GB2525281A - Improvements in and relating to dielectric fluids - Google Patents

Improvements in and relating to dielectric fluids Download PDF

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Publication number
GB2525281A
GB2525281A GB1502445.8A GB201502445A GB2525281A GB 2525281 A GB2525281 A GB 2525281A GB 201502445 A GB201502445 A GB 201502445A GB 2525281 A GB2525281 A GB 2525281A
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acid
ester composition
ester
esters
acids
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GB201502445D0 (en
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Russell Martin
Francine Elizabeth Edwards
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M & I MATERIALS Ltd
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M & I MATERIALS Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/20Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils
    • H01B3/22Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/34Esters of monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/38Esters of polyhydroxy compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/20Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/026Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/281Esters of (cyclo)aliphatic monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
    • C10M2207/2835Esters of polyhydroxy compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/017Specific gravity or density
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/071Branched chain compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/14Electric or magnetic purposes
    • C10N2040/16Dielectric; Insulating oil or insulators

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to dielectric fluids and esters, particularly, to ester compositions suitable for use in dielectric fluid compositions, as well as to dielectric fluid compositions, methods of manufacturing ester compositions and dielectric fluid compositions and to electrical apparatus (e.g. transformers) comprising the ester and dielectric fluid. The esters are derived from a reaction of (a) one or more alcohols selected from C2 and C3 polyols (e.g. glycerol or ethylene glycol), and (b) one or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid (e.g. 2-ethyl-hexanoic acid). There are also one or more additives, e.g. antioxidant, metal deactivator or pour point depressant.

Description

Improvements in and relating to dielectric fluids
FIELD OF INVENTION
The present invention relates to dielectric fluids and esters, particularly, though. not exclusively, to ester compositions suitable for use in dielectric fluid compositions as well as to dielectric fluid compositions, methods of manufacturing ester compositions and dielectric fluid compositions and to electrical apparatus.
BACKGROUNI) TO INVENTION The use of dielectric fluids in electrical apparatus such as transformers is well known. Dielectric fluids known for such use include mineral oil based fluids, natural ester based fluids and synthetic ester based fluids. Known synthetic esters include those produced from the reaction of an alcohol with carboxylic acids. Dielectric fluids based on such synthetic esters have a number of advantages over mineral oil based fluids but there remains a need for synthetic esters having improved properties.
Accordingly, the present invention aims to address at least one problem associated with known dielectric fluids whether discussed herein or otherwise.
SUMMARY OF INVENTION
According to a first aspect of the present invention there is provided an ester composition, wherein the ester composition comprises one or more esters derived from a reaction of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid.
Suitably, alcohol (a) is selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol.
Suitably, the ester composition comprises a single ester, wherein the ester is derived from a reaction of glycerol with 2-ethyihexanoic acid.
Suitably, the ester composition comprises one or more esters derived from a reaction of an alcohol and two or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid. Suitably, the ester composition comprises one or more esters of an alcohol and one or more saturated fatty acids.
Suitably, the one or more C4 to Cl4 carboxylic acids comprise a combination of 2- ethythexanoic acid and a branched C9 carboxylic acid, such as, for example, 3,5,5-trimethylhexanoic acid; or a combination of 2-ethyihexanoic acid, a linear C8 carboxylic acid and a linear ClO carboxylic acid.
Suitably, the amount of the branched C9 carboxylic acid, or of the combined linear CS and ClO carboxylic acids, constitutes from about 0.01 molar% to about 25 molar% of the one or more C4 to Cl4 carboxylic acids. Suitably, the amount is from about 0.1 molar% to about 10 molar%. Amounts of 0.2, 0.5, 0.75, 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 molar% are also envisioned within the invention.
Suitably, the ester composition comprises one or more esters of an alcohol and three or more carboxylic acids, for example four carboxylic acids. Suitably, the ester composition comprises esters of an alcohol and four or fewer carboxylic acids.
Suitably, the ester composition comprises esters of an alcohol and three or fewer carboxylic acids, for example three carboxylic acids. Suitably, the ester composition consists of esters of an alcohol and three or fewer carboxylic acids.
Suitably, there is provided an ester composition, wherein the ester composition comprises one or more esters derived from a reaction of: (a) one or more alcohols selected from. the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two or more C4 to Cl 4 carboxylic acids wherein at least one of said acids is a branched acid.
Suitably, one of the, or each, alcohol comprises glycerol. Suitably, the composition comprises esters of a single alcohol (a). Suitably, the alcohol (a) comprises glycerol. Suitably, the alcohol (a) consists of glycerol.
Suitably, the carboxylic acids (b) comprise a branched C6 to Cl2 carboxylic acid.
Suitably, the acids (b) comprise a branched C7 to C9 carboxylic acid. Suitably, the carboxylic acids (b) comprise a branched CS carboxylic acid. Suitably, the carboxylic acids (b) comprise 2-ethyihexanoic acid.
Suitably, the ester composition has dielectric properties. Suitably, the ester composition is suitable for use as a dielectric fluid. Suitably, the ester composition is suitable for use as a dielectric fluid without the need to be combined with a pour point depressant. Alternatively, the ester composition is suitable for use as a dielectric fluid with a pour point depressant.
Suitably, the ester composition comprises a triester. Suitably, the ester composition comprises a glycerol triester. The ester may comprise a mono ester andlor diester.
Suitably the ester composition comprises more than one different triester. Suitably the ester composition comprises more than two different triesters.
Suitably, the ester composition comprises one or more esters formed from the reaction of carboxylic acids with an alcohol having three hydroxyl groups.
Suitably, the ester composition comprises a mixed ester.
Suitably, as used herein, the term. "mixed ester" includes: (i) an ester in which the constituent acids in an ester molecule comprise two or more acids.
Suitably, the ester composition comprises a mixed ester composition.
Suitably, as used herein, the term "mixed ester composition" includes: (i) a mixed ester (as defined above); (ii) an ester composition comprising two or more different esters; and (iii) a combination of(i) and cii).
The ester composition may comprise a mixed ester in which the constituent acids in an ester molecule comprise three acids.
Suitably the ester composition comprises two or more different mixed esters.
The ester composition suitably comprises two or more different esters. The ester composition suitably comprises three or more different esters. The ester composition suitably comprises four or more different esters.
Suitably, the ester composition comprises esters formed from the reaction of an alcohol with two or more carboxylic acids wherein at least one of said carboxylic acids is a linear chain acid.
Suitably, the ester composition comprises esters formed from the reaction of an alcohol with two or more carboxylic acids wherein one of said carboxylic acids is a branched carboxylic acid and the other of said carboxylic acids is/are linear chain carboxylic acids.
Suitably, the ester composition comprises esters formed from the reaction of an alcohol with a mixture of two or more carboxylic acids (b). Suitably, the ester composition comprises esters formed from the reaction of an alcohol with a mixture of three or more carboxylic acids (b).
Suitably, the ester composition comprises esters formed from the reaction of an alcohol with two or more carboxylic acids each selected from the group consisting of C7-C12 carboxylic acids.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched C to C12 carboxylic acid having one or more Ci side groups.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched C8 to C12 carboxylic acid having one or more C2 side groups.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched CS to C12 carboxylic acid wherein said acid comprises a backbone having branching at the C2 position.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched C8 to C12 carboxylic acid having a C6 backbone.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched C3 carboxylic acid having a C6 backbone and a C2 side group.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a branched C8 carboxylic acid having a C6 backbone and a C2 side group at the C2 position of the backbone.
Suitably, the ester composition comprises one or more esters formed from th.e reaction of an alcohol with a branched C8 carboxylic acid.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with 2-ethyihexanoic acid.
The ester composition may comprise one or more esters formed from the reaction of an alcohol with a branched C3 to Cl 2 carboxylic acid wherein said acid comprises a backbone having branching at the C3 position.
The ester composition may comprise one or more esters formed from the reaction of an alcohol with a branched C8 to Cl 2 carboxylic acid wherein said acid comprises a backbone having branching at the C5 position.
The ester composition may comprise one or more esters formed from the reaction of an alcohol with a branched C9 to C12 carboxylic acid having a C6 to C8 backbone.
The ester composition may comprise one or more esters formed from the reaction of an alcohol with a branched C8 to C12 carboxylic acid having a Co backbone and one or more Ci side groups.
The ester composition may comprise one or more esters formed from the reaction of an alcohol with a branched Cg to Cl2 carboxylic acid having a C6 backbone and Cl side groups at the C3 and/or C5 positions of the backbone.
The ester composition may comprise one or more esters fonned from the reaction of an alcohol with a branched C9 carboxylic acid.
The ester composition may comprises one or more esters formed from the reaction of an alcohol with 3,5,5-trimethylhcxanoic acid.
The ester composition may comprises esters formed from the reaction of an alcohol with an acid mixture comprising two or more branched acids, for example 3,5,5-trimethyihexanoic acid and 2-ethyihexanoic acid.
Suitably, the ester composition comprises esters formed from the reaction of an alcohol with a linear C7 carboxylic acid.
Suitably, the ester composition comprises one or more esters formed from the reaction of an alcohol with a linear C12 carboxylic acid.
Suitably, the ester composition comprises esters formed from the reaction of an.
alcohol (a) with: a branched Cg carboxylic acid; and a linear C12 carboxylic acid.
Suitably, the ester composition comprises esters formed from the reaction of an alcohol (a) with: a linear C7 carboxylic acid; a branched C8 carboxylic acid; and a linear C12 carboxylic acid.
Suitably, the ester composition comprises one or more esters formed from the reaction of one or more carboxylic acids with a single alcohol (a) selected from the group consisting of ethylene glycol and glycerol.
Suitably, the ester composition comprises one or more esters formed from the reaction of carboxylic acids with glycerol.
Suitably, the ester composition consists of one or more esters formed from the reaction of carboxylic acids with glycerol.
Suitably, there is provided an ester composition, wherein the ester composition comprises one or more esters of: (a) glycerol; and (b) one or more C4 to Ci 4 carboxylic acids wherein one of said acids is 2-Ethylhexanoic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises a single ester of: (a) glycerol; and (b) 2-Ethyihexanoic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises esters of: (a) glycerol; and (b) two or more C4 to C14 carboxylic acids wherein one of said acids is 2-ethylhexanoic acid.
Suitably, the carboxylic acids (b) comprise a linear acid. Suitably, the carboxylic acids (b) comprise a linear C4 to C14 carboxylic acid. Suitably, the carboxylic acids (b) comprise a linear C7 to CIA carboxylic acid.
Suitably, the carboxylic acids (b) comprise a linear Clo to Cl4 carboxylic acid.
Suitably, the carboxylic acids (b) comprise a linear Cii to C13 carboxylic acid.
Suitably,the carboxylic acids (b) comprise a linear Cl2 carboxylic acid. Suitably, the carboxylic acids (b) comprise dodecanoic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises esters of: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two or more C4 to Ci 4 carboxylic acids wherein at least one of said acids is a branched C6 to Cl2 carboxylic acid and wherein at least one of said acids is a linear C4 to C14 carboxylic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises esters of: (a) glycerol; and (b) two or more C4 to C14 carboxylic acids wherein one of said acids is 2-ethyihexanoic acid and one of said acids is doclecanoic acid.
Suitably, the ester composition comprises esters of an alcohol and three carboxylic acids.
Suitably, the carboxylic acids (b) comprise a linear C6 to C8 carboxylic acid.
Suitably, the carboxylic acids (b) comprise a linear C7 carboxylic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises esters of: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) three C4 to C14 carboxylic acids wherein at least one of said acids is a branched C6 to C12 carboxylic acid and wherein at least one of said acids is a linear C4 to C14 carboxylic acid.
Suitably, the ester composition is substantially free of esters of alcohol and a C8 linear carboxylic acid. Suitably, the ester composition is substantially free of esters of alcohol and a do linear acid.
Suitably, the ester composition consists of esters formed from the reaction of glycerol with an acid mixture consisting of: a linear C7 carboxylic acid; a branched C8 carboxylie acid; and a linear Cr2 carboxylic acid.
Suitably, the ester composition consists of esters formed from the reaction of glycerol with an acid mixture consisting of: a branched C8 carboxylic acid; and a linear C12 carboxylic acid.
Suitably, there is provided an ester composition, wherein the ester composition comprises esters of (a) glycerol; and (b) 2-ethyihexanoic acid, dodecanoic acid and optionally heptanoic acid; wherein the ester composition is prepared by reacting glycerol with a mixture of said acids.
Suitably, there is provided an ester composition, wherein the ester composition consists of esters of: (a) glycerol; and (b) 2-ethyihexanoic acid, dodecanoic acid and optionally heptanoic acid; wherein the ester composition is prepared by reacting glycerol with a mixture of said acids.
Suitably, according to the present invention there is provided an ester composition, wherein the ester composition comprises esters of: (a) glycerol; and (b) 2-ethyihexanoic acid, optionally dodecanoic acid and optionally heptanoic acid; and wherein the ester composition is prepared by reacting glycerol with an acid mixture and wherein said acid mixture comprises said acids in the following molar percentages of said acid mixture: 0-40% heptanoic acid; 40-100% 2-ethylhexanoic acid; and 0-35% dodecanoic acid.
Surprisingly it has been found that an ester prepared from glycerol and one or more carboxyli.e acids comprising a branched carboxylic acid may have properties advantageous for use as a dielectric fluid, such as for example a dynamic viscosity of less than 20 cP at 40°C.
Surprisingly it has been found that an ester prepared from glycerol and carboxylic acids comprising a branched carboxylic acid in combination with a linear Cl 2 carboxylic acid may have properties advantageous for use as a dielectric fluid and may obviate the need to use other carboxylic acids to prepare an ester suitable for use as a dielectric fluid.
The ester composition may comprise alcohol and/or acids as impurities. Suitably, the ester composition is substantially free of alcohol and/or acids.
Suitably, the ester composition has a viscosity of 35cP or less at 40°C. Suitably, the ester composition has a viscosity of 3OcP or less at 40°C. Suitably, the ester composition has a viscosity of 25cP or less at 40°C. Suitably, the ester composition has a viscosity of 2OcP or less at 40°C. Suitably, said viscosity comprises dynamic viscosity. Suitably, said viscosity comprises a viscosity measured using a Brookfield Dy-I Prime Viscometer.
Suitably, the ester composition has a pour point of -20°C or less. Suitably, the ester composition has a pour point of -30°C or less. Suitably, the ester composition has a pour point of -40°C or less. Suitably, the ester composition has a pour point of -50°C or less.
Suitably the ester composition has a measured pour point of -3 1°C to -49°C or lower when said pour point is measured according to the method of ISO 3016.
Suitably, the ester composition has a COC Fire point of 25 0°C or higher. Suitably, the ester composition has a COC Fire point of 260°C or higher. Suitably, the ester composition has a COC Fire point of 270°C or higher. Suitably, said COC Fire point is measured according to the method of ISO 2592.
The ester composition may comprise any feature as described in relation to the third aspect.
According to a second aspect of the present invention there is provided a dielectric fluid composition comprising: (I) an ester composition, wherein the ester composition comprises one or more esters derived from a reaction of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid; and (II) one or more additives.
Suitably, there is provided a dielectric fluid composition comprising: (I) an ester composition, wherein the ester composition comprises one or more esters derived from a reaction of: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid; and (II) one or more additives.
Suitably, said additives (II) are selected from the group consisting of antioxidants, metal deactivators and pour point depressants.
Suitably, the ester composition (I) comprises an ester composition according to the first aspect. Suitably, the ester composition (I) consists of an ester composition according to the first aspect.
Suitably, the dielectric fluid composition comprises an ester composition comprising a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethylhexanoic acid.
Suitably, the one or more C4 to Cl4 carboxylic acids comprise a combination of 2- ethyihexanoic acid and a branched C9 carboxylic acid, such as, for example, 3,5,5-trimethyihexanoic acid; or a combination of 2-ethyihexanoic acid, a linear C 8 carboxylic acid and a linear ClO carboxylic acid.
Suitably, the amount of the branched C9 carboxylic acid, or of the combined linear CS and Cl 0 carboxylic acids, constitutes from about 0.01 molar% to about 25 molar% of the one or more C4 to C14 carboxylic acids. Suitably, the amount is from about 0.1 molar% to about 10 molar%. Amounts of 0.2, 0.5, 0.75, 1,2, 3, 4, 5, 6, 7, 8, 9 or 10 molar% are also envisioned within the invention.
Suitably, the dielectric fluid composition comprises said ester composition (I) in an amount of at least 95% by weight of the dielectric fluid composition.Suitably, the dielectric fluid composition comprises said ester composition (I) in an amount of at least 96% by weight of the composition, for example in an amount of at least: 97%, 98% or 99% by weight of the composition. Suitably, the dielectric fluid composition comprises said ester composition (I) in an amount of at least 99.5% by weight of the composition.
Suitably, the dielectric fluid composition comprises said additives (II) in the following amounts: one or more antioxidants in a total amount of 0.0001% to 1% by weight of the composition; one or more metal deactivators in a total amount of 0.0001% to 1% by weight of the composition; and one or more pour point depressants in a total amount of 0% to 1% by weight of the composition.
Suitably, the dielectric fluid composition comprises an antioxidant in an amount of at least 0.0001% by weight of the composition. Suitably, the dielectric fluid composition comprises an antioxidant in an amount of at least 0.001% by weight of the composition. Suitably, the dielectric fluid composition comprises an antioxidant in an amount of at least 0.0 1% by weight of the composition. Suitably, the dielectric fluid composition comprises an antioxidant in an amount of at least 0.1% by weight of the composition. Suitably, the dielectric fluid composition comprises an antioxidant in an amount of at least 0.25% by weight of the composition, for example in an amount of 0.25% by weight of the composition.
Suitably, the antioxidant comprises a phenolic antioxidant. Suitably, the antioxidant comprises a sterically hindered phenolic antioxidant. The antioxidant may comprise BHT and/or BRA.
Suitably, the dielectric fluid composition comprises a metal deactivator in an amount of at least 0.0001% by weight of the composition. Suitably, the dielectric fluid composition comprises a metal deactivator in an amount of at least 0.001% by weight of the composition. Suitably, the dielectric fluid composition comprises a metal deactivator in an amount of at least 0.002% by weight of the composition. Suitably, the dielectric fluid composition comprises a metal deactivator in an amount of at least 0.005% by weight of the composition, for example in an amount of 0.005% by weight of the composition.
Suitably, the metal deactivator comprises a tolutriazole derivative. Suitably, the metal deactivator comprises Irgamet 39TM available from BASE Suitably, the dielectric fluid composition comprises one or more additives (TI) selected from the group consisting of antioxidants and metal deactivators.
The dielectric fluid composition may be substantially free from pour point depressant.
Alternatively, the dielectric fluid composition may comprise a pour point depressant.
Suitably, the ester composition (I) is suitable for use as a dielectric fluid without the need to be combined with a pour point depressant.
Suitably, the dielectric fluid composition comprises an ester composition (I) and additives (II) in a combined amount of at least 95% by weight of the composition.
Suitably, the dielectric fluid composition comprises an ester composition (T) and additives (U) in a combined amount of at least 99% by weight of the composition.
Suitably, the dielectric fluid composition comprises an ester composition (I) and additives (IT) in a combined amount of at least 99.9% by weight of the composition.
Suitably, the dielectric fluid composition consists of an ester composition (I) and additives (II).
Suitably, the dielectric fluid composition comprises an ester composition, an antioxidant and a metal deactivator in a combined amount of at least 95% by weight of the composition. Suitably, the dielectric fluid composition comprises an ester composition, an antioxidant and a metal deactivator in a combined amount of at least 99% by weight of the composition.
Suitably, the dielectric fluid composition comprises an ester composition, an antioxidant and a metal deactivator in a combined amouiit of at least 99.9% by weight of the composition. Suitably, the dielectric fluid composition consists of an ester composition, an antioxidant and a metal deactivator.
The dielectric fluid composition may comprise alcohol and/or acids as impurities.
Suitably, the dielectric fluid composition is substantially free of alcohol and/or acids.
Suitably, the dielectric fluid composition has a viscosity of 35cP or less at 40°C.
Suitably, the dielectric fluid composition has a viscosity of 3OcP or less at 40°C.
Suitably, the dielectric fluid composition has a viscosity of 25cP or less at 40°C.
Suitably, the dielectric fluid composition has a viscosity of 2OcP or less at 40°C.
Suitably, said viscosity comprises dynamic viscosity. Suitably, said viscosity comprises a viscosity measured using a Brookfleld DY-I Prime Viscometer.
Suitably, the dielectric fluid composition has a pour point of -20°C or less.
Suitably, the dielectric fluid composition has a pour point of -30°C or less.
Suitably, the dielectric fluid composition has a pour point of -40°C or less.
Suitably, the dielectric fluid composition has a pour point of -50°C or less.
Suitably the dielectric fluid composition has a measured pour point of -3 1°C to -49°C or lower when said pour point is measured according to the method of ISO 3016.
Suitably, the dielectric fluid composition has a COC Fire point of 250°C or higher.
Suitably, the dielectric fluid composition has a COC Fire point of 260°C or higher.
Suitably, the dielectric fluid composition has a COC Fire point of 270°C or higher.
Suitably, said COC Fire point is measured according to the method of ISO 2592.
The dielectric fluid composition may comprise an ester composition having any feature as described in relation to the first aspect and/or third aspect. Suitably, the dielectric fluid composition comprises an ester composition according to the first aspect.
The dielectric fluid composition may comprise an ester manufactured according to the method of the third aspect. The dielectric fluid composition may comprise any feature as described in relation to the fourth aspect.
According to a third aspect of the present invention there is provided a method of manufacturing an ester composition, wherein the method comprises forming one or more esters by reacting: (a) one or more alcohols selected from the group consisting of C2 mid C3 polyols; and (b) one or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid.
Suitably, alcohol (a) is selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol.
Suitably, the alcohol (a) is glycerol and the carboxylic acid is 2-ethylhexanoic acid.
Suitably, the method comprises a method of manufacturing an ester according to the first aspect. The ester composition may comprise any feature as described in relation to the first aspect.
Suitably, the method comprises forming esters by reacting one or more alcohols (a) and two or more C4 to Cl4 carboxylic acids (b). Suitably, the method comprises forming esters by reacting one or more alcohols and four or fewer C4 to C14 carboxylic acids. Suitably, the method comprises fonning esters by reacting one or more alcohols and three or fewer C4 to C14 carboxylic acids.
Suitably, there is provided a method of manufacturing an ester composition, wherein the method comprises forming esters by reacting: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid.
Suitably, the method comprises fonning esters by reacting one or more linear chain C4 to Cl 4 carboxylie acids and one or more branched chain C4 to Cl 4 carboxylic acids with one or more alcohols.
The method may comprise reacting one or more branched chain C8 and/or C9 carboxylic acids with one or more alcohols. The method may for example comprise reacting an alcohol with an acid mixture comprising two or more branched acids, for example 3,5,5-trimethylhexanoic acid and 2-ethylhexanoic acid (branched C9 and C8 acids, respectively).
Suitably, the method comprises forming esters by reacting: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two or more C4 to C14 carboxylic acids wherein at least one of said acids is a linear chain acid and wherein at least one of said acids is a branched chain acid.
Suitably, the method may comprise reacting 2-ethyffiexanoic acid, a linear CS carboxylic acid and a linear ClO carboxylic acid with one or more alcohols.
Suitably, the amount of branched C9 carboxylic acid, or of the combined linear C 8 and ClO carboxylic acids, constitutes from about 0.01 molar% to about 25 molar% of the one or more C4 to C14 carboxylic acids. Suitably, the amount is from about 0.1 molar% to about 10 molar%. Amounts of 0.2, 0.5, 0.75, 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 molar% are also envisioned within the invention.
Suitably, the method comprises forming esters by reacting carboxylic acids with one alcohol.
Suitably, the method comprises fortnin.g esters by reacting an alcohol having three hydroxyl groups with carboxylic acids.
Suitably, the alcohol (a) comprises glycerol.
Suitably, the method comprises forming esters by reacting one alcohol and two or more C4 to C14 earboxylic acids. Suitably, the method comprises forming esters by reacting one alcohol and two C4 to Cl4 carboxylic acids. Suitably, the method comprises forming esters by reacting one alcohol and three C4 to Cl 4 carboxylic acids.
Suitably, the method comprises forming esters by reacting one or more linear chain C4 to CIA carboxylic acids and one or more branched chain C4 to C14 carboxylic acids with one alcohol. Suitably, the method comprises forming esters by reacting two or more linear chain C4 to Cl4 carboxylic acids and one branched chain C4 to Cl4 carboxylic acid with one alcohol.
Suitably, the method comprises forming esters by reacting: (a) one or more alcohols selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol; and (b) two C4 to Cl4 carboxylic acids wherein at least one of said acids is a linear chain acid and wherein, at least one of said acids is a branched chain acid.
Suitably, the method comprises forming esters by reacting glycerol with carboxylic acids. Suitably, the method comprises forming esters by reacting glycerol with a mixture of carboxylic acids.
Suitably, the method comprises forming esters by reacting: (a) glycerol; and (b) two or more C4 to C14 carboxylie acids wherein at least one of said acids is a linear chain acid and wherein at least one of said acids is a branched chain acid.
Suitably, one of said acids (b) is heptanoic acid. Suitably, one of said acids (b) is 2-ethyihexanoic acid. Suitably, one of said acids (b) is dodecanoic acid.
Suitably, the method comprises forming one or more esters by reacting: (a) glycerol; and (b) 2-ethyihexanoic acid.
Suitably, the method comprises forming one or more esters by reacting: (a) glycerol; and (b) an acid mixture comprising 2-ethyihexanoic acid and dodecanoic acid.
Suitably, the method comprises forming one or more esters by reacting: (a) glycerol; and (b) an acid mixture comprising 2-ethythexanoic acid, dodeeanoic acid and heptanoic acid.
Suitably, the method comprises forming one or more esters by reacting a mixture of alcohol and carboxylic acids in which: (a) glycerol is the sole alcohol; and (b) 2-ethyihexanoic acid, dodecanoic acid and heptanoic acid are the sole carboxylic acids.
Suitably, the method comprises forming one or more esters by reacting a mixture of alcohol and carboxylic acids in which: (a) glycerol is the sole alcohol; and (b) 2-ethylhexarioic acid and dodecanoic acid are the sole carboxylic acids.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 40% of a C8 acid, suitably 2-ethylliexanoic acid, as a molar percentage of the acid mixture, for example at least 50%.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises 40-100% of a Cg acid as a molar percentage of the acid mixture, for example 50-90%.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 5% of a Cu acid, suitably dodecanoic acid, as a molar percentage of the acid mixture, for example at least 10%.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises no more than 35% by weight of a Cl2 acid, suitably dodecanoic acid, as a molar percentage of the acid mixture.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises 10-35% of a Cu acid as a molar percentage of the acid mixture.
The method may comprise forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 5% of a C7 acid, suitably heptanoic acid, as a molar percentage of the acid mixture, for example at least 15%.
Suitably, the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises 0-40% of a C7 acid as a molar percentage of the acid mixture.
Suitably, the method comprises forming one or more esters by reacting glycerol with an acid mixture, wherein said acid mixture comprises acids in the following molar percentages: 0-40% C7 acid; 40-100% C8 acid; and 0-35% Cl2 acid.
Suitably, the method comprises forming esters by reacting glycerol with an. acid mixture, wherein said acid mixture comprises acids in the following molar percentages: 0-40% linear C7 acid; 40-100% branched C8 acid; and 0-35% branched Cl2 acid.
Suitably, according to the present invention there is provided a method of manufacturing esters by reacting glycerol with an acid mixture, wherein said acid mixture comprises acids in the following molar percentages: 0-40% heptanoic acid; 40-100% 2-ethylhexanoic acid; and 0-35% dodecanoic acid.
Suitably, the method comprises forming triesters. Suitably, the method comprises forming glycerol triesters.
Suitably, the method comprises reacting an alcohol with an excess of carboxylic acids.
Suitably, the method comprises reacting an alcohol with carboxylie acids wherein said acids are in excess by an amount of at least 10 molar %. Suitably, the method comprises reacting an alcohol with carboxylic acids wherein said acids are in excess by a amount of at least 20 molar %, for example an excess of 30 molar %.
Suitably, the method comprises refluxing an alcohol and carboxylic acid mixture.
Suitably, the method comprises refluxing an acid and carboxylic acid mixture for between 3 and 4 hours. Suitably, the method comprises refluxing an acid and carboxylic acid mixture at a temperature of between 245°C and 25 5°C, for example between 248°C and 252°C. Suitably, the method comprises refluxing under a nitrogen atmosphere.
Suitably, the method comprises removing water as it is formed. Suitably, the method comprises removing excess acid following the reflux stage. Suitably, the method comprises neutralising the reaction mixture following the reflux stage.
Suitably, the method comprises treating the ester composition. Suitably, the method comprises adding alumina. Suitably, the method comprises adding Fuller's earth powders. Suitably, the method comprises filtering the ester composition. Suitably, the method comprises adding an antioxidant. The method may comprise adding an antioxidant with heating, suitably prior to filtering.
According to a fourth aspect of the present invention there is provided a method of manufacturing a dielectric fluid composition comprising an ester composition, wherein the method comprises combining an ester composition (I) with an additive (Ii) wherein said ester composition (I) comprises one or more esters derived from the reaction of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to C 14 carboxylic acids wherein at least one of said acids is a branched acid.
Suitably, alcohol (a) is selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol.
Suitably, alcohol (a) is glycerol and the earboxylic acid is 2-ethyihexanoic acid.
Suitably, the ester composition (I) comprises an ester according to the first aspect.
Suitably, the method comprises a method of manufacturing a dielectric fluid according to the second aspect.
Suitably, the method comprises manufacturing an ester (I) according to the method of the third aspect and combining an additive (II) therewith.
Suitably, the additive (II) is selected from the group consisting of antioxidants, metal deactivators and pour point depressants.
Suitably, the method comprises adding an antioxidant. The method may comprise * adding an antioxidant with heating. The metho4 may comprise adding an antioxidant prior to filtering of the ester composition. Suitably the method comprises adding a metal deactivator. The method may comprise adding a metal deactivator subsequent to filtering of the ester composition.
The method may comprise any feature as described in relation to the first, second and/or third aspects.
According to a fifth aspect of the present invention there is provided an electrical apparatus comprising an ester composition according to the first aspect and/or a dielectric fluid according to the second aspect and/or an ester composition manufactured according to the method of the third aspect andlor a dielectric fluid composition manufactured according to the method of the fourth aspect.
Suitably, the electrical apparatus comprises a transformer. Suitably, the electricai apparatus comprises a high voltage transformer.
According to a sixth aspect of the present invention there is provided the use of an ester composition according to the first aspect and/or an ester composition manufactured according to the method of the second aspect as a dielectric fluid.
DETMLED DESCRIPTION OF PREFERRED EMBODIMENTS
The present invention will now be illustrated by way of the following examples, which are intended to be exemplary only and in no way limiting upon the scope of the invention.
An ester composition suitable for use as a dielectric fluid was prepared by forming esters by reacting glycerol with a mixture of 2-ethylhexanoic acid (2EHA) and dodecanoic acid (Cl2).
Approximately 900g of ester composition was prepared according to the following method: I 70g glycerol was combined with 934.5 g 2-ethylhexanoic acid (2ERA) and 144.2g dodecanoic acid (C 12). The amounts of acids and alcohol were selected such that the acid mixture was present in 30 molar % excess relative to the alcohol and such that the acids were present relative to one another in the molar percentages set out in Table I.
Table 1
Acid Molar % 2EHA 90 [f}2 10 Esters were then prepared by refiuxing glycerol and the acid mixture at between 248- 252°C under a nitrogen atmosphere for 4 hours to produce an ester composition.
Water was removed as it was formed using Dean-Stark apparatus.
Following completion of the retlux stage excess acid was removed by vacuum distillation, and the acid value, hydroxyl value and colour of the ester composition was determined. The results are presented in Table 3.
The ester composition was then processed further to prepare a dielectric fluid composition.
The ester composition was then stirred at 80°C for one hour in the presence of Alumina in an amount of ig Alumina for every 0.01 mgKOHIg required to neutralise the reaction mixture to remove any residual acid As well as Fullers' earth powders F160 (0.45% w/w) and Fl 15FF (0.112% w/w) to clean the sample, and a sterically hindered phenolic antioxidant (0.25% wlw). The composition was then filtered.
A tolutriazole derivative metal deactivator, Irgamet 39, was added to the composition in an amount of 0.005% wlw.
The composition was then degassed for approximately thirty minutes unti.l the moisture content of the composition was below SOppm.
Electrical and physical testing was performed on the composition according to the test methods given in Table 2. The results are presented in Table 3.
Table 2
Property Test Method Water content IEC 60814 Acid Value Modified IEC 6202 1-2 Hydroxyl value 1k spectrometer Colour -ISO 2211 Breakdown voltage IEC 60156
Viscosity at 40°C Brookfield Dy-I Priim
Viscometer Density at 20°C Iso 3675 COC flash point ISO 2592 COC fire point ISO 2592 PMCC flash point ISO 2719 Pour point Modified ISO 3016
Table 3
Physical and electrical Value properties Water content (ppm) 35 Acid Value (mgKOHlg) 0.009 Hydroxyl (mgKOHlg) 0.9 Colour (HU) 41 Breakdown (kV) 79 Viscosity at 40°C (cP) 16.4 Density at 20°C (g/cm) COC flash point (°C) 236 COC Fire 262 point (°C) _______________ Pour point (°C) -59 As can be seen from the above the dielectric fluid composition of Example 1 has physical and electrical properties rendering it suitable for use as a dielectric fluid.
Examples 2 to 6
The method of Example 1 was repeated using different ratios of acids with some examples including heptanoic acid (C7) and some excluding dodecanoic acid (C 12).
All examples used 2-ethylhexanoic acid (2E1-TA). Example 2 employs 2EHA alone, while Examples 3-5 employ 2EHA and varying amounts of dodecanoie acid, while Example 6 employs 2EHA and amounts of both dodecanoic acid and heptanoic acid.
In each example approximately 900g of ester composition was prepared according to the following method: Glycerol was combined with ethyihexanoic acid (2EHA), dodecanoic acid (C12) and heptanoic acid (C7) with the amounts of acids and alcohol selected such that the acid ntture was present in 30 molar % excess relative to the alcohol and such that the acids were present relative to one another in the molar percentages set out in Table 4.
Table 4
Example 1 2 3 4 5 6
Acid C7 35 Molar % 2EHA 90 100 84.9 75 50 Cl2 10 15.1 30 25 15 In each example esters were then prepared by refluxing glycerol arid the acid mixture at between 248-252°C under a nitrogen atmosphere for between 3 and 4 hours to produce an ester composition. Water was removed as it was formed using Dean-Stark apparatus.
Following completion of the reflux stage the ester composition was processed and tested as described in relation to Example 1. The results are presented in Table 5 together with the results of Example 1.
Table 5
Example 1 2 3 4 5 6 C7 35
2EHA 90 100 84.9 70 75 50 C12 10 15.1 30 25 15 Water 35 15 30 10 52 61 content (ppm) ______ _____ _____ _____ _____ _____ Acid Value 0.009 0.011 0.008 0.007 0.015 0.015 (mgKOHfg ______ ______ ______ ______ ______ ______ Hydroxyl -0.9 1.9 <0.5 <0.5 0.8 0 (mgKOH/g ______ _____ _____ _____ _____ _____ Colour 41 366 169 148 28 39 (HU) ______ _____ _____ _____ _____ _____ Breakdown 79 81 79 (kV) ______ _____ _____ _____ _____ _____ Viscosity at 16.4 15.3 16.2 17.7 17.8 14.1 40°C (cP) _________ _______ _______ _______ _______ _______ Density at 0.965 0.942 0.937 0.939 20°C (g/em _________ ________ ________ ________ ________ ________ COC flash 236 234 234 246 244 244 point (°C) _________ ________ ________ ________ _______ ________ COC Fire 262 261 269 278 272 272 point (°C) _________ ________ ________ ________ ________ ________ Pour point -59 <-60 -52.2 -30 -45 _______ (°C) ___________ ____________________ __________ __________ __________ It will be appreciated that preferred embodiments of ester compositions according to the present invention may have physical and electrical properties making them suitable for use in dielectric fluid compositions in electrical apparatus such as for example transformers.
It will be appreciated that preferred embodiments of dielectric fluid compositions according to the present invention may have a viscosity at 40°C which compares favourably to known dielectric fluid compositions.
Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection.
All of the features disclosed in this specification (including any accompanying claims, abstractand drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.

Claims (55)

  1. CLAIMS1. A dielectric fluid composition comprising: (I) an ester composition, wherein the ester composition comprises one or more esters derived from a reaction of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to Cl 4 carboxylic acids wherein at least one of said acids is a branched acid; and (II) one or more additives.
  2. 2. A dielectric fluid composition according to claim 1, wherein the ester composition comprises a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethyihexanoic acid.
  3. 3. A dielectric fluid composition according to claim 1, wherein the one or more C4 to Cl 4 carboxylic acids comprise 2-ethyl.hexanoic acid and a branched C9 carboxylic acid.
  4. 4. A dielectric fluid composition according to claim 1, wherein the one or more C4 to Cl4 carboxylic acids comprise 2-ethylhexanoic acid, a linear CS carboxylic acid and a linear dO carboxylic acid.
  5. 5. A dielectric fluid composition according to claim 3 or claim 4, wherein the amount of the branched C9 carboxylic acid, or of the combined linear CS and ClO carboxylic acids, constitutes from about 0.01 molar% to about 25 molar% of the one or more C4 to C14 carboxylic acids.
  6. 6. A dielectric fluid according to any preceding claim, wherein said additives (II) are selected from the group consisting of antioxidants, metal deactivators and pour point depressants.
  7. 7. A dielectric fluid according to any preceding claim, wherein the dielectric fluid composition comprises an ester composition (1) and additives (II) in a combined amount of at least 99% by weight of the composition.
  8. 8. A dielectric fluid according to any preceding claim, wherein the dielectric fluid composition comprises an antioxidant in an amount of at least 0.0001% by weight of the composition and/or a metal deactivator in an amount of at least 0.0001% by weight of the composition.
  9. 9. A dielectric fluid according to claim 8, wherein the antioxidant comprises a sterically hindered phenolic antioxidant and/or wherein the metal deactivator comprises a tolutriazole derivative.
  10. 10. A dielectric fluid according to any preceding claim, wherein the dielectric flui.d composition comprises a pour point depressant.
  11. 11. A dielectric fluid according to any preceding claim, wherein the ester composition comprises esters of an alcohol and three acids and wherein the alcohol (a) comprises glycerol and wherein one of said acids (b) is heptanoic acid, one of said acids (b) is 2-ethyihexanoic acid and one of said acids (b) is dodecanoic acid.
  12. 12. An ester composition, wherein the ester composition comprises one or more esters of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid.
  13. 13. An ester composition according to claim 12, wherein the composition comprises one or more esters of a single alcohol (a).
  14. 14. An ester composition according to any of claim 12 or claim 13, wherein alcohol (a) is selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol.
  15. 15. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethylhexanoic acid.
  16. 16. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters of an alcohol and two or more C4 to C14 carboxylic acids wherein at least one of said acids is a branched acid.
  17. 17. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with two or more carboxylic acids wherein at least one of said carboxylic acids is a linear chain acid.
  18. 18. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with two or more carboxylic acids wherein one of said carboxylic acids is a branched carboxylic acid and the other of said carboxylic acids is/are linear chain carboxylic acids.
  19. 19. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with two or more carboxylic acids each selected from the group consisting of C7-C12 carboxylic acids.
  20. 20. An ester composition according to any of claims 12 to 14, wherein the ester composition.comprises one or more esters of an alcohol and three or fewer carboxylic acids.
  21. 21. An ester composition according to any of claims 12 to 14, 16, 19 or 20, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with 2-ethylhexanoic acid and a branched C9 carboxylic acid.
  22. 22. An ester composition according to any of claims 12 to 14 or 17-20, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with 2-ethylhexanoic acid, a linear CS carboxylic acid and a linear ClO carboxylic acid.
  23. 23. An ester composition according to claim 21 or claim 22, wherein the amount of the branched C9 carboxylic acid, or of the combined linear C8 and dO carboxylic acids, constitutes from about 0.01 molar% to about 25 molar% of the one or more C4 to C14 carboxylic acids.
  24. 24. An ester composition according to any of claims 12 to 14 or 17-20, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with a linear C7 carboxylic acid andlor esters formed from the reaction of an alcohol with a linear C12 carboxylic acid.
  25. 25. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters formed from the reaction of an alcohol with 2-ethyihexanoic acid.
  26. 26. An ester composition according to any of claims 12 to 25, wherein the ester composition comprises one or more esters formed from the reaction of carboxylic acids with glycerol.
  27. 27. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises one or more esters of: (a) glycerol; and (b) one or more C4 to C14 carboxylic acids wherein one of said acids is 2-ethylhexanoic acid.
  28. 28. An ester composition according to any of claims 12 to 14, wherein the ester composition comprises esters of: (a) glycerol; and (b) 2-ethyihexanoic acid, dodecanoic acid and optionally heptanoic acid; wherein the ester composition is prepared by reacting glycerol with a mixture of said acids.
  29. 29. An ester composition according to any of claims 12 to 14 and 17-20, wherein the ester composition consists of esters of: (a) glycerol; and (b) 2-ethylhexanoic acid, dodecanoic acid and optionally heptanoic acid; wherein the ester composition is prepared by reacting glycerol with a mixture of said acids.
  30. 30. An ester composition according to any of claims 12 to 14, wherein the ester composition.comprises one or more esters of: (a) glycerol; and (b) 2-ethylhexanoic acid, optionally dodecanoic acid and optionally heptanoic acid; and wherein the ester composition is prepared by reacting glycerol with an acid mixture and wherein said acid mixture comprises said acids in the following molar percentages of said acid mixture: 0-40% heptanoic acid; 40-100% 2-ethyihexanoic acid; and 0-35% dodecanoic acid.
  31. 31. An ester composition according to any of claims 12 to 14, wherein one of said acids (b) is heptanoic acid, one of said acids (b) is 2-ethyihexanoic acid and one of said acids (b) is dodecanoic acid.
  32. 32. A dielectric fluid composition according to any of claims I to 11, wherein the ester composition (I) comprises an ester composition according to any of claims 12 to 31.
  33. 33. A method of manufacturing an ester composition, wherein the method comprises forming one or more esters by reacting: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to C 14 carboxylic acids wherein at least one of said acids is a branched acid.
  34. 34. A method according to claim 33, wherein the method comprises manufacturing an ester composition according to any of claims 12 to 31.
  35. 35. A method according to claim 33 or 34, wherein alcohol (a) is selected from the group consisting of: (i) glycerol; and (ii) ethylene glycol.
  36. 36. A method according to any of claims 33 to 35, wherein the method comprises forming a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethyihexanoic acid.
  37. 37. A method according to any of claims 33 to 35, wherein the method comprises forming one or more esters by reacting 2-ethyihexanoic acid and a branched C9 carboxylic acid.
  38. 38. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting one or more linear chain C4 to Cl 4 carboxylic acids and one or more branched chain C4 to C14 carboxylic acids with one alcohol.
  39. 39. A method according to any of claims 33 to 36, wherein the method comprises fonning one or more esters by reacting 2-ethyihexanoic acid, a linear C8 carboxylic acid and a linear ClO carboxylic acid.
  40. 40. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting two or more linear chain C4 to Cl 4 carboxylic acids and one branched chain C4 to Cl 4 carboxylic acid with one alcohol.
  41. 41. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting: (a) glycerol; and (b) two or more C4 to C14 carboxylic acids wherein at least one of said acids is a linear chain acid and wherein at least one of said acids is a branched chain acid.
  42. 42. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 40% of a C8 acid as a molar percentage of the acid mixture.
  43. 43. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 5% of a Cl 2 acid as a molar percentage of the acid mixture.
  44. 44. A method according to any of claims 33 to 36, wherein The method comprises forming one or more esters by reacting an alcohol with an acid mixture, wherein said acid mixture comprises at least 5% of a C7 acid as a molar percentage of the acid mixture.
  45. 45. A method according to any of claims 33 to 36, wherein the method comprises forming one or more esters by reacting: (a) glycerol; and (b) an acid mixture comprising 2-ethylhexanoic acid, dodecanoic acid and heptanoic acid.
  46. 46. A method according to claim 45, wherein the method comprises forming one or more esters by reacting: (a) glycerol; and (b) an acid mixture comprising at least 40% of 2-ethylhexanoic acid, at least 5% of dodecanoic acid and at least 5% of heptanoic acid as a molar percentage of the acid mixture.
  47. 47. A method of manufacturing a dielectric fluid composition comprising an ester composition, wherein the method comprises combining an ester composition (1) with an additive (II) wherein said ester composition (I) comprises an ester derived from the reaction of: (a) one or more alcohols selected from the group consisting of C2 and C3 polyols; and (b) one or more C4 to Cl4 carboxylic acids wherein at least one of said acids is a branched acid.
  48. 48. A method according to claim 47, wherein the method comprises forming a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethyihexanoic acid.
  49. 49. A method according to claim 47 or claim 48, wherein the dielectric fluid composition comprises one or more additives (II) selected from the group consisting of antioxidants, metal deactivators and pour point depressants.
  50. 50. A method according to any of claims 47 to 49, wherein the ester composition (I) comprises an. ester according to any of claims 12 to 31 andlor wherein the method comprises a method of manufacturing a dielectric fluid according to any of claims 1 to 11 or claim 32.
  51. 51. A method according to any of claims 47 to 50, wherein the method comprises manufacturing an ester (I) according to the method of any of claims 25 to 35 and combining an additive (Ii) therewith.
  52. 52. An electrical apparatus comprising an ester composition according to any of claims 12 to 31 and/or a dielectric fluid according to any of claims 1 to 11 or claim 32 andlor an ester composition manufactured according to the method of any of claims 33 to 46 and/or a dielectric fluid composition manufactured according to the method of any of claims 47 to 51.
  53. 53. The use of an ester composition according to any of claims 12 to 31 and/or an ester composition manufactured according to the method of any of claims 33 to 46 as a dielectric fluid.
  54. 54. A use according to claim 53, wherein the ester composition comprises a single ester, wherein the ester is derived from the reaction of glycerol with 2-ethylhexanoic acid.
  55. 55. Au ester composition, dielectric fluid, method of manufacturing an ester composition, method of manufacturing a dielectric fluid, electrical apparatus or use of an ester composition substantially as herein described.
GB1502445.8A 2014-02-13 2015-02-13 Improvements in and relating to dielectric fluids Withdrawn GB2525281A (en)

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EP3138893A1 (en) * 2015-09-04 2017-03-08 M&I Materials Limited Ester compositions for dielectric fluids
WO2023088773A1 (en) 2021-11-17 2023-05-25 Evonik Operations Gmbh Dielectric fluid compositions comprising low viscosity monoesters with improved low temperature performance

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