GB2520252A

GB2520252A - Waveguide assembly

Info

Publication number: GB2520252A
Application number: GB1319925.2A
Authority: GB
Inventors: Nigel Joseph Copner; Christopher Price; Ronald Yandle
Original assignee: Cymtec Ltd
Current assignee: Cymtec Ltd
Priority date: 2013-11-12
Filing date: 2013-11-12
Publication date: 2015-05-20
Also published as: GB201319925D0; WO2015071643A1

Abstract

A waveguide assembly 100 comprises a first guide element 101, a second guide element 102, a coupling element 106 for coupling radiation between the first and second elements, and a coupling medium, such as an adhesive or glue, between the first element and coupling element 108a, and between the second element and coupling element 108b. The first element, second element and coupling element have a refractive index along an optical path which is greater than a refractive index of the coupling medium and of a refractive index of an ambient medium surrounding the assembly, such as air. The assembly may include light sources 109, 110, 111 of different wavelengths, and the radiation is arranged to couple between the first and second elements by reflecting within the coupling element from an interface, that may have a may have a dichroic coating 106d, 107d, between the coupling element and the coupling medium. The assembly may have a further coupling element 107 for coupling to a third guide 103.

Description

Waveguide Assembly The present invention relates to a waveguide assembly and particularly, but not exclusively to a waveguide assembly for a radiation projection system.

Optical projection systems are known in which red, green and blue light are selectively combined to generate the required optical output. W02008/147992 discloses a light source assembly 10 such as that illustrated in figure 1 of the drawings in which different wavelengths of radiation are separately launched into a hollow waveguide 11 from a respective source 12a-c, via a respective collimator 13a-c. Upon entering the waveguide 11, the wavelengths are arranged to combine, by reflecting radiation from two sources 12b, 12c off a dichroic mirror 14, along the waveguide 11 to combine with the radiation from the third source 12a which is arranged to direct radiation substantially directly along the waveguide 11, as illustrated in figure 1 of the drawings. A problem with such a system 10 however, is that the waveguide 11, collimators 13 and dichroic mirrors 14 separately comprise a number of separate optical elements which must be separately coupled together. This inherently results in a loss of radiation at the coupling points, which thus leads to a reduced optical throughput from the system 10.

Accordingly, efforts have been made to replace the hollow waveguide 11 with a solid, fused silica waveguide 15 in which the dichroic mirrors 14 are embedded therein, as illustrated in figure 2 of the drawings (in which like features have been referenced using the same numerals). However, it is well known from the Fresnel equations which relate reflected and transmitted waves at an interface between two media to the incident wave, that the reflected and transmitted waves are dependent on the polarisation state of the wave. Figure 3 illustrates the variation in reflection coefficient with wavelength for the p-polarisation state (namely the parallel (p) polarisation state in which the F-field of the incident radiation is directed in the plane of incidence) and the s-polarisation state (namely the transverse (s) polarisation state in which the E-field of the incident radiation is directed out of the plane of incidence) of green light for a particular angle of incidence.

Importantly, it is found that a silica-dichroic-silica interface, namely the interface between the dichroic 14 and the solid waveguide 15 of the system 20 illustrated in figure 2, results in a markedly different reflection coefficient for the p-and s-polarisation states of the radiation, with the result that the different polarisation states lead to a broadening of the bandwidth from the respective source. This broadening is particularly pronounced at incident angles of approximately 45° which is typically used in optical projection systems, such as the system illustrated in W02008/147992, and near the Brewster angle where the reflection of the p-polarisation state reduces to zero. It is evident therefore, that the use of solid waveguides for use in projection systems manifests as a reduction in the optical quality of the radiation output therefrom.

In accordance with the present invention as seen from a first aspect, there is provided a waveguide assembly for guiding radiation along an optical path, the assembly comprising: a first guide element and a second guide element spaced from a coupling element along the optical path such that, in use, the coupling element couples radiation between the first guide element and the second guide element; and, a coupling medium extending between the first guide element and the coupling element and second guide element and the coupling element, within the optical path; wherein the first guide element, second guide element and coupling element each comprise a refractive index along the optical path which is greater than a refractive index of the coupling medium along the optical path and is greater than a refractive index of an ambient medium surrounding the assembly.

In use, radiation is coupled between guide elements by reflecting within the coupling element from an interface between the coupling element and the ambient medium and/or coupling medium.

Advantageously, the increased refractive index of the elements compared with the ambient medium and coupling medium facilitates the guidance of radiation via total internal reflection. This obviates the requirement to otherwise coat the guide elements with a dichroic material, for example. Moreover, the reflection of the radiation within the coupling element from an interface between the coupling element and the ambient medium and/or coupling medium minimises any broadening of the bandwidth of the radiation from the respective sources due to polarisation dependence of reflection, which would otherwise occur in the event that the reflection was made at an interface within the coupling element.

It has been found by the applicants that the feature of the coupling medium between the first guide element and the coupling element and the second guide element and the coupling element improves total internal reflection within the assembly.

Preferably the refractive indices of the first and second guide elements and coupling element are substantially identical.

Preferably the refractive index of the first and second guide elements is approximately 1.46. Preferably the refractive index of the coupling element is approximately 1.46.

Preferably the refractive index of the coupling medium is greater than the refractive index of air. More preferably the refractive index of the coupling medium is approximately 1.4, which will allow total internal reflection of radiation within 20 degrees of the main skew ray along the optical axis. A divergence of 20 degrees is typical within an apparatus in accordance with the present invention.

Preferably the coupling medium comprises an adhesive. In this way, the coupling medium may bond the first and second guide elements to the coupling element. The adhesive is preferably a UV curing adhesive.

Preferably the coupling medium is substantially resistant to radiation induced degradation, particularly at wavelengths between wavelengths approximately 400 nm and approximately 1100 nm.

The coupling medium is preferably a solid medium, at least when set.

The coupling medium may be provided as a first continuous layer that extends between the first guide element and the coupling element and a second continuous layer that extends between the second guide element and the coupling element. Preferably the layer comprises a substantially uniform thickness, preferably less than SOpm, more preferably less than 3Opm and most preferably in the range 10-2Opm.

Alternatively, the coupling medium may be provided as discrete elements such as lines or dots.

In one embodiment, only the coupling medium extends between the first the first guide element and the coupling element and second guide element and the coupling element, within the optical path. In an alternative embodiment, the ambient medium may also extend between the first guide element and the coupling element and/or second guide element and the coupling element, within the optical path.

Preferably, the first guide element and the second guide element are arranged to guide radiation in substantially different directions. It is found that the spacing between elements of the assembly further minimises any loss of radiation from the guide elements at the coupling elements where the radiation becomes re-directed, which would otherwise be associated with a continuous waveguide. Accordingly, the separated elements enable the elements of the assembly to be folded to reduce the volume occupied by the assembly.

The assembly conveniently comprises a first radiation source for generating radiation having a first principle wavelength and a second radiation source for generating radiation having a second principle wavelength.

The first element is preferably arranged to receive radiation from the first radiation source and the second element is preferably arranged to receive radiation from the second radiation source. Conveniently, the radiation from the second source is coupled into the second element via the coupling element. The first guide element advantageously comprises a collimator for coupling light from the first source into the first guide element and the coupling element advantageously comprises a collimator for coupling the radiation from the second source into the second guide element.

Preferably, coupling element comprises a facet which is arranged to reflect radiation from the first element along the second element. The facet beneficially comprises a dichroic coating disposed upon an end face of the coupling element, for reflecting radiation having the first principle wavelength.

The radiation from the first and second sources are preferably arranged to combine in the second element.

Advantageously, the assembly further comprises a further coupling element for coupling the radiation between the second guide element and a third guide element. The further coupling element is preferably spaced from the second element and the third element such that the coupling medium extends between the second element and the coupling element and between the third element and the coupling element, within the optical path.

Preferably, the refractive index of the further coupling element and the third guide element along the optical path is greater that the refractive index of the coupling medium along the optical path and greater than the refractive index of the ambient medium.

The third element is further arranged to receive radiation from a third radiation source which is arranged to generate radiation having a third principle wavelength. The radiation from the third source is conveniently coupled into the third element via the further coupling element. Advantageously the further coupling element comprises a collimator for coupling the radiation from the third source into the third guide element.

The further coupling element comprises a facet which is arranged to reflect radiation from the second element along the third element. The facet beneficially comprises a dichroic coating for reflecting radiation having the first and second principle wavelength.

Accordingly, the radiation from the first, second and third sources are arranged to combine in the third guide element.

Preferably, at least the first element, the second element and the coupling element comprise solid elements which are advantageously formed of fused silica. However, it is also desirable for the third element and the further coupling element to comprise a solid element which is similarly formed of fused silica.

In accordance with the present invention as seen from a second aspect, there is provided a radiation projection arrangement for projecting radiation, the arrangement comprising a waveguide assembly according to the first aspect and a lensing arrangement for manipulating the radiation output from the assembly.

Preferred features of the projection arrangement of the second aspect may comprise one or more of the preferred features of the waveguide assembly of the first aspect.

Embodiments of the present invention will now be described by way of example only and with reference to the accompanying drawings, in which: Figure 1 is a schematic illustration of a known optical projection system comprising a hollow waveguide; Figure 2 is a schematic illustration of an optical projection system comprising a solid waveguide; Figure 3 is a graphical representation of the polarisation dependence of reflection of green light at a silica-silica interface; Figure 4 is a schematic illustration of a waveguide assembly according to an embodiment of the present invention, not drawn to scale; and Figure 5 is a schematic illustration of a radiation projection system according to an embodiment of the present invention, not drawn to scale.

Referring to figure 4 of the drawings, there is illustrated a waveguide assembly 100 according to an embodiment of the present invention. The assembly 100 comprises an optical path defined by a first 101, second 102 and thud elongate guide element 103, which may be formed of fused silica, for example. The elements 101, 102, 103 are substantially rectangular in cross-section, however this skilled reader will recognise that other cross-sectional shapes may equally be used, and are substantially solid elements, as distinct from hollow elements. The guide elements 101, 102, 103 are arranged to guide radiation along the optical path from an entrance aperture disposed on a proximal end face 104 of the first guide element 101 to an exit aperture disposed at the distal end face 105 of the third guide element 103. The guide elements 101, 102, 103 are spaced from each other and the radiation is coupled between consecutive guide elements along the optical path by a respective coupling element 106, 107, which may be similarly formed of substantially fused silica. In a preferred embodiment, the refractive indices of the guide elements 101, 102, 103 and coupling element 106, 107 is approximately 1.46.

A coupling medium 108 extends between each of the guide elements 101, 102, 103 and adjacent coupling elements 106, 107, the coupling medium 108 forming part of the optical path through the assembly 100. The coupling medium 108 is provided as a thin layer 108a, 108b, 108c, 108d between each guide element 101, 102, 103 and adjacent coupling element 106, 107. Typically, the thickness ot the layer of coupling medium 108a, 108b, 108c, 108d is between 10pm and 50 pm.

The coupling medium 108 is chosen such that it comprises a lower refractive index than that of the guide elements 101, 102, 103 and coupling elements 106, 107 along the optical path. A refractive index of approximately 1.40 is preferred. In a preferred embodiment, the coupling medium 108 is an adhesive suitable for bonding the guide elements 101, 102, 103 to the adjacent coupling elements 102, 103. A suitable coupling medium is a UV adhesive such as Optimax® UV 9140.

The guide elements 101, 102, 103 and coupling elements 106, 107 comprise a refractive index which is greater than the surrounding ambient medium, such as air for example, and are arranged to guide radiation via total internal reflection. The radiation is received into the respective guide element 101, 102, 103 from a respective radiation source 109, 110, 111. In this respect, a first source 109 is arranged to generate collimated radiation 112 having a wavelength of approximately 480nm, namely blue light and the blue light is coupled into the first guide element 101 through the entrance aperture disposed at the proximal end face 104 thereof,. The blue light is guided along the first element 101 via total internal reflection to a distal end face 113 thereof which forms an interface with the layer 108a of coupling medium 108 between the first element 101 and a coupling element 106. The blue light is arranged to strike the distal end face 113 of the first guide element 101 at an angle greater than the critical angle for total internal reflection and is thus arranged to pass out from the first guide element 101 across the coupling medium layer 108a into the coupling element 106. The coupling element 106 is substantially wedge shaped and comprises a first face 1 06a which is arranged to extend substantially parallel to the distal face 113 of the first element 101 and a second face 106b which is arranged to extend substantially parallel to a proximal face 114 of the second guide element 102. A distal lace 106c of the coupling element 106, namely the face extending between the lirst and second laces 106a, 106b ol the coupling element 106 is coated with a dichroic 106d which is suited to reflect radiation having a wavelength ol substantially 480nm. In this respect, the coupling element 106 is arranged to couple the blue light into the second guide element 102 which is orientated at substantially 60° to the first guide element 101 by reflecting the blue light within the element 106, lrom the dichroic 106d which lorms an interface with the surrounding ambient medium such as air.

Collimated radiation 115 having a wavelength ol approximately 530nm, namely green light, is coupled lrom a second radiation source 110 into the assembly 100. The green light is directed substantially along an axis comprising an axis of the second guide element 102 and is thus arranged to pass into the coupling element 106 through the distal face 106c and out from the second face 106b thereof, across the layer 108b ol coupling medium 108, into the second element 102 through the proximal end lace 114 ol the second element 102.

The second element 102 is thus arranged to guide blue and green light via total internal reflection toward a distal end face 116 thereof. The distal end face 116 of the second guide element 102 lorms an interface with a layer 108c of coupling medium 108 which extends between the second element 102 and a lurther coupling element 107. The further coupling element 107 is similarly substantially wedge shaped and comprises a first face 107a which is arranged to extend substantially parallel to the distal end lace 116 of the second guide element 102 and a second face 106b which is arranged to extend substantially parallel to a proximal end lace 117 olthe third guide element 103. A distal face 107c ol the lurther coupling element 107, namely the lace 107c extending between the lirst and second laces 107a, 107b ol the further coupling element 107 is coated with a dichroic 107d which is suited to reflect radiation having a wavelength ol substantially 480nm and 53Onrn. In this respect, the coupling element 107 is arranged to couple the blue and green light into the third guide element 103 which is orientated at substantially 60° to the second guide element 102, by reflecting the blue and green light within the element 107, from the dichroic 107d which lorms an interface with the surrounding ambient medium such as air.

Collimated radiation 118 having a wavelength of approximately 640nm, namely red light, from a third radiation source ill is coupled into the assembly 100. The red light is directed substantially along an axis comprising an axis of the third guide element 103 and is thus arranged to pass into the further coupling element 107 through the distal end face 107c and out from the second face 107b thereof, across the layer 108d of coupling medium 108 into the third element 103 through the proximal end face 117 of the third element 103. The third element 103 is thus arranged to guide blue, green and red light via total internal reflection toward the exit aperture of the assembly 100, which is disposed at the distal end face 105 of the third guide element 103.

The refractive index variation across the dichroic/ambient medium interface associated with each coupling element 106, 107 reduces the effect of the polarisation dependence of reflection and thus the wavelength separation of the radiation as the radiation becomes reflected therefrom. Moreover, the coupling medium 108 between the guide elements 101, 102, 103 and the coupling elements 106, 107 minimises the propagation of radiation direct from the first element 101 through the coupling element 106 into the second element 102, which would otherwise be associated with a continuous waveguide in which the first and second guide elements 101, 102 are coupled directly to the coupling element. Referring to figure 4 for example, the beam indicated with the dashed line would pass directly through the coupling element 106 from the first guide element 101 and become incident upon a side face of the second guide element 102 at an angle greater that the critical angle for total internal reflection, and thus become lost from the assembly, in the event that the first, second and coupling elements 101, 102, 106 were formed integrally or otherwise arranged in direct contact. However, in the present invention the beam is reflected! by total internal reflection, at the interface between the second face 106b of the coupling element 106 and coupling medium 108b. This total internal reflection re-directs the beam towards the dichroic surface 106d of the coupling element 106. The beam is subsequently reflected at the dichroic surface 106d, whereupon it is re-directed to the interface between the first face of the coupling element 106a and the coupling medium 108a. The beam is redirected towards the second face 106b and enters the second guide element 102 at an angle that permits further propagation through the second guide element 102 via total internal reflection.

The coupling medium 108 in combination with the coupling elements 106, 107 thus enables the guide elements 101, 102, 103 to be folded upon each other in a serpentine configuration to reduce the volume occupying space of the assembly 100. Furthermore, the adhesive properties of the coupling medium 108 bonds the various guide elements 101, 102, 103 to the adjacent coupling elements 106, 107. This improves the portability of the assembly and ensures that the angles and spacing between the guide elements 101, 102, 103 to the adjacent coupling elements 106, 107 are optimised on each occasion of usage.

Referring to figure 5 of the drawings, there is illustrated a radiation projection system 200 comprising a waveguide assembly 100 according to the above described embodiment.

The system 200 comprises a focusing arrangement 201 for manipulating the radiation output from the exit aperture of the third guide element 103. The focusing arrangement 201 comprises a coupling element 202 substantially identical to the coupling elements 106, 107 within the waveguide assembly, namely a substantially equilateral triangular prism. A layer 1 08e of coupling medium 108 is disposed between the exit aperture of the third guide element 103 and the first face of the coupling element 202. The focusing arrangement further comprises an additional coupling element 203 having the shape of an isosceles triangular prism. A layer 1 08f of coupling medium 108 is disposed between the second face 202b of the coupling element 202 and the first face of the additional coupling element 203. Both the coupling element 202 and additional coupling element 203 comprise a dichroic surface 202d, 203d on the third face 202c, 203c thereof. A frustro-pyramidal solid light pipe 203 is coupled to the second face 203b of the additional coupling element 203 by a final layer 108g of coupling medium 108.

The reduced occupied space of the waveguide assembly 100 provides for a more compact projection system 200.

In an alternative embodiment of the present invention, the assembly 100 and projection system 200 may comprise further guide elements (not shown) and coupling elements (not shown).

In another alternative embodiment (not shown), the radiation sources 109, 110, 110 may be configured to output radiation at other wavelengths. For example, infra-red radiation and/or ultraviolet radiation. It is envisaged that the infra-red will find suitable applications in night vision projection systems (not shown), whereas the ultra-violet radiation is particularly suited to endoscopy in the treatment of tissue, for example. The wavelength provided by the radiation sources may range from approximately 366 nm to approximately llOOnm.

In certain embodiments, one or more radiation sources 109, 110, 110 may provide radiation at multiple wavelengths, for example via LED arrays.

From the foregoing therefore, it is evident that the waveguide assembly provides for an improved guidance of radiation and thus an improved optical efficiency in radiation projection systems.

Claims

Claims 1. A waveguide assembly for guiding radiation along an optical path, the assembly comprising: a first guide element and a second guide element spaced from a coupling element along the optical path such that, in use, the coupling element couples radiation between the first guide element and the second guide element; and, a coupling medium extending between the first guide element and the coupling element and second guide element and the coupling element, within the optical path; wherein the guide first element, second guide element and coupling element each comprise a refractive index along the optical path which is greater than a refractive index of the coupling medium along the optical path and is greater than a refractive index of an ambient medium surrounding the assembly.
2. An assembly according to claim 1, wherein the coupling medium comprises an adhesive for bonding the first and second guide elements to the coupling element.
3. An assembly according to claim 1 or claim 2, wherein the coupling medium is provided as a first continuous layer that extends between the first guide element and the coupling element and a second continuous layer that extends between the second guide element and the coupling element.
4. An assembly according to claim 3, wherein the layer comprises a substantially uniform thickness.
5. An assembly according to claim 4, wherein the thickness of the layer is less than 5Opm.
6. An assembly according to any preceding claim, wherein the first guide element and the second guide element are arranged to guide radiation in substantially different directions.
7. An assembly according to any preceding claim, further comprising a first radiation source for generating radiation having a first principle wavelength and a second radiation source for generating radiation having a second plinciple wavelength.
8. An assembly according to claim 7, wherein the first element is arranged to receive radiation from the first radiation source and the second element is arranged to receive radiation from the second radiation source.
9. An assembly according to claim 7 or claim 8, wherein the radiation from the second source is coupled into the second element via the coupling element.
10. An assembly according to any of claims 7 to 9, wherein the first guide element comprises a collimator for coupling light from the first source into the first guide element.
11. An assembly according to any of claims 7 to 10, wherein the coupling element comprises a collimator for coupling the radiation from the second source into the second guide element.
12. An assembly according to any of claims 7 to 11, wherein the radiation from the first and second sources is arranged to combine in the second element.
13. An assembly according to any preceding claim, wherein the coupling element comprises a facet which is arranged to reflect radiation from the first element along the second element.
14. An assembly according to claim 13, wherein the facet comprises a dichroic coating disposed upon an end face of the coupling element, for reflecting radiation having the first principle wavelength.
15. An assembly according to any preceding claim further comprising a further coupling element for coupling the radiation between the second guide element and a third guide element.
16. An assembly according to claim 15, wherein the further coupling element is spaced from the second element and the third element such that the medium extends between the second element and the coupling element and between the third element and the coupling element, within the optical path.
17. An assembly according to claim 15 or claim 16, wherein the further coupling element and the third guide element comprises a refractive index along the optical path which is greater that the refractive index of the medium.
18. An assembly according to any of claims 15 to 17, wherein the third element is further arranged to receive radiation from a third radiation source which is arranged to generate radiation having a third principle wavelength.
19. An assembly according to claim 18, wherein the radiation from the third source is coupled into the third element via the further coupling element.
20. An assembly according to any of claims 15 to 19, wherein the further coupling element comprises a collimator for coupling the radiation from the third source into the third guide element.
21.An assembly according to any of claims 15 to 20, wherein the further coupling element comprises a facet which is arranged to reflect radiation from the second element along the third element.
22. An assembly according to claim 21, wherein the facet of the further coupling element comprises a dichroic coating disposed upon an end face of the coupling element, for reflecting radiation having the first and second principle wavelength.
23. An assembly according to any preceding claim, wherein at least the first element, the second element and the coupling element comprise solid elements.
24. An assembly according to any preceding claim, wherein at least the first element, the second element and the coupling element are formed of fused silica.
25. An assembly substantially as hereinbefore described and illustrated in figure 4 of the drawings.
26. A radiation projection arrangement for projecting radiation, the arrangement comprising a waveguide assembly according to any preceding claim and a lensing arrangement for manipulating the radiation output from the assembly.
27. A radiation projection arrangement substantially has hereinbefore described and illustrated in figure 4 of the drawings.