GB2500331A - Interlocking building block with partition wall and drainage aperture - Google Patents

Interlocking building block with partition wall and drainage aperture Download PDF

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Publication number
GB2500331A
GB2500331A GB1310288.4A GB201310288A GB2500331A GB 2500331 A GB2500331 A GB 2500331A GB 201310288 A GB201310288 A GB 201310288A GB 2500331 A GB2500331 A GB 2500331A
Authority
GB
United Kingdom
Prior art keywords
block
connectors
male
blocks
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1310288.4A
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GB2500331B (en
GB201310288D0 (en
Inventor
Roger Martin Cooper
Robert Charles Nunn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PHI DESIGN Ltd
Original Assignee
PHI DESIGN Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PHI DESIGN Ltd filed Critical PHI DESIGN Ltd
Priority to GB1310288.4A priority Critical patent/GB2500331B/en
Publication of GB201310288D0 publication Critical patent/GB201310288D0/en
Publication of GB2500331A publication Critical patent/GB2500331A/en
Application granted granted Critical
Publication of GB2500331B publication Critical patent/GB2500331B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/39Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra
    • E04C1/397Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra serving for locating conduits
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0258Retaining or protecting walls characterised by constructional features
    • E02D29/0266Retaining or protecting walls characterised by constructional features made up of preformed elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/14Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
    • E04B2/16Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
    • E04B2/18Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/39Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0204Non-undercut connections, e.g. tongue and groove connections
    • E04B2002/0215Non-undercut connections, e.g. tongue and groove connections with separate protrusions
    • E04B2002/0223Non-undercut connections, e.g. tongue and groove connections with separate protrusions of cylindrical shape
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0232Undercut connections, e.g. using undercut tongues and grooves
    • E04B2002/0234Angular dovetails
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0243Separate connectors or inserts, e.g. pegs, pins or keys
    • E04B2002/025U-shaped, e.g. brackets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0243Separate connectors or inserts, e.g. pegs, pins or keys
    • E04B2002/0252Dovetail keys

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Sewage (AREA)

Abstract

A building block has a top and bottom provided with a first kind of form locking male 23 and female 24 connector, and sides provided with a second kind of form of locking male 15 and female 16-20 connector. Both kinds of connector are engageable by relative motion in a direction perpendicular to the top face of the block, with only one male connector of the second kind provided. The block further comprises a partition wall 100 parallel to the top and bottom of the block, the wall having an aperture 105 to permit drainage. The second kind of male connector may include a projecting nib 110 for jamming engagement in the second kind of female connector, which may permit interconnection by movement in one direction only. The block may be used to form a wall which may include reinforcement passing through the apertures of a plurality of blocks.

Description

BUILDING BLOCK
This invention relates to building blocks, particularly interlocking blocks of moulded plastic.
5
Utility services (gas, water, telephone, electricity, cable t.v. etc.) are usually laid underground and a long standing problem for utility providers has been the rapid and economical construction of the below ground chambers which are required for access to the services lines. Such chambers may for example give access to valves, meters 10 and the like.
Historically such chambers have been constructed using conventional bricks held together by mortar, and a double wall is essential to avoid crushing loads from the surrounding soil or backfill. These brick chambers are very slow to build, require 15 large quantities of materials, cannot be adapted to new circumstances when built and require skilled labour for construction, among other disadvantages.
Another approach has been to use rectangular concrete sections which can be stacked one upon the next until a chamber of the required size is formed. The concrete 20 sections are very heavy and may require a small crane to lift them into place. Access apertures to bring the services into and out of the chamber must be constructed.
Both of these methods suffer the disadvantage that the construction materials are heavy, and thus must usually be transported to the site by a large truck. Quantities 25 must be predicted in advance and much time may be lost if a return visit for additional materials is required. Several workmen are usually necessary.
Proposed legislation placing a limit on the weight a workman may lift without assistance, and the total amount a workman may lift per day will make such chambers 30 even more expensive to construct.
More recently it has been proposed to use preformed chambers of glass reinforced plastic. These offer a solution to the problems of weight and construction time but are
1
not readily adaptable to the different services depths which may become apparent only when the chamber aperture is excavated. They are also bulky to transport and have relatively poor resistance to crushing loads. A large stock of different sized chambers is required for each service provider.
5
Utility providers are placing more and more equipment in underground chambers and frequently now require shelves or hooks onto which equipment can be placed - this can for example protect sensitive electrical metering equipment from ground water damage. It is not easy to provide such additional facilities in chambers constructed in
10 the conventional manner.
What is required is an economical means of constructing an underground chamber which overcomes all of the aforementioned problems whilst meeting the additional needs of utility service provider.
15
GB 2276181A discloses a building block having a top, a bottom and four sides, the top and bottom lying in parallel planes and the four sides being perpendicular thereto and lying in two mutually perpendicular planes, the top and bottom being provided with a first kind of form locking male and female connector, and each side being
20 provided with a second kind of form locking male and female connector, both first and second kinds of connectors being engageable by relative motion between two blocks in a direction perpendicular to said top plane and wherein said block has only one of the male connectors of the second kind.
25 A number of such blocks may be connected end to end by the connectors of the second kind to form a string, and several strings may be connected one above the other by the connectors of the first kind to form a wall. Connectors of the second kind allow joining of blocks at right angles, thus permitting construction of rectangular chambers of any desired size.
30
An important feature of this prior art is the provision of only one male connector of the second kind on each block. This arrangement ensures that the lateral (exposed) faces of a wall or chamber have no protrusions; the chamber is thus of maximum
2
internal size and minimum external size, and the lack of protrusions permits unobstructed backfilling, and a relatively smooth snag free internal chamber surface. It is of course very important to ensure a relatively smooth external surface so that the ground aperture is the minimum size - an increase in aperture of only a few 5 centimetres can necessitate substantial additional soil removal. The existence of female connectors of the second kind in the lateral faces ensures however that the chamber is keyed against movement when the aperture is backfilled.
A block according to this prior art may have two opposite sides which are twice as 10 long as the other two opposite sides, the male connector of the second kind being provided on one of said other two opposite sides. Such a block is like a regular house brick and has two substantially square modules. This block can be laid in a bond for increased strength, and can be used to connect two or more walls to make a multiple skin chamber.
15
In one embodiment this block has one male connector of the second kind and five female connectors of the second kind.
The prior blocks are typically based on a cube of 75mm and moulded in a plastic 20 material such as polypropylene. A typical (standard) block may be 75mm wide, 150mm long and 75mm deep; the end faces having opposed male and female connectors of the second kind, and the side faces having two equispaced female connectors of the second kind per side. Half blocks or double blocks are possible, as are larger mouldings constituting wall portions. A half block would for example be 25 square and have one connector of the second kind on each face.
Such blocks are very light and can be readily assembled into a chamber of the desired size by unskilled labour and without the use of joining materials such as mortar or adhesive. Chambers can be constructed by one man, and all the necessary materials 30 carried in a small van.
Because the blocks are relatively small, the chamber size can be determined on site, and variations made as required.
3
In one prior embodiment the top and bottom faces are provided with male connectors of the first kind on one face only; this arrangement ensures that one of the upper and lower faces is projection free.
The male connector of the first kind may comprise upstanding projections of substantially constant section; one of said top and bottom only may be provided with male connectors of the first kind.
10 The male connectors of the first kind may be provided one on each opposite side and at opposite ends or in the centre or along the length of said block, female connectors of the first kind being provided at other ends of each side and at opposite ends or in the centre or along the length of said block.
15 The female connectors of the first kind may comprise holes on the surface having said male connectors of the first kind, and open channels on the surface not having said male connectors of the first kind, said channels being open to the side of the block. The channels may extend substantially from the bottom of a block to the top.
20 In one prior embodiment male connectors of the first kind are provided on one face only and in a mirror image about a plane of symmetry perpendicular to said face. Preferably said face includes both male and female connectors of the first kind, the symmetrical arrangement ensuring that two blocks can be engaged top to bottom and that the faces with male connectors are engageable. This arrangement ensures that 25 both an upper and lower chamber face may be formed without projections.
Adjacent layers of standard blocks may be bonded in the manner of house bricks but this is not essential since the connectors of the first and second kind provide adequate inter-block engagement.
30
The symmetry of the blocks necessary to ensure interengagement has other advantages. In particular the female connectors of the second kind are vertically aligned on the side walls. C-shaped connection strips may be provided to connect
4
adjacent vertical groups of such female connectors, the strips sliding over the blocks in a vertical direction and thereby providing additional reinforcement.
These aligned female connectors can also receive corresponding male members 5 forming part of shelves, hooks and the like, and otherwise provide a means of attachment for equipment in the chamber.
In order to permit access for services into and out of the chamber, blocks or half blocks can be omitted; the apertures around the service pipe or cable can be sealed by 10 one or more shutters located for relative vertical movement in the aligned female connectors of the second kind. Furthermore since the chamber can be constructed around existing services the problem of making apertures in preformed chambers or chamber sections does not arise.
15 Preferably the male or female connector of the second kind provided on opposite sides of the block includes obstruction means to permit interconnection by movement in one direction only. This ensures that adjacent blocks are prevented from sliding apart under the action of gravity if supported on one side only. Accordingly an assembled chamber or wall section can be carried to the installation site without danger of the 20 blocks sliding apart. The obstruction means is preferably adjacent one of said top and bottom faces.
The male connector of the second kind is preferably waisted in a plane parallel to the top of the block; the male connector of the second kind may have a greatest width 25 substantially at the outer extremity thereof and a minimum width immediately adjacent the side face of the block. Said outer extremity is preferably planar.
The male connector of the second kind is preferably symmetrical about a plane perpendicular to said top and passing through the male connector of the second kind 30 and the female connector opposite thereto.
Preferably the male connector of the second kind and the female connector of the second kind are of substantially the same shape.
5
In the preferred embodiment the obstruction means comprise means filling the waisted portion of the male connector of the second kind.
5 Partition walls may be constructed between opposite internal faces of the chamber. In this case only one end of a block string can engage in an internal chamber face, but adjacent strings of blocks can have opposite ends engaged in opposite chamber faces. This arrangement provides more than adequate resistance to compressive loads which may be exerted by material surrounding the chamber.
10
Additional strip like or rectangular members may be provided to bring the upper surface of the chamber to the desired level, thereby to ensure that the chamber cover is flush with the ground. Such members may be of several different thicknesses and have projections or recesses for engagement with the blocks from which the chamber 15 is constructed. Furthermore such members may have an upper form adapted to receive a standard cover or cover frame. Alternatively a cover may be provided which is adapted to directly engage the upper wall surface of the chamber.
Blocks according to the invention are relatively easy to pack in a small space for 20 storage by virtue of the lack of lateral protrusions. When laid on their side the blocks slide easily and have moreover a substantially flat upper surface on which other blocks or equipment may easily slide.
Certain improvements to the prior art block of GB 2276181A are desirable.
25
The internal spaces within a prior art block may include an internal transverse diaphragm or partition wall, which provides additional stiffness. However such a diaphragm lies substantially horizontally in use, and may thus retain water which has leaked into the block from the exterior. In very cold weather this retained water may 30 freeze, particularly in the top layers defining an underground chamber, which may in turn disturb the seating of a manhole cover on the chamber as well as potentially affecting the shape and integrity of the walls defined by adjacent blocks.
6
It would also be desirable to provide a feature by which adjacent rows of blocks could be anchored and stabilized in the vertical direction, or coupled to provide a fully self-supporting structure. Preferably such a feature should not compromise ease of assembly of blocks to one another, and preferably such vertical stabilization should be 5 able to be added or removed from an assembly of such blocks.
In a first aspect of the invention there is provided a building block according to claim 1 of GB 2276181A, wherein the four sides consist of a continuous peripheral wall defining an internal space, the first and second kinds of male and female connector 10 being defined at said wall, and the internal space including a transverse diaphragm substantially parallel to said parallel planes, a through hole being provided in the diaphragm.
Such a through hole allows drainage of water through an assembly of blocks, since 15 each internal space is connected to another. Furthermore, such a through hole is positioned so as to be aligned with the next vertical through hole in a wall of blocks, and the aligned through holes may receive a through reinforcement or linking device. The reinforcement may be steel rod or the like, and the linking device may be a threaded fastener. Neither such device should be so tight as to impede drainage, but a 20 normal fitting clearance is sufficient to allow water to drain.
In cases where a wall of such blocks includes a half bond, several through holes may be provided in the diaphragm of each block so as to ensure alignment in all configurations. In one embodiment the through holes are circular, and the same size 25 and shape on the female connectors of the first kind.
Blocks according to the invention are preferably made principally of recycled high density plastics material, such as shredded waste from vehicle panels.
30 Blocks according to GB 2276181A provide a strong unitary assembly. Occasionally it may be necessary to move a section of wall in its entirety, and a compromise is required to permit easy sliding assembly of blocks, yet prevent assembled blocks from easily becoming unassembled, for example by bricks dropping from a wall section
7
whilst it is being carried. Friction blocking is preferred, but the force to push blocks together must not be too great.
According to a second aspect of the invention there is provided a building block 5 according to claim 1 of GB 2276181A, wherein a projecting nib is provided for the male connector of the second kind, said nib being adjacent the top and at the outer extremity thereof.
Such a nib provides a jamming effect by increasing frictional force as the male 10 connector of the second kind reaches a fully engaged condition with a female connector of a neighbouring block.
In a preferred embodiment the nib is tapered outwardly so as to engage a neighbouring block progressively. The nib may be triangular in form, with an apex at the lowest 15 point. In a block of 75mm width, the nib may have a depth of around 7mm, a projection of less than 2mm, and be within 2mm of the top.
The first kind of form locking male connector inevitably requires a radiused form between the projection and the surface from which it projects. Such a radiused form 20 may cause difficulty if contacted by a corresponding female connector having a sharp edge at the junction between the recess and the surface from which the recess extends. Adjacent blocks may not sit closely together, and the sharp edge may weaken the radiused form when blocks are assembled and under vertical load; it would be desirable to obviate such weakening.
25
According to a third aspect of the invention the first kind of male projection comprises a continuous open channel about the external base thereof. Such a channel has the appearance of a ditch, and avoids a radiused form at the surface from which the projection projects.
30
In a preferred embodiment the male projection of the first kind is an open tube, so as to increase flexibility thereof, but is blind at the base so as to provide a substantially continuous wall across the tubular opening in the region from which the projection
8
projects. Such an arrangement is both strong and flexible in use, and the channel can promote such flexibility without increasing the risk of breakage.
One embodiment of the block will now be described with reference to the 5 accompanying drawings in which:
Fig. 1 is a side elevation of a moulded block according to the invention;
Fig. 2 is a plan of the block shown in Fig. 1;
10
Fig. 3 is a view of the underside of the block shown in Fig. 1;
Figs. 3.1 and 3.2 are perspective views of the block of Fig. 1;
15 Fig. 4 is a view of the underside of a rectangle of blocks according to the invention;
Figs. 5 and 5.1 are views of the underside of other rectangles of blocks according to the invention;
20
Fig. 6 shows a strap to hold adjacent blocks against separating forces; Fig. 7 shows an internal engagement member to hold blocks side by side; 25 Fig. 8 shows a partial block wall having an aperture;
Fig. 9 shows a pair of half shutters for the aperture of Fig. 9;
Fig. 10 is a horizontal section through one of the half shutters of Fig. 9;
30
Fig. 11 illustrates in section a male projection of the first kind; Fig. 12 illustrates in plan a male projection of the first kind;
9
Fig. 13 is a scrap view of a nib according to the invention on a male projection of the second kind;
5 Fig. 14 is a section of the nib of Fig. 13;
Fig. 15 is an elevation illustrating the nib of Fig. 13; and
Fig. 16 is a cross-section showing a diaphragm in the internal space, and 10 through holes therein.
With reference to the drawings a moulded polypropylene block 11 comprises two substantially rectangular chambers 12,13 separated by a wall 14; the chambers 12,13 are to reduce material content whilst the wall 14 provides support for the long sides of 15 the block as illustrated.
The chambers 12,13 may have an additional partition wall or diaphragm 100 extending substantially parallel to the top and bottom of the block and substantially mid-way between the top and bottom. Such a wall provides additional stiffening and 20 may also be used as the means of distributing mould material through the mould for the block.
The peripheral wall of the block includes one projection 15 and five recesses 16-20; the projection and recesses constitute male and female form locking members as will 25 be apparent from the following description.
The projection 15 is waisted (undercut) so that the tip of the head is of larger width than the base. The recesses 16-20 are of a conforming shape and are thus adapted to receive a projection by relative sliding movement in a direction perpendicular to the 30 top face. The projection 15 and recesses 16-20 extend from top to bottom of the block as illustrated but the waisted portion of projection 15 is closed at the upper end by ribs 21 which ensure engagement of the projection 15 with a recess 16-20 only by the lower end of the projection. The ribs 21 ensure that adjacent blocks can be engaged in
10
one direction only, the ribs also acting as a stop to prevent sliding out of engagement except by reversal of the engagement movement. The recesses 16-20 are relieved at their upper ends by corresponding areas 22 to ensure proper horizontal alignment of interengaged blocks.
5
A tapered nib 110 on the projection 15 ensures that friction between blocks is increased upon full engagement thereof, as will be described.
As shown most clearly in Figs. 3.1 and 3.2, the upper surface of the block has a series 10 of symmetrically arranged studs 23 and apertures 24. The studs 23 are substantially cylindrical and have a diameter slightly less than that of the apertures 24. As can be seen, the studs are staggered along the upper face and alternate with the apertures, the arrangement being such that when the upper faces of two blocks are pushed together, each stud 23 will engage a corresponding aperture 24. Furthermore when blocks are 15 laid in a horizontally staggered bond, the stud half of one block will engage with the recess half of another block. It will further be apparent that blocks may be assembled face to face in vertical alignment or staggered, with studs at opposite ends. This permits an increased number of assembly arrangements. The studs 23 are hollow to reduce material content and to increase flexibility.
20
The base of each stud is however solid, and provides a continuous layer of material in the plane of the upper part of the block, as will be described. Furthermore around the base of each stud at the exterior side, a continuous open channel 123 is provided, (Figs. 11 and 12), as will be described.
25
The block is provided with eight grooves 25 on the outer face, corresponding to the position of the studs 23 and aperture 24. The grooves at either end are open to a respective short side of the block whereas the centre grooves are open to a respective long side of the block. The grooves have substantially parallel sides and are of the 30 same width as the apertures 24; each groove is semicircular at its inner end to correspond with the circumference of an aperture 24 or the outer periphery of a stud 23. The ribs 26 between adjacent centre grooves are cut back as shown.
11
The grooves 25 constitute female openings for engagement with the studs 23 when blocks are engaged top to bottom. This arrangement enables adjacent blocks to engage top to bottom in all possible configurations and without regard to the disposition of the studs 23. Accordingly blocks may be engaged in vertical alignment, 5 in a horizontal bond, with projections at one end or the other, and most importantly at right angles in all eight possible configurations. Thus rectangular structures with an overlapping corner body can be constructed without regard to the direction of adjacent layers (projections 15 at right end or left end). Furthermore the orientation of adjacent layers (right way up or upside down) may be reversed whilst ensuring proper 10 engagement of studs 23 and apertures 24; this arrangement permits both top and bottom surfaces of a structure to be projection free, the outer layers having inward facing studs 23.
The grooves 25 also serve the purpose of keeping material content low whilst 15 stiffening the block against distortion and providing a block which is easily moulded.
Fig. 4 illustrates the underside of a rectangle of blocks according to the invention. Engagement of adjacent blocks in-line and at right angles can be clearly seen.
20 Fig. 5 illustrates another rectangle, one half of one block longer than the rectangle of Fig. 4. In this case a portion of block extends at opposite ends and this arrangement may advantageously key the structure into the ground. Alternatively a half block may be substituted at opposite corners to provide a rectangle free of protrusions.
25 Fig. 6 illustrates how 'C' shaped members 31 of constant section and appropriate length may be slipped over a junction between two blocks to reinforce the form lock provided by male members 15 and recess 18. The 'C' shaped members 31 my be of any suitable material and may be provided in long lengths to be sawn to size on site. The members 31 may extend upwardly or downwardly of the chamber to engage the 30 chamber base or ground, and/or a cover of the chamber. The members 31 may be adapted to slide over the blocks from top or bottom, or may be snapped into place by the inherent resilience thereof; metal or plastic members 31 are envisaged.
12
Fig. 7 illustrates means for holding rows of adjacent blocks side by side. A member 32 or 33 or 34 of a length to suit the chamber is passed between adjacent blocks and has arms which extend outwardly to engage within opposed recesses as illustrated. Once locked together in this fashion the members cannot easily move apart. Again 5 the members 32-34 can be of any suitable section and material; they may be of indefinite length and cut to the required size on site. The members 32-34 may be engaged vertically by sliding, or laterally by resilient deformation.
The chamber may include a preformed base and or cover having peripheral 10 projections or recesses for engagement with the blocks.
Hooks of any convenient shape may be slid or resiliently snapped into engagement with the recesses to support equipment and or shelves and the like. The hooks may be retained in any convenient manner, for example by screwing through a flange into the 15 wall of an adjacent block.
Fig. 8 illustrates how an aperture 36 can be created in a wall by making, for example, a half block spacing between blocks 37 and 38. The aperture is bounded at the top and bottom by blocks 39 and 40; other blocks are not shown.
20
The aperture may be closed for example by half shutters sliding in the channels provided by the recesses e.g. 20,19. Redundant holes may be closed by a sliding closure plate.
25 Figs. 9 and 10 illustrates a pair of half shutters 41,42 having semi-circular cut-outs to engage around a water pipe - the shutters move apart in the direction indicated by arrows A. Each half shutter is formed with projections 43 to engage a recess, e.g. 20. The shutters need not slide and may be adapted to be snapped into place. A closing plate can be manufactured in a similar way.
30
A feature of the blocks is that the studs 23 are provided on one side only (i.e. on the bottom as illustrated). This means that full contact with a bottom supporting surface is assured. The uppermost row of blocks of a chamber may be reversed so as to
13
provide a flat upper face adapted to support a cover, such as a manhole cover or the like.
Figs. 11 and 12 illustrates a stud 23 in detail. The stud is hollow (having a tubular 5 form), open at the top, and has a continuous base so as to be co-extensive with the upper wall of the block. The wall 121 at base of the stud aligns with the upper wall 122 of the block , but need not do so. Around the base of the stud, on the outside, is a continuous open channel 123. This recess 123 ensures that the sharp edge of a block fitted from above will not prevent full seating of the respective upper and lower block 10 surfaces.
Figs. 13-15 illustrate a tapered nib 110 on the male projection 15. The nib is triangular in shape (apex down) and provide for a progressively increasing frictional force as the male projection 15 reaches full sliding engagement within a 15 corresponding recess 16. The size and relative projection of the nib may be determined empirically to give the required degree of frictional engagement whilst allowing for easy sliding motion of adjacent blocks as they initially slide together. The rib allows adjacent blocks to be held in full engagement whilst being transported, but does not impede assembly and disassembly.
20
Fig. 16 is a vertical cross-section through the mid-plane of an exemplar block, and illustrates the transverse partition wall or diaphragm 100 which serves to stiffen the block against crushing forces acting on the exterior face, in use. The diaphragm 100 is substantially at mid-height so as to facilitate even injection moulding by separation 25 of mould parts away from the diaphragm, though it need not be.
In order to facilitate drainage each upper space 101,102 defined in the block includes a drainage aperture 105 leading to the corresponding lower space 103,104. As illustrated in the apertures 105 are adjacent the left and right side walls, but they need 30 not be. More than one aperture can be provided for each upper space.
The apertures may be placed for vertical alignment with an upper and/or lower block so as to permit a reinforcing rod, typically of steel, to be slid therethrough, for
14
example from top to bottom of an underground chamber. Plural apertures 105 in each space 103,104 are required for alignment of blocks in a half bond. The rod may comprise or be replaced by a linking or clamping device such as a screw-threaded rod whereby a plurality of blocks may be clamped together to prevent vertical separation 5 thereof in use.
The apertures 105 are circular, and in this embodiment are the same diameter as holes constituting the apertures 24, typically 10mm.
15

Claims (16)

Claims
1. A building block having a top, a bottom and four sides, the top and bottom lying in parallel planes and the four sides being perpendicular thereto and lying in two
5 mutually perpendicular planes, the top and bottom being provided with a first kind of form locking male and female connector, and each side being provided with a second kind of form locking male and female connector, both first and second kinds of connectors being engageable by relative motion between two blocks in a direction perpendicular to said top plane and wherein said block has only one of the male
10 connectors of the second kind, said block further a continuous peripheral wall defining said sides, a space within said wall, and a partition wall in said space and extending substantially parallel to the top and bottom of the block and substantially mid-way between the top and bottom, and partition wall having an aperture to permit drainage of water from an upper region to a lower region.
15
2. A block as claimed in claim 1 having two opposite sides which are twice as long as the other two opposite sides, the male connector of the second kind being provided on one of said two opposite sides.
20
3. A block as claimed in claim 1 or 2 provided with one male connector of the second kind and five female connectors of the second kind.
4. A block as claimed in claim 3 wherein said male connector of the second kind includes a projecting nib adjacent the top for jamming engagement in a female
25 connector of the second kind.
5. A block as claimed in any one of claims 1 to 4 wherein the top and bottom faces are provided with male connectors of the first kind on one face only.
30
6. A block as claimed in any one of claims 1 to 5 in which male connectors of the first kind are provided one on each opposite side and at opposite ends and/or in the centre of said block with female connectors of the first kind being provided at other ends of each side and at opposite ends and/or in the centre of said block.
16
7. A block as claimed in any one of claims 1 to 6 wherein the female connectors of the first kind comprise holes on the face having said male connectors of the first kind and open channels on the surface not having said male connectors of the first
5 kind, the channels being open to the side of the block.
8. A block as claimed in any one of claims 1 to 7 wherein the female connector of the second kind includes obstruction means to permit interconnection by movement in one direction only.
10
9. A block as claimed in any one of claims 1-8 wherein the male connector of the first kind comprises an upstanding projection of substantially constant section.
10. A block as claimed in claim 9 wherein male connectors of the first kind are 15 provided on one face only and in a mirror image about a plane of symmetry perpendicular to said face.
11. A block as claimed in claim 10 wherein said face is provided with both male and female connectors of the first kind so that the faces of two such blocks can be
20 engaged.
12. A block according to any of claims 1-11 wherein each male connector of the first kind includes a continuous circumferential open channel at the base thereof, said channel being open in the direction of projection of the male connectors of the first
25 kind.
13. A wall comprising a plurality of blocks as claimed in any one of claims 1 to 12 connected end to end by connectors of the second kind and on top of one another by connectors of the first kind.
30
14. A wall as claimed in claim 13 characterized in that the female connectors of the second kind are aligned vertically.
17
15. A wall as claimed in claim 14 provided with a C-shaped strip to connect adjacent vertical groups of said female connectors, the strip sliding over the blocks in a vertical direction and thereby providing additional reinforcement.
16. A building block substantially as described herein with reference to Figs. 1-3 of the accompanying drawings.
21
16. A wall as claimed in any of claims 13-15 and further including a reinforcement passing vertically through respective said apertures of a plurality of said blocks.
17. A wall according to claim 16 wherein said reinforcement comprises a steel rod.
18. A building block substantially as described herein with reference to Figs. 1-3 of the accompanying drawings.
18
Amendments to the claims have been filed as follows
Claims
1. A building block having a top, a bottom and four sides, the top and bottom lying in parallel top and bottom planes and the four sides being perpendicular thereto 5 and lying in two mutually perpendicular planes, the top and bottom being provided with a first kind of form locking male and female connector, and each side being provided with a second kind of form locking male and female connector, both first and second kinds of connectors being engageable by relative motion between two blocks in a direction perpendicular to said top plane and wherein said block has only 10 one of the male connectors of the second kind, said block further comprises a continuous peripheral wall defining said sides, a space within said wall, and a partition wall in said space and extending substantially parallel to the top and bottom of the block and substantially mid-way between the top and bottom, and partition wall having an aperture to permit drainage of water from an upper region to a lower region, CO 15 said male connector of the second kind including a projecting nib adjacent the top for jamming engagement in a female connector of the second kind, and wherein each male connector of the first kind includes a base, and a continuous circumferential open channel at said base, said channel being open in the direction of projection of the male connectors of the first kind.
CO
o
CD O
20
2. A block as claimed in claim 1 having two opposite sides which are twice as long as the other two opposite sides, the male connector of the second kind being provided on one of said two opposite sides.
25 3. A block as claimed in claim 1 or 2 provided with five female connectors of the second kind.
4. A block as claimed in any one of claims 1 to 3 wherein one only of the top and bottom is provided with male connectors of the first kind.
30
5. A block as claimed in any one of claims 1 to 4 in which male connectors of the first kind are provided one on each opposite side and at opposite ends and/or in the
19
centre of said block with female connectors of the first kind being provided at other ends of each side and at opposite ends and/or in the centre of said block.
6. A block as claimed in any one of claims 1 to 5 wherein the female connectors 5 of the first kind comprise holes on the face having said male connectors of the first kind and open channels on the surface not having said male connectors of the first kind, the channels being open to the side of the block.
7. A block as claimed in any one of claims 1 to 6 wherein the female connector 10 of the second kind includes obstruction means to permit interconnection by movement in one direction only.
8. A block as claimed in any one of claims 1-7 wherein the male connector of the first kind comprises an upstanding projection of substantially constant section.
CO 15 CO
o
9. A block as claimed in claim 8 wherein male connectors of the first kind are provided on one face only and in a mirror image about a plane of symmetry perpendicular to said face.
CD O
20 10. A block as claimed in claim 9 wherein said face is provided with both male and female connectors of the first kind so that the faces of two such blocks can be engaged.
11. A wall comprising a plurality of blocks as claimed in any one of claims 1 to 10 25 connected end to end by connectors of the second kind and on top of one another by connectors of the first kind.
12. A wall as claimed in claim 11 characterized in that the female connectors of the second kind are aligned vertically.
30
13. A wall as claimed in claim 12 provided with a C-shaped strip to connect adjacent vertical groups of said female connectors, the strip sliding over the blocks in a vertical direction and thereby providing additional reinforcement.
20
14. A wall as claimed in any of claims 11-13 and further including a reinforcement passing vertically through respective said apertures of a plurality of said blocks.
15. A wall according to claim 14 wherein said reinforcement comprises a steel rod.
GB1310288.4A 2013-06-10 2013-06-10 Building block Active GB2500331B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB1310288.4A GB2500331B (en) 2013-06-10 2013-06-10 Building block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1310288.4A GB2500331B (en) 2013-06-10 2013-06-10 Building block

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Publication Number Publication Date
GB201310288D0 GB201310288D0 (en) 2013-07-24
GB2500331A true GB2500331A (en) 2013-09-18
GB2500331B GB2500331B (en) 2014-03-12

Family

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT519395B1 (en) * 2015-08-07 2020-01-15 MACSBOX GmbH Tray module
WO2020065125A1 (en) * 2018-09-25 2020-04-02 Block Solutions Oy Method and module system for building a wall structure
WO2022258852A1 (en) * 2021-06-08 2022-12-15 Torres Mesa Wuiljes Ibrahim Construction system using plastic blocks
US11585086B2 (en) * 2017-08-09 2023-02-21 Oldcastle Building Products Canada Inc. Concrete block system, method and connector
EP4204638A4 (en) * 2020-08-31 2024-02-14 Plaex Building Systems Inc. Interlocking building blocks and mortarless interlocking building system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2276181A (en) * 1993-03-18 1994-09-21 Phi Design Ltd Interlocking building blocks
JPH0972040A (en) * 1995-09-05 1997-03-18 Sakamoto Sangyo Kk Concrete block structure
KR20060115982A (en) * 2006-10-23 2006-11-13 신우산업개발 주식회사 Environment block for revetment structure
KR20080080814A (en) * 2007-03-02 2008-09-05 예건설주식회사 Environmental frendly ecoblock and ecoblock construction system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2276181A (en) * 1993-03-18 1994-09-21 Phi Design Ltd Interlocking building blocks
JPH0972040A (en) * 1995-09-05 1997-03-18 Sakamoto Sangyo Kk Concrete block structure
KR20060115982A (en) * 2006-10-23 2006-11-13 신우산업개발 주식회사 Environment block for revetment structure
KR20080080814A (en) * 2007-03-02 2008-09-05 예건설주식회사 Environmental frendly ecoblock and ecoblock construction system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT519395B1 (en) * 2015-08-07 2020-01-15 MACSBOX GmbH Tray module
US11585086B2 (en) * 2017-08-09 2023-02-21 Oldcastle Building Products Canada Inc. Concrete block system, method and connector
WO2020065125A1 (en) * 2018-09-25 2020-04-02 Block Solutions Oy Method and module system for building a wall structure
US11788275B2 (en) 2018-09-25 2023-10-17 Block Solutions Oy Method and module system for building a wall structure
EP4204638A4 (en) * 2020-08-31 2024-02-14 Plaex Building Systems Inc. Interlocking building blocks and mortarless interlocking building system
WO2022258852A1 (en) * 2021-06-08 2022-12-15 Torres Mesa Wuiljes Ibrahim Construction system using plastic blocks

Also Published As

Publication number Publication date
GB2500331B (en) 2014-03-12
GB201310288D0 (en) 2013-07-24

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