Publication number
GB2532860A
GB2532860A GB1517812.2A GB201517812A GB2532860A GB 2532860 A GB2532860 A GB 2532860A GB 201517812 A GB201517812 A GB 201517812A GB 2532860 A GB2532860 A GB 2532860A
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Prior art keywords
ash
mobilised
product
salinated
metal
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GB1517812.2A
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GB2532860B (en
GB201517812D0 (en
Inventor
Green Rob
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ORGANIC INNOVATIVE SOLUTIONS Ltd
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ORGANIC INNOVATIVE SOLUTIONS Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/80Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/30Incineration ashes

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

Process remediation of an ash by-product from a Combined Heat and Power Plant, the process comprising the steps of combing the ash by-product with a liquid mobilisation agent, heating and separating the mobilised ash to form a salt product and de-chlorinated ash, transferring the salt product to an evaporator to form a chloride salt precipitate, combining the de-chlorinated ash with a liquid mobilisation agent and removing heavy metals to form an ash residue substantially free of chemically active contaminants. The step of heating the mobilised ash ideally uses excess or secondary heat from the power plant. The mobilisation is ideally water. The ash residue may be used as a low strength material, a filler or an additive to a blended soil product.

Description

Process for Ash Remediation
Introduction
The present invention relates to a process for ash remediation and in particular to the remediation of fly ash in a process which recycles energy from a Combined Heat and Power (CHP) plant.
Background to the Invention
Renewable CHP plants produce solid by-products. Bottom ash is an inert residual material produced during combustion, gasification or pyrolysis of solid fuels including biomass. It comprises char and non-combustible substances present in the fuel and contains nutrients in varying quantities.
As well as bottom ash, fly ash is also produced during the combustion, gasification and pyrolysis of solid fuels. Fly ash is a fine material which is entrained in the hot flue gases and poses a risk to both health and the environmental. Consequently, it must normally be removed prior to the emission of flue gas to the atmosphere.
Figure 1 is a table which shows the concentration of contaminants [referred to as APC (Air Pollution Control) residues] in as received and washed Fly ash samples from CHP plants. Elevated metal concentrations are expected with waste wood due to nails, copper pipe, hinges etc., with sulphate derived from plaster board and chloride from bricks, cement mortar/rendering etc. WAC (Waste Acceptance Criteria) test results for this material show that the as-received material does not qualify as an inert waste and fails also for disposal in a non-hazardous waste landfill, due to elevated chloride and TDS (Total Dissolved solids) 30 concentrations.
The possibilities for utilising or disposing of APCR (Air Pollution Control Residues) such as fly ash can be grouped as follows: * recovery and utilisation; * solidification; * extraction and separation; * chemical processing and stabilisation; and * landfill.
Extraction and separation of contaminants from fly ash is energy intensive and is most likely a required step where a new use of the fly ash is contemplated. Similarly, in recent years, legislation has been enacted which requires a reduction in the acceptable level of contaminants which may be present in disposed fly ash.
Summary of the Invention
It is an object of the present invention to provide an efficient and cost effective process for Ash Remediation.
In accordance with a first aspect of the invention there is provided a process for remediation of an ash by-product from a Combined Heat and Power Plant, the process comprising the steps of: combining the ash by-product with a liquid mobilisation agent; heating the mobilised ash to form a chloride salt precipitate and a de-salinated ash by-product; combining the de-salinated ash by-product with a liquid mobilisation agent; and preventing metal contaminants from being chemically active in the mobilised de-salinated ash to form an ash residue which is substantially free of chemically active contaminants.
Preferably, the step of heating the mobilised ash uses heat recovered from a Combined 30 Heat and Power plant (CHP).
More preferably, the CHP burns biomass fuel.
More preferably, the CHP burns wood biomass fuel.
Preferably, the fly ash is a product of the CHP.
In this way, the present invention efficiently uses excess or secondary heat from a CHP to decontaminate the fly ash by-product from the CHP. The overall result uses a greater amount of the energy present in the fuel and provides a decontaminated fly ash io which may be safely disposed of or used for other purposes.
Preferably, the step of separating the metal decontaminants comprises precipitating the metal decontaminants out from the mobilised de-salinated ash.
Preferably, the ash is from the Combined Heat and Power plant.
Preferably, heat from the CHP is used for heating the mobilised ash by-product.
Preferably, the step of heating the mobilised ash by-product.is conducted in a heat 20 exchanger.
Preferably, the mobilising agent is water.
Preferably, the mobilising agent and ash form a solution.
Optionally, the mobilising agent and ash form an emulsion or suspension.
Preferably, the step of forming a chloride salt precipitate comprises heating the mobilised ash by-product to evaporate the liquid mobilising agent.
Preferably, the step of forming a chloride salt precipitate further comprises centrifugal separation.
Preferably, the evaporated liquid is combined with the desalinated ash prior to chemical treatment.
Preferably, the de-salinated ash comprises a wet sludge.
Preferably, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises adding a chemical agent to the mobilised de-salinated ash by product.
Optionally, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises rendering the metal chemically inactive.
Optionally, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises binding the metal in a complex.
Optionally, preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises sulphide remediation.
Optionally, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises removing the metal contaminants.
Optionally, the step of separating the metal contaminants from the mobilised desalinated ash comprises flocculation.
Optionally, the step of separating the metal contaminants from the mobilised de-salinated ash comprises pH manipulation.
Preferably, a hydrocyclone is used to remove the metal contaminants from the ash.
Preferably, the ash is dried after removal of the metal contaminants.
Preferably, the ash is fly ash.
In accordance with a second aspect of the invention, there is provided a controlled low strength material comprising an ash product made in accordance with the first aspect of the invention.
In accordance with a third aspect of the invention there is provided a fill material for use in construction comprising an ash product made in accordance with the first aspect of the invention.
In accordance with a fourth aspect of the invention there is provided a blended soil product which comprises an ash product made in accordance with the first aspect of the invention.
Brief Description of the Drawings
The present invention will now be described with reference to the accompanying drawings in which: Figure 1 is a table which shows the concentration of contaminants [referred to as APC (Air Pollution Control) residues] in as received and washed Fly ash samples from CHP plants; Figure 2 is a process flow diagram which shows a first embodiment of a process in accordance with the present invention; and Figure 3 is a process flow diagram which shows a second embodiment of a process in accordance with the present invention.
Detailed Description of the Drawings
The present invention has been designed with the intention of providing a means for more efficiently using the excess heat provided from a combined heat and power plant and providing a solution to the problem of what to do with the contaminated fly ash product created in CHPs, particularly CHPs which burn wood biomass.
In CHP systems it is desirable to utilize more of the heat energy which is released from the fuel. CHP systems are heat engines which heat water to steam then generate electric power. It is a well known scientific fact that a heat engine cannot be 100% efficient and it cannot convert anywhere near all of the heat in the fuel it burns into useful forms such as electricity. The excess heat is in the form of low-temperature waste heat, called "secondary heat" or "low-grade heat". Modem CHP plants are limited to efficiencies of about 33 -60% at most, so 40 -67% of the energy is exhausted as waste heat. In the past this energy was usually wasted to the environment.
It is not practical to transport heat long distances, due to heat loss and it is more efficient to use the energy near where the waste heat is generated. In a central power plant, the supply of "waste heat" may exceed the local heat demand. In such cases, if it is not desirable to reduce the power production, the excess waste heat must be disposed in e.g. cooling towers or sea cooling without being used. A way to avoid excess waste heat is to reduce the fuel input to the CHP plant, reducing both the heat and power output to balance the heat demand. In doing this, the power production is limited by the heat demand.
An alternative is to use secondary heat for the generation of additional electricity from micro CHPs. The present invention provides an alternative use for the secondary heat which also addresses the pressing legislative need to deal with contaminated fly ash.
Figure 2 is a process flow diagram which shows a first embodiment of the present invention. In the example of figure 2 the process 1 comprises a first step of mobilising the fly ash 3 in a liquid, in this example water. The mobilised fly ash may be in the form of a dilute emulsion, suspension and a solution; some of the components that make up the fly ash may go into solution when the water is added.
The mobilised fly ash is them passed through a heat exchanger 5, the heat for which is excess heat from a CHP 7. The step of heating the mobilised fly ash causes chloride salt to precipitate out from the mobilised fly ash 9.
At this stage, the concentration of the de-chlorinated fly ash in the water has greatly increased due to evaporation and another batch of water is added to dilute 11 the fly ash. Thereafter chemicals are added to the mobilised fly ash for extraction of metal contaminants 13 and the fly ash is dried.
Figure 3 is a process flow diagram which shows a second embodiment of a process in accordance with the present invention.
In this example of the present invention, the process is described as being a two stage process which first de-chlorinates the fly ash, then in the second stage removes heavy metals to have a decontaminated fly ash.
As shown in figure 2, fly ash which is a residue from wood biomass fuel CHP is introduced 23 into a mixing tank 25 where it is combined with water to mobilise the fly ash as a suspension, emulsion or a solution. The mobilised fly ash is then transferred to a separator 27 which in this example is a heat exchanger which acts to heat the mobilised fly ash. The energy used to heat the mobilised fly ash is provided by excess heat from the CHP. The separator 27 produces a desalinated fly ash sludge and a salt product. The fly ash sludge is transferred to the stage 2 mixing tank 29 and the salt to an evaporator 31 which extracts further water from the salt. A salt centrifuge 33 separates chloride salt further from the mixture and creates a rock salt end product 35.
Excess liquid from the centrifuge is recycled 37 into the evaporator 31 and may also be re-added to the stage 1 mixing tank 39.
The second stage for removal of heavy metals commences with the dilution of the sesalinated fly ash sludge in the second stage mixing tank using water and condensate 43 from the evaporator 31. Stage 2 solids separation 45 involves the addition of io chemicals to separate the heavy metals from the fly ash and the use of the hydro cyclone to remove the heavy metals. This pad of the process produces a fly ash sludge. The heavy metals are removed at 45 and the solids dewatering step 47 dries the fly ash to produce an end product which is decontaminated fly ash 49 which is light grey in colour. Water may be recycled through the process after solids separation 51 and after solids dewatering 53.
Several techniques may be used to remove or immobilise metals in the ash.
1. Floculation This is used to remove colloids from a suspension often using a clarifying agent.
2. pH manipulation.
The extent to which metallic cations remain within the ash is dependent upon pH. Manipulation of the pH will make it easier to remove the metals.
3. The use of a sulphide such as Calcium Sulphide may act as an immobilising agent.
The decontaminated Fly ash has a number of uses some of which are described below.
Blended Soil The decontaminated Fly ashmay be used in the development of a blended soil with fly ash and compost. In particular, it is envisaged, that a blended soil could form part of a process for the reclamation of former landfill sites. The overall aim would be to take former waste sites including minespoil and develop a topsoil capable of the growth and maintenance of crops for the production of biofuel (in particular bioethanol) crops.
Controlled Low Strength Material CLSM, Concrete and Plasterboard CLSM may be made which comprises around 90% decontaminated fly ash.
Other materials such as concrete blocks may be made with lower concentrations of decontaminated fly ash, for example 20 to 30%. It is notable that contaminated fly ash is unsuitable for this purpose because of the corrosive effect the contaminants might have on steel concrete reinforcements. Another use for the decontaminated fly ash would be plasterboard.
Fill Material The Fly ash may be treated to make a flowable fill, as a substitute for general fill in construction and road maintenance work.
Improvements and modifications may be incorporated herein without deviating from the scope of the invention.

Claims (4)

  1. Claims 1. A process for remediation of an ash by-product from a Combined Heat and Power Plant, the process comprising the steps of: combining the ash by-product with a liquid mobilisation agent; forming a chloride salt precipitate and a de-salinated ash by-product; combining the de-salinated ash by-product with a liquid mobilisation agent; and preventing metal contaminants from being chemically active in the mobilised de-salinated ash to form an ash residue which is substantially free of chemically active contaminants.
  2. 2. A process as claimed in claim 1 wherein, the step of heating the mobilised ash uses heat recovered from a Combined Heat and Power plant (CHP).
  3. 3. A process as claimed in claim 2 wherein, the CHP burns biomass fuel.
  4. 4. A process as claimed in claim 2 wherein, the CHP burns wood biomass fuel.6. A process as claimed in any preceding claim wherein the metal contaminants are separated out from the mobilised de-salinated ash by-by precipitation.7. A process as claimed in any preceding claim wherein, heat from the CHP is used for heating the mobilised ash by-product.8. A process as claimed in claim 7 wherein, the step of heating the mobilised ash by-product. is conducted in a heat exchanger.9. A process as claimed in any preceding claim wherein, the liquid mobilising agent is water.10. A process as claimed in any preceding claim wherein, the mobilising agent and ash form a solution.11. A process as claimed in any of claims 1 to 9 wherein, the mobilising agent and ash form an emulsion or suspension.12. A process as claimed in any preceding claim wherein, the step of forming a chloride salt precipitate comprises heating the mobilised ash by-product to evaporate the liquid mobilising agent.13. A process as claimed in claims 1 to 11 wherein, the step of forming a chloride salt precipitate further comprises centrifugal separation.14. A process as claimed in any preceding claim wherein a condensate liquid is combined with the desalinated ash by-product prior to chemical treatment.15. A process as claimed in any preceding claim wherein, the de-salinated ash byproduct comprises a wet sludge.zo 16. A process as claimed in any preceding claim wherein, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises adding a chemical agent to the mobilised de-salinated ash by product.17. A process as claimed in any of claims 1 to 15 wherein, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises rendering the metal chemically inactive.18. A process as claimed in any of claims 1 to 15 wherein, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises binding the metal in a complex.19. A process as claimed in any of claims 1 to 15 wherein, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises sulphide remediation.20. A process as claimed in any of claims 1 to 15 wherein, the step of preventing metal decontaminants from being chemically active in the mobilised de-salinated ash comprises removing the metal contaminants.21. A process as claimed in claim 20 wherein the step of removing the metal contaminants from the mobilised de-salinated ash comprises flocculation.22. A process as claimed in claim 21 wherein, the step of separating the metal contaminants from the mobilised de-salinated ash comprises pH manipulation.23. A process as claimed in claim 21 wherein, a hydrocyclone is used to remove the metal contaminants from the ash.24. A process as claimed in claim 21 wherein, the ash is dried after removal of the zo metal contaminants.25. A controlled low strength material comprising an ash product made in accordance with the first aspect of the invention.26. A fill material for use in construction comprising an ash product made in accordance with the first aspect of the invention.27. A blended soil product which comprises an ash product made in accordance with the first aspect of the invention.
GB1517812.2A 2014-10-09 2015-10-08 Process for Ash Remediation Active GB2532860B (en)

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GBGB1417855.2A GB201417855D0 (en) 2014-10-09 2014-10-09 Process for Ash Remediation

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GB2532860A true GB2532860A (en) 2016-06-01
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013654A (en) * 2018-08-10 2018-12-18 成都恒鑫和环保科技有限公司 The efficient flying dust stabilization process of PDS
WO2022200753A1 (en) 2021-03-22 2022-09-29 Innovative Ash Solutions Limited Process for ash remediation

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10109077A (en) * 1996-10-03 1998-04-28 Nkk Corp Method for recovering heavy metal from molten fry ash
JP2001017939A (en) * 1999-07-07 2001-01-23 Sumitomo Osaka Cement Co Ltd Treatment of cement kiln waste gas dust
JP2006255494A (en) * 2005-03-15 2006-09-28 Dowa Mining Co Ltd Treatment method for flying ash
JP2008246398A (en) * 2007-03-30 2008-10-16 Mitsubishi Materials Corp Method for recovering gypsum from molten fly ash
WO2013142957A1 (en) * 2012-03-29 2013-10-03 Orbite Aluminae Inc. Processes for treating fly ashes

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10109077A (en) * 1996-10-03 1998-04-28 Nkk Corp Method for recovering heavy metal from molten fry ash
JP2001017939A (en) * 1999-07-07 2001-01-23 Sumitomo Osaka Cement Co Ltd Treatment of cement kiln waste gas dust
JP2006255494A (en) * 2005-03-15 2006-09-28 Dowa Mining Co Ltd Treatment method for flying ash
JP2008246398A (en) * 2007-03-30 2008-10-16 Mitsubishi Materials Corp Method for recovering gypsum from molten fly ash
WO2013142957A1 (en) * 2012-03-29 2013-10-03 Orbite Aluminae Inc. Processes for treating fly ashes

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013654A (en) * 2018-08-10 2018-12-18 成都恒鑫和环保科技有限公司 The efficient flying dust stabilization process of PDS
CN109013654B (en) * 2018-08-10 2019-07-23 成都恒鑫和环保科技有限公司 The efficient flying dust stabilization process of PDS
WO2022200753A1 (en) 2021-03-22 2022-09-29 Innovative Ash Solutions Limited Process for ash remediation

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Publication number Publication date
GB2532860B (en) 2021-06-16
GB201417855D0 (en) 2014-11-26
GB201517812D0 (en) 2015-11-25

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