GB2527812A - Combustion system and method - Google Patents

Combustion system and method Download PDF

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Publication number
GB2527812A
GB2527812A GB1411859.0A GB201411859A GB2527812A GB 2527812 A GB2527812 A GB 2527812A GB 201411859 A GB201411859 A GB 201411859A GB 2527812 A GB2527812 A GB 2527812A
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United Kingdom
Prior art keywords
fuel
engine block
additive
avocet
engine
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Granted
Application number
GB1411859.0A
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GB2527812B (en
GB201411859D0 (en
Inventor
James Robert Jennings
Glyn David Short
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Avocet Fuel Solutions Inc
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Avocet Fuel Solutions Inc
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Filing date
Publication date
Application filed by Avocet Fuel Solutions Inc filed Critical Avocet Fuel Solutions Inc
Priority to GB1411859.0A priority Critical patent/GB2527812B/en
Publication of GB201411859D0 publication Critical patent/GB201411859D0/en
Priority to BR112016029930A priority patent/BR112016029930A2/en
Priority to CN201580043585.8A priority patent/CN106574581A/en
Priority to PCT/EP2015/025043 priority patent/WO2016000834A1/en
Priority to AU2015283227A priority patent/AU2015283227B2/en
Priority to CA2968701A priority patent/CA2968701A1/en
Priority to US15/323,239 priority patent/US20180179967A1/en
Priority to EP15738842.2A priority patent/EP3164590A1/en
Publication of GB2527812A publication Critical patent/GB2527812A/en
Application granted granted Critical
Publication of GB2527812B publication Critical patent/GB2527812B/en
Expired - Fee Related legal-status Critical Current
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B47/00Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines
    • F02B47/04Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines the substances being other than water or steam only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B47/00Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B51/00Other methods of operating engines involving pretreating of, or adding substances to, combustion air, fuel, or fuel-air mixture of the engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0602Control of components of the fuel supply system
    • F02D19/0607Control of components of the fuel supply system to adjust the fuel mass or volume flow
    • F02D19/061Control of components of the fuel supply system to adjust the fuel mass or volume flow by controlling fuel injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0626Measuring or estimating parameters related to the fuel supply system
    • F02D19/0628Determining the fuel pressure, temperature or flow, the fuel tank fill level or a valve position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0639Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
    • F02D19/0649Liquid fuels having different boiling temperatures, volatilities, densities, viscosities, cetane or octane numbers
    • F02D19/0652Biofuels, e.g. plant oils
    • F02D19/0655Biofuels, e.g. plant oils at least one fuel being an alcohol, e.g. ethanol
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0663Details on the fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
    • F02D19/0668Treating or cleaning means; Fuel filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/12Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with non-fuel substances or with anti-knock agents, e.g. with anti-knock fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M25/00Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • F02D2200/021Engine temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/60Input parameters for engine control said parameters being related to the driver demands or status
    • F02D2200/602Pedal position
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Biotechnology (AREA)
  • Botany (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

A method of increasing an economic efficiency of a combustion system 10 run with alcohol fuels (such as methanol and/or ethanol) is concerned with injecting a controlled quantity of fuel additive into the engine 20. The method includes using an injector for the fuel additive (e.g. Avocet), injecting the additive and/or fuel directly into the combustion chambers of the engine block 20; and using a control arrangement 80 for controlling a quantity of the fuel additive which is injected. The control arrangement includes a computer linked to a temperature sensor 70 placed in or on the engine block 20, and controlling a flow rate of an electronic fuel injector, where the flow-rate of fuel is controlled by a power control, such as a vehicle accelerator, for controlling output power from the engine block. The efficiency is improved by reducing the amount of additive required, this reduction being made by the controlled use of the fuel additive as a function of combustion engine operating parameters, such as engine temperature.

Description

COMBUSTION SYSTEM AND METHOD
Technical Field
The present disclosure relates to combustion systems, for example to combustion systems including internal combustion engines. Moreover, the present disclosure is also concerned with methods of combusting fuels in aforementioned systems.
Furthermore, the present disclosure is also concerned with computer program products comprising a non-transitory computer-readable storage medium having computer-readable instructions stored thereon, the computer-readable instructions being executable by a computerized device comprising processing hardware to execute the aforementioned methods.
Background
Combustion systems such as internal combustion engines are well known. In such combustion systems, combustible fuels are oxidized by air to generate hot gases that are used to generate mechanical power, for example for transportation purposes.
However, such combustion in air generates as by-products carbonaceous soot particles and Nitrogen oxides (NOx). Several innovations have been devised in recent years to reduce and/or filter such soot particles and Nitrogen oxides (NOx) in exhaust gases from combustion systems.
Contemporary combustion fuels are derived, namely manufactured, from geological fossil reserves. Such fossil reserves are of finite capacity and are being gradually exhausted, as the present World consumption of oil is in an order of 100 millions barrels of oil per day. More recently, there is a growing interest in biofuels derived from contemporary biota. The use of biofuel as a motor fuel has been studied in detail already since the 20th Century. In a recent period, alternative fuels, in contradistinction to conventional fossil-reserve-derived fuels, is used as a motor fuel, or an addition to basic fuel, in many countries, such as Brazil, Germany, Sweden and USA [1].
Technologies have been developed for producing motor fuels including plain ethanol, as well as its blends with regular gasoline and diesel fuel to be used in internal combustion engines. Significant innovations relating to alternative fuels are described in patent documents W02009/1 06647, USS, 628, 805 and DE10339355.
In a European patent document EPO1 16197B1 (proprietor: AECI Ltd.; inventor Stiff), there is described a fuel additive comprising a mixture of a first component A, and second component B, wherein the first component A is at least one alcohol with a molecular weight of less than 160, and wherein the second component B is at least one organic compound of the formula N02-O-(CH2CH2-O-)x-N02 wherein x = an integer greater than 3, and wherein the average molecular weight of the at least one compound of formula N020(CH2CH20))cNO2 Is a range of 260 and about 390, with a proviso that no other compounds of formula N020(CH2CH20)rNO2 are present. Optionally, the fuel additive is added to a fuel such as ethanol and/or methanol to provide a mixture which can be combusted in combustion engines, for example cylinder-based internal combustion engines. The additive is capable of improving fuel ignition in cylinder-based internal combustion engines, for example at lower temperatures when such engines are started and their respective engine blocks are cold.
Over recent years, many different fuel additives have been developed. An example is a contemporary fuel additive known as "Avocet", "Avocet" is a trademark.
In mid 1980's, a South African chemicals group, AECI, introduced a "green innovation" in the area of fuels, namely "Encetal"; "Encetal" is a trademark. Encetal was developed for purposes of seeking to increase a local consumption of methanol produced from local coal feedstock, which could be used as an alternative to imported oil for fuels.
"Encetal, the name of the fuel mixture of Methanol and Avocet, burns cleanly, producing low amounts of pollutant gases (Nitrous Oxide and Carbon Monoxide) and particulates in a vehicle's exhaust. Moreover, Avocet is an ignition improver to allow methanol fuel to be used in diesel engines, requiring a minimum of engine modifications to accommodate its use.
Avocet has been employed in several tests using alcohols as biofuels, to substitute for fossil-reserve-derived diesel fuel in private and public transportation vehicles. In the mid-i 990s, ethanol containing 4% Avocet as an ignition enhancer was tested in a small controlled group of public transport vehicles [i]. Theory predicts a significantly higher volume consumption of ethanol, in comparison to diesel fuel, but the exact higher volume has to be calculated for each case, since it depends on the specific characteristics of the vehicle (e.g. operation temperature) and the detailed composition of the fuel itself. It was found from the tests that the use of ethanol-Avocet fuel consumed 84% more per volume, which both negatively compensated for an initial economic argument as well as presented a new significant logistic challenge of transporting 84% more fuel by volume.
Moreover, the use of alcohols in existing diesel engines also requires some modifications to be made to engine components to prevent chemical degradation due to exposure to alcohols. Further improvements in engine operation, temperature and catalysts are needed in preparation for the use of ethanol and other alcohols as a replacement for diesel fuel. As far as economic arguments are concerned, a reduction in the use of Avocet, which represents a significant proportion of the costs, potentially makes combustion systems cheaper, potentially sufficiently to compensate for the comparative ratio Alcohol/diesel; as above, ethanol is taken as the reference, ethanol/diesel = i.84.
An initial economic argument for using the avocet-enhanced methanol fuel as a diesel replacement was based on an average 25% cost savings when comparing the same volume of methanol to diesel fuel. Meanwhile, environmental arguments pointed out less particulate emissions and less smokiness of such avocet-enhanced methanol fuel.
However, in early 1990's, the use of Avocet as an ignition improver or as a fuel enhancer has been deemed impractical and/or expensive for regular automobiles and other road vehicles by the parent company ICI-UK (Imperial Chemical Industries UK was the holding company of the group that owned AECI). This conclusion was reached, in part, due to the lack of commercial drive for environmentally friendly fuels when the additive has been introduced in early 1980s. Since then] there has been little activity in this area of work.
Although the composition of Avocet is proprietary, and may have varied overtime, the composition of the original Avocet additive includes following components as provided
in Table 1:
Table 1: Original Avocet composition Component part Percentage composition PEG (PolyEthyleneGlycol) dinitrate 80% Methanol 18% Lubricity additive 1.5% Antioxidant 0.1% However, as aforementioned, Avocet is prohibitively expensive for use in many contemporary combustion systems, which has unfortunately limited its general use.
Summary
The present disclosure seeks to provide an improved combustion system, for example a combustion system which is capable of running efficiently on fuels such as methanol and ethanol.
Moreover, the present disclosure seeks to provide an improved method of operating a combustion system, for example a combustion system which is capable of running efficiently on fuels such as methanol and ethanol.
According to a first aspect, there is provided a method as claimed in appended claim 1: there is provided a method of increasing an economic efficiency of a combustion system run with alcohol fuels by injecting a controlled quantity of fuel additive in-situ into an engine block of the combustion system, wherein the method includes: (a) using an injector tip or nozzle for the fuel additive (e.g. Avocet) which is placed in-line, immediately spatially prior to a spatial location whereat the alcohol is injected into the engine block; (b) injecting the fuel additive and/or fuel directly into one or more combustion chambers of the engine block; and (c) provision of a sensor capable of measuring the degree to which the engine has reached steady operating conditions. For example such sensor may measure temperature at an appropriate location in or on the engine block or the exhaust system, or an appropriate sensor may measure any other engine related or exhaust gas related parameter capable of indicating the operating status of the engine The present invention is of advantage in that the controlled use of the fuel additive as a function on combustion engine operating parameters is capable of reducing a quantity of fuel additive employing in operation of the combustion engine.
Optionally, in the method, the fuel includes methanol and/or ethanol.
Optionally, in the method, the engine block is a multi-fuel engine block which is also capable of operating using diesel fuel.
Optionally, in the method, the power control is a vehicle accelerator of a vehicle, and the engine block provides mechanical output power to propel the vehicle.
Optionally, in the method, the fuel additive (e.g. Avocet) includes a mixture of an organic compound, of which at least one organic compound includes at least one nitrate molecular group.
According to a second aspect there is provide a combustion system run with alcohol fuels by injecting a controlled quantity of fuel additive in-situ into an engine block of the combustion system, wherein the combustion system is operable: (a) to use an injector tip or nozzle for the fuel additive (e.g. Avocet) which is placed in-line, immediately spatially prior to a spatial location whereat the alcohol is injected into the engine block; (b) to inject the fuel additive and/or fuel directly into one or more combustion chambers of the engine block; and (c) provision of a sensor capable of measuring the degree to which the engine has reached steady operating conditions. For example such sensor may measure temperature at an appropriate location in or on the engine block or the exhaust system, or an appropriate sensor may measure any other engine related or exhaust gas related parameter capable of indicating the operating status of the engine Optionally, in the combustion system, the fuel includes methanol and/or ethanol.
Optionally, in the combustion system, the engine block is a multi-fuel engine block which is also capable of operating using diesel fuel.
Optionally, in the combustion system, the power control is a vehicle accelerator of a vehicle, and the engine block provides mechanical output power to propel the vehicle.
Optionally, in the combustion system, the fuel additive includes a mixture of organic compounds, of which at least one organic compound includes at least one nitrate molecular group.
According to a third aspect, there is provided a method for increasing economic efficiency of alcohol fuels, wherein the method includes: (i) injecting a fuel additive (Avocet) into a pre-mixing chamber, wherein a quantity of fuel additive injected is controlled by an on-board computer linked to a temperature sensor placed in an engine block; and (H) using a fuel (methanol or another alcohol) flow-rate sensor placed in a fuel line, wherein a flow-rate of fuel to the engine block is controlled by a vehicle accelerator, which in turn is controlled by a vehicle driver.
According to a fourth aspect, there is provided a monitoring system for monitoring an engine block temperature and fuel flow-rates of a combustion system pursuant to the second aspect, wherein the monitoring system is operable to calculate and dispense a controlled amount of fuel additive (e.g. Avocet) as a function of the engine block temperature and/or fuel flow-rates.
According to a fifth aspect, there is provided a computer program product comprising a non-transitory computer-readable storage medium having computer-readable instructions stored thereon, the computer-readable instructions being executable by a computerized device comprising processing hardware to execute the method pursuant to the first aspect.
It will be appreciated that features of the invention are susceptible to being combined in various combinations without departing from the scope of the invention as defined by the appended claims.
Description of the diagrams
Embodiments of the present invention will now be described, by way of example only, with reference to the following diagrams wherein: FIG. 1 is an illustration of a first combustion system pursuant to the present
disclosure; and
FIG. 2 is an illustration of a second combustion system pursuant to the present
disclosure.
In the accompanying diagrams, an underlined number is employed to represent an item over which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
Description of embodiments of the disclosure
In overview, the present disclosure is concerned with a combustion system, for example a cylinder combustion engine or a combustion turbine engine, wherein a mixture of air, a fuel and an additive are burned, wherein a quantity of the additive employed is controlled, as a function of one or more operating parameters of the combustion system, for an apparatus temperature of the combustion system, for example engine block temperature.
The environmental benefits of using an alcohol, as a replacement for diesel fuel, has been well established in prior-art, since a combustion system employing such alcohol as a fuel produces lower amounts of pollutant gases and particulates in a vehicle's exhaust in comparison to fuels such as petrol and diesel. Moreover, in recent years governments and society in general have been increasingly applying pressure on companies to adopt environmentally friendly alternatives. Therefore, as the intrinsic environmental benefits of using alcohols as a running fuel of contemporary vehicles are well-accepted and understood, it is clear from the foregoing that improving the economic efficiency of the use of alcohols as alternative fuels is a key problem to be addressed.
Specifically, the cost of additives such as Avocet is one of the major intrinsic costs of employing alcohol as a fuel, for example based on methanol or ethanol, although such additives are often added at a concentration of around 5%. Contemporary diesel engines utilize compression ratios that require at least 4% additive, for example Avocet, or more to be added as an ignition improver. Without such additives, such contemporary engines cannot start with alcohol alone. For instance, this is the reason why in contemporary vehicles run with ethanol, a significant amount of petrol (gasoline) is added to the mixture, typically -20%.
However, beneficially, this dependence on the amount of additive employed as an ignition improver is directly associated with an operating temperature of a given combustion engine. A higher engine running temperature decreases a requirement for Avocet addition. Thus, after the given engine starts from a cold state, the temperature of the engine gradually increases up to a working operating temperature for the engine, for example a maximum temperature for the engine. At this working operating temperature, for example maximum operating temperature, a typical diesel engines requires about 1% additive, for example Avocet, added to methanol or ethanol to run efficiently. As shown by a cost calculation below, if the amount of Avocet were to be gradually decreased as the temperature of the given engine were increased, this would represent significant economic gains.
To address this aforementioned problem of inefficient use of additives, embodiments of the present disclosure relate to a novel manner of using alcohols in a mixture with additives, for example Avocet, as diesel replacement. This is achieved, for example, by having separate injection of methanol and at least one additive, for example Avocet.
Both the efficiency and economics of such combustion systems employing such separate injection can be improved by dynamically controlling the amount of additive which is injected, namely needed. In one example embodiment, an additive and methanol are injected directly into the engine, for example into one or more cylinders of a piston/cylinder combustion engine; such operation of beneficially referred to as being "in situ addition".
In a first example embodiment of the present disclosure, an additive, for example Avocet, is injected in-line, taking advantage of an alcohol flow-line already linked to the given engine; such an arrangement is shown in FIG. 2, wherein a pre-mixing chamber is replaced by an in-line valve in the fuel-line. In FIG. 2, a combustion system is indicated generally by 10. The system 10 includes an engine block 20 including one or more piston/cylinder combustion chambers; alternatively, the engine block 20 is implemented as a turbine with an air compressor coupled to an exhaust turbine driven by combustion gases. Moreover, the system 10 includes a pre-mix chamber 90 which receives injected fuel, for example methanol, from a fuel tank 40 and also injected additive, for example Avocet or similar, via an injector 50 from an additive tank 60.
Furthermore, the system 10 includes a temperature sensor 70 which is mounted to the engine block 20 to sense a temperature of the engine block 20 and to generate a signal representative of the measured temperature. Additionally, the system 10 includes a controller 80, for example implemented as a computing device, for receiving the signal from the temperature sensor 70 and for providing an output, which is computed from the signal, wherein the output is employed to control a rate of injection of the additive from the additive tank 60 into the pre-mixing chamber 90. A mixture of fuel and additive is provided in operation from the pre-mixing chamber 90 into the engine block 20 for combustion therein to generate mechanical output power from the engine block 20.
The controller 80 is operable to control injection of the additive as a function of at least one of following parameters: (i) a compression ratio employed within one or more combustion chambers of the engine block 20; (H) a temperature range for the engine block 20 in operation under various usage regimes, for example mechanical load driven by the engine block 20, engine block 20 rotation rate, and so forth; (iii) additive concentration needed for smooth ignition of the engine block 20; and (iv) engine block 20 ignition timing for reducing, for example minimizing, use of the additive in operation.
In a second example embodiment of the present disclosure, pre-mixing of the fuel, for example methanol or another alcohol, and the additive, for example Avocet, in a dedicated chamber is employed, whereafter a resulting pre-mixture is injected into one or more combustion chambers of a given engine, for example as illustrated in FIG. 1.
In all embodiments described above, the direct addition of the additive, for example Avocet, is achieved by adding a compact, separate reservoir and injector for the additive, for example Avocet. In the first embodiment described above, the injector nozzle (or tip) is beneficially placed in-line where the fuel is injected into the given engine. In the second embodiment, the additive, for example Avocet, is injected into a pre-mixing chamber as shown in the drawings. This separate injector is beneficially controlled by sensors linked to an on-board computer, from where a computer program product executed upon the on-board computer causes the engine temperature to be sensed and the sensed temperature employed as a parameter for controlling the amount of alcohol pumped into the engine, namely for controlling the alcohol flow-rate.
In a normal conventional vehicle, the amount of alcohol required is controlled by an accelerator pedal of a vehicle, which in turn, is controlled by a driver of the vehicle. A flow-rate sensor is employed to measure the alcohol flow-rate. To ensure that an optimum ratio between the additive, for example Avocet, and fuel (methanol or another alcohol) is utilized in the engine, a precisely controlled quantity of additive, for example Avocet, is calculated by the on-board computer and dispensed instantaneously, based for example upon the engine temperature and alcohol flow-rate according to the mechanism, as will be elucidated in greater detail below.
In overview, a diesel engine fuelled with methanol requires up to 5% additive, for example Avocet, to allow cold starting, but when the engine has reached a steady running temperature, the need for the additive, for example Avocet, is reduced to approximately 1%. Therefore, a simple engine temperature sensor coupled with feedback to an electronically controlled additive injector, for example an Avocet injector, is capable of reducing drastically the cost of additive usage, for example Avocet usage, namely a cost that is a major consideration in determining the economic viability of ignition-improved methanol, for example. Optionally, in practice, the fuel methanol is beneficially treated with a lubricity additive, since the need for lubricity is independent of the need for ignition enhancement, and of course, a small separate additive tank, for example Avocet tank, is beneficially installed together with a fuel delivery system.
When embodiments of the present disclosure are implemented in respect of a vehicle equipped with a combusting engine, for providing motive force to propel the vehicle when in operation, there is beneficially provided a separate storage tank for additive, for example Avocet or similar combustion-enhancing composition. Optionally, the additive (e.g. Avocet) is introduced via a separate injector into a pre-chamber that mixes the additive and the fuel to generate a mixture for combustion within the engine, or, alternatively, the additive is injected directly into the engine.
The quantity of additive injected, can be controlled via the provision of a sensor capable of measuring the degree to which the engine has reached steady operating conditions.
The quantity of additive injected will vary according to the information provided by such sensor. For example, such sensor may measure temperature at an appropriate location in or on the engine block or the exhaust system, or an appropriate sensor may measure any other engine related or exhaust gas related parameter capable of indicating the operating status of the engine.
Optionally, the quantity of additive (e.g. Avocet) is controlled by a separate electronic injection system, which uses information from a temperature sensor (engine temperature) and from the fuel injector (amount of fuel) to calculate a precise amount of additive to be injected. Optionally, the separate electronic injection system can use information from sensors that measure the time travelled and/or the distance travelled, both of which can be directly linked to the engine temperature where the rate of engine warm-up, respectively with time and/or distance, is either known or measured.
More optionally, a flow-rate sensor is placed in the fuel line to improve accuracy of measurement of fuel utilization by the engine, and hence improves an accuracy of additive injection.
Alternatively, optionally, it is potentially advantageous to inject the additive (e.g. Avocet) directly into the cylinder, rather than premixing it with a fuel, for example methanol. This gives many more possibilities for fine tuning the engine and optimizing its operating performance. Optionally, at least one of nine main variations is beneficially -12-employed. Firstly, there are three injection timing possibilities that are susceptible to being utilized: (i) injection of the additive occurs before maximum compression in a piston/cylinder combustion chamber occurs; if maximum compression occurs at a shaft angle of 0° in a 360° shaft rotation cycle, the injection optionally occurs when the shaft angle is in a range of -10° to -0.1° before maximum compression, and more optionally the injection occurs when the shaft angle is in a range of - 3° to -0.1° before maximum compression; (H) injection of the additive occurs at maximum compression in the combustion chamber; if maximum compression occurs at a shaft angle of 0° in a 360° shaft rotation cycle, the injection optionally occurs when the shaft angle is in a range of -3° to +3° relative to the maximum compression, and more optionally the injection occurs when the shaft angle is in a range of -1° to +10 relative to maximum compression; and (Hi) injection of the additive occurs after maximum compression in the combustion chamber; if maximum compression occurs at a shaft angle of 0° in a 360° shaft rotation cycle, the injection optionally occurs when the shaft angle is in a range of +10° to +0.1° after maximum compression, and more optionally the injection occurs when the shaft angle is in a range of +3° to +0.1° after maximum compression.
Associated with each of these three aforementioned options (i) to (iii) is an option of injecting the additive (e.g. Avocet) as follows: (a) slightly before fuel injection (e.g. methanol and/or ethanol injection); (b) simultaneously with fuel injection (e.g. methanol and/or ethanol injection); and (c) slightly after fuel injection (e.g. methanol and/or ethanol injection).
Optionally, the amount of additive injected, and the timing in a combustion cycle when the additive is injected, is beneficially varied as a function of at least one of following parameters: (iv) maximum power delivered by the engine; (v) minimum NOx generated by the engine; (vi) minimum additive usage (e.g. Avocet usage); (vH) minimum fuel usage per unit of power delivered by the engine; and (viii) smooth starting and operation of the engine.
Optionally, control of the engine dynamically switches between a selection of (iv) to (viii), for example in a continuous or step-wise manner. Beneficially, an engine mapping test design is employed in order to determine the overall optimum setting required to accomplish best operational economics for the engine, in view of injection of the additive.
Embodiments of the present disclosure provide economic benefits as will now be elucidated in greater detail. Benefits stem from controlling the judicial use of additive (e.g. Avocet or similar), which also brings added environmental benefits, since the additive (e.g. Avocet or similar) is responsible for a small amount of particulate Carbon expelled within exhaust gases from the engine.
Embodiments of the present disclosure are beneficially implemented in new engine designs. Alternatively, or additionally, embodiments of the present invention are retrofitted to known engine types.
Quantitative estimates of the cost benefits to be derived from additive (e.g. Avocet injection, compared with the alternative of using a fixed concentration pre-mixed with the methanol fuel, can be computed. To do such a computation, an additive (e.g. Avocet) cost first needs to be estimated. A large volume production facility for the additive can be estimated to cost between GDP 2500 and 3000/MT as a guide; MT' is an abbreviation for metric tonne". Using the lowest cost figure within the range, each litre of methanol fuel at 5% addition of additive would contain 10 pence worth of additive (e.g. Avocet).
Assuming methanol fuel is available at a cost of 20p/litre, two scenarios as follows can be computed: Scenario 1: A diesel truck running 200 miles consuming 1 litre methanol fuel with 5% additive (e.g. Avocet) injection per mile: Methanol cost GBP 40.00 Avocet cost GBP 20.00 -14-Total fuel cost GBP 60.00 Scenario 2: The same diesel truck with additive (e.g. Avocet) injection: First 5 miles with 5% Avocet injection: GBP 0.50 Second 5 miles with 2% Avocet injection GBP 0.20 Final 190 miles with 1% Avocet injection: GBP 3.80 litres methanol GBP 40.00 Total fuel cost GBP 44.50 Clearly, the use of additive injection significantly reduces an overall fuel cost, in this case by 25%. More importantly, the cost of the additive (e.g. Avocet) reduces from GBP 20.00 to GBP 4.50, a decrease of 77.5%. It will be appreciated that this number of 77.5% is a function of journey length, diminishing with shorter journeys, and increasing with longer journeys.
Embodiments of the present invention can be implemented with a large spectrum of combustion systems, for example as employed in one of more of following apparatus: automobiles, trucks, buses, vans, motorcycles, stationary generators, turbine engines, aircraft, ships, boats, hovercraft, submarines, helicopters, but not limited thereto.
Modifications to embodiments of the invention described in the foregoing are possible without departing from the scope of the invention as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", consisting of', "have", "is" used to describe and claim the present invention are intended to be construed in a non-exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural. Numerals included within parentheses in the accompanying claims are intended to assist understanding of the claims and should not be construed in any way to limit subject matter claimed by these claims.
Reference literature [1] Gaouyer, J. P.: "What has happened in Europe in the Biofuels Domain over the last two years?" Proceedings 2nd European Motor Biofuels Forum, Graz, p.37-41,1996. -16-

Claims (15)

  1. CLAIMSWe claim: 1. A method of increasing an economic efficiency of a combustion system (10) run with alcohol fuels by injecting a controlled quantity of fuel additive in-situ into an engine block (20) of the combustion system (10), wherein the method includes: (a) using an injector tip or nozzle for the fuel additive (e.g. Avocet) which is placed in-line, immediately spatially prior to a spatial location whereat the alcohol is injected into the engine block (20); (b) injecting the fuel additive and/or fuel directly into one or more combustion chambers of the engine block (20); and (c) using a control arrangement (80) for controlling a quantity of the fuel additive which is injected, wherein the control arrangement includes an on-board computer linked to a temperature sensor (70) placed in or on the engine block (20), and controlling a flow rate ofafuel dispensed by an electronicfuel injector, where the flow-rate of fuel is controlled by a power control for controlling output power from the engine block.
  2. 2. A method as claimed in claim 1, wherein the fuel includes methanol and/or ethanol.
  3. 3. A method as claimed in claim 1, wherein the fuel is substantially methanol and/or ethanol.
  4. 4. A method as claimed in claim 1, wherein the engine block (20) is a multi-fuel engine block which is also capable of operating using diesel fuel.
  5. 5. A method as claimed in claim 1, wherein the power control is a vehicle accelerator of a vehicle, and the engine block (20) provides mechanical output power to propel the vehicle.
  6. 6. A method as claimed in claim 1, wherein the fuel additive (e.g. Avocet) includes a mixture of organic compounds, of which at least one organic compound includes at least one nitrate molecular group.
  7. 7. A combustion system (10) run with alcohol fuels by injecting a controlled quantity of fuel additive in-situ into an engine block (20) of the combustion system (10), wherein the combustion system (10) is operable: (a) to use an injector tip or nozzle for the fuel additive (e.g. Avocet) which is placed in-line, immediately spatially prior to a spatial location whereat the alcohol is injected into the engine block (20); (b) to inject the fuel additive and/or fuel directly into one or more combustion chambers of the engine block (20); and (c) to use a control arrangement (80) for controlling a quantity of the fuel additive which is injected, wherein the control arrangement includes an on-board computer linked to a temperature sensor (70) placed in or on the engine block (20), and controlling a flow rate of a fuel dispensed by an electronic fuel injector, where the flow-rate of fuel is controlled by a power control for controlling output power from the engine block.
  8. 8. A combustion system (10) as claimed in claim 7, wherein the fuel includes methanol and/or ethanol.
  9. 9. A combustion system (10) as claimed in claim 8, wherein the fuel is substantially methanol and/or ethanol.
  10. 10. A combustion system (10) as claimed in claim 7, wherein the engine block (20) is a multi-fuel engine block which is also capable of operating using diesel fuel.
  11. 11. A combustion system (10) as claimed in claim 7, wherein the power control is a vehicle accelerator of a vehicle, and the engine block (20) provides mechanical output power to propel the vehicle.
  12. 12. A combustion system (10) as claimed in claim 7, wherein the fuel additive includes a mixture of organic compounds, of which at least one organic compound includes at least one nitrate molecular group.
  13. 13. A method for increasing economic efficiency of alcohol fuels, wherein the method includes: (i) injecting a fuel additive (Avocet) into a pre-mixing chamber, wherein a quantity of fuel additive injected is controlled by an on-board computer linked to a temperature sensor placed in an engine block (20); and (H) using a fuel (methanol or another alcohol) flow-rate sensor placed in a fuel line, wherein a flow-rate of fuel to the engine block (20) is controlled by a vehicle accelerator, which in turn is controlled by a vehicle driver.
  14. 14 A monitoring system (70, 80) for monitoring an engine block temperature and fuel flow-rates of a combustion system (10) as claimed in claim 6, wherein the monitoring system (70, 80) is operable to calculate and dispense a controlled amount of fuel additive (e.g. Avocet) as a function of the engine block temperature and/or fuel flow-rates.
  15. 15. A computer program product comprising a non-transitory computer-readable storage medium having computer-readable instructions stored thereon, the computer-readable instructions being executable by a computerized device comprising processing hardware to execute the method as claimed in any one of claims 1 to 6.
GB1411859.0A 2014-07-03 2014-07-03 Combustion system and method Expired - Fee Related GB2527812B (en)

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GB1411859.0A GB2527812B (en) 2014-07-03 2014-07-03 Combustion system and method
AU2015283227A AU2015283227B2 (en) 2014-07-03 2015-07-03 Combustion system and method
CN201580043585.8A CN106574581A (en) 2014-07-03 2015-07-03 Combustion system and method
PCT/EP2015/025043 WO2016000834A1 (en) 2014-07-03 2015-07-03 Combustion system and method
BR112016029930A BR112016029930A2 (en) 2014-07-03 2015-07-03 combustion system and method
CA2968701A CA2968701A1 (en) 2014-07-03 2015-07-03 Combustion system and method
US15/323,239 US20180179967A1 (en) 2014-07-03 2015-07-03 Combustion system and method
EP15738842.2A EP3164590A1 (en) 2014-07-03 2015-07-03 Combustion system and method

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US20090292445A1 (en) * 2007-11-23 2009-11-26 Marko Schuckert Method for determining the quality of the fuel for an internal combustion engine
WO2012068633A1 (en) * 2010-11-25 2012-05-31 Gane Energy & Resources Pty Ltd Fuel and process for powering a compression ignition engine
WO2013173884A1 (en) * 2012-05-25 2013-11-28 Gane Energy & Resources Pty Ltd Methods for the preparation and delivery of fuel compositions
US20140020652A1 (en) * 2012-03-21 2014-01-23 MayMaan Research, LLC Internal combustion engine using a water-based mixture as fuel and method for operating the same

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Publication number Priority date Publication date Assignee Title
US20090292445A1 (en) * 2007-11-23 2009-11-26 Marko Schuckert Method for determining the quality of the fuel for an internal combustion engine
WO2012068633A1 (en) * 2010-11-25 2012-05-31 Gane Energy & Resources Pty Ltd Fuel and process for powering a compression ignition engine
US20140020652A1 (en) * 2012-03-21 2014-01-23 MayMaan Research, LLC Internal combustion engine using a water-based mixture as fuel and method for operating the same
WO2013173884A1 (en) * 2012-05-25 2013-11-28 Gane Energy & Resources Pty Ltd Methods for the preparation and delivery of fuel compositions

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2529399B (en) * 2014-08-17 2019-03-20 Avocet Ip Ltd Combustion Engine And Method

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