GB2515992A

GB2515992A - Heating smokeable material

Info

Publication number: GB2515992A
Application number: GB1305294.9A
Authority: GB
Inventors: Fozia Saleem
Original assignee: British American Tobacco Investments Ltd; British American Tobacco Co Ltd
Current assignee: British American Tobacco Investments Ltd
Priority date: 2013-03-22
Filing date: 2013-03-22
Publication date: 2015-01-14
Also published as: PL2975951T3; KR20180003648A; PL3799738T3; PT3799738T; AR095701A1; CN117582036A; MY172066A; WO2014147114A1; KR102494679B1; EP3494815A1; BR112015024250A2; KR20150119425A; EP2975951B1; US20210170116A1; RU2015140135A; CA2904776A1; LT3799738T; CA3033618A1; CN105188427A; PL3494815T3

Abstract

An apparatus 1 configured to heat smokeable material so as to volatilize at least one of its components for inhalation comprises at least one heating element 3b on or in a substrate material 3a. In one aspect, the heating element 3b is printed on the substrate 3a. In a second aspect, the substrate 3a and the heating element 3b have substantially equal coefficients of thermal expansion. In a third aspect, the substrate 3a is a ceramic material, the at least one heating element 3b comprises electrically resistive heating elements, and the ceramic material and heating elements are arranged in a multiply layered structure. In a fourth aspect, the at least one heating element 3b is located inside the substrate 3a. Preferably, the heating element 3b is chemically bonded to the substrate 3a. The heating element 3b and substrate 3a may comprise a single sintered structure. The heating structure 3 is preferably located proximal a heating chamber 4 including a smokeable material 5.

Description

Heating Smokeable Material

Field

The invention relates to heating smokeable material.

Background

Smoking articles such as cigarefles and cigars burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these smoking articles by creating products which release compounds without creating tobacco smoke.

io Examples of such products are so-called heat-not-burn products which release compounds by heating, but not burning, tobacco.

Suniinary According to the invention, there is provided a smokeable material heating apparatus i comprising a substrate and at least one printed heating element arranged to heat the substrate to a smokeable material volatilizing temperature and thereby cause the substrate to volatilize at least one component of smokeable material for inhalation.

The heating element maybe ocated at east partial'y inside the substrate.

The coefficient of thermal expansion of the heating element may be substantially equal to the coefficient of thermal expansion of the substrate.

The heating element maybe chemically bonded to the substrate.

The heating element and the substrate may comprise a single sintered structure.

The heating element may comprise an dectrically resistive trace in the substrate.

The substrate may comprise a ceramics material.

The substrate may be proximal a smokeable material heating chamber configured to contain the body of smokeable material during heating.

The apparatus may comprise a plurality of the heating dements arranged in layers inside the substrate.

The layers of heating elements maybe interconnected by heating element vias through the substrate.

According to the invention, there is also provided an apparatus comprising a heater configured to heat smokeable material to volatilize at least one component of the smokeable material for inhalation, wherein the heater comprises a substrate and a heating element with substantially equal coefficients of thermal expansion.

io The heating element may be printed to the substrate.

The heating element may be arranged to heat the substrate to a temperature sufficient for the substrate to volatilize at least one component of smokeable material located in an adjacent smokeable material heating chamber.

The heating element maybe ocated at east partial'y inside the substrate.

The heating element may be chemically bonded to the substrate.

The heater may comprise a sintered structure comprising the heating element and the substrate.

The heating element may comprise an electrically resistive trace in the substrate and/or the substrate may comprise a ceramics material.

The apparatus may comprise a plurality of the heating elements arranged in layers inside the substrate.

The layers of heating elements may be interconnected by heating element vias through o the substrate.

According to the invention, there is also provided an apparatus comprising a heater configured to heat smokeable materia' to volatilize at least one component of the smokeable material for inhalation, wherein the heater comprises a multiply layered structure of ceramic material and electrically resistive heating elements.

The heating elements may comprise electrically resistive traces in the ceramic material.

The heating elements maybe chemically bonded to the ceramic material in a sintered structure.

The coefficient of thermal expansion of the ceramic material may be substantially equal to the coefficient of thermal expansion of the heating elements.

The heating elements may comprise Tungsten and the ceramic material may comprise io Aluminium Nitride Ceramic.

The heating elements may be printed to the substrate.

The heating elements may be arranged to heat the ceramic material to a temperature sufficient to volatilize at east one component of smokeahie material located in a heating chamber adjacent the ceramic material.

The heating elements may be located inside the ceramic material.

Layers of the heating elements may be interconnected by heating element vias through the ceramic material.

According to the invention, there is also provided an apparatus comprising a heater arranged to heat smokeable material, wherein the heater comprises a substrate and at least one heating element located inside the substrate so as to heat the substrate to cause the substrate to volatilize at least one component of the smokeable material for inhalation.

Thc hcatcr may comprisc a thcrmal cxpansion-matching structurc.

The heating element and the substrate may be sintered to form a chemically bonded structure.

The substrate may comprise a ceramics material and the heating element may comprise an electrically resistive trace material.

The substrate maybe proximal a smokeable material heating chamber configured to contain the body of smokeable material during heating.

io The thyers of heating dements may be interconnected by heating element vias through the substrate.

The apparatus may be configured to heat the smokeable material to a smokeable material volatilizing temperature of at least 120 degrees Celsius.

The apparatus maybe configured to heat the smokeable material to a smokeable material v&atilizing temperature of between 120 degrees Celsius and 250 degrees Celsius.

The apparatus may be configured to heat the smokeable material to a smokeable material volatilizing temperature of between 130 degrees Celsius and 180 degrees Celsius.

The invention may facilitate use of at least one printed heating element to heat a substrate to a smokeable material volatilizing temperature and thereby cause the substrate to volatilize at least one component of smokeable material for inhalation.

The invention may facilitate use of a heater comprising a substrate and a heating clement with substantiafly equa' coefficients of thermal expansion to heat smokeable material to volatilize at least one component of the smokeable materia' for inhahition.

The invention may facilitate use of a heater comprising a multiply layered structure of ceramic material and dectrically resistive heating dements to heat smokeable material to volatilize at least one component of the smokeable material for inhalation.

The invention may facilitate use of a heater comprising a substrate and at least one heating element located inside the substrate to heat the substrate and cause the substrate to vcilatilize at least one component of smokeable material for inhalation.

According to the invention, there is provided a method of heating smokeable material, comprising heating a substrate to a smokeable material volatilizing temperature using at least one printed heating element arranged to heat the substrate and causing the heated substrate to volatilize at least one component of smokeable material for inhalation. I0

According to the invention, there is provided a method of heating smokeable material, comprising heating a substrate to a smokeable material volatilizing temperature using at least one heating element located inside the substrate and causing the heated substrate to volatilize at least one component of smokeable material for inhalation.

For exemplary purposes on'y, embodiments of the invention are described below with reference to the accompanying figures in which:

Brief description of the figures

Figure 1 is a schematic illustration of layers of a smokeable material heater comprising a substrate and heating elements interconnected by vias between the layers; figure 2 is a schematic, cross sectional illustration of an apparatus configured to heat smokeable material to release aromatic compounds and/or nicotine from the smokeable material; figure 3 is a perspective, partially cut-away illustration of an apparatus configured to heat smokeable material to release aromatic compounds and/or nicotine from the smokeable material; figure 4 is a perspective, partially cut-away illustration of an apparatus configured to hcat smokeabic material, in which the smokeabic material is provided around an o elongate heater divided into radial heating sections; figure 5 is an exploded, partiafly cut-away view of an apparatus configured to heat smokeabk material, in which the smokeable material is provided around an elongate heater divided into radial heating sections; figure 6 is a flow diagram showing a method of activating heating regions and opening and closing heating chamber valves during puffing; figure 7 is a schematic illustration of a gaseous flow through an apparatus configured to heat smokeable material; figure 8 is a graphical illustration of a heating pattern which can be used to heat smokeable material using a heater; figure 9 is a schematic illustration of a smokeable material compressor configured to compress smokeable material during heating; figure 10 is a schematic illustration of a smokeable material expander configured to expand smokeable material during puffing; figure 11 is a flow diagram showing a method of compressing smokeable material io during heating and expanding the smokeahie material for puffing; figure 12 is a schematic, cross-sectional illustration of a section of vacuum insulation configured to insulate heated smokeable material from heat loss; figure 13 is another schematic, cross-sectional illustration of a section of vacuum insulation configured to insulate heated smokeable material from heat loss; figure 14 is a schematic, cross-sectional illustration of a heat resistive thermal bridge which follows an indirect path from a higher temperature insulation wafl to a lower temperature insulation wall; figure 15 is a schematic, cross-sectional illustration of a heat shield and a heat-transparent window which are moveable relative to a body of smokeable material to selectively allow thermal energy to be transmitted to different sections of the smokeable material through the window; figure 16 is schematic, cross sectional illustration of part of an apparatus configured to heat smokeable material, in which a heating chamber is hermetically sealable by check valves; and figure 17 is a schematic, cross sectional illustration of a partial section of deep-vacuum insulation configured to thermally insulate an apparatus configured to heat smokeable material.

Detailed description

As used herein, the term smokeable material' includes any material that provides volatilized components upon heating and includes any tobacco-containing material and may, for example, include one or more of tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes.

An apparatus 1 for heating smokeable material comprises an energy source 2, a heater 3 and a heating chamber 4. The energy source 2 may comprise a battery such as a Li-ion battery, Ni battery, Alkaline battery and/or the like, and is electrically coupled to the heater 3 to supply electrical energy to the heater 3 when required. It will be appreciated that, additionally or alternatively to the battery, the energy source 2 could comprise other types of source 2 such as one or more fuel cells and/or another non-battery sources of electricity. The heating chamber 4 is configured to receive smokeable material 5 so that the smokeable material 5 can be heated in the heating chamber 4.

For example, the heating chamber 4 may be located adjacent to the heater 3 so that thermal energy from the heater 3 heats the smokeable material 5 therein. Heat from the heater 3 heats the smokeable material 5 to volatilize aromatic compounds and nicotine in the smokeable material 5 without burning the smokeable material 5. The smokeable materials may comprise a tobacco blend. A mouthpiece 6 is provided through which a user of the apparatus 1 can inhale the volatilized compounds during use of the apparatus 1.

Ahotising 7 may contain components of the apparatus 1 such as the energy source 2 and heater 3. As shown schematically in figure 2, the housing 7 may comprise an approximately cylindrical tube with the energy source 2 located towards its first end 8 and the heater 3 and heating chamber 4 located towards its opposite, second end 9.

The energy source 2 and heater 3 may extend along the longitudinal axis of the housing 7. For example, as shown in figure 2, the energy source 2 and heater 3 can be aligned along the central longitudinal axis of the housing 7 in a substantially end-to-end arrangement so that an end face of the energy source 2 substantially faces an end face of the heater 3. The mouthpiece 6 may be located at the second end 9 of the housing 7, adjacent the heating chamber 4 and smokeable material j.

The length of the housing 7 may be approximately 130mm. An example length of the energy source 2 is approximately mm. The length of the heater 3 and heating region 4 may be approximately 50mm. The depth, for example the diameter, of the heating chamber 4 may bc between approximately 5mm and approximately 15mm, such as between approximately 8mm and approximately 10mm. The diameter of the energy source 2 may be between approximately 10.0mm and approximately i.omm, such as 14.6mm. The diameter of the housing 7 may be between approximately iimm and approximately 18mm. For example, the diameter of the housing's first end 8 may be 18mm whilst the diameter of the mouthpiece 6 at the housing's second end 9 may be 15. Dimensions other than those given above could alternatively be used.

The housing 7 is suitable for being gripped by a user during use of the apparatus 1 so that the user can inhale volatilized smokeable material compounds from the mouthpiece 6 of the apparatus 1.

Heat insulation may be provided between the energy source 2 and the heater 3 to prevent direct transfer of heat from one to the other.

The heater 3 may comprise a printed heater 3. For example, the heater 3 may comprise a substrate a and one or more heating elements 3b which may be printed onto or into io the substrate a. As described below, the heating elements 3b may be configured to heat the substrate a at a rapid rate so that the temperature of the substrate a substantially matches the temperature of the heating elements 3b during heating of the smokeable material 5.

The substrate a may comprise a ceramics material, such as Aluminium Nitride Ceramic, and the heating elements 3b may comprise electrically resistive trace elements 3b which are heated by electrical currents flowing in the elements 3b. For example, the heating elements 3b may comprise an electrically resistive metal such as Tungsten. The currents in the heating elements 3b may be caused by an electromotive force supplied by the energy source 2, which is electrically coupled to the heater 3.

The heating elements 3b are arranged in or on the substrate material a so as to heat the substrate a. As mentioned above, the arrangement of the heating elements b in or on the substrate a may be so as to heat the substrate a to approximately the same temperature as the heating elements 3b.

The substrate a may be heated by the heating elements 3b to a volatilizing temperature of the smokeable material so that heat from the heated substrate a causcs components of the smokeable materi& 5 to be volatilized for inhalation through o the mouthpiece 6. Therefore, smokeable material in the heating region 4 may be heated by both the heating elements 3b and the heated substrate a. The rate at which the temperature of the substrate a increases during heating maybe substantially the same as the rate at which the temperature of the heating elements 3b increase.

Therefore, the temperature of the heating elements 3b and the substrate a may be approximately equal during heating of the smokeable material 5.

The arrangement of the heater 3 maybe such that the peripheral surfaces of the heater 3 principally comprise those of the heated substrate a and, as such, the smokeable material 5 may be heated principally by heat emitted from the heated substrate a rather than being heated direcfly by the heating elements 3b. For example, as described below and shown schematically in figure 1, the heating elements 3b may be located principally or entirely inside the substrate a and may comprise a plurality of distinct heating layers of heating elements 3b separated by layers of substrate a.

The coefficient of thermal expansion of the heating elements 3b may be matched to the io coefficient of thermal expansion of the substrate a. In particular, the value of the coefficient of thermal expansion of the heating elements 3b maybe substantially equal to the value of the coefficient of thermal expansion of the substrate a. The heating elements 3b and substrate a may therefore together form an expansion-matching heater structure 3.

The matched thermal expansion coefficients of the substrate a and heating elements 3b means that thermal expansion of the heating àlements 3b is matched by a corresponding expansion in the substrate a. Similarly, thermal contraction of the heating elements 3b is matched by a corresponding contraction in the substrate a.

The expansion-matched nature of structure means that the heater 3 as a whole expands/contracts at substantially the same rate and by the same amount across the entire heater structure during heating/cooling. The expansion and contraction stresses on the heater structure 3 are small and the heater can be caused to undergo rapid, significant and frequent temperature transitions without placing significant material stress on the heater structure 3.

The substrate a and the heating elements 3b may be chemically bonded together in the heater structure 3. For example, the chemical bonds between the substrate a and the heating elements 3b may be formed during a sintering process, in which the substrate a and the heating dements 3b are fused together under the application of heat to create a sohd heater structure 3.

More specificafly, the chemically bonded heater structure 3 maybe manufactured by initially applying liquid heating element material 3b to one or more surfaces of the substrate material 3a, layering the substrate material a with the heating element -10-material 3b and sintering the layered assembly to form the bonded heater structure 3.

This is illustrated schematically in figure 1.

Application of the Uquid heating dement material 3b can, for example, be carried out by printing the liquid material 3b onto the substrate material a. The application of the liquid heating element 3b onto the substrate a may be extremely precise so as to achieve very low tolerances, for example in the order of micrometres or nanometres, in the location of the heating element material 3b on the substrate a and thereby cause the heating elements 3b to form in very specific desired regions of the substrate a. A io suitable printing process is to use a screen printer to print the liquid 3b, which may be in the form of an ink, onto the substrate material a.

The substrate material a may comprise suitable binders and/or plasticizers which aid with the formation of the layered heater structure 3 before the formation of chemical is bonds during sintering. Additionally or akernatively, the liquid heating element material 3b may comprise suitable binders and/or plasticizers. These maybe of the same composition as the binders and/or plasticizers comprised in the substrate material a.

The substrate material a onto which the heating element material 3b is applied may comprise pre-sintered layers of substrate a, such as pre-sintered sections of ceramic tape, which are built up on top of one another to form a layered structure comprising both the substrate a and the heating element material 3b. One or more vias may be formed in the layers of substrate material a so that the liquid heating material b fills the vias and, ultimately, forms interconnections between the layers of heating elements 3b in the heater 3. In particular, each layer of heating elements 3b may be interconnected to one or more other distinct layers of heating elements 3b by sections of heating element 3b which pass through the vias in the substrate a.

The vias may be formed by any suitable process. For example, the vias may be formed by punching holes in the individual layers of substrate a before the layers of substrate 3a are layered on top of one another in the heater structure 3. The holes in the thyers of substrate a may be aligned in the layered structure so that interconnections between a plurality of layers of heating elements 3b are created during sintering. The vias formed between the layers 3b may be of any suitable shape, including three-dimensional shapes.

-11 -If desired, a plurality of electrical circuits can be printed onto the substrate a in order to provide control signals or measurement signals to/ from a controller 12 of the apparatus 1. For example, temperature measurement circuits, which may incorporate one or more Resistance Temperature Detectors (RTD), can be printed onto, adjacent or underneath the heater elements 3b, or elsewhere on the substrate a, so that the temperature of the heater 3 can be monitored and adjusted by the controller 12 to obtain desired volatilizing or pre-volatilizing temperatures in the smokeable material 5.

io Before the assembly of substrate layers a and heating element material 3b is sintered to create the chemical bonds and cohesive nature of the heater 3 referred to above, the assembly may be dc-bound of the binders and/or plasticizers referred to previously.

The chemical bonds and the matched thermal expansion coefficients create a robust heater structure 3, which can be repeatedly re-used to heat and volatilize newly-loaded is smokeabk material 5 in the heating region 4.

The heater 3 can be manufactured into any suitable shape using the thyering technique described above. For example, the heater 3 may comprise a substantially hollow cylinder located around the smokeable material heating region 4 so that heat is emitted by the heater 3 in a radially inward direction. An example of this is described below in relation to figure 2. Alternatively, the smokeable material heating region 4 may be located around the heater 3. An example is a co-axial arrangement in which the heater 3 emits heat in a radially outward direction into the heating region 4, although other shapes are also possible as will be evident from the discussion below.

A specific example of an expansion matched, chemically bonded heater structure 3 is one in which the heating substrate a comprises pre-sintered Aluminium Nitride Ceramic tape and the heating element material 3b comprises Tungsten-containing ink which is screen printed onto the ceramics tape a. Once the ceramics tape a has been o printed with the heating element material 3b and holes have been created to form the vias referred to above, the ceramics tape a is thyered so as to form a structure containing internal layers of heating dement material 3b connected together by vias in the tape a. The assembly is then sintered to form a cohesive and chemically-bonded heater 3. During activation of the heater 3, the Aluminium Nitride substrate a and Tungsten heating elements 3b expand and contract at a rate of approximately 4.5 parts -12 -per million per degree centigrade and thus the heater structure 3 as a whole expands and contracts without placing stress on any particular part of the structure 3.

The thickness of the heater 3 maybe small, such as tess than 2mm or less than 1mm, which can contribute towards reducing the overall dimensions of the apparatus 1 compared to the use of other types of heaters. For example, the heater 3 may have a thickness of between approximately 0.1mm and 2.0mm, such as between approximately o.mm and approximately 1.omm, although heaters 3 with larger thicknesses such as those up to 6.5mm are equally possible. I0

The heater 3 can be operated over a wide range of power outputs in order to heat and maintain the smokeable material 5 in a desired temperature range. For example, the power output of the heater 3 may be in the range of zero to approximately 2000 watts/in2 and may be controllable by the controller 12 of the apparatus 1 so that the temperature of the smokeable material is maintained or adjusted into the desired temperature range. The controller 12 may adjust the power output of the heater 3 based on measurements of temperature inside the heater 3, at the peripheral surfaces of the heater 3 and/or inside the smokeable material 5, using the temperature measurement circuits referred to above.

The controller 12 may cause the heater 3, or distinct regions 10 of the heater 3, to cycle between predetermined set temperatures for predetermined periods of time or may vary the temperature of the heater 3 and/or separate regions 10 of the heater 3 in accordance with a heating regime. The controller 12 and examples of suitable heating regimes are described in more detail below. The heater 3 has a low mass and therefore its use can help to reduce the overall mass of the apparatus 1.

As shown in figure 2 and referred to briefly above, the heater 3 may comprise a plurality of individual heating regions 10. The heating regions 10 may be operable independently of one another so that different regions 10 can be activated at different times to heat the smokeable material 5. This maybe achieved by activating heating elements 3b located in particular regions 10 of the heater 3 at different times. The heating regions 10 may be arranged in the heater 3 in any geometric arrangement.

However, in the example shot in figure 2, the heating regions 10 are geometrically arranged in the heater 3 so that different ones of the heating regions 10 are arranged to predominately and independently heat different regions of the smokeable materials.

-13 -For example, referring to figure 2, the heater 3 may comprise a plurality of axially aligned heating regions 10 in a substantially dongate arrangement. The regions 10 may each comprise an individual section of the heater 3, such as an independenfly temperature-controllable section of the bonded substrate a and heating elements 3b structure 3 described above. The heating regions 10 may, for example, all be aligned with each other along a longitudinal axis of the heater 3, thus providing a plurality of independent heating zones along the length of the heater 3.

io Referring to figure 2, each heating region 10 may comprise a hollow heating cylinder 10, which maybe a ring 10, having a finite length which is significantly less than the length of the heater 3 as a whole. The arrangement of axially aligned heating regions 10 define the exterior of the heating chamber 4 and are configured to heat smokeable material 5 located in the heating chamber 4. As mentioned previously, the heat is is applied inwardly, predominatdy towards the central longitudinal axis of the heating chamber 4. The heating regions 10 are arranged with their radial, or otherwise transverse, surfaces facing one another along the length of the heater 3. The transverse surfaces of each heating region 10 may optionally be separated from the transverse surfaces of their neighbouring heating region(s) 10 by thermal insulation iS, as shown in figure 2 and described below, or may connected and/or contiguous with their neighbouring heating region(s) 10.

As shown in figures 2 and 3, the heater 3 may alternatively be located in a central region of the housing 7 and the heating chamber 4 and smokeable material 5 may be located around the longitudinal surface of the heater 3. In this arrangement, thermal energy emitted by the heater 3 travels outwards from the longitudinal surface of the heater 3 into the heating chamber 4 and the smokeable material 5.

The heating regions 10 may each comprise an individual section of the heater 3. As shown in figures ito 4, each heating region 10 may comprise a heating cylinder 10 having a finite length which is significantly less than the ength of the heater 3 as a whale. However, other configurations of heater 3 could alternativaly be used and so the use of cylindrical sections of heater 3 is not required. The heating regions 10 may be arranged with their transverse surfaces facing one another along the length of the heater 3. The transverse surfaces of each region 10 may touch the transverse surfaces of its neighbouring regions 10. Alternatively, a heat insulating or heat reflecting layer maybe present between the transverse surfaces of the regions 10 so that thermal energy emitted from each one of the regions 10 does not substantially heat the neighbouring regions to and instead travels predominatàly into the heating chamber 4 and smolceable material 5. Each heating region to may have substantially the same dimensions as the other regions 10.

In this way, when a particular one of the heating regions 10 is activated, it supplies thermal energy to the smokeable material 5 located adjacent, for example radially adjacent, the heating region 10 without substantially heating the remainder of the io smokeabk material 5. Referring to figure 3, the heated region of smokeahle material 5 may comprise a ring of smokeable material 5 located around the heating region 10 which has been activated. The smokeable material 5 can therefore be heated in independent sections, for example rings or substantially solid cylinders, where each section corresponds to smokeable material s located directly adjacent a particular one of the heating regions 10 and has a mass and vohime which is significantly tess than the body of smokeable material as a wh&e.

Additionally or alternatively, the heater 3 may comprise a plurality of elongate, longitudinally extending heating regions 10 positioned at different locations around the central longitudinal axis of the heater 3. The heating regions 10 may be of different lengths, or may be of substantially the same length so that each extends along substantially the whole length of the heater 3.

The heated sections of smokeable material j may comprise longitudinal sections of smokeable materials which lie parallel and directly adjacent to the longitudinal heating regions 10. Therefore, as explained previously, the smokeable material 5 can be heated in independent sections.

As will be described further below, the heating regions 10 can each be individually and o selectively activated.

The smokeable material may be comprised in a cartridge ii which can be inserted into the heating chamber 4. For example, as shown in figure 2, the cartridge 11 can comprise a substantially solid body of smokeable material such as a cylinder which fits into a recess of the heater 3. In this configuration, the external surface of the smokeable material body faces the heater 3. Alternatively, as shown in figure 3, the -15 -cartridge ii can comprise a smokeable material tube ii which can be inserted around the heater 3 so that the internal surface of the smokeable material tube ii faces the longitudinal surface of the heater 3. The smokeable material tube 11 may be hoflow.

The diameter of the hoflow centre of the tube 11 may be substantiafly equal to, or slightly larger than, the diameter or otherwise transverse dimension of the heater 3 50 that the tube 11 is a close fit around the heater 3. The length of the cartridge 11 may be approximately equal to the length of the heater 3 so that the heater 3 can heat the cartridge ii along its whole length.

io The housing 7 of the apparatus 1 may comprise an opening through which the cartridge 11 can be inserted into the heating chamber 4. The opening may, for example, comprise an opening located at the housing's second end 9 so that the cartridge 11 can be slid into the opening and pushed directly into the heating chamber 4. The opening is preferably closed during use of the apparatus ito heat the smokeable material 5. Alternatively, a section of the housing 7 at the second end 9 is removable from the apparatus iso that the smokeable material scan be inserted into the heating chamber 4. The apparatus 1 may optionally be equipped with a user-operable smokeable material ejection unit, such as an internal mechanism configured to slide used smokeable material 5 off and/or away from the heater 3. The used smokeable material 5 may, for example, be pushed back through the opening in the housing 7. A new cartridge 11 can then be inserted as required.

As mentioned previously, the apparatus i may comprise a controller 12, such as a microcontroller 12, which is configured to control operation of the apparatus 1. The controller 12 is electronically connected to the other components of the apparatus i such as the energy source 2 and heater 3 so that it can control their operation by sending and receiving signals. The controller 12 is, in particular, configured to control activation of the heater 3 to heat the smokeable materials. For example, the controller 12 may be configured to activate the heater 3, which may comprise selectively activating one or more heating regions 10, in response to a user drawing on the mouthpiece 6 of the apparatus i. In this regard, the controller 12 may be in communication with a puff sensor 13 via a suitable communicative coupling. The puff sensor 13 is configured to detect when a puff occurs at the mouthpiece 6 and, in response, is configured to send a signal to the controller 12 indicative of the puff. An electronic signal may be used. The controller 12 may respond to the signal from the puff sensor 13 by activating the heater 3 and thereby heating the smokeable material j. The use of a puff sensor 13 to activate the heater 3 is not, however, essential and other means for providing a stimulus to activate the heater 3 can alternatively be used. For example, the controller 12 may activate the heater 3 in response to another type of activation stimulus such as actuation of a user-operable actuator. The v&atilized compounds released during heating can then be inhaled by the user through the mouthpiece 6. The controller 12 can be located at any suitable position within the housing 7. An example position is between the energy source 2 and the heater 3/heating chamber 4, as illustrated in figures.

io If the heater 3 comprises two or more heating regions 10 as described above, the controfler 12 may be configured to activate the heating regions 10 in a predetermined order or pattern. For example, the controller 12 may be configured to activate the heating regions 10 sequentially along or around the heating chamber 4. Each activation of a heating region 10 may be in response to detection of a puff by the puff sensor 13 or may be triggered in an alternative way, as described further below.

Referring to figure 6, an examp'e heating method may comprise a first step Si in which an activation stimulus such as a first puff is detected followed by a second step 52 in which a first section of smokeable material j is heated in response to the first puff or other activation stimulus. In a third step 53, hermetically sealable inlet and outlet valves 24 may be opened to allow air to be drawn through the heating chamber 4 and out of the apparatus 1 through the mouthpiece 6. In a fourth step S4, the valves 24 are closed. These valves 24 are described in more detail below with respect to figure 30. In fifth S5, sixth S6, seventh 57 and eighth 58 steps, a second section of smokeable material 5 may be heated in response to a second activation stimulus such as a second puff, with a corresponding opening and closing of the heating chamber inlet and outlet valves 24. In ninth 59, tenth Sio, eleventh Sn and twelfth 512 steps, a third section of the smokeable materials may be heated in response to a third activation stimulus such as a third puff with a corresponding opening and closing of the heating chamber inlet and ouflet valves 24, and so on. As referred to above, means other than a puff sensor 13 could akernatively be used. For example, a user of the apparatus 1 may actuate a contrcil switch to indicate that he/she is taking a new puff. In this way, a fresh section of smokeable material 5 may be heated to volatilize nicotine and aromatic compounds for each new puff. The number of heating regions 10 and/or independently heatable sections of smokeable material may correspond to the number of puffs for which the cartridge 11 is intended to be used. Alternatively, each independently heatable -17-smokeable material section 5 maybe heated by its corresponding heating region(s) 10 for a plurality of puffs such as two, three or four puffs, so that a fresh section of smokeabk material 5 is heated on'y after a phirahty of puffs have been taken whilst heating the previous smokeable material section.

Instead of activating each heating region 10 in response to an individual puff, the heating regions 10 may alternatively be activated sequentially, one after the other, in response to a single, initial puff at the mouthpiece 6. For example, the heating regions may be activated at regular, predetermined intervals over the expected inhalation io period for a particular smokeable material cartridge ii. The inhalation period may, for example, be between approximatdy one and approximately four minutes. Therefore, at least the fifth and ninth steps S5, S9 shown in figure 6 are optional. Each heating region 10 may be activated for a predetermined period corresponding to the duration of the single or plurality of puffs for which the corresponding independently heatable is smokeabk material section 5 is intended to be heated. Once afi of the heating regions have been activated for a particular cartridge ii, the controller 12 may be configured to indicate to the user that the cartridge ii shoifid be changed. The controller 12 may, for example, activate an indicator light at the external surface of the housing 7.

It will be appreciated that activating individual heating regions 10 in order rather than activating the entire heater 3 means that the energy required to heat the smokeable material is reduced over what would be required if the heater 3 were activated frilly over the entire inhalation period of a cartridge ii. Therefore, the maximum required power output of the energy source 2 is also reduced. This means that a smaller and/or lighter energy source 2 can be installed in the apparatus 1.

The controller 12 may be configured to dc-activate the heater 3, or reduce the power being supplied to the heater 3, in between puffs. This saves energy and extends the life of the energy source 2. For example, upon the apparatus 1 being switched on by a user or in response to some other stimulus, such as detection of a user pthcing their mouth against the mouthpiece 6, the controller 12 may be configured to cause the heater 3, or next heating region to to be used to heat the smokeable material 5, to be partially activated so that it heats up in preparation to v&atilize components of the smokeable material.j. The partial activation does not heat the smokeable material 5 to a sufficient temperature to volatilize nicotine. A suitable temperature could be less than 120 C, such as approximately 100 c. In response to detection of a puff by the puff sensor 13, -18-the controller 12 can then cause the heater 3 or heating region 10 in question to heat the smokeable material 5 further in order to rapidly volatilize the nicotine mid other aromatic compounds for inhathtion by the user. If the smokeable material 5 comprises tobacco, a suitable temperature for volatilizing the nicotine and other aromatic compounds may be above 120 C, such between io°C and 250°C or between 130°C and i8o C. Therefore, examples of full activation temperatures include i8o C and 250°C. A super-capacitor can optionally be used to provide the peak current used to heat the smokeable material to the volatilization temperature. An example of a suitable heating pattern is shown in figure 8, in which the peaks may respectively io represent the full activation of different heating regions 10. As can be seen, the smokeabk material 5 is maintained at the volatilization temperature for the approximate period of the puff which, in this example, is two seconds.

Three example operational modes of the heater 3 are described below.

In a first operational mode, during full activation of a particiflar heating region 10, all other heating regions 10 of the heater are deactivated. Therefore, when a new heating region 10 is activated, the previous heating region is deactivated. Power is supplied only to the activated region 10.

Alternatively, in a second operational mode, during frill activation of a particular heating region 10, one or more of the other heating regions 10 may be partially activated. Partial activation of the one or more other heating regions 10 may comprise heating the other heating region(s) 10 to a temperature which is sufficient to substantially prevent condensation of components such as nicotine volatilized from the smokeable materials in the heating chamber 4. The temperature of the heating regions which are partially activated is less than the temperature of the heating region 10 which is fully activated. The smokeable material 10 located adjacent the partially activated regions 10 is not heated to a temperature sufficient to volatilize components o of the smokeable material 5.

Alternativaly, in a third operational mode, once a particfflar heating region 10 has been activated, it remains fully activated until the heater 3 is switched off. Therefore, the power supplied to the heater 3 incrementally increases as more of the heating regions 10 are activated during inhalation from the cartridge ii. As with the second mode previously described, the continuing activation of the heating regions 10 substantially prevent condensation of components such as nicotine volatilized from the smokeable material 5 in the heating chamber 4.

The apparatus 1 may comprise a heat shield 100, which is thcated between the heater 3 and the heating chamber 4/smokeable material 5. The heat shield 100 is configured to substantially prevent thermal energy from flowing through the heat shield 100 and therefore can be used to selectively prevent the smokeable material s from being heated even when the heater 3 is activated and emitting thermal energy. Referring to figure 15, the heat shield 100 may, for example, comprise a cylindrical layer of heat reflective io material which is ocated co-axially around the heater 3. Alternatively, if the heater 3 is located around the heating chamber 4 and smokeable material 5 as previously described with reference to figure 2, the heat shield 100 may comprise a cylindrical layer of heat reflective material which is located co-axially around the heating chamber 4 and co-axially inside of the heater 3. The heat shield 100 may additionally or alternatively comprise a heat-insulating layer configured to insulate the heater 3 from the smokeable material.

The heat shield 100 comprises a substantially heat-transparent window 101 which allows thermal energy to propagate through the window 101 and into the heating chamber 4 and smokeable material s. Therefore, the section of smokeable material 5 which is aligned with the window 101 is heated whilst the remainder of the smokeable material 5 is not. The heat shield 100 and window 101 maybe rotatable or otherwise moveable with respect the smokeable materials so that different sections of the smokeable material j can be selectively and individually heated by rotating or moving the heat shield 100 and window 101. The effect is similar to the effect provided by selectively and individually activating the heating regions 10 referred to above. For example, the heat shield 100 and window 101 may be rotated or otherwise moved incrementally in response to a signal from the puff detector 13. Additionally or alternatively, the heat shield 100 and window 101 may be rotated or othenvise moved incrementally in response to a predetermined heating period having elapsed.

Movement or rotation of the heat shield 100 and window 101 may be controlled by electronic signals from the controller 12. The relative rotation or other movement of the heat shield 100/window 101 and smokeable material may be driven by a stepper motor c under the control of the controller 12. This is illustrated in figure i.

Alternatively, the heat shield 100 and window 101 may be manually rotated using a user control such as an actuator on the housing 7. The heat shield 100 does not need to be cylindrical and may optionally comprise one or more suitably positioned longitudinally extending elements and or/plates.

It will be appreciated that a similar resifit can be obtained by rotating or moving the smokeable material relative to the heater 3, heat shield 100 and window 101. For example, the heating chamber 4 maybe rotatable around the heater 3. If this is the case, the above description relitting to movement of the heat shield 100 can be applied instead to movement of the heating chamber 4 relative to the heat shield 100.

io The heat shie'd 100 may comprise a coating on the ongitudina1 surface of the heater 3.

In this case, an area of the heater's surface is eft uncoated to form the heat-transparent window 101. The heater 3 can be rotated or otherwise moved, for example under the control of the controller 12 or user controls, to cause different sections of the smokeable material 5 to be heated. Mternatively, the heat shield 100 and window 101 may comprise a separate shie'd a which is rotatable or otherwise moveabe r&ative to both the heater 3 and the smokeable materia' 5 under the control of the controller 12 or other user contr&s.

The apparatus 1 may comprise air inlets 14 which allow external air to be drawn into the housing 7 and through the heated smokeable material 5 during puffing. The air inlets 14 may compnse apertures 14 in the housing 7 and may be located upstream from the smokeable material 5 and heating chamber 4 towards the first end 8 of the housing 7. This is shown in figure 2. Another example is shown in figure 7. Air drawn in through the inlets 14 travels through the heated smokeable material 5 and therein is enriched with smokeable material vapours, such as aroma vapours, before being inhaled by the user at the mouthpiece 6. Optionally, as shown in figure 7, the apparatus 1 may comprise a heat exchanger 15 configured to warm the air before it enters the smokeable material s and/or to cool the air before it is drawn through the mouthpiece 6. For exampk, the heat exchanger 15 maybe configured to use hcat extracted from the air entering the mouthpiece 6 to warm new air before it enters the smokeable materia' 5.

The apparatus 1 may comprise a smokeabe materi& compressor 16 configured to cause the smokeable material 5 to compress upon activation of the compressor 16. The apparatus 1 can also comprise a smokeable material expander 17 configured to cause the smokeable materials to expand upon activation of the expander 17. The compressor 16 and expander 17 may, in practice, be implemented as the same unit as will be explained below. The smokeable material compressor 16 and expander 17 may optionafly operate under the contr& of the controller 12. In this case, the controller 12 is configured to send a signal, such as an &ectrica signal, to the compressor 16 or expander 17 which causes the compressor 16 or expander 17 to respectively compress or expand the smokeable material 5. Alternatively, the compressor 16 and expander 17 may be actuated by a user of the apparatus 1 using a manual control on the housing 7 to compress or expand the smokeable material 5 as required.

io The compressor 16 is principally configured to compress the smokeable material 5 and thereby increase its density during heating. Compression of the smokeable material increases the thermal conductivity of the body of smokeable material s and therefore provides a more rapid heating and consequent rapid volatilization of nicotine and other aromatic compounds. This allows the nicotine and aromatics to be inhaled by the user without substantial delay in response to detection of a puff. Therefore, the controller 12 may activate the compressor 16 to compress the smokeable material 5 for a predetermined heating period, for example one second, in response to detection of a puff. The compressor 16 may be configured to reduce its compression of the smokeable material 5, for example under the control of the controller 12, after the predetermined heating period. Alternatively, the compression may be reduced or automatically ended in response to the smokeable material j reaching a predetermined threshold temperature. A suitable threshold temperature may be in the range of approximately 12OC to 25OC, or one of the other ranges discussed previously, and may be user selectable. A temperature sensor may be used to detect the temperature of the smokeable material j.

The expander 17 is principally configured to expand the smokeable material s and thereby decrease its density during puffing. The arrangement of smokeable material 5 in the heating chambcr 4 becomes morc loose when the smokeable material 5 has been expanded and this aids the gaseous flow, for examp'e air from the idets 14, through the smokeabk material. The air is therefore more able to carry the volatilized nicotine and aromatics to the mouthpiece 6 for inhalation. The controller 12 may activate the expander 17 to expand the smokeable material immediately following the compression period referred to above so that air can be drat more freely through the smokeable material j. Actuation of the expander 17 may be accompanied by a user- -22-audible sound or other indication to indicate to the user that the smokeable material 5 has been heated and that puffing can commence.

Referring to figures 8 and 9, the compressor 16 and expander 17 may comprise a spring-actuated driving rod which is configured to compress the smokeable material 5 in the heating chamber 4 when the spring is released from compression. This is schematically illustrated in figures 8 and 9, although it will be appreciated that other implementations could be used. For example, the compressor i6 may comprise a ring, having a thickness approximately equal to the tubular-shaped heating chamber 4 io described above, which is driven by a spring or other means into the heating chamber 4 to compress the smokeable material 5. Akernatively, the compressor 16 may be comprised as part of the heater 3 so that the heater 3 itself is configured to compress and expand the smokeable material 5 under the control of the controller 12. A method of compressing and expanding the smokeable material 5 is shown in figure ii. The method comprises a first step P1 of compressing the smokeabe material 5 in its heating chamber 4, a second step P2 of heating the compressed smokeable material 5, a third step P3 of detecting a threshold temperature in the smokeable material s, a fourth step S4 of expanding the smokeable material 5, for example by releasing the compression force, and a fifth step 85 of allowing external air to enter the smokeable material heating chamber 4, for example by opening hermetically sealable inlet and outlet valves 24.

The heater 3 may be integrated with the thermal insulation 18 mentioned previously.

For example, referring to figure 2, the thermal insulation 18 may comprise a substantially elongate, hollow body, such as a substantially cylindrical tube of insulation i8, which is located co-axially around the heating chamber 4 and into which the heating regions 10 are integrally located. The thermal insulation i8 may comprise a layer in which recesses are provided in the inwardly facing surface profile 21. Heating regions 10 are located in these recesses so that the heating regions 10 face the smokeabk material 5 in the heating chamber 4. The surfaces of the heating regions 10 which face the heating chamber 4 maybe flush with the inside surface 21 of the thermal insifiation 18 in regions of the insulation 18 which are not recessed.

The integration of the heater 3 with the thermal insulation 18 means that the heating regions 10 are substantially surrounded by the insulation 18 on all sides of the heating regions 10 other than those which face inwardly towards the smokeable material -23 -heating chamber 4. As such, heat emitted by the heater 3 is concentrated in the smokeable material 5 and does not dissipate into other parts of the apparatus 1 or into the atmosphere outside the housing 7.

Integration of the heater 3 with the thermal insulation 18 may also reduce the thickness of the combination of heaters and thermal insulation 18. This can allow the diameter of the apparatus 1, in particular the external diameter of the housing 7, to be further reduced. Alternatively, the reduction in thickness provided by the integration of the heater 3 with the thermal insulation 18 can allow a wider smokeable material heating io chamber 4 to be accommodated in the apparatus 1, or the introduction of further components, without any increase in the overall width of the housing 7.

Alternatively, the heater 3 may be located adjacent the insulation iS rather than being integrated into it. For example, if the heater 3 is located externally of the heating chamber 4 as shown in figure 2, the insulation 18 may be located around the outside of the heater 3 so that the inwardly-facing surface 21 of the insulation faces the heater 3.

If the heater 3 is located internally of the heating chamber 4, the heater 3 may be located around the outwardly-facing surface 22 of the insulation 18.

Optionally, a barrier may be present between the heater 3 and the insulation i8. For example, a layer of stainless steel may be present between the heater 3 and the insulation i8. The barrier may comprise a stainless steel tube which fits between the heater 3 and the insulation 18. The thickness of the barrier may be small so as not to substantially increase the dimensions of the apparatus. An example thickness is between approximately 0.1mm and 1.0mm.

Additionally, a heat reflecting layer may be present between the transverse surfaces of the heating regions 10. The arrangement of the heating regions 10 relative to each other may be such that thernia energy emitted from each one of the heating regions 10 does not substantially heat the neighbouring heating regions 10 and instead travels predominately inwardly from the circumferential surface of the heating region 10 into the heating chamber 4 and smokeable material 5. Each heating region 10 may have substantially the same dimensions as the other regions 10.

The heater 3 may be bonded or otherwise secured in the apparatus 1 using pressure sensitive adhesive. For example, the heater 3 may be adhered to the insulation 18 or -24 -barrier referred to above using pressure sensitive adhesive. The heater 3 may alternatively be adhered to the cartridge 11 or an exterior surface of the smokeable material heating chamber 4.

As an alternative to the use of pressure sensitive adhesive, the heater 3 maybe secured in position in the apparatus 1 using self-fusing tape or by clamps which clamp the heater 3 in place. All of these methods provide a secure fixing for the heater 3 and allow effective heat transfer from the heater 3 to the smokeable material 5. Other types of fixing are also possible. I0

The thermal insulation i8, which is provided between the smokeahle material 5 and an external surface 19 of the housing 7, as described above, reduces heat loss from the apparatus 1 and therefore improves the efficiency with which the smokeable material 5 is heated. For example, referring to figure 2, a wall of the housing 7 may comprise a layer of insulation 18 which extends around the outside of the heating chamber 4. The insifiation thyer 18 may comprise a substantiafly tubular ength of insubtion 18 ocated co-axiafly around the heating chamber 4 and smokeable material. This is shown in figure 2. It will be appreciated that the insulation 18 could also be comprised as part of the smokeable material cartridge 11, in which it would be located co-axially around the outside of the smokeable material 5.

Referring to figure 12, the insulation 18 may comprise vacuum insulation 18. For example, the insulation 18 may comprise a layer which is bounded by a wall material 19 such as a metallic material. An internal region or core 20 of the insulation iS may comprise an open-cell porous material, for example comprising polymers, aerogels or other suitable material, which is evacuated to a low pressure. The pressure in the internal region 20 may be in the range of 0.1 to 0.001 mbar. The wall 19 of the insulation 18 is sufficiently strong to withstand the force exerted against it due to the pressure differential between the core 20 and external surfaces of the wall 19, thereby preventing the insulation 18 from collapsing. The wall 19 may, for example, comprise a stainless sted wail 19 having a thickness of approximatàly ioolim. The thermal conductivity of the insulation 18 maybe in the range of 0.004 to 0.005 W/mK. The heat transfer coefficient of the insulation 18 maybe between approximately 1.10 W/(m2K) and approximately 1.40 W/(m2K) within a temperature range of between approximately 150 degrees Celsius and approximately 250 degrees Celsius. The gaseous conductivity of the insulation 18 is negligible. A reflective coating may be -25 -applied to the internal surfaces of the wall matenal 19 to minimize heat losses due to radiation propagating through the insulation 18. The coating may, for example, comprise an aluminium JR reflective coating having a thickness of between approximately o.pm and 1.opm. The evacuated state of the internal core region 20 means that the insulation 18 functions even when the thickness of the core region 20 is very small. The insulating properties are substantially unaffected by its thickness. This helps to reduce the overall size of the apparatus 1.

As shown in figure 12, the wall 19 may comprise an inwardly-facing section 21 and an Jo outwardly-facing section 22. The inwardly-facing section 21 stibstantiafly faces the smokeabk material and heating chamber 4. The outwardly-facing section 22 substantially faces the exterior of the housing 7. During operation of the apparatus 1, the inwardly-facing section 21 may be warmer due to the thermal energy originating from the heater 3, whilst the outwardly-facing section 22 is cooler due to the effect of the insulation 18. The inwardly-facing section 21 and the outwardly-facing section 22 may, for example, comprise substantiafly parallel longitudinally-extending walls 19 which are at least as tong as the heater 3. The internal surface of the outwardly-facing wall section 22, i.e. the surface facing the evacuated core region 20, may comprise a coating for absorbing gas in the core 20. A suitable coating is a titanium oxide film.

The thermal insulation 18 may comprise hyper-deep vacuum insulation such as an Insulon® Shaped-Vacuum Thermal Barrier as described in US 7,374,063. The overall thickness of such insulation 18 may be extremely small. An example thickness is between approximately 1mm and approximately 1pm, such as approximately 0.1mm, although other larger or smaller thicknesses are also possible. The thermally insulating properties of the insulation i8 are substantially unaffected by its thickness and therefore thin insulation i8 can be used without any substantial additional heat loss from the apparatus 1. The very small thickness of the thermal insulation 18 may allow thc size of the housing? and apparatus 1 as a whole to be reduced beyond the sizes previous'y discussed and may allow the thickness, for examp'e the diameter, of the apparatus 1 to be approximately equal to smoking articles such as cigarettes, cigars and cigarillos. The weight of the apparatus 1 may also be reduced, providing similar benefits to the size reductions discussed above.

Although the thermal insulation 18 described previously may comprise a gas-absorbing material to maintain or aid with creation of the vacuum in the core region 20, a gas -26 -absorbing material is not used in the deep-vacuum insulation 18. The absence of the gas absorbing material aids with keeping the thickness of the insulation 18 very low and thus hàlps to reduce the overafi size of the apparatus 1.

The geometry of the hyper-deep insulation 18 allows the vacuum in the insulation to be deeper than the vacuum used to extract molecules from the core region 20 of the insulation i8 during manufacture. For example, the deep vacuum inside the insulation iS may be deeper than that of the vacuum-furnace chamber in which it is created. The vacuum inside the insulation iS may, for example, be of the order 1o Torr. Referring io to figure 17, an end of the core region 20 of the deep-vacuum insulation 18 may taper as the outwardly facing section 22 and inwardly facing section 21 converge to an ouflet 25 through which gas in the core region 20 may be evacuated to create a deep vacuum during manufacture of the insulation iS. Figure 17 illustrates the outwardly facing section 22 converging towards the inwardly facing section 21 but a converse arrangement, in which the inwardly facing section 21 converges to the outwardly facing section 22, could akernatively be used. The converging end of the insulating wail 19 is configured to guide gas m&ecules in the core region 20 out of the ouflet 25 and thereby create a deep vacuum in the core 20. The outlet 25 is sealable so as to maintain a deep vacuum in the core region 20 after the region 20 has been evacuated. The outlet 25 can be sealed, for example, by creating a brazed seal at the outlet 25 by heating brazing material at the outlet 25 after gas has been evacuated from the core 20. Alternative sealing techniques could be used.

In order to evacuate the core region 20, the insulation iS may be placed in a low pressure, substantially evacuated environment such as a vacuum furnace chamber so that gas molecules in the core region 20 flow into the low pressure environment outside the insulation i8. When the pressure inside the core region 20 becomes low, the tapered geometry of the core region 20, and in particular the converging sections 21, 22 rcfcrrcd to abovc, bccomcs iriflucnti& in guiding rcmaining gas moiccuics out thc core 20 via the ouflet 25. Specifically, when the gas pressure in the core region 20 is low, the guiding effect of the converging inwardly and outwardly facing sections 21, 22 is effective to chann& the remaining gas m&ecffles inside the core 20 towards the ouflet and make the probability of gas exiting the core 20 higher than the probability of gas entering the core 20 from the external, low pressure environment. In this way, the geometry of the core 20 allows the pressure inside the core 20 to be reduced below the pressure of the environment outside the insulation 18. -27-

Optionally, as previously described, one or more low emissivity coatings may be present on the internal surfaces of the inwardly and outwardly facing sections 21, 22 of the wall 19 in order to substantially prevent heat losses by radiation.

Although the shape of the insulation i8 is generally described herein as substantially cylindrical or similar, the thermal insulation i8 could be another shape, for example in order to accommodate and insulate a different configuration of the apparatus 1 such as different shapes and sizes of heating chamber 4, heater 3, housing? or energy source 2.

io For example, the size and shape of deep-vacuum insidation 18 such as an Insifion® Shaped-Vacuum Thermal Barrier referred to above is substantiafly unhmited by its manufacturing process. Suitable materials for forming the converging structure described above include ceramics, metals, metalloids and combinations of these.

is Referring to the schematic illustration in figure 13, a thermal bridge 23 may connect the inwardly-facing wall section 21 to the outwardly-facing wall section 22 at one or more edges of the insifiation 18 in order to completely encompass and contain the ow pressure core 20. The thermal bridge 23 may comprise a wall 19 formed of the same material as the inwardly and outwardly-facing sections 21, 22. A suitable material is stainless steel, as previously discussed. The thermal bridge 23 has a greater thermal conductivity than the insulating core 20 and therefore may undesirably conduct heat out of the apparatus 1 and, in doing so, reduce the efficiency with which the smokeable material 5 is heated.

To reduce heat losses due to the thermal bridge 23, the thermal bridge 23 may be extended to increase its resistance to heat flow from the inwardly-facing section 21 to the outwardly-facing section 22. This is schematically illustrated in figure 14. For example, the thermal bridge 23 may follow an indirect path between the inwardly-facing section 21 of wafl 19 and the outwardly-facing scction 22 of wail 19. This may be o facilitated by providing the instilation 18 over a longitudinal distance which is onger than the lengths of the heater 3, heating chamber 4 and smokeable material 5S0 that the thermal bridge 23 can gradually extend from the inwardly-facing section 21 to the outwardly-facing section 22 along the indirect path, thereby reducing the thickness of the core 20 to zero, at a longitudinal location in the housing 7 where the heater 3, heating chamber 4 and smokeable material 5 are not present.

Referring to figure 16, as previously discussed, the heating chamber 4 insulated by the insulation 18 may comprise inlet and outlet valves 24 which hermetically seal the heating chamber 4 when dosed. The valves 24 can thereby prevent air from undesirably entering and exiting the chamber 4 and can prevent smokeable materia' flavours from exiting the chamber 4. The inlet and outlet valves 24 may, for example, be provided in the insulation 18. For example, between puffs, the valves 24 may be closed by the controller 12 so that all volatilized substances remain contained inside the chamber 4 in-between puffs. The parUal pressure of the volatilized substances between puffs reaches the saturated vapour pressure and the amount of evaporated substances io therefore depends only on the temperature in the heating chamber 4. This helps to ensure that the deliveiy of vothtihzed nicotine and aromatic compounds remains constant from puff to puff. During puffing, the controller 12 is configured to open the valves 24 so that air can flow through the chamber 4 to carry volatilized smokeable material components to the mouthpiece 6. A membrane can be located in the valves 24 to ensure that no oxygen enters the chamber 4. The valves 24 may be breath-actuated so that the valves 24 open in response to detection of a puff at the mouthpiece 6. The valves 24 may dose in response to a detection that a puff has ended. Alternatively, the valves 24 may close following the elapse of a predetermined period after their opening.

The predetermined period may be timed by the controller 12. Optionally, a mechanical or other suitable opening/closing means may be present so that the valves 24 open and close automatically. For example, the gaseous movement caused by a user puffing on the mouthpiece 6 may be used to open and close the valves 24. Therefore, the use of the controller 12 is not necessarily required to actuate the valves 24.

The mass of the smokeable material 5 which is heated by the heater 3, for example by each heating region 10, may be in the range of 0.2 to 1.0g. The temperature to which the smokeable material j is heated may be user controllable, for example to any temperature within the temperature range of 120°C to 250°C as previously described.

The mass of the apparatus 1 as a whole may be in the range of 70 to 125g, although the mass of the apparatus 1 can be lower when incorporating the type of heater 3 described above and/or deep-vacuum insulation 18. A battery 2 with a capacity of 1000 to 3000mAh and voltage of 3.7V can be used. The heating regions 10 may be configured to individually and sdectively heat between approximatdy 10 and 40 sections of smokeable material 5 for a single cartridge ii.

-29 -It will be appreciated that any of the alternatives described above can be used singly or in combination.

In order to address various issues and advance the art, the entirety of this disclosure shows by way of illustration various embodiments in which the claimed invention(s) may be practiced and provide for superior apparatus. The advantages and features of the disclosure are of a representative sample of embodiments only, and are not exhaustive and/or exclusive. They are presented only to assist in understanding and teach the claimed features. It is to be understood that advantages, embodiments, io examples, functions, features, structures, and/or other aspects of the disclosure are not to be considered limitations on the disdosure as defined by the daims or limitations on equivalents to the claims, and that other embodiments may be utilised and modifications may be made without departing from the scope and/or spirit of the disclosure. Various embodiments may suitably comprise, consist of, or consist essentially of, various combinations of the disclosed dements, components, features, parts, steps, means, etc. In addition, the disdosure indudes other inventions not presenfly claimed, but which may be claimed in future.

Claims

Claims 1. A smokeahie materia' heating apparatus comprising a substrate and at east one printed heating element arranged to heat the substrate to a smokeable material volatilizing temperature and thereby cause the substrate to volatilize at least one component of smokeable material for inhalation.
2. An apparatus according to claim i, wherein the heating element is located at least partially inside the substrate.
3. An apparatus according to daims 1 0r2, wherein the coefficient of therma' expansion of the heating e'ement is substantially equal to the coefficient of thermal expansion of the substrate.
4. An apparatus according to any preceding daim, wherein the heating dement is chemicafly bonded to the substrate.
5. An apparatus according to any preceding claim, wherein the heating element and the substrate comprise a sing'e sintered structure.
6. An apparatus according to any preceding claim, wherein the heating element comprises an electrically resistive trace in the substrate.
7. An apparatus according to any preceding claim, wherein the substrate comprises a ceramics material.
8. An apparatus according to any preceding claim, wherein the substrate is proximal a smokeable material heating chamber configured to contain the body of smokeabic material during heating.
9. An apparatus according to any preceding daim, comprising a phiraBty of the heating elements arranged in thyers inside the substrate.
10. An apparatus according to claim 9, wherein the layers of heating elements are interconnected by heating element vias through the substrate.
11. An apparatus comprising a heater configured to heat smokeable material to volatilize at least one component of the smokeable material for inhalation, wherein the heater comprises a substrate and a heating element with substantially equal coefficients of thermal expansion.
12. An apparatus according to claim ii, wherein the heating element is printed to the substrate.
13. An apparatus according to claim 11 or 12, wherein the heating element is io arranged to heat the substrate to a temperature sufficient for the substrate to volatilize at least one component of smokeable material thcated in an adjacent smokeable material heating chamber.
14. An apparatus according to any of claims ii to 13, wherein the heating element is is located at least partially inside the substrate.
15. An apparatus according to any of claims ii to 14, wherein the heating dement is chemically bonded to the substrate.
i6. An apparatus according to any of claims ii to 15, wherein the heater comprises a sintered structure comprising the heating element and the substrate.
17. An apparatus according to any of claims 11 to 16, wherein the heating element comprises an electrically resistive trace in the substrate and/or the substrate comprises a ceramics material.
iS. An apparatus according to any of claims ii to 17, comprising a plurality of the heating elements arranged in layers inside the substrate.
19. An apparatus according to daim 18, wherein the thyers of heating elements are interconnected by heating element vias through the substrate.
20. An apparatus comprising a heater configured to heat smokeable materia' to volatilize at least one component of the smokeable material for inhalation, wherein the heater comprises a multiply layered structure of ceramic material and electrically resistive heating elements.
21. An apparatus according to claim 20, wherein the heating elements comprises electricafly resistive traces in the ceramic material.
22. An apparatus according to claim 20 or 21, wherein the heating elements are chemically bonded to the ceramic material in a sintered structure.
23. An apparatus according to any of claims 20 to 22, wherein the coefficient of thermal expansion of the ceramic material is substantially equal to the coefficient of io thermal expansion of the heating dements.
24. An apparatus according to claim 23, wherein the heating elements comprise Tungsten and the ceramic material comprises Aluminium Nitride Ceramic.
25. An apparatus according to any of claims 20 to 24, wherein the heating dements are printed to the substrate.
26. An apparatus according to any of claims 20 to 25, wherein the heating elements are arranged to heat the ceramic material to a temperature sufficient to volatilize at least one component of smokeable material located in a heating chamber adjacent the ceramic material.
27. An apparatus according to any of claims 20 to 26, wherein the heating elements are located inside the ceramic material.
28. An apparatus according to any of claims 20 to 27, wherein layers of the heating elements are interconnected by heating element vias through the ceramic material.
29. An apparatus comprising a heater arranged to heat smokeaNe materiaL wherein the heater comprises a substrate and at least one heating dement ocated inside the substrate so as to heat the substrate to cause the substrate to v&atiHze at least one component of the smokeable material for inhabtion.
30. An apparatus according to claim 29, wherein the heater comprises a thermal expansion-matching structure.
31. An apparatus according to claim 30, wherein the coefficient of thermal expansion of the heating element is substantially equal to the coefficient of thermal expansion of the substrate.
32. An apparatus according to any of claims 29 to 31, wherein the heating element and the substrate are sintered to form a chemically bonded structure.
33. An apparatus according to any of claims 29 to 32, wherein the substrate comprises a ceramics material and the heating element comprises an electrically io resistive trace materiaL
34. An apparatus according to any of claims 29 to 33, wherein the substrate is proximal a smokeable material heating chamber configured to contain the body of smokeable material during heating.
35. An apparatus according to any of claims 29 to 34, comprising a phirality of the heating elements arranged in thyers inside the substrate.
36. An apparatus according to claim 35, wherein the layers of heating elements are interconnected by heating element vias through the substrate.
37. An apparatus according to any preceding claim, configured to heat the smokeable material to a smokeable material volatilizing temperature of at least 120 degrees Celsius.
38. An apparatus according to any preceding claim, configured to heat the smokeable material to a smokeable material volatilizing temperature of between 120 degrees Celsius and 250 degrees Celsius.
39. An apparatus according to any of claims ito 37, configured to heat the smokeabk material to a smokeabe material v&atihzing temperature of between 130 degrees Celsius and 18o degrees C&sius.
40. Use of at least one printed heating element to heat a substrate to a smokeable material volatilizing temperature and thereby cause the substrate to volatilize at least one component of smokeable material for inhalation.
41. Use of a heater comprising a substrate and a heating element with substantially equal coefficients of thermal expansion to heat smokeable material to volatilize at least one component of the smokeable material for inhalation.
42. Use of a heater comprising a multiply layered structure of ceramic material and electrically resistive heating elements to heat smokeable material to volatilize at least one component of the smokeable material for inhalation.Jo
43. Use of a heater comprising a substrate and at least one heating element located inside the substrate to heat the substrate and cause the substrate to v&atilize at east one component of smokeable material for inhalation.
44. A method of heating smokeable material, comprising; heating a substrate to a smokeable material v&atilizing temperature using at least one printed heating dement arranged to heat the substrate and causing the heated substrate to v&atilize at least one component of smokeable material for inhalation.
45. A method of heating smokeable material, comprising: heating a substrate to a smokeable material volatilizing temperature using at least one heating element located inside the substrate and causing the heated substrate to volatilize at least one component of smokeable material for inhalation.