GB2491525A - Autonomous heated interlinings for garments - Google Patents

Autonomous heated interlinings for garments Download PDF

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Publication number
GB2491525A
GB2491525A GB1216394.5A GB201216394A GB2491525A GB 2491525 A GB2491525 A GB 2491525A GB 201216394 A GB201216394 A GB 201216394A GB 2491525 A GB2491525 A GB 2491525A
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United Kingdom
Prior art keywords
interlining
embedded
autonomous
autonomous heated
heating
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GB1216394.5A
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GB201216394D0 (en
GB2491525B (en
Inventor
Michael Benn Rothschild
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Individual
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Individual
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Priority to GB1216394.5A priority Critical patent/GB2491525B/en
Publication of GB201216394D0 publication Critical patent/GB201216394D0/en
Publication of GB2491525A publication Critical patent/GB2491525A/en
Application granted granted Critical
Publication of GB2491525B publication Critical patent/GB2491525B/en
Priority to GBGB1316281.3A priority patent/GB201316281D0/en
Priority to GBGB1316283.9A priority patent/GB201316283D0/en
Active legal-status Critical Current
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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/02Linings
    • A41D27/04Removable linings
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/002Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
    • A41D13/005Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
    • A41D13/0051Heated garments
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/003Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/005Heaters using a particular layout for the resistive material or resistive elements using multiple resistive elements or resistive zones isolated from each other
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/029Heaters specially adapted for seat warmers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/036Heaters specially adapted for garment heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/037Heaters with zones of different power density

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)

Abstract

An autonomous heated interlining 4 comprises at least four heating channels (20 - 25, figure 3) configured for individual control with adjacent heating channels being configured as primary and secondary channel pairs offering a redundancy failure control system, a plurality of embedded prismatic power cells 1 and a plurality of embedded sealed ABS battery cell casings (145, figure 34) containing power cells permanently affixed within the interlining structure, a plurality of embedded inductive charging coils 6 distributed throughout the interlining structure connected to a charging control circuit responsible for charging management of the power cells, an embedded microcontroller 10 incorporating wireless connectivity permanently affixed in a receptacle and connected to the plurality of heating channels via an embedded MOSFET heating controller circuit and a plurality of embedded temperature sensors 3, 5, 8, 9, 11, 12, 13. Also disclosed is an autonomous heated interlining system comprising a charging chair (130, figure 29), a charging hanger (136, figure 30) and a charging cabinet (133), each incorporating a plurality of inductive charging coils (131, 132, 134, 135, 138), and a method for marking and cutting the main outline and sewing the heated channel layouts of an autonomous heated interlining. The interlining may be incorporated into garments such as a jacket (30, figure 9) or body warmer.

Description

t V.' INTELLECTUAL ..* PROPERTY OFFICE Application No. GB 1216394.5 RIM Date:1 October 2012 The following terms are registered trademarks and should be read as such wherever they occur in this document: WiFi", "Bluetooth", "iPAD", "FLUKE", "android", "LiNEAR TECHNOLOGY" Intellectual Properly Office is an operating name of the Patent Office www.ipo.gov.uk Autonomous heated interlining This invention relates to a device that can be embedded (sealed within) any type of lined garment (jacket) to offer a complete autonomous heating solution for the garment.
Currently, heated garments, which are presently available, are produced within a specific garment type; often these garments are basic anoraks or body-warmers. These standard type garments are often produced for specific markets and purposes, such as motorcycle use. The garment either has to be plugged into a vehicle's power supply; alternatively, power is supplied via standard type alkaline batteries contained within battery holders that are either positioned in the wearer's pockets or in a pouch accessible in the lining of the garment. The wearer normally controls the heating output of the garment from a small control box with switches, which is generally located within an external pocket of the garment. The controllability of the garment is often limited to seiecting one of severai heating levels and in some cases more basic control is purely limited to either having the garment switched either completely on or off.
In an attempt to overcome some of the above limitations, the present invention offers a complete autonomous heating solution that can be embedded (fitted within) in almost an unlimited type of structured garment with a lining. The autonomous heated interlining is powered by embedded wirelessly rechargeable power cells, which the wearer never needs to manipulate in any manner.
Simply placing the garment either on a charging hanger or in a charging cabinet recharges the power cells; simply sitting in a specially designed wireless charging seat can also recharge the garment. The wireless inductive charging method is both simple to operate with virtually no user intervention and is completely safe as it operates by using lower power magnetic waves. The garment charging cycle stops automatically, and provided the garment is placed on the special charging hanger the garment should always be charged and ready for immediate use.
The present invention is controlled wirelessly either from the wearer's mobile telephone or laptop/pc/tablet/iPad via WiFi or Bluetooth connection using either a web browser or specifically written control application (Mobile App.) The wearer does not have the extra weight and inconvenience of using a separate control device to control the heating output of the invention; the wearer's mobile telephone or laptop/pc/tablet/iPad can be utilised which is often being carried anyway and thus avoids extra weight and complications.
The following description details a number of embodiments of the invention. Figure 22 clearly demonstrates that the autonomous heated interlining can be embedded within a wide range and type of garments from working garments such as High-Visibility Jacket that meet EN471 Class 1, 2 or 3 specification all the way through to evening wear such as a Dinner Suit Jacket 65. A wide range of garment types within these two broad examples could have the invention embedded, such as fashionable uni-sex casual jackets 64, ski jackets 66 and any number of other types of lined jackets.
The invention offers a fully monitored redundancy system that makes it distinctly suitable for medical and career wear embodiments. The automatic redundancy system ensures that if a the autonomous heated interlining experiences a heating system failure it will attempt to increase its remaining functioning system's outputs in order ensure that wearer continues to remain warm.
The system will continue to monitor the current problem and monitor for further anomalies and make adjustments as necessary in real time without the intervention of the wearer. The wearer will be advised of any problems using the bi-directional wireless communication system that is embedded within the invention. The wearer will be notified either on his or her mobile telephone or on laptop/pc/tablet/Fad, whichever device is being used to control the autonomous heated interlining.
The invention offers the ability to control heating output in an almost continuously variable manner from less than 1 % heating level all the way through to 100% heating. The wearer can also control heating levels in a regional way, thus if he or she wishes more heat output on the back of the garment, then output can be increased in this region specifically whilst maintaining lower heating levels on wearer's front left or right region as required.
The system also ensures if required a virtually balanced output throughout all the regions. The embedded electronic controller monitors and drives the different heating regions individually to ensure a complete uniformity of heat throughout the garment. The invention monitors heating levels and outputs throughout the autonomous heated interlining with a plurality of embedded digital temperature sensors that are interfaced to the Microcontroller.
Figure 24 demonstrates the heating stability between the plurality of regions.
An example of the invention will now be described by referring to the accompanying drawings: Figure 1 shows the basic structure of the autonomous, self-powered heated interlining 4. The components shown in the figure will be fully detailed in the description that follows. The figure shows the integrated Prismatic Lithium Ion Power Cells 1 (or alternative chemistry and/or cell type), the power cell patches 2, the digital temperature sensors 3, 5, 8, 9, 12, 13 the wireless inductive charging coils 6, the sewing line 7 used to sew the interlining into the garment and integrated microcontroller controller incorporating the WiFi 802.11 b/g Serial Module and Bluetooth Module version 2.1 with integrated UART (SSP/HCI) interface.
The base material of the autonomous heated interlining 4 can be produced from a felt type fabric or similar material with the same basic properties.
Figure 2 incorporates an exploded view of the integrated Lithium Ion Prismatic Pouch Cell (Nanophosphate or similar type) 1, with the heat reflective cotton lining 14 pouch 2; embedded within the autonomous, self-powered heated interlining 4. The sewing line 7 can clearly be identified along the front edge and up to the shoulder seam.
Figure 3 shows the detailed layout of the Primary and Secondary heating channels for each of the regions 20,21 -24,25 and 23,22 respectively sewn on the autonomous, self-powered heated interlining 4. The particular embodiment depicted shows three heating regions with Primary and Secondary channels in each region clearly identified. A variety of alternative region numbers with Primary and Secondary heating channels could be implemented as required. The complete sewing line 7 is depicted, it should be noted that sewing around the armholes is not required in this particular embodiment.
Figure 4 shows an enlarged view of the back Primary and Secondary heating channels 24 and 25 respectively located in region "B" in this particular embodiment of the autonomous, self-powered heated interlining 4. The sewing line 7 along the shoulder seams and back neck facing can be clearly identified.
Figure 5 shows the front region "A" Primary and Secondary heating channels 20 and 21 respectively of the autonomous, self-powered heated interlining 4. The sewing line 7 along the front edge (sewn to facing) and shoulder seam is clearly identified.
Figure 6 shows the front region "C" Primary and Secondary heating channels 23 and 22 respectively of the autonomous, self-powered heated interlining 4. The sewing line 7 along the shoulder seam and front edge (sewn to facing) is ciearly identified.
Figure 7 shows an enlarged view of front region "C" Primary and Secondary channels 23 and 22 respectively. This figure illustrates a standard length autonomous interlining 4 with an approximate heating channel spacing 26 in the region of 1 cm to 3cm between the Primary and Secondary heating channels in this particular embodiment. A wide variety of alternative spacing could be implemented as required by the nature of the garment to be fitted with the autonomous interlining 4. The sewing line 7 along the shoulder seam and front edge (sewn to facing) is clearly identified.
Figure 8 shows an enlarged view of front region "C" Primary and Secondary channels 23 and 22 respectively. This shows a long length (fitting) autonomous interlining 4 with an approximate heating channel gap 27 in the region of Scm to 7cm between the Primary and Secondary heating channels for this longer fitting embodiment. The sewing line 7 along the shoulder seam and front edge (sewn to facing) is clearly identified.
S
Figure 9 shows one embodiment of a sleeved garment 30 fitted with the autonomous self-powered heated interlining 4. The circles shown on the wearer's front left 8 -9 and wearer's right 3 -13 of this particular embodiment represent the approximate positions of the digital temperature sensors that feed regional temperature information to the integrated microcontroller controller 10 for heating level control and adjustment of these particular regions.
Figure 10 shows one embodiment of a sleeved garment fitted with the autonomous self-powered heated interlining 4. The circles shown 5 -12 of this particular embodiment represent the approximate positions of the digital temperature sensors in the upper 5 and lower 12 back heated regions of the garment. The sensors feed regional temperature information of these positions to the integrated microcontroller controller 10 for heating level control and adjustment of these particular regions.
Figure 11 shows an enlarged view of one particular embodiment of the autonomous, self-powered heated interlining 4 incorporated within a sleeved garment 30. Heating region "A" is shown split into an upper Primary region "Au" 41 and a lower Secondary region "AL" 40. These regions being located on the wearer's front right of the garment 30 embodiment, as shown in this particular representation. The two regions "Au" and "AL' temperatures are monitored and reported by the embedded digital temperature sensors shown in figure 9 numbered 3 and 13 respectively. The individual temperature information from both sensors is digitally transferred to the Microcontroller 10. The Microcontroller 10 then independently controls the heating of the regions "Au" and "AL' as instructed and programmed by the wearer and/or operator of the heated garment.
Figure 12 shows an enlarged view of one particular embodiment of the autonomous, self-powered heated interlining 4 incorporated within a sleeved garment 30. Heating region "C" is shown split into an upper Primary region "Cu" 42 and a lower Secondary region "CL" 43. These regions being located on the wearer's front right of the garment 30 embodiment, as shown in this particular representation. The two regions "Cu" and "CL' temperatures are monitored and reported by the embedded digital temperature sensors shown in figure 9 numbered 8 and 9 respectively. The individual temperature information from both sensors is digitally transferred to the Microcontroller 10. The Microcontroller 10 then independently controls the heating of the regions "Cu" and "CL" as instructed and programmed by the wearer and/or operator of the heated garment.
Figure 13 shows an enlarged view of one particular embodiment of the autonomous, self-powered heated interlining 4 incorporated in a sleeved garment 30. Heating region "B" is shown divided into an upper Primary region "Bu" 45 and a lower Secondary region "BL" 46. These regions being located on the back (internal lining) of the garment 30 in this particular embodiment shown heating the internal back. The two regions, Primary Bu" 45 and a lower Secondary region "BL" 46 temperatures are monitored and reported by the embedded digital temperature sensors 5 and 12 respectively and shown in figure 10. The individual temperature information from both sensors is digitally transferred to the Microcontroller 10. The Microcontroller 10 then independently controls the heating of the regions "Bu" and "BL" as instructed and programmed by the wearer and/or operator of the heated garment.
Figure 14 shows an enlarged back view of one particular embodiment of the autonomous, self-powered heated interlining 4 incorporated in a sleeved garment 30. Heating region "B" is shown split into an upper Primary region "Bu" 45 and a lower Secondary region "BL" 46. These regions are located on the back of the garment as shown in this particular representation; from the back view of the garment. The heating channel output is produced on the internal back (back lining) of the garment in this particular embodiment shown; so as to warm the wearer's back.
Figure 15 shows an enlarged view of one particular embodiment of the autonomous, self-powered heating interlining 4 incorporated in a sleeved garment 30. The collection of inductive charging coils are shown in this embodiment embedded in the collar region.
This particular embodiment shows eight inductive charging coils embedded within the back of the garment; an alternative number (greater or smaller) of inductive coils could be embedded within this approximate area subject to the particular embodiment's requirements. The size (diameter) of the planar coils may also vary subject to the required charging specifications.
Figure 16 shows the reversed view of figure 15. The collection of eight inductive charging coils 50 can be clearly seen embedded in the back collar region in this embodiment. This particular embodiment shows the eight inductive charging coils 50 in one possible position. The eight inductive coils can alternatively be positioned towards the hem of the jacket, as depicted by 51. The total number, location and size (diameter) of embedded coils may vary as required by the specification of the embodiment, as previously stated in the description of figure 15 above. The sewing line 7 in the inset diagram is represented by a number of small dots. A detailed view of the sewing line 7 is shown in figure 1.
Figure 17 shows an alternate embodiment of the autonomous, self-powered heated interlining 4 incorporated in a High-Visibility garment 60 that conforms to EN471 Class 1, 2 or 3 subject to the number of reflective stripes 80, 81, 83, 84, 86, 87, 88, 91 and 90.
This figure shows the front view of the High-Visibility garment with a number of reflective stripes both vertical and horizontal applied.
Primary heating regions 82 and 85 along with Secondary heating regions 92 and 89 are depicted on the front of this garment embodiment.
Figure 18 shows the back of garment 60 as depicted in figure 17; thus showing the rear of a High-Visibility garment 60 which conforms to EN471 Class 1, 2 or 3 subject to the number of reflective stripes 87, 86, 84, 83, 81, 80, 88 and 90. The Primary back heating channel area 94 is clearly represented, and the Secondary heating channel area 95 can be seen in this particular embodiment.
Figure 19 shows a longer length High-Visibility garment embodiment 61 with the autonomous, self powered heated interlining 4 incorporated within it. This garment would conform to EN471 Class 1, 2 or 3 subject to the number of reflective stripes 80, 81, 83, 84, 86, 87, 88, 91 and 90. This particular embodiment is a long fitting garment. The back length 96 measures on this embodiment approximately 36 to 38 inches in length (91.5cm to 96.5cm approximately). The longer implementation of heating channel spacing 27 as depicted in figure 8 would be required to implement the heating channels correctly for this embodiment.
The standard length fitting embodiment would have a back length 96 measurement in the region of 30 to 31 inches in length (76.2cm to 78.75cm approximately) and require a smaller heating channel spacing 26 as depicted in figure 7.
Figure 20 shows an alternate embodiment of the autonomous, self-powered heated interlining 4 incorporated in a different style of High-Visibility garment 62 with a smaller number and surface area of reflective stripes 100, 101, 102 and 103 in a vertical orientation only. The view shows the front of the garment. The Primary and Secondary heating channels and regions would be implemented in this embodiment as described previously in other embodiments.
This particular embodiment shows a shorter length bomber style High-Visibility garment.
Figure 21 shows a further alternate embodiment of the autonomous, self-powered heated interlining 4 incorporated in yet another style of High-Visibility garment 63, with reflective arm stripes only 106, 107 and no front pockets. Once again this embodiment would have Primary and Secondary heating channels and regions implemented as described in detail previously.
Figure 22 shows a small number of alternate embodiments that may have the autonomous, self-powered heated interlining 4 fitted.
Garment 60 is one type of embodiment fitted into a version of a High-Visibility garment that would conform to EN471 Class 1, 2 or 3 subject to the number of reflective stripes fitted. Also shown in figure 22 is garment 64 which would be an embodiment within a lightweight uni-sex anorak/jacket. Garment 66 as shown would be an embodiment fitted within a heavyweight ski type of jacket, which may be fully padded and fleeced lined. A final embodiment shown in figure 22 is garment 65, this is a dinner suit jacket with silk facings and collar. The embodiment within a dinner suit shows the scope of possible alternative embodiments ranging from a High-Visibility working garment 60 to a luxury evening dinner garment such as a dinner suit 65. A vast range of alternative embodiments exists which will be discussed later. All these embodiments shown in figure 22 and further embodiments could incorporate all the standard features of the autonomous, self-powered heated interlining 4. A smaller sized autonomous heated interlining 4 could be produced for children's sized garments as discussed later.
Figure 23 depicts the components of the system that drive the Primary and Secondary heating channels in Region C of the autonomous, self-powered heated interlining 4. The components detailed in figure 23 are "Region Temperature Sensors" for regions A, B and C as follows ( Region "A" -3 / 13), (Region "B" -5 / 12) and (Region "C" -8 / 9) respectively. The sensors information is relayed into the Embedded Microcontroller via a "1 -Wire" digital interface. The Microcontroller outputs in this embodiment two PWM (Pulse Width Modulation) control signals. The PWM signals feed the individual gates of the Embedded MOSFETs, depicted in the figure as "EMBEDDED MOSFET HEATING CIRCUIT CONTROLLER" (EMHCC). The EMHCC drives the Primary and Secondary heating channels of each of the regions individually.
Figure 23 shows three separate regions being monitored by two digital temperature sensors in each region (total 6 heating sensors in this particular embodiment depicted). The Embedded Microcontroiier then outputs two individualiy generated PWM signals 70 and 71 for each of the regions. The figure shows that the Primary Heating Channel in region C is being driven with an 80% (eighty) duty-cycle 73 and that the Secondary Heating Channel in the same region ("C") is being driven with a 50% (fifty) duty-cycle 72; these two signals are then fed directly into the EMHCC. The Primary Heating Channel 23 and Secondary Heating Channel 22 are driven by the Primary and Secondary Channel Outputs 74 and 75 respectively of the EMHCC. The EMHCC in this embodiment has a further two inputs and outputs for regions A and B which in this figure are not depicted as being connected.
Figure 24 shows a graph accurately plotted with the temperature rise of Regions "A", "B" and "C" of a garment fitted with the autonomous, self-powered heated interlining 4. The graph indicates temperature rise over a period of time in seconds from zero to seven hundred seconds. In this graph each of the three regions have a different line marking to show the temperature plots clearly of each region over the time period measured. The graph clearly demonstrates the uniform nature of the heat distribution throughout the three regions "A", "B" and "C". The graph data was obtained by measuring directly with the autonomous, self-powered heated interlining's digital temperature sensors. Further discussion of this graph and the results will be given in later paragraphs.
Figure 25 depicts the Embedded Microcontroller and Regional Temperature Sensors for regions A, B and C (Region "A" -3 / 13), (Region "B" -5 / 12) and (Region "C" -8 / 9) respectively. Also depicted in an abbreviated form is the Embedded MOSFET Heating Circuit Controller (EMHCC) input and associated output.
The figure illustrates a 50% duty cycle on both Primary and Secondary Heating Channels being output by the Microcontroller in the form of a PWM signal 76 and 77. These signals are fed into the region C's input channels of the EMHCC. The approximate combined (Primary and Secondary heating channels) heating output is 25 (twenty-five) Watts of heating output for region C. The PWM signals output by the Microcontroller are generated individually in response to a number of factors including the temperature levels sensed by the individual regional digital temperature sensors (3 / 13, 5/12 and 8 / 9), operationai status and possible failure of heating channels (Primary and Secondary) and the wearer / operators control inputs.
Figure 26 depicts the same components as figure 25 detailed above. However, in this representation it can be seen that the PWM signals of the Primary and Secondary heating channels are different. The Primary PWM signal is outputting a 0% duty-cycle (zero ouput) and the Secondary PWM signal is outputting a 100% duty-cycle signal (on full-time). The approximate combined (Primary and Secondary heating channels) heating output is 25 (twenty-five) Watts of heating output for region C. The output at 25 Watts is virtually identical to that of figure 25 with a PWM signal of 50% duty-cycle each on the Primary and Secondary heating channels for region C. This virtually identical heating output demonstrate the possible scenario of a complete failure of Primary Heating Channel and thus the Secondary Heating Channel being driven at an increased duty-cycle in an attempt to re-establish the desired heating output as it was prior to the failure of the Primary Heating Channel. A detailed discussion of this redundancy control system will be given further in the main description that follows. :ii
Figure 27 is a graphical representation of the bidirectional communication via WiFi / Bluetooth that occurs between the autonomous heated interlining 4 (within a garment) and the controlling device. An embodiment with a High-Visibility garment 63, is depicted. The embedded Microcontroller with wireless module 10, communicates in a bidirectional manner with a mobile telephone 120, wireless router 121 or a laptop 122 (computer/tablet/iPad) to monitor and control the heat distribution and output (wattage) of the garment with the autonomous heated interlining 4 fitted. The garment 63 type could be any one of vast number of embodiments as discussed previously and not just a High-Visibility type garment as shown here. Figure 22 shows a small selection of the possible type of embodiments configurations.
Refer to figure 22's description for more detail on the possible embodiments. The bidirectional wireless communication between the garment with the autonomous heated interlining 4 fitted and the various wireless controlling devices mobile 120, router 121 and computer/tablet/iPad 122 offer extensive flexibility in the control and monitoring of the garment either by the wearer or operator.
The wireiess router 121 can be configured to communicate via the internet, through a broadband (or dial-up) connection to allow a remote operator to monitor, control and configure the garment with the autonomous heated interlining 4 from a remote location to the wearer's locality for a number of reasons possibly including medical. The autonomous heated interlining 4 can be configured to report ambient and set heating temperature information from the digital temperature sensors embedded within the autonomous heated interlining 4 on a regular timed basis if so required.
Figure 28 is the system chart detailing the embedded components, including the Prismatic Lithium Ion power cells (or alternative chemistry and/or cell type) 1 of the autonomous, self-powered heated interlining 4. Detailed description of this system chart and the associated embedded components, along with their individual purpose will be given in detail in the following paragraphs.
Figure 29 shows a typical style of stadium / cinema seat (chair).
The seat 130 shown has the Primary Inductive Charging Coils 131 embedded within the upper back rest area for charging the autonomous, heated interlining 4. An alternative position 132 for the coils is shown located in the lower back of the seat (chair) 130, this lower position being applicable for chairs (seat) without a high back to position (embed) the coils within. The embodiment shown shows six inductive coils which via coupled magnetic resonance induction will allow the garment with an autonomous, heated interlining 4 to be charged simply by sitting in the seat. The embodiment depicted in figure 31 has six inductive coils; the number and size (diameter) of the planar coils may be smaller or larger as required to meet specific charging requirements. The embodiments shown in seat 130 are just two examples of a number of possible implementations for the positions of the coils.
Further descriptions of inductive charging by coupled magnetic resonance will be given in the following paragraphs. The aforementioned embodiment in seat 130 would have the charging coils being connected to a high frequency (possibly around 800Hz to 3MHz) Alternating Current (AC) supply with suitable capacitor connected to obtain coupled magnetic resonance between the primary and secondary coils (embedded in the autonomous interlining 4) and thus produce charging. The autonomous interlining 4 would have a suitable rectifier and charging control circuit to ailow the integrated Prismatic Lithium Jon Power Cells 1 to be charged with a Direct Current (DC) controlled supply.
Figure 30 shows alternative methods of charging by suspending the garment with an autonomous, heated interlining 4 fitted, in a charging cabinet 132 or hanging on a charging hanger 136. The charging cabinet has an array of Primary Inductive Charging Coils 134 / 135 embedded within it at a suitable position so as to obtain coupled magnetic resonance induction, which will allow charging to commence. The charging cabinet 133 is depicted with the coils 134 positioned at the top of the cabinet, one possible embodiment; alternatively the coils could be positioned lower in the cabinet 135 so as to obtain coupled magnetic resonance with a garment having the coils positioned lower in the garment towards the hem. A number of garments could be suspended within the cabinet at any time so that charging would occur simultaneously of all the suspended garments. The actual number of garments that can be charged simultaneously will depend upon the design and strength of the magnetic induction generated within the cabinet. The primary inductive charging coils would be connected to an AC high frequency supply generator, as detailed in the above paragraph (figure 31 description). A number of alternative embodiments of charging cabinets could exist and figure 32 is only an example of one possible embodiment. The charging hanger 136 is a suitable alternative to the charging cabinet if one garment with the autonomous heated interlining 4 requires charging. The charging hanger 136 has a collection of Primary Inductive Charging Coils 138 embedded within it. The hanger then has connecting cable running from the main vertical support bar 137 to the mains (supply voltage 1 20v / 240v -50/60Hz) powered charging controller 139. The charging cabinet has a similar charging controller unit 139, however with a larger current output to allow for charging of multiple autonomous heated interlinings 4 sequentially.
Further detailed discussions of these charging methods and apparatus will be given in later paragraphs.
Figure 31 is the "Discharge Curve" for the Prismatic Lithium Ion Power Cell as utilised in the autonomous heated interlining 4. The graph was produced by testing the aforementioned cell at an operating temperature of 0 degrees C, with a Constant Current (CC) load of 4.2 Amps (4200ma) applied. The results work logged on a "Fluke 289" True-rms Industrial Logging Multimeter (DMM) with "TrendCapture" facility. The voltage output of the cell was data logged at 1-minute intervals into the internal memory of the Fluke 289 before exporting the logged data to specialist "FlukeView Forms" software via an I.R. to usb interface cable suitably attached to the Fluke 289 DMM. The graph shown in figure 31 clearly demonstrates the extremely flat power discharge characteristics of the Prismatic Lithium Ion Power Cell (LiFePO4) embedded within the autonomous heated interlining 4. Further discussions of the implications of the discharge characteristics exhibited by the cell will be given later in the following paragraphs.
Figure 32 is the "Discharge Curve" for an alternative power cell produced fundamentally from Alkaline based chemistry. The same testing equipment (Fluke 289 DMM & FlukeView Forms software) and procedure was used to produce this discharge curve graph.
This test was conducted at an operating temperature of 10 degrees C, with a Constant Current (CC) load of 4.2 Amps (4200ma) applied once again. The voltage output of the cell was data logged at 1-minute intervals into the internal memory of the Fluke 289 before exporting the logged data to specialist "FlukeView Forms" software as previously. The significantly steeper characteristics of this curve with appreciably higher operating temperature, will be discussed later in direct comparison to the Prismatic Lithium Ion Power Cell utilised in the autonomous heated interlining 4.
Figure 33 is a drawing showing the Prismatic Lithium Ion Pouch Cell 140, which in one embodiment of the autonomous heated interlining 4 is embedded within the felt interlining as depicted in figure 2. The output terminal tabs (Anode and Cathode) 141 and 142 are clearly identifiable on one of the shorter sides of the pouch. The width (W) of the pouch, length (L) and height (H) will vary in direct proportion to the cell's output capacity (Ah). One particular embodiment, with a reduced cell output suitable for integration in a child's garment may be 120mm (L) by 60mm (W) by 10mm (H) having a rated output capacity of 6.3 Ah (6300mAh).
A plurality of varying cell (Prismatic Lithium Ion Pouch) sizes could be implement subject to a number of specific requirements and constraints including rated cell power (Ah), running time required, autonomous heated interlining heating output (total combined channel wattage) and space availability amongst a number of other variable factors which may need to be considered.
Figure 34 shows an alternative possible method of embedding Lithium Ion Cells (or similar chemistry cells) within the autonomous heated interlining. The figure shows one possible design for an ABS battery cell casing 145 with separate top 147 produced in ABS and sealed onto the main cell casing 145 with suitable sealant being used around the lower lip 148 of the casing top 147.
The casing top has a suitably sized (diameter) exit hole 149 for the power leads to exit the sealed battery casing. The ABS battery cell casing 145 has rounded edges to minimise wasted space associated with the use of cylindrical cells. A representation of wasted space associated with cylindrical cells is depicted graphically 152. A number of different cylindrical cells with varying diameters 150 and lengths 151 could be implemented subject once again, to a number of different factors, similar to those already discussed in the description of figure 33 above. One possible Lithium Ion cell embodiment (LiFePO4) 151 can be seen with a height (H) and a diameter (D). The diameter of the cell would be nominally smaller than the width of the ABS casing's internal wall dimension 146 so that the cells fit tightly into the casing and allow for some expansion during charging and any exothermic reaction, which may occur during high current drain situations such as full heat output of the autonomous heated interlining. An alternative smaller length (H2) and diameter (D2) cylindrical cell 154 is shown. This smaller cell size would be suitable in an embodiment for a child's autonomous heated interlining. The output voltage of the cell would be the same as the larger cell 151, but the Ah (amp/hour) capacity of the cell would be reduced in proportion to its reduction in size (H2 and D2). The cells shown in figures 33 and 34 are of Lithium Ion type chemistry, a plurality of other cell compositions exists such as Nanophosphate Lithium Ion, Ext Nanophosphate Lithium Ion, Nickel Cadmium, Nickel-metal Hydride, Lithium Ion, Lithium Ion Polymer and Lithium Iron Phosphate. These alternative cell type compositions exist in a variety of formats such as prismatic pouches and cylindrical cell formats. The ABS casing 145 allows for any one of these types of chemistry to be used in any one specific embodiment of the autonomous heated interlining.
Figure 35 is A0 Piotter outputting a heat-seal marker pattern Jay for the autonomous heated interlining. The marker pattern lay is produced at 100% scale (1:1) SO that it can be directly used to produce the felt base structure for the autonomous heated interlining 4. Once printing is completed, the plotter will add a title to the marker pattern lay prior to cutting the paper marker ready for use.
Figure 36 is a detailed view of the heat-seal marker pattern lay 161. The marker pattern lay is a computer printer pattern of the cutting outline of the autonomous heated interlining 162 at 100% scale (1:1) ready for cutting. The plotted pattern lay also shows a clearly defined print 163 of the Primary and Secondary heating channel layouts, which can be used for sewing the heating channel wires accurately into position on top of the printing. The marker is produced on a paper which is coated with a heat application based glue on the reverse side of the paper 164, sO that the heat-seal marker pattern lay can be heat-sealed onto the felt so that it temporarily remains in position whilst the marker is cut and the Primary and Secondary heating channel wires are sewn in position as printed on the marker layout. A detailed description of this will be given further in the following paragraphs.
The invention relates to an autonomous, self-powered heated interlining which can be incorporated into virtually any form of structured lined garment. The following paragraphs give a detailed description of a number of possible embodiments for this invention, its design and construction and its manner of operation. The extremely flexible nature of this autonomous interlining 4 allows for an almost infinite number of possible embodiments; the embodiments shown in the figures and discussed herein are only a small representation of the immense number of possible wide ranging embodiments, and thus should not be considered to be exhaustive in any manner.
The autonomous, self-powered heated interlining 4 will for the remainder of this description be referred to as the autonomous interlining 4.
Detailed Description
The autonomous interlining 4 has its own dedicated embedded power source; in the particular embodiment depicted in the figures, the embedded power source consists of three Lithium Ion Prismatic Pouch Cells 1. A plurality of Prismatic Pouch Cells can be incorporated dependant upon the required output (heat) wattage of the autonomous interlining and the associated desired running time for said output (heat) wattage. The prismatic power cells are not user (wearer) serviceable, and are actually completely embedded within the construction of the autonomous interlining 4.
The user (wearer) does not see or come into contact with the Lithium Ion Prismatic Pouch Cells 1 at any time as they are embedded within sealed pouches as represented in figure 2. The user is never required to manipulate or service the power cells in any way. The prismatic cells have a charging life cycle (number of separate charges) in excess of 3200 charges, whilst still maintaining an 88% initial capacity charge state. The charging life cycle allows for a minimum life expectancy in excess of eight (8) years with normal to high usage levels on a regular daily basis. An experienced electronic engineer, if so required could replace the prismatic cells, although given the long charging life cycle this is an unlikely scenario. The cells and the associated embedded charging method / circuitry will be discussed further in detail in the
following description.
One embodiment sees the use of Nanophosphate Lithium Ion Prismatic Pouch Cells as depicted in figure 2. An alternative embodiment would be with the use of Lithium Ion Prismatic Pouch cells 140 or Lithium Ion cells (cylindrical) 151. The embedded cell's performance is improved by placing it within a sealed pouch located adjacent to the heating channels. It is a known fact that all battery cells performance, voltage and current output, is improved by ensuring that it operates at a higher than lower temperature.
The operating temperature range of the Nanophosphate Lithium Ion Prismatic Pouch Cells is within the region of -30 degrees Celsius to +55 degrees Celsius. The cells 1 being placed embedded within the autonomous heated interlining 4, lined with an aluminium reflective cotton material 14 as clearly depicted in figure 2. This method of embedment will ensure that at all times the cell's operating temperature will be maintained above 0 degrees Ceisius and thus its performance will be greatly improved.
The heating channels will actually warm the cells, and thus the performance and output of the cells will be improved in this particular embodiment. A possible alternative Prismatic Lithium Ion Pouch Cell that may be used is a "Nanophosphate EXT Lithium Ion" which handles extreme temperatures on both ends of the scale better, and thus has a better overall operating temperature range and performance. This "EXT" type cell could be implemented for use in extreme cold weather environments. The use of "EXT" type cell chemistry would improve both the voltage and current output of the heated interlining 4 to both produce more heat output (wattage) and operate for a longer period of time between recharging cycles in colder operating conditions.
An alternative embodiment to the Prismatic Lithium Ion Pouch Cells 140 in figure 33, is to use a similar cell chemistry but in cylindrical format 151 as shown in figure 34. The cylindrical cells would be wired in parallel and sealed in a slim-line case made from ABS manufactured with a sealing top 147. The number of cells wired in parallel will depend upon the required current output desired. One possible embodiment would be to have three cells encased together and wired in parallel with each other. Three cases (wired in parallel) of three cells would then be wired in series to produce an average, "off-load" combined voltage in the region of 9.6 volts. The total Ah (Amp/hour) capacity in this configuration would be in the order of 3.3Ah (3300mAh). The individual cell dimension would be in the order of 65mm in height (H) and 18mm in diameter (D). A suitable cell for this particular embodiment would be an A123 SYSTEMS "APR18650-mlA", this cell being of a Lithium Ion Nanophosphate type chemistry structure. Alternatively, if a higher amp hour rating was required the "APR1865Om1A" cell could be substituted for the "ANR26650-ml" which would in the same configuration of three cells in parallel connected three times in series produce the same "off-load" combined voltage of 9.6 volts but at a higher 6.9Ah (6900 mAh) total capacity. Numerous other types of different cells (types and chemistry) from a variety of manufacturers exist which could be implemented in this or similar planned embodiment subject to the voltage and amp hour requirements required. A plurality of other cell compositions exists such as Nanophosphate Lithium Ion, Ext Nanophosphate Lithium Ion, Nickel Cadmium, Nickel-metal Hydride, Lithium Ion, Lithium Ion Polymer and Lithium Iron Phosphate. These alternative cell type compositions exist in a variety of formats such as prismatic pouches and cylindrical cell formats. The voltage and Ah of these alternative cells vary considerably and the choice of cell for any particular embodiment will depend upon a number of factors such as heating output required (wattage) and total running time, amongst other factors such as weight.
The autonomous interlining also contains the embedded charging inductive coils and associated rectifier circuitry for the wireless charging system. A plurality of low power digital temperature sensors such as Dallas D518B20 with the unique "1-Wire" interface are embedded within the autonomous interlining 4. The plurality of sensors are capable of individually reporting back to the embedded microcontroller with an accuracy of + or -0.5 degree Celsius for each of the measured regions. The sensors have a temperature measuring range of -55 degree Celsius to +125 degree Celsius. The particular embodiment shown in the figures depicts six Dallas D518B20 digital temperature sensors being used to report directly back to the Microcontroller via a "1 -Wire" digital interface. The sensors are configured to obtain power via the data input/output pin in "Parasite" mode so as to avoid running additional power feeds to the individual sensors. Alternative digital temperature sensors such Texas Instruments TMP1 02 with SMBusTM/TwoWire" Serial Interface, could be implemented in place of the aforementioned Dallas DS1 8B20 digital sensors. A variety of other digital temperature sensors could be implemented if required. The fundamental purpose of whichever type of digital temperature sensor is implemented is to accurately report to the Microcontroller the temperature in the specific region being measured. The embodiment depicted in the figures demonstrates the use of six digital temperature sensors within three distinct regions ("A", "B" and "C"). A smaller or larger plurality of sensors and regions may be used dependant upon the embodiment (garment) the autonomous heated interlining 4 is being implemented within and the desired level of accuracy and functionality required.
The Microcontroller 10 monitors the temperature from each regional sensors (3, 5, 8, 9, 12 and 13) approximately once every second. The sensors each have a unique serial number that is used to identify the particular regional sensor when the temperature data is read via the "1 -Wire" serial interface into the Microcontroller 10. An additional embodiment would allow for an extra sensor to be implemented for reading and reporting ambient temperature sent by the bidirectional communication channel.
This would allow the Microcontroller to adjust the individual output levels to the MOSFETs in order to automatically regulate the autonomous heated interlining's heating channels in such a manner to accurately establish a temperature as set by the wearer or operator on the mobile telephone 120, laptop/pc 122 or remotely via an operator obtaining access to the autonomous heated interlining via the wireless router 121 connected to the internet (wide area network) or local network as depicted in figure 25. The temperature readings obtained from the plurality of sensors can be reported back to the wearer / operator via the bidirectional WiFi / Bluetooth Module that is embedded and interfaced to the Microcontroller 10. The temperature could then be displayed either numerically or graphically on the mobile telephone 120, laptop/pc 121 or transmitted via the wireless router 121 connected to the Internet or local network. Accurate measuring and reporting of regional temperatures throughout the autonomous heated interlining 4 is of paramount importance to control and balance the temperature of the garment by utilising the received temperature data to control the Primary and Secondary regional heating channels within each of the regions individually. The system will also allow balanced temperature both throughout the plurality of individual regions and also vertically within each of the specific regions. The system will allow the Primary and Secondary heating channels within a specific region to be driven independently of each other should the embedded Microcontroller decide that due to a temperature mismatch within a specific region more heating output (wattage) is required in Primary channel of that region than the Secondary channel in the same region. The embedded Microcontroller may run the Primary channel at 80% duty-cycle whilst it runs the Secondary channel at 50% duty-cycle until it has established with a further later temperature reading, that the Primary and Secondary channel temperatures have now been appropriately balanced. The Microcontroller may also be programmed to balance the temperatures between the individual regions. The graph shown in figure 24 clearly indicates that in this particular embodiment measured the temperatures in regions "A", "B" and "C" are almost perfectiy balanced with less than 0.3 degrees Celsius deviation between any of the individual aforementioned regions.
The autonomous interlining 4 also has an embedded 8-Bit Low Power Microcontroller 10 within its structure. Alternative Microcontrollers such as 4-Bit and 16-Bit could be implemented if required. The Microcontroller incorporates on-board system memory that contains custom written code for the control and monitoring of the heating system of the garment within which the autonomous interlining is embedded. The Microcontroller is interfaced to a WiFi / Bluetooth controller module via an UART interface or alternative interface such as 12C (Wire) or a plurality of other types of available interfaces available on the embedded Microcontroller. The WiFi module is a complete ultra low power embedded TCP/IP solution. The module offers stand alone embedded wireless 802.11 b/g/n networking. The module incorporates its own 2.4 GHz radio, processor,TCP/IP stack, real-time clock and UART (Universal Asynchronous Receiver Transmitter) interface. The WiFi / Bluetooth module allows the autonomous interlining 4 to be controlled from any device having a wireless connection and web browser or appropriate operating system with suitable Application (App with Serial data connection or similar communication protocol). A mobile phone 120 with WiFi or a Laptop (computer/tablet/iPad) 122 with WiFi can easily be used to operate the autonomous interlining with ease. The wireless router 121, which may be connected to the Internet will allow for a remote operator to monitor, configure and operate the autonomous interlining 4 from a remote location (WAN) or a local location via a local area network (LAN). A detailed description of this will be given in the following paragraphs.
The final major components of the autonomous interlining will now be discussed prior to a full description with reference to the figures in order in which they appear. The autonomous interlining produces a highly consistent and uniform level of heat output (wattage) throughout the garment it is installed within. The particular embodiment depicted has a plurality of heating regions ("A", "B" and "C") to ensure equal distribution of heating throughout the complete garment to which it is fitted (embedded). The system incorporates both Primary and Secondary heating channels for each region. The Microcontroiler monitors and controis (cycles) the Primary and Secondary channels in an automatic manner relative to the requirements the wearer or operator has selected via the wireless WiFi / Bluetooth controller (possibly mobile telephone 120, remote operator via wireless internet connected router 121 and/or laptop/pc 122). The desired heat output and hence level can be chosen and set either by utilising the web browser on the mobile 120 or laptop/pc 122 (computer/tablet/iPad) or by the use of a dedicated application on the mobile 120 (or laptop/pc/tablet/iPad 122) as required. The system is designed to operate currently with both 105, Android devices and should be able to be function with future similar devices that operate on Wireless and/or Bluetooth protocols using similar operating systems and platforms.
The embodiment has both Primary and Secondary heating channels for all the regions. The fundamental purpose of the Primary and Secondary heating channels is to ensure a complete redundancy facility should either of the channels fail on a temporary or permanent basis whilst operating. The Primary and Secondary channels are individually controlled by separate MOSFET's that are driven and monitored directly from the Microcontroller 10. The software stored in the Microcontroller 10 monitors on a regular time basis, approximately once every second the current level being drawn by each of the individual heating channels in each of the regions, Primary and Secondary on an individual basis using a highly accurate "Hall" type sensor, with the output being logged by the Microcontroller. The Microcontroller 10 immediately reports to the operator if any one or more channels have failed or it has detected an operating anomaly in the previous operating period. The reporting of the failure is accomplished through the WiFi's / Bluetooth's bidirectional data transfer to the mobile telephone 120, wireless router 121 or laptop/pc/tablet/iPad 122 the operator is using to control the device. The system is also programmed to automatically increase the heating output (duty-cycle) of the remaining channel in the region for which the other channel has failed in an attempt to maintain the previous heating output. The following situation demonstrates the above; if in one of the regions the Secondary channel has failed and prior to the failure occurring the heating level in that region for both channels was being controlled at a 40% duty-cycle, then the system wouid automatically increase the duty-cycle on the remaining channel (Primary) to 80% duty-cycle in order to obtain a similar level of heating output (wattage). The system would continue to monitor the failed channel and the remaining channels so that should the situation change in any way the Microcontroller 10 can take the appropriate action to attempt to maintain the set and desired heating level. The Microcontroller 10 can be considered to be intelligent in the manner in which it continually monitors and updates the heating duty-cycles of the regions for both the Primary and Secondary channels. The Primary and Secondary heating channels are at all times driven independently of each other to maximise control efficiency.
The autonomous, self-powered heated interlining 4 incorporates its own wireless inductive charging system. One embodiment, which demonstrates the nature and location of the wireless inductive charging coils 6 and system is depicted within figure 1. The user (wearer) or operator of the garment never has to give any direct thought to in-depth charging management and process. One charging embodiment is by means of simply hanging the garment on a special hanger which has embedded wireless inductive charging coils (primary) contained within it. The special hanger, which is connected to a high frequency Alternating Current (AC) supply, charges the garment by wireless magnetic inductive means. The placement of the garment on the hanger allows the wireless inductive coils to magnetically couple. The circuitry is designed to ensure that near perfect Magnetic Resonance occurs between the primary coils in the hanger and the secondary pick-up coils embedded within the autonomous interlining 4. The autonomous interlining contains the required rectifier circuitry so as to convert the induced AC (Alternating Current) to DC (Direct Current) for charging of the embedded Prismatic Lithium Ion Power Cells 1 or alternative cylindrical cells 151. The Microcontroller 10 monitors and adjusts the charging cycle as required. The Microcontroller 10, reports via WiFi / Bluetooth if the Prismatic Lithium Ion Power Cells 1 are reaching a critical level and require imminent charging. Alternative charging embodiments are depicted in figures 29 and 30 by utilising primary inductive coils 134,135 in charging cabinetsl33 that the garment containing an autonomous heated interlining is suspended within. A further embodiment for charging would be a chair 130 or seat which has the primary inductive coiis 131 and 132 embedded within it. The charging chair or seat could be in a sports stadium or cinema by way of example or could actually be a car seat (either driver or passenger seat) or on public transport that has been modified to contain the inductive charging coils. Figure 29 and 30 depicts the two inductive charging embodiments as discussed above, however a plurality of alternative wireless magnetic inductive charging system embodiments are possible.
The autonomous, self-powered heated interlining 4 is designed to be embedded within virtually any form of structured garment male or female. The figures show a number of different embodiments, although the ones shown are by example only and are not in any manner exhaustive of the possible implementations. The interlining is primarily designed for use in outside cold weather environments. The system can also be efficiently utilised within indoor environments that are cold, and that cannot be heated from a practical point of view for any number of reasons. The system could be incorporated into life saving garments, and hence the Primary and Secondary heating channels and associated monitoring and control are of particular importance in this embodiment. The system is designed to be extremely user friendly, and no knowledge of heating or electronics is required to run and manage the system's usage. The wearer or operator never needs to have any real mechanical or electrical aptitude to use the system, and hence children and the elderly to keep them warm could use it with ease. The garment is simply taken from its charging hanger and then worn as any normal garment.
The control and adjustment of the garment can either be undertaken from a mobile telephone 120 either with a web browser or the appropriate downloaded software application (App). The system can also be controlled from any desktop computer, laptop or tablet 122 (iPad or other type). One embodiment that is envisaged is the use of the autonomous, self-powered heated interlining within a suitable garment for the elderly or infirm. The garment would allow the wearer to be kept warm at a constant temperature either inside a building or outside if required. Control and management of the garment in this particular embodiment may be undertaken by way of a laptop or desktop computer managed by a younger operator (nurse etc). The system would allow for any number of autonomous, self-powered heated interlinings 4 within suitable garments to be controlled at any one location as each is identified to the controlling software by way of a unique serial number identifier (or logged to a wearer's name).
This embodiment within a medical field would allow the control to be established via a wireless router 121 either on an internal network (LAN) or connected to the Internet (WAN) to establish control. This form of embodiment ensures that each wearer is kept at a predefined temperature for his / her own comfort and health requirements. The heating efficiency and cost saving of this embodiment by heating individuals directly as apposed to large areas (buildings) would be significant, both from a financial point of view and the decreased Carbon footprint which would follow by reducing the average heating levels in the large buildings and more directly heating the individual in an efficient manner.
Referring to the figures once again, a comprehensive description of the embedded components of the autonomous, self-powered heated interlining 4 and its associated external accessories will now be given in detail.
Figure 1, shows the main components of the autonomous interlining excluding the heating channels for clarity. The layout of one possible embodiment of the heating channels can be seen in figure 3; clearly identified are the Primary (20, 24 & 23) and Secondary (21, 25 & 22) heating channels in the three regions in this particular embodiment. Looking at item 1 (figures 1 & 2) this is the Prismatic Lithium Ion power cell. The power cell is enclosed within a stitched pouch 2. The digital temperature sensors DS18B2O are shown at positions 3, 5, 8, 9, 12 and 13 which correspond to the different individual heating regions in this embodiment. The main felt interlining which supports all the components is shown by 4. A plurality of inductive charging coils 6 can be seen located together. These coils are of a planar nature and are connected to the embedded charging circuit. The circuit incorporates a capacitor wired in parallel to form a resonant tank circuit tuned to a specific frequency in the low Megahertz range.
The output of the coils is fed into a full-wave bridge rectifier to produce the Direct Current (DC) power used for charging the embedded Prismatic Lithium Ion power cells via a charging control chip such as a Linear Technology "LTC4052" which is produced in an MSOP package for convenience of application. A range of alternative charging control chips exists that could also be used in this embodiment and similar embodiments to monitor and control the charging of the embedded cells. The stitch line 7 for stitching into a garment can be clearly seen. The stitching would follow the outer edge, with an appropriate seam allowance being implemented. The stitching would follow the facing, shoulder seam, back neck facing, shoulder seam and facing. Stitching along the lower horizontal edge 15 would not be necessary. The Microcontroller 10 and associated WiFi / Bluetooth module, located on the Microcontroller's circuit board can be seen with the surrounding pouch 11. The Microcontroller 10 would be embedded and stitched into pouch 11, thus being invisibly fixed into the autonomous heated interlining 4 felt. The Microcontroller's circuit would be encased within a slim-line, rectangular, high-impact rigid ABS enclosure. The enclosure would have gasket seals and rubber grommets to establish an 1P54 rating. The ABS material could be substituted for a material with similar characteristic paying particular attention to its weight, which needs to be minimised as far as possible.
Figure 2, shows an enlarged / exploded view of the power cell 1.
The base felt 4; on the top of this base felt is a rectangular layer 14 of reflective insulating Rayon material at approximately l7Sgms.
The Rayon material is coated with a thin layer of Aluminium oxide.
The Aluminium coating reflects any heat produced by the Lithium Ion Prismatic cell back towards the Prismatic cell. The heating channels (Primary and Secondary) stitched above the pouch covering 2 apply a degree of heating to the Prismatic cell embedded within the pouch. The layer of Aluminium coated Rayon material 14 situated between the interlining fabric 4 and the Prismatic Cell ensures that heat energy is reflected back into the cell so as to maxim ise its low temperature performance and longevity. The prismatic power cell 1 is encapsulated in a pouch with a felt covering 2 stitched in place and sealing it from the wearer, thus making it embedded. This particular embodiment has three Lithium Ion Prismatic cells embedded within the autonomous heated interlining 4 felt base. Alternative number of cells could be implemented subject to the heat output (wattage) and running time required.
Figure 3 is the complete layout of the heating regions and Primary and Secondary heating channels. The Primary heating channel 20 on the left is seen above the Secondary heating channel 21 on the left. The back region Primary heating channel 24 is above the Secondary heating channel 25. The right Primary heating channel 23 is located above the Secondary heating channel 22. All of the heating channels (Primary / Secondary) are driven by separate MOSFET's. The heating channels are positioned in such a manner as to ensure an efficient and even distribution of heat throughout the garment it is installed within. The embodiment shown in relation to the Primary and Secondary heating channels produces a total heat coverage of some ninety-seven (97%) percent relative to total area of the interlining. The MOSFETs are directly driven by the digital outputs of the Microcontroller using a digital logic level signal to produce a duty-cycle for each individual heating channel in isolation from the adjacent channels. The flexibility offered by this method of control allows for precise, adjustable stability of heat generated throughout the garment the autonomous interlining is embedded within. Duty-cycle can be programmed to be any value between 0.4% and 100% using a method of PWM (Pulse Width Modulation) output from the digital pins of the microcontroller chip, which is directly driving the MOSFETs. The output heating wattage of the autonomous heated interlining can thus approximately produce between 0.38 watts and watts at maximum power.
Figure 4 shows an enlarged view of the central back section of the autonomous heated interlining. The Primary heating channel 24 is shown located above the Secondary heating. The position (layout) of the heating channels are prepared (planned) in such a manner as to optimise heating area coverage and distribution.
Approximately 98% of the total heated interlining area is evenly heated by the Primary and Secondary heating channels in the embodiment shown.
Figure 5 shows a detailed view of the Primary and Secondary heating channel 20 and 21 respectively on the left side (wearer's right) of the autonomous heated interlining. Approximately 96% of the heated interlining area is evenly heated by the Primary and Secondary heating channels 20 and 21 in this embodiment. The Primary 20 and Secondary 21 heating channels are driven separately by the MOSFETs as described in detail above.
Figure 6 shows a detailed view of the Primary and Secondary heating channels 23 and 22 respectively on the right side (wearer's left) of the autonomous heated interlining. Approximately 96% of the heated interlining area is evenly heated by the Primary and Secondary heating channels 23 and 22 in this embodiment. The Primary 23 and Secondary 22 heating channels are driven separately by the MOSFETs as described in detail above.
Figure 7 shows a detailed view of the Primary and Secondary heating channels 23 and 22 respectively on the right side (wearer's left) of the autonomous heated interlining. The spacing between the Primary and Secondary channels can be varied to accommodate for longer length garments if the interlining needs to be fitted to a long fitting garment of some nature. One embodiment of the interlining for a garment with a length of approximately thirty (30) inches between back of neck seam and hem of garment would be with a spacing between Primary and Secondary heating channels 26 of approximately 1.25 inches to 1.5 inches (3.1cm to 3.9cm approximately). This length of garment with a distance of approximately 30 inches between back neck seam and hem would be considered to be a regular or standard length fitting, for a person of average height of approximately 1.70m.
Figure 8 shows an alternate embodiment of the Primary and Secondary heating channels 23 and 22 respectively on the right side (wearer's left) of the autonomous heated interlining. The spacing 27 between the Primary and Secondary heating channels in this embodiment has been increased to approximately 4.5 inches to 5 inches (11.4cm to 12.7cm). This increased spacing allows for the autonomous interlining to be increased in length and thus fitted into a garment with a length of approximately 36 to 38 inches between back neck seam and hem. The increased length would be considered to be a long or tall fitting garment. The actual distance between channels (Primary and Secondary) 27 can be adjusted as required to ensure the interlining fits the garment appropriately and produces full heat coverage (98% area approximately) from neck to the hem of the garment the interlining is fitted into. This length of garment with a distance of approximately 36 to 38 inches between back neck seam and hem wouid be considered to be a Jong or tall fitting, for a taller person with a height of approximately 1.85m. The ability to alter the channel spacing in this manner, either smaller or larger, enables the autonomous heated interlining 4 to be fitted (embedded) into any specific embodiment (garment). Once the correct spacing has been calculated, the heating channel layout can be produced on the appropriate CAD printed Marker 161 as previously detailed above.
Figure 9 shows one embodiment of a possible style garment 30 the autonomous heat interlining 4 can be fitted into. The digital temperature sensors D518B20 are positioned in the different heating regions as shown by locations 3, 8, 9 and 13. The temperature sensors are configured in such a manner so that one of the sensors reads the heat generated by the Primary heating channel and the other by the Secondary heating channel. The Primary heating channels are read in this figure by 3 and 8. The Secondary heating channels are read in this figure by 13 and 9 respectively. The digital temperature data is transmitted using the "1 -Wire" network to the Microcontroller. The type of sensor used in this embodiment, Dallas DS1 8B20 is only one of a variety of possible types of digital temperature sensors that could be embedded within the autonomous heated interlining 4 and connected (interfaced) with the Microcontroller for accurately measuring and logging the region's temperature.
Figure 10 shows the position of the Primary and Secondary heating sensors for measuring temperature on the back of the garment 30. The Primary heating channel on the back is measured by the position of the Primary sensor 5 on the upper back and the Secondary heating channel is measured by the position of the Secondary sensor 12 on the lower back. The digital temperature data is transmitted using a 1-Wire network to the Microcontroller.
The type of sensor used in this embodiment Dallas DS1 8B20 is only one of a variety of possible types of digital temperature sensors that could be embedded within the autonomous heated interlining and connected (interfaced) with the Microcontroller for accurately measuring and logging the region's temperature.
Figure 11 shows the front view of one particular embodiment of a garment 30, which has the autonomous heated interlining embedded within it. The figure shows heating region "A" that is heated by the Primary and Secondary Heating channels. The Primary channel is marked as "Au" 41 on the figure and the Secondary heating channel is marked as "AL" 40. The heating in this region "A" can be monitored and accurately balanced / controlled by the Microcontroller and the information it receives from the digital temperature sensors. The Primary 41 and Secondary 40 circuits are continuously monitored for failure. The Microcontroller controls the heating cycles (duty-cycle) of each of the channels separately, should it be found that one circuit was to develop a fault the other circuit's duty-cycle (on period) would be increased in order to maintain the desired heating output (wattage). The Primary and Secondary channels are each separately controlled by their own MOSFETs. The gates of the MOSFETs are each individually driven by a discrete digital pin on the Microcontroller. Any fault in either the Primary or Secondary heating channels would be reported to the wearer / operator by sending a message via the WiFI / Bluetooth wireless communication module that is incorporated within the Microcontroller. If a fault in one of the heating channels (Primary or Secondary) was to resolve itself automatically, then the Microcontroller would again detect this and alter the duty-cycle (on/off period) in order to maintain the desired heating output (wattage) as originally set prior to the fault being detected. The operator would then be advised once again that the fault had rectified itself by an alert being sent to the controlling device either by wireless or Bluetooth communication. The controlling device would either be a mobile telephone 120 and/or a laptop/pc/tablet /iPad 122 as depicted in figure 25. A remote device could also be advised of the fault rectification (or other notifications/parameters) by the wireless router 121 which could be connected either to a local area network (LAN) or the Internet on wide area network (WAN). One possible embodiment utilising the wireless router 121 on a LAN or WAN would be to advise a carer/operator or medical professional of any change in the operating parameters of the autonomous heated interlining 4 embedded within the appropriate garment worn by the individual being cared for.
Figure 12 shows the front view of one particular embodiment of a garment 30, which has the autonomous heated interlining within it.
The figure shows heating region "C" which is heated by the Primary and Secondary heating channels. The Primary channel is marked as "Cu" 42 on the figure and the Secondary heating channel is marked as "CL" 43. The heating in this region "C" can be monitored and accurately balanced / controlled by the Microcontroller and the information it receives from the digital temperature sensors. The Primary 42 and Secondary 43 circuits are continuously monitored for failure. The Microcontroller controls the heating cycles (duty-cycle) of each of the channels separately, should it be found that one circuit was to develop a fault the other circuit's duty-cycle (on period) would be increased in order to maintain the desired heating output (wattage). The Primary and Secondary channels are each separately controlled by their own MOSFETs. The gates of the MOSFETs are each driven by a discrete digital pin on the Microcontroller 10. Any fault in either the Primary or Secondary heating channels would be reported to the operator by sending a message via the WiFI / Bluetooth wireless communication module that is incorporated within the Microcontroller. If a fault in one of the heating channels (Primary or Secondary) was to resolve itself automatically, then the Microcontroller would again detect this and alter the duty-cycle (on/off period) in order to maintain the desired heating output (wattage) as originally set prior to the fault being detected. The operator would then be advised once again that the fault had rectified itself by an alert being sent to the controlling device either by wireless or Bluetooth communication. The controlling device would either be a mobile telephone 120 and/or a laptop/pc/tablet /iPad 122 as depicted in figure 25. A remote device could also be advised of the fault rectification (or other notifications/parameters) by the wireless router 121 which could be connected either to a local area network (LAN) or the Internet on wide area network (WAN). One possible embodiment utilising the wireless router 121 on a LAN or WAN would be to advise a carer/operator or medical professional of any change in the operating parameters of the autonomous heated interlining 4 embedded within the appropriate garment worn by the individual being cared for.
Figure 13 shows the front view of one particular embodiment of a garment 30, which has the autonomous heated interlining within it.
The back of this garment is heated with a Primary 45 and Secondary 46 heating channels "Bu" and "BL" respectively. The back heating channels 45 and 46 are each driven and monitored separately. The Primary 45 and Secondary 46 channels are each driven by separate MOSFETs. The gates of the MOSFETs are individually driven by discrete digital outputs of the Microcontroller.
The temperature of the Primary 45 and Secondary 46 channels are monitored by digital temperature sensors 5 and 12 respectively.
The heating in this region "B" can be monitored and accurately balanced / controlled by the Microcontroller and the information it receives from the digital temperature sensors 5 and 12. The Microcontroller controls the heating cycles (duty-cycle) of each of the channels 45 and 46 separately, should it be found that one circuit was to develop a fault the other circuit's duty-cycle (on period) would be increased in order to maintain the desired heating output (wattage). The Primary and Secondary channels are each separately controlled by their own MOSFETs. The gates of the MOSFETs are each driven by a discrete digital pin on the Microcontroller 10. Any fault in either the Primary or Secondary heating channels would be reported to the operator by sending a message via the WiFI / Bluetooth wireless communication module that is incorporated within the Microcontroller. If a fault in one of the heating channels (Primary or Secondary) was to resolve itself automatically, then the Microcontroller would again detect this and alter the duty-cycle (on/off period) in order to maintain the desired heating output (wattage) as originally set prior to the fault being detected. The operator would then be advised once again that the fault had rectified itself by an alert being sent to the controlling device either by wireless or Bluetooth communication. The controlling device would either be a mobile telephone 120 and/or a laptop/pc/tablet /iPad 122 as depicted in figure 25. A remote device could also be advised of the fault rectification (or other notifications/parameters) by the wireless router 121 which could be connected either to a local area network (LAN) or the Internet on wide area network (WAN). One possible embodiment utilising the wireless router 121 on a LAN or WAN would be to advise a carer/operator or medical professional of any change in the operating parameters of the autonomous heated interlining 4 embedded within the appropriate garment worn by the individual being cared for.
Figure 14 shows the back view of garment 30 as depicted in figure 13. The Primary 45 and Secondary 46 heating channel regions "BU" and "BL" respectively can be clearly identified in this figure.
The heating and controi of this area (45 and 46) is fuliy detaiied
above in figure 13's description.
Figure 15 shows the front view of garment 30. The position of the embedded inductive charging coils 50 can clearly be seen in the collar area of the garment. This particular embodiment shows eight embedded inductive charging coils located within the back lining. An alternative embodiment with either a greater or smaller number of inductive charging coils could exist dependant upon the charging characteristics of the particular embodiment. The position of these embedded inductive coils is such that they will be in a direct vertical plane so as to closely magnetically couple with inductive coils embedded within the charging hanger used to charge the autonomous heated interlining 4 embedded power cells. A plurality of inductive charging coils 50 can be seen located together. These coils are of a planar nature and are connected to the embedded charging circuit. The circuit incorporates a capacitor wired in parallel to form a resonant tank circuit tuned to a specific frequency in the low Megahertz range. The output of the coils is fed into a full-wave bridge rectifier to produce the Direct Current (DC) power used for charging the embedded Prismatic Lithium Ion power cells (or alternative chemistry and/or cylindrical cells) via a charging control chip such as a Linear Technology "LTC4052" which is produced in an MSOP package for convenience of application. A range of alternative charging control chips exists that could also be used in this embodiment and similar embodiments to monitor and control the charging of the embedded cells. This is one particular embodiment; the number, size and position of the planar inductive charging coils may vary subject to the charging requirements of the garment and its associated embedded Prismatic Lithium Ion power cells (or alternative chemistry and/or cylindrical cells). The charging coils may also be placed lower on the back of the garment 30 near the hem of the garment; this is depicted clearly in figure 16.
Figure 16 is simply a rear view of garment 30 as shown in figure 15. The position of the embedded inductive charging coils can be seen in relation to the back of the garment. This is one particular embodiment; the number, size and position of the planar inductive charging coils may vary subject to the charging requirements of the garment and its associated embedded Prismatic Lithium Ion power cells (or alternative cells as previously detailed above). The charging coils 50 are position near the collar region of the garment; alternatively they may be positioned near the hem of the jacket 51 as clearly shown. The inset diagram of the autonomous heated interlining 4, also shows in this representation coils located near the collar region 50 and a further set of coils located near the hem 51. A variety of alternative embodiments may exist with the coils positioned anywhere in-between these two positions. The Primary charging coils must be positioned in a similar position in whatever embodiment is utilised so that efficient magnetic coupling can be produced between the Primary and Secondary coils.
Figure 17 depicts a High-Visibility garment that contains the autonomous heated interlining. The garments will meet EN471 Class 1, 2 or 3 specifications subject to the number and total area of high-visibility stripes applied. The arms of this embodiment have reflective stripes 80, 81, 86 and 87 applied. The main body of the High-Visibility garment has vertical reflective stripes 83 and 84 respectively applied. Horizontal reflective stripes 93, 88, 90 and 91 are stitched to the body. The heating regions of this embodiment include Primary and Secondary circuits for redundancy as found and discussed in the previous non High-Visibility garment embodiments already described. The wearer's left region is made up of the Primary channel area 85 and the Secondary channel area 89. The wearer's right region is made up of the Primary channel area 82 and the Secondary channel area 92. The Primary and Secondary channels are each separately controlled by their own MOSFETs. The gates of the MOSFETs are each driven by a discrete digital pin on the Microcontroller 10. Any fault in either the Primary or Secondary heating channels would be reported to the wearer / operator by sending a message via the WiFI / Bluetooth wireless communication module that is incorporated within the Microcontroller. If a fault in one of the heating channels (Primary or Secondary) was to resolve itself automatically, then the Microcontroller would again detect this and alter the duty-cycle (on/off period) in order to maintain the desired heating output (wattage) as originally set prior to the fault being detected. The operator would then be advised once again that the fault had rectified itself by an alert being sent to the controlling device either by wireless or Bluetooth communication. The controlling device would either be a mobile telephone 120 and/or a laptop/pc/tablet /iPad 122 as depicted in figure 27. A remote device could also be advised of the fault rectification (or other notifications/parameters) by the wireless router 121 which could be connected either to a local area network (LAN) or the Internet on wide area network (WAN).
Figure 18 is the rear view of High-Visibility garment depicted in figure 17. The arms have reflective tape sewn on in positions 87, 86, 81 and 80. The vertical body stripes 83 and 84 match the front vertical stripes. Horizontal reflective stripes 88 and 90 match the front horizontal reflective stripes. The back of the garment has Primary and Secondary heated channels, 94 and 95 respectively.
The autonomous heated interlining functions in an identical manner to the embodiment within a plain garment 30 as described in detail previously. This High-Visibility garment embodiment also has the embedded inductive charging coils in the same location as garment 30 previously described in detail. The charging method for this High-Visibility garment is identical in manner to the previously described garment 30. The garment is suspended on the charging hanger containing the embedded inductive charging coils and the embedded Prismatic Lithium power cells (or alternative cells as detailed above) are automatically charged as described before for garment 30. The High-Visibility garment embodiment can also be charged either in a chair or seat 130 equipped with the wireless inductive charging coils 131, 132 and/or a charging cabinet 133 with wireless inductive charging coils 134, 135 fitted. The charging circuitry for this particular embodiment operates in the same manner as the previous alternative embodiments detailed above.
Figure 19 is a long fitting representation of the garment in figure 17. The garment conforms to EN471 Class 1, 2 or 3 subject to the number and area of reflective stripes applied. This particular embodiment is around 12 inches (30.5cm approx.) longer in fitting length than the standard or regular length garment depicted in figure 17. This long style High-Visibility garment can be fitted with the autonomous heated interlining 4. The increased distance between Primary and Secondary circuits 27 as depicted in figure 8 would be appropriate for this particular embodiment. The general operation of this longer length garment is identical to the previous embodiment of garment 30 and the regular length High-Visibility garment in figure 17. The charging procedure is also identical to the previous embodiments already discussed in detail.
Figure 20 is simply an alternative embodiment of the High-Visibility garment with a reduced amount of reflective tape on the arms and body. The functioning of the autonomous heated interlining 4 within this garment is identical to previous embodiments previously discussed in detail. The charging method is also identical to previous embodiments.
Figure 21 is yet a further alternative embodiment of a High-Visibility garment with reflective stripes on the arms only. The functioning of the autonomous heated interlining 4 within this garment is identical to previous embodiments previously discussed in detail. The charging method is also identical to previous embodiments.
Figure 22 is a simple graphical representation of some alternative embodiments of the embedded autonomous heated interlining 4.
Four alternative types of garment embodiments are shown. A High-Visibility Garment 60 is shown with a number of reflective stripes necessary to meet EN471 Class 3 specifications. Garment 64 is an alternative embodiment; depicted is a unisex bomber style casual jacket with storm cuffs and a zip front. The next alternative embodiment is a ladies ski jacket 66 with fleece lining. The final embodiment depicted is a male dinner suit jacket 65 with silk facing and fancy lining. All of the four embodiments shown are fitted with the same embedded autonomous heated interlining 4 as represented in the centre of the figure. Although the garment embodiments have varied considerably from a High-Visibility EN471 Class 3 working jacket 60 to an evening wear male dinner jacket 65, they all have the same embedded autonomous heated interlining incorporated within them. The garments all function in an identical manner with reference to the autonomous heated interlining. The four embodiments shown in figure 22 are simply a minor representation of the possible embodiments; the autonomous heated interlining 4 can be incorporated into virtually any structured lined garment as desired. The infinite flexibility of its central design implementation allows for almost limitless possibilities with regards its embodiments into structured lined garments. The embodiments represented so far have been based on aduit sized garments; once again the design fiexibility wiil allow for easy embodiment into children's sized garments of a structured lined nature as the adults. The choice of Prismatic Lithium Ion cells for children's garments would be based on smaller capacity cells with a lower power capacity. Alternatively, cylindrical cells 151 could be used in place of Prismatic Pouch Cells as depicted in figure 34. The heat output (wattage) would also be reduced for children's garments on a proportional basis relative to the heated surface area. The Microcontroller and associated components would not differ for a child's garment other than the aforementioned Prismatic Lithium Ion cells. The magnetic inductive charging circuitry would be the same except for a reduction in the diameter of the planar inductive coils embedded within the autonomous interlining 4; due to the smaller size and surface area of the complete interlining structure for a child's size.
Figure 23 as previously discussed details the system and method by which the Regional Primary and Secondary Heating Channels are driven. The embodiment depicted has three regions, each one having two digital temperature sensors monitoring the specific regions temperature. The digital temperature sensors 3,13 -5,12 and 8,9 feed the information into the embedded Microcontroller.
The Microcontroller uses this information along with the settings of the wearer / operator and other sensory data to output PWM (Pulse Width Modulation) signals to the regional inputs of the
EMBEDDED MOSFET HEATING CIRCUIT CONTROLLER
(EMHCC). The output of the EMHCC is on an individual regional basis and drives the Primary and Secondary Heating Channels of the specific indiviudal region of the autonomous heated interlining.
The Microcontroller monitors closely the temperature consistency within each specific region and if necessary alters the individual PWM output of either the Primary or Secondary (or both) heating channels in order to balance the heat distribution in the particular region and across all the regions if the control settings match this requirement. The system also monitors a region for a specific failure of the Primary or Secondary circuit and accordingly adjusts the remaining functioning heating circuit in an attempt to maintain the previously set heating output (wattage). The Microcontroller also calculates and adjusts the PWM signals of the various individual regions so as to balance the temperature throughout the regions and thus the garment subject to the settings of the wearer / operator. Figure 24 ciearly shows that throughout a temperature rise from approximately 22.3 degrees C to 32.3 degrees C over a time period of some seven-hundred seconds (eleven minutes forty-seconds) the Microcontroller an associated components managed to maintain a balanced temperature throughout all the regions (A, B and C) of a garment to within 0.3 degrees C. The Redundancy monitoring and control system previously described is also of fundamental importance; the Microcontroller is constantly monitoring all the regional heating channels for total failure or lesser anomalies. The Microcontroller immediately attempts to adjust PWM heating channel control signals to correct the situation and reports any problems to the wearer / operator as previously described.
Figure 24 is an actual graph from data generated (output) from an autonomous heated interlining 4 fitted to a High-Visibility garment as depicted in figure 17. The graph shows temperature accurately measured with "K"-type thermocouples implanted into the three regions "A", "B" and "C" during a timed tested that lasted for approximately 700 seconds (11 minutes 40 seconds). The garment output for the duration of the test was set at 50% power setting (50% duty-cycle on and 50% duty-cycle off), being approximately in the region of forty-eight (48) watts. The graph shows the temperature rise from approximately 22.3 degrees Celsius to approximately 32.3 degrees Celsius during the full run-time of the test. The three graph traces shown, clearly indicate that the three regions remained within approximately + or -0.3 degrees Celsius of each other at all times during the duration of the test. The excellent temperature consistency is due to the digital monitoring and control of each of the Primary and Secondary heating channels in the regions by the embedded Microcontroller, its associated control circuitry and digital temperature sensors.
Figure 25 shows the Microcontroller's PWM outputs heating control signals for Region C and the associated outputs produced. The Microcontroller is receiving inputs from the two regional temperature sensors of region C, 8 and 9. The Microcontroller is using this information and control information from the wearer / operator received by WiFi or Bluetooth to drive the Primary and Secondary Heating Channels of region C with a 50% PWM signal on both the Primary and Secondary Heating Channels. The 50% PWM signals would generate an output of approximately 25 Watts in region C. The next figure 26, demonstrates a failure occurring in the Primary Heating Channel of region C and the effect of this if the wearer / operator doesn't alter the settings.
Figure 26 demonstrates the scenario of the Primary Heating Channel in region C developing a fault that completely prohibits it from functioning. The Microcontroller senses the complete failure of the Primary Heating Channel C by sensing no current draw on that particular heating region's channel ("C" -Primary). The current draw of all heating channels are monitored on a regular basis with the use of a "Hall" sensor as previously detailed. The failure of a heating circuit and the corresponding reduction in current draw is notified to the Microcontroller by making an "Interrupt" call; this call is then used to alter the PWM control signals as follows. The PWM signal of heating channel "C"-Primary is automatically set to 0% duty-cycle, effectively turning the "C"-Primary channel off and isolating it. The Microcontroller then calculates that it must alter the output of the Secondary Heating Channel in region C to 100% duty-cycle to produce an almost identical output, to that that was previously being generated (approximately 25 watts) prior to the failure of the "C"-Primary Channel. The Microcontroller continues to monitor the Primary Channel (and also Secondary Channel), should the Microcontroller detect that the "C" -Primary Channel works again then it will accordingly re-adjust the PWM outputs of the Primary and Secondary back to 50% PWM on each channel to deliver the same output as originally set. The Microcontroller periodically, once every 5 seconds, checks failed channels by switching the failed channel on at 100% duty-cycle for a short period (1 second) and monitoring the current draw with the "Hall" sensor to see if the channel has re-instated itself. The Microcontroller apportions around twenty percent (20%) of its total processing time to monitoring for errors and taking the necessary course of action to attempt to rectify them if possible and notify the wearer / operator.
Figure 27 is a graphical representation of the bidirectional communication that can take place between a mobile telephone 120, wireless router 121, computer 122 and a garment 63 with the autonomous heated interlining 4 embedded within it. The autonomous heated interlining can communicate in a bidirectional manner with the controlling device, mobile 120, wireiess router 121 and laptop 122 or similar WiFi / Bluetooth enabled device. The embedded Microcontroller within the autonomous heated interlining 4 has its own WiFi / Bluetooth module incorporated to allow it to communicate in a bidirectional manner with the device being used to control the garment (with autonomous heated interlining within it). The bi-directional manner of communication allows the Microcontroller to report any statistical data or faults to the operator or wearer of the garment. The garment can transmit information such as battery level, heat levels in the different regions, ambient heat level and any faults should they occur. The autonomous heated interlining (garment) can warn the operator / wearer if the embedded power cells are going to require an imminent charge and the current charge levels of the Prismatic Lithium power cells (or alternative chemistry and cell type). The operator / wearer can alter heat levels for all regions or individual regions as required. An operator with a single laptop or computer with WiFi or Bluetooth could monitor and control a large number of garments (autonomous heated interlinings) with ease. The monitoring of a number of autonomous heated interlinings may occur in a medical environment with a multiple number of autonomous heated interlinings all being used at simultaneously.
Each and every autonomous heated interlining would have its own unique identification code as well as its own unique "MAC" address for the Wifi / Bluetooth connection. The unqiue "MAC" address could be linked in the software to a wearer's (patients) name for ease of control and monitoring.
Figure 28 is the components system chart. The chart details the main embedded electrical components and the communication channels between the components. The system chart depicts six key components that exist within the autonomous heated interlining 4. The central component is the embedded Microcontroller that incorporates wireless and Bluetooth modules along with memory (RAM / ROM) and interfaces. The Microcontroller communicates with a number of other components, as its function is primarily the central control component. The system chart also depicts the embedded Prismatic Lithium Ion cells (or similar chemistry and/or embedded cylindrical cells) and the embedded inductive charging coils and associated circuitry to charge the cells. This includes a LTC4052 Linear Technology Lithium Ion Battery Charger Chip in msop package or similar and a full-wave bridge rectifier. Embedded temperature sensors within each region communicate directly with the Microcontroller via a "1-wire" interface (or alternative interface) on a regular interval.
Further sensors to measure and communicate ambient temperature may also be present in some of the embodiments.
The Microcontroller drives via PWM (Pulse Width Modulation) on separate digital pins the embedded MOSFETs. The MOSFETs Gates are directly driven with the PWM digital signal from the embedded Microcontroller. The MOSFETs drive the Primary and Secondary heating channels in each of the regions as directed by the Microcontroller. The embodiment shown depicts three regions with each having a Primary and Secondary channel within each of the said regions. Alternative embodiments with larger or smaller number of regions and channels may exist and each of the channels would be driven as before by MOSFETs linked to a PWM enabled output from an embedded Microcontroller. The embedded Microcontroller communicates via wireless or Bluetooth protocol with the operator and/or wearer using a mobile telephone 120, laptop/pc/tablet/iPad 122 or wireless router 121 as depicted in figure 25. The operator may be in a remote location to the wearer as the wireless router 121 can be connected to a local area network or Internet (LAN or WAN respectively). All the devices can communicate in a bidirectional manner with the embedded Microcontroller either via wireless or Bluetooth protocol. The autonomous heated interlining 4, can report a variety of information back to the wearer / operator such as fault detection and rectification. Regional temperature and ambient temperature along with the status of the charge level of the embedded Prismatic Lithium Ion cells (or similar chemistry and/or embedded cylindrical cells) can also be communicated back to the wearer / operator.
Heat level settings can be set either individually by region or set as a whole for the garment. The wearer / operator either uses a dedicated interface via a web browser or a specifically written "App" (Application) for the Android / Apple lOS can be used to control and monitor the garment fitted with the autonomous heated interlining 4.
Figure 29 depicts one embodiment of an inductive based charging system for the autonomous heated interlining 4. The chair 130 represents a typical style of seating that may be found in a sports or cinema complexes. The wearer by sitting in the chair with his garment will commence the charging process for the garment.
Primary inductive charging coils 131 are located in upper section of the chair (or lower section 132), these coils closely couple with the secondary coils embedded within the autonomous interlining 4 and the charging process commences automatically without any further intervention from the wearer. A detail description of the charging circuitry has previously been given. The inductive charging coils could be embedded within a variety of different style seats and chairs, provided they have some form of upper back support that can contain the inductive charging coils. The charging will commence as soon as the garment come into close contact with the seat by the wearer sitting with his back position to the back of the chair or seat. The automatic process will commence and will safely be controlled by the charging control circuitry that is embedded within the autonomous interlining 4. Charging will conclude automatically either once the embedded Prismatic Lithium Ion cells (or similar chemistry and/or embedded cylindrical cells) have reached a fully charged state or the wearer stands and moves away from chair / seat. This form of inductive charging could also be arranged in car seating (driver/passenger) either in a discrete embedded form built-in to the seat structure, or as a cover that is laid on top of the basic seat. A further development of this embodiment would be to incorporate this charging technology into seats within public transport such as buses and trains, so that garments with the autonomous heated lining 4 could be charged during normal daily commuting of the wearer, which would be particularly beneficial in the winter months. The autonomous heated interlining 4 may be operational whilst it is being inductively charged.
Figure 30 depicts a further possible embodiment of the inductive charging system for the autonomous heated interlining 4. A charging cabinet 133 is shown with the charging coils 134 located within the top section or lower section 135. The wearer simply hangs his garment in the cabinet appropriately orientated and the charging of the garment commences automatically. The wearer does not need to do any other operation other than to place the garment on a hanger in the cabinet in the correct position. The automatic process will commence immediately and will safely be controlled by the charging control circuitry that is embedded within the autonomous interlining 4. Charging will conclude automatically either once the embedded Prismatic Lithium Ion cells (or similar chemistry and/or embedded cylindrical cells) have reached a fully charged state or the wearer simply removes the garment from the cabinet. Multiple garments will be able to be charged with the cabinet at one time. A further embodiment of this system would be that a modified version could be implemented so that any coat cupboard within a residential property (house / flat) could become a charging cabinet simply by installing or hanging a small inductive charging station 134 within a standard cupboard and plugin it into a regular household mains supply (1 20v / 240v -50/60Hz). The Inductive Charging Station 134 would look like a regular square box that is designed to hang on a standard rail within a coat cupboard, the approximate dimensions of Inductive Charging Station would be around 30cm to 35cm square. A further embodiment of the wireless inductive charging system for charging a single autonomous heated interlining 4 is shown in figure 30 drawing 136 and 139. This embodiment consists of a charging hanger 136 with embedded inductive charging coils within it 138.
The hanger would then be connected to a charging controller 139 by means of a single electric cord from the vertical hanger support 137 which would be connected to the charging controller 139 which would sit at the base of the cupboard and be connected into the main supply (1 20v / 240v -50/60Hz). The basic charging hanger would be specifically designed to charge a single garment, although an embodiment with outputs for multiple charging hangers (say 2, 3, 4 or more hangers) could be implemented with a larger output on the charger controller unit 139, which would have multiple outputs as required. This method of charging simplifies the complete process as the wearer / operator simply hangs the garment with the autonomous heated interlining 4 within it (embedded) on the hanger as he/she would normally hang any other garment after use. The charging status of the autonomous heated interlining would be reported via wireless WiFi or Bluetooth connection to a mobile telephone or computer/laptop/tablet or iPad in the near vicinity of the autonomous heated interlining 4 being charged. The bi-directional wireless communications being handled by the embedded Microcontroller and associated WiFi / Bluetooth chip set within the embedded controller. The simple nature of the inductive charging system means that garments will charge overnight and will always be ready for use the following day. The garment will be able to alert the wearer / operator if it is reaching a critical level of charge wirelessly either to the wearer's mobile telephone or computer/laptop/tablet or iPad if the wearer / operator has forgotten to hang the garment (containing the autonomous heated interlining) up for charging. The garment could also advise by similar alert once it has reached full charge.
Figure 31 shows the Discharge Curve of the Prismatic Lithium Ion Power Cell at 0 degrees C. The graph demonstrates the extremely flat discharge characteristics of the Lithium Ion Cell being used in this particular embodiment. The benefit of the flat nature of this curve is that the autonomous heated interlining is able to maintain a constant heating output for longer without intervention from the Microcontroller having to alter the PWM signals to adjust for a reduction in heating output as the driving voltage drops over time.
The extremely flat nature of the discharge curve for this type of battery chemistry means that higher output heating levels (wattage) can be maintained for longer periods of time. The curve also remains flat at lower temperatures, which is an obvious benefit for a garment being worn in cold environments. The embedded nature of the cell as shown in figure 2, along with the cell being heated by the Primary and Secondary heating channels in the area along with the with the heat reflective cotton lining 14 of the pouch ensures maximum heating output (wattage) and the flattest discharge curve possible. These factors ensure the maximum heat output (wattage) and running time possible from embedded cells in all conditions, including severe climatic conditions below zero degrees centigrade.
Figure 32 shows an alternative type of cell chemistry, which is often used, in basic heated garments. The sheer discharge curve of this cell chemistry, along with its poor low temperature performance gives rise to a quick and steady drop in heat output of the garment over a shorter total running time. The cells are often located in a pocket in the outer garment, which is not heated, and thus the cold environment further reduces output voltage and capacity of the cells, thus drastically reducing heating output (wattage) and running time. This cell chemistry is popular because of its wide availability and reasonable cost, but it offers considerably reduced performance and longevity over other types of available chemistry some of which have been detailed above.
Figure 33 simply shows the graphical representation of a Prismatic Lithium Pouch Cell 140. The Anode and Cathode connectors can be seen 141 and 142 respectively. This Prismatic cell is embedded within the autonomous heated interlining as depicted in figure 2.
The cell is embedded within a sealed pouch 2, which is lined with a heat reflective cotton lining 14 to ensure the maximum heat output from the Primary and Secondary heating channels is reflected back into the cell to aid the cells output in cold environments. The cell is embedded and sealed in a pouch so that wearer / operator never has to manipulate or service the cell throughout its considerable service lifetime.
Figure 34 shows an alternative possible embodiment for embedding cylindrical cells within the autonomous heated interlining. The cell case 145 with sealed top 147 produced from ABS material. A number of cylindrical cells would be connected in parallel and would fit into case 145 in the top opening 146. A detailed description of this alternative battery casing and type has been given above in detail. This method of cell implementation has a number of benefits as it offers a good degree of flexibility in the possible type, nature and size of cells that can incorporated.
Figure 35 -shows a plotter for producing the heat-seal marker pattern lay for producing the autonomous heated interlining. The printed heat-marker is output from a CAD system (Computer Aided Design System). The marker can then be heat fused onto a suitable carrier felt of circa 200gms -300gms in weight with the use of an iron. The CAD system can be programmed to generate different size marker patterns (autonomous heated interlining outlines) for different size garments, which the autonomous heated interlining will be embedded within. The plotter can produce (print) the marker in multiple colours to aid identification of the Primary and Secondary Heating channels which could be printed in contrasting colours.
Figure 36 -the heat-seal marker 161 has a glue base 164 on the reverse side so that it can be easily heat-fused onto the base felt which forms the basic structure of the autonomous heated interlining. Once the marker has been fused onto the felt, a pair of shears or eiectronic rotary wheel knife can be used to cut the outline shape of the autonomous heated interlining 162 as plotted by the CAD system. Once the basic felt structure has been cut-out as described, the heating channel wires can be sewn on by using the printed heating circuit pattern 163 shown on the marker. The heating channel, Primary and Secondary, can be printed in contrasting colours to aid identification. The heating channel wires can be sewn on using a specifically designed sewing machine foot and wire feed mechanism. The sewing machine foot designed in such a manner that both the Primary and Secondary heating channels (wires) will be sewn simultaneously whilst maintaining a constant distance between the two wires (heating channels). The sewing machine foot and wire feed mechanism will allow for easy adjustment of the spacing (gap) between the two parallel heating channels being sewn. Once the heating channel wires have been sewn, the pouches and pockets for embedding the Prismatic cells and Microcontroller can be prepared and sewn to the positions as printed on the marker. The marker also shows the positions for the embedded temperature sensors (3 -13, 8 -9 and 5 -12), which can be marked on the felt (or other suitable material) carrier with an indelible marker for the positions the sensors will be sewn in.

Claims (42)

  1. Claims 1. A autonomous heated interlining comprising: at least approximately four heating channels that are configured to be capable of individual control and isolation from each other, wherein each heating channel of at least a majority of said heating channels may be controlled with its direct adjacent heating channel to offer a redundancy failure control system, adjacent heating channels being configured as primary and secondary channel pairs; a plurality of embedded prismatic power cells permanently affixed in receptacles within the interlining structure; a plurality of embedded sealed abs battery cell casings containing power cells permanently affixed in receptacles within the interlining structure; a plurality of embedded inductive charging coils distributed throughout the interlining structure connected to a charging control circuit responsible for charging and charging management of the embedded prismatic power cells; a plurality of embedded inductive charging coils distributed throughout the interlining structure connected to a charging control circuit responsible for charging and charging management of the embedded sealed abs battery cell casings containing power cells; a embedded microcontroller permanently affixed in a receptacle incorporating wireless connectivity and connected to the plurality of heating channels via a embedded mosfet heating controller circuit; a plurality of embedded temperature sensors located in corresponding regions configured to sense primary and secondary heating channel outputs which are interfaced to the embedded microcontroller.
  2. 2. The primary and secondary heating channel pairs as in claim 1, configured in such a manner so as to allow the distance between the primary and secondary nested channels to be configured in such a way as to allow for varying lengths of the autonomous heated interlining structure as required to fit within a variety of different length embodiments.
  3. 3. The primary and secondary heating channel pairs as in claim 1, wherein they are individually driven by the microcontroller and mosfet heating control circuit so as to enable a redundancy failure system that should it be detected that either the primary or secondary channel of a pair has failed the remaining functioning channel output is increased in an attempt to counter the failure and maintain the desired heating output.
  4. 4. The heating channels as in claim 1, wherein the plurality of primary and secondary heating channels may be distributed throughout the autonomous heated interlining in such a manner as to form distinct individually controllable heated regions within the garment to which the autonomous heated interlining will be embedded, each of the separate regions being independently controllable as required and the heating levels in each region being individually controlled or switched on and off as required; the distinct individually controllable heated regions each having the redundancy facility as offered by the primary and secondary heating channels controlled by the embedded microcontroller and associated mosfet heating control circuit.
  5. 5. The prismatic power cells as claimed in claim 1, wherein said at least one prismatic power cell comprises of a chemistry of ext nanophosphate lithium ion.
  6. 6. The prismatic power cells as claimed in claim 1, wherein said at least one prismatic power cell comprises of a chemistry of nanophosphate lithium ion.
  7. 7. The prismatic power cells as claimed in claim 1, wherein said at least one prismatic power cell comprises of a chemistry of lithium ion.
  8. 8. The prismatic power cells as claimed in claim 1, wherein said at least one prismatic power cell comprises of a chemistry of nickel cadmium.
  9. 9. The prismatic power cells as claimed in claim 1, wherein said at least one prismatic power cell comprises of a chemistry of nickel-metal hydride.
  10. 10. The abs battery cell casings as claimed in claim 1, wherein said at least one of the individual cells within the abs battery cell casing comprises of a chemistry of ext nanophosphate lithium ion.
  11. 11. The abs battery cell casings as claimed in claim 1, wherein said at least one of the individual cells within the abs battery cell casing comprises of a chemistry of nanophosphate lithium ion.
  12. 12. The abs battery cell casings as claimed in claim 1, wherein said at least one of the individual cells within the abs battery cell casing comprises of a chemistry of lithium ion.
  13. 13. The abs battery cell casings as claimed in claim 1, wherein said at least one of the individual cells within the abs battery cell casing comprises of a chemistry of lithium ion polymer.
  14. 14. The abs battery cell casings as claimed in claim 1, wherein said at least one of the individual cells within the abs battery cell casing comprises of a chemistry of lithium iron phosphate.
  15. 15. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket.
  16. 16. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 1.
  17. 17. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 2.
  18. 18. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 3.
  19. 19. The autonomous heated interlining as claimed in claim 2, wherein said interlining is configured within a long length high-visibility jacket.
  20. 20. The autonomous heated interlining as claimed in claim 2, wherein said interlining is configured within a long length high-visibility jacket meeting standard regulation en471 class 1, 2 or 3 by increasing the distance between the primary and secondary nested heating channels.
  21. 21. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a uni-sex bodywarmer.
  22. 22. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male lightweight fashion jacket.
  23. 23. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male fashion jacket.
  24. 24. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male jacket.
  25. 25. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female lightweight fashion jacket.
  26. 26. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female fashion jacket.
  27. 27. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female jacket.
  28. 28. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male padded fashion jacket.
  29. 29. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female padded fashion jacket.
  30. 30. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male suit jacket.
  31. 31. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female suit jacket.
  32. 32. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male dinner suit jacket.
  33. 33. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined male jacket.
  34. 34. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined female jacket.
  35. 35. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured uni-sex upper torso garment.
  36. 36. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined child's jacket.
  37. 37. The autonomous heated interlining as claimed in claim 1, wherein said autonomous heated interlining is configured to transfer data in a uni-directional or bi-directional manner via wifi or Bluetooth communication with an external device such as a mobile telephone, wireless router connected to a local area network or wide area network and laptop,pc,ipad or tablet device to the embedded microcontroller and associated embedded wireless chip sets.
  38. 38. A autonomous heated interlining system comprising: a. charging hanger incorporating a plurality of inductive charging coils for charging the autonomous heated interlining wirelessly; b. charging chair incorporating a plurality of inductive charging coils for charging the autonomous heated interlining wirelessly; c. charging cabinet incorporating a plurality of inductive charging coils for charging the autonomous heated interlining wirelessly; 39. A method for marking and cutting the main outline and sewing the heated channel layouts of the autonomous heated interlining comprising: producing a cad plot marker of the autonomous heated interlining outline on wide width heat-seal plotting paper, wherein said interlining outline is printed; cad plotted marker prints primary and secondary heating channel layouts on same plot as the outline; the plotted marker is attached or heat-sealed onto base material of autonomous heated interlining and printed outline is used to cut the outline shape of the autonomous heated interlining using either mechanical shears, electric rotary cutting wheel or long length reciprocating knife, once outline is cut-out plotted marker is left in position; heating channel wires are sewn on top of plotted marker pattern using printed heating channel layouts, using unique sewing machine foot and wire feed attachment attached to flat sewing machine, after completion of sewing heating channel wires the plotted marker paper is either left in position or removed from base material of the autonomous heated interlining.Claims 1. A autonomous heated interlining comprising: at least four heating channels that are configured to be capable of individual control and isolation from each other, wherein each heating channel of at least a majority of said heating channels are configured for control with its direct adjacent heating channel to offer a redundancy failure control system, adjacent heating channels being configured as primary and secondary channel pairs; a plurality of embedded power cells permanently affixed within the interlining structure; ct\j a plurality of embedded inductive charging coils distributed throughout the interlining structure connected to a charging control circuit responsible for charging and 1 charging management of the embedded power cells; 0) a embedded microcontroller permanently affixed in a receptacle incorporating wireless connectivity and connected to the plurality of heating channels via a embedded mosfet heating controller circuit; a plurality of embedded temperature sensors located in corresponding regions configured to sense primary and secondary heating channel outputs which are interfaced to the embedded microcontroller.2. An autonomous heated interlining as in claim 1, wherein the primary and secondary heating channel pairs are configured in such a manner so as to allow the distance between the primary and secondary nested channels to be configured in such a way as to allow for varying lengths of the autonomous heated interlining structure as required to fit within a variety of different length embodiments.3. An autonomous heated interlining as in claim 1, wherein the primary and secondary heating channel pairs are individually driven by the embedded microcontroller and the embedded mosfet heating controller circuit so as to enable the redundancy failure system that should it be detected that either the primary or secondary channel of a pair has failed the remaining functioning channel output is increased in an attempt to counter the failure and maintain the desired heating output.4. An autonomous heated interlining as in claim 1, wherein the plurality of primary and secondary heating channels are distributed throughout the autonomous heated interlining in such a manner as to form distinct individually controllable heated regions within the garment to which the autonomous heated interlining will be embedded, each of the separate regions being independently o controllable as required and the heating levels in each region being individually controlled or switched on and off as required; the distinct individually controllable heated regions each having the redundancy facility as offered by the primary and secondary heating channels controlled by the embedded microcontroller and associated embedded mosfet heating controller circuit.5. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded prismatic power cell comprising of a chemistry of ext nanophosphate lithium ion.6. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded prismatic power cell comprising of a chemistry of nanophosphate lithium ion.7. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded prismatic power cell comprising of a chemistry of lithium ion.8. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded prismatic power cell comprising of a chemistry of nickel-cadmium.9. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded prismatic power cell comprising of a chemistry of nickel-metal hydride.10. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a o embedded prismatic power cell comprising of a chemistry producing a suitable power output.11. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of ext nanophosphate lithium ion.12. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of nanophosphate lithium ion.13. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of lithium ion.14. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of lithium ion polymer.15. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of lithium iron phosphate.16. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry of nickel-cadmium.17. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell o case comprising of a chemistry of nickel-metal hydride. 18. An autonomous heated interlining as in claim 1, wherein said at least one embedded power cell comprises of a embedded cylindrical power cell encased in a sealed cell case comprising of a chemistry producing a suitable power output.19. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket.20. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 1.21. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 2.22. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a high-visibility jacket meeting standard regulation en471 class 3.23. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a long length high-visibility jacket.24. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a long length high-visibility jacket meeting standard regulation en471 class 1, 2 or 3 by increasing the distance between the primary and secondary nested heating channels.25. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a uni-sex (\.J bodywarmer. ro 26. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male lightweight fashion jacket.27. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male fashion jacket.28. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male jacket.29. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female lightweight fashion jacket.30. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female fashion jacket.31. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female jacket.32. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male padded fashion jacket.33. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a female padded fashion jacket.34. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male suit jacket.35. The autonomous heated interlining as claimed in claim 1, C\J wherein said interlining is configured within a female suit jacket. 0.36. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within a male dinner suit jacket. r37. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined male jacket.38. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined female jacket.
  39. 39. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured uni-sex upper torso garment.
  40. 40. The autonomous heated interlining as claimed in claim 1, wherein said interlining is configured within any structured lined child's jacket.
  41. 41. The autonomous heated interlining as claimed in claim 1, wherein said autonomous heated interlining is configured to transfer data in a uni-directional or bi-directional manner via wireless communication with an external device such as a mobile telephone, wireless router connected to a local area network or wide area network and laptop, personal computer or tablet device to the embedded microcontroller and associated embedded circuitry.
  42. 42. The autonomous heated interlining as claimed in claim 1, wherein said autonomous heated interlining is configured to transfer data in a uni-directional or bi-directional manner via wireless communication with an external lOS® device such as a iPhone®, iPod® and iPad® device to the embedded microcontroller and associated embedded o circuitry. a) r
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GBGB1316281.3A GB201316281D0 (en) 2012-09-13 2013-09-12 Wireless inductive charging garment hanger
GBGB1316283.9A GB201316283D0 (en) 2012-09-13 2013-09-12 Wireless inductive charging chair

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US20080083720A1 (en) * 2006-10-04 2008-04-10 T-Ink, Inc. Method of heating an article
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GB2505373A (en) * 2012-12-04 2014-02-26 Michael Benn Rothschild Autonomous Rechargeable Wireless Heating System Controller with Redundancy Monitoring and Embedded Prismatic Power Cells
ITGE20120119A1 (en) * 2012-12-14 2014-06-15 Realte Di Giovanni Landro THERMO-OPERATOR, IN PARTICULAR FOR WHEELS OF VEHICLES AND METHOD OF MANAGEMENT AND CONTROL OF THE PERFORMED TEMPERATURE THROUGH THIS COVER
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GB201316281D0 (en) 2013-10-30

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