GB2489542A - Pipe icing inhibition - Google Patents
Pipe icing inhibition Download PDFInfo
- Publication number
- GB2489542A GB2489542A GB1117719.3A GB201117719A GB2489542A GB 2489542 A GB2489542 A GB 2489542A GB 201117719 A GB201117719 A GB 201117719A GB 2489542 A GB2489542 A GB 2489542A
- Authority
- GB
- United Kingdom
- Prior art keywords
- pipe
- air
- temperature
- appliance
- condensate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000005764 inhibitory process Effects 0.000 title claims abstract description 10
- 239000003112 inhibitor Substances 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000009434 installation Methods 0.000 claims abstract description 24
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 17
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 4
- 238000004891 communication Methods 0.000 claims abstract description 3
- 230000001939 inductive effect Effects 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 15
- 230000002441 reversible effect Effects 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 1
- 239000003570 air Substances 0.000 description 78
- 230000000694 effects Effects 0.000 description 11
- 230000008014 freezing Effects 0.000 description 11
- 238000007710 freezing Methods 0.000 description 11
- 239000012080 ambient air Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- JHBVPKZLIBDTJR-UHFFFAOYSA-N 1,2-dichloro-4-(3-chlorophenyl)benzene Chemical compound ClC1=CC=CC(C=2C=C(Cl)C(Cl)=CC=2)=C1 JHBVPKZLIBDTJR-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 235000019568 aromas Nutrition 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000013213 extrapolation Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 240000007241 Agrostis stolonifera Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03B—INSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
- E03B7/00—Water main or service pipe systems
- E03B7/09—Component parts or accessories
- E03B7/10—Devices preventing bursting of pipes by freezing
- E03B7/12—Devices preventing bursting of pipes by freezing by preventing freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/0095—Devices for preventing damage by freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/22—Means for preventing condensation or evacuating condensate
- F24F13/222—Means for preventing condensation or evacuating condensate for evacuating condensate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/10—Control of fluid heaters characterised by the purpose of the control
- F24H15/136—Defrosting or de-icing; Preventing freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/20—Control of fluid heaters characterised by control inputs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/30—Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
- F24H15/345—Control of fans, e.g. on-off control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/30—Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
- F24H15/355—Control of heat-generating means in heaters
- F24H15/37—Control of heat-generating means in heaters of electric heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
- F24H8/006—Means for removing condensate from the heater
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/16—Arrangements for water drainage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/04—Preventing the formation of frost or condensate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/14—Collecting or removing condensed and defrost water; Drip trays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/40—Control of fluid heaters characterised by the type of controllers
- F24H15/486—Control of fluid heaters characterised by the type of controllers using timers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Abstract
A method for inhibition of ice formation in a pipe which is exposed to a low ambient temperature comprises providing a source of air at a temperature above the ambient temperature to which the pipe is exposed and introducing 21 a forced flow of air through the pipe in a direction towards the pipe outlet 17. In a further aspect, an icing inhibitor 20 for inhibiting formation of ice in a pipe, such as the condensate pipe 13 of a gas fired boiler 11 or air conditioner, comprises an enclosure 22 having an air inlet port 26 and an air outlet 30 for communication with a pipe. The enclosure contains an electrically powered fan 28 for inducing air to flow into the enclosure through the air inlet port, and an electrically powered heater element 29. The icing inhibitor has an associated temperature sensor 36 for measuring the temperature of heated air and a controller (39, fig.4) to control the supply of electrical power to the heater as a function of the temperature. In a still further aspect, a pipe icing inhibition installation 10 comprising an appliance which emits water, either as a liquid or vapour, is disclosed.
Description
I
Pipe Icing Inhibition This invention relates to an icing inhibitor for a pipe such as a condensate pipe, a method of inhibiting formation of ice in a pipe and an installation comprising the combination of an appliance which emits a flow of water, such as a flow of condensate, and an icing inhibitor which is operable to inhibit freezing of water in an outlet extending from the appliance.
For many types of thermal energy transfer apparatus, such as central heating boilers of the condensing type, and other appliances such as air conditioning apparatus, there is a requirement to ensure that condensate generated during use of the appliance is able freely to drain away from the appliance.
The drainage of condensate typically is through a pipe which terminates at or extends via a position exposed to the external environment and which, at at least some times of the year, is sufficiently cold as to cause condensate to freeze in the pipe. The propensity of the condensate to freeze can be exacerbated if the pipe terminates at or extends via a position where it is exposed to wind chill effects. In contrast to the periodic flow of a large volume of water through the relatively large diameter waste pipe from a sink, washing machine or the like, the relatively small volume, and often substantially continuous, trickle of condensate from a condensate generating appliance results in the condensate being particularly prone to freezing at the outlet region of the condensate pipe, and subsequent blockage of the pipe.
In consequence of eventual blockage of the condensate pipe by formation of ice the appliance will cease to function properly. This problem is encountered both for an appliance installed within a building or other protective enclosure and which drains condensate externally, and also for an appliance installed at a location exposed to the external environment. Similarly, the same problem can arise with an appliance and condensate pipe outlet mounted internally in an unheated environment where the temperature can fall sufficiently to result in ice formation in the condensate outlet pipe.
In some cases it is possible for an internally installed appliance to drain into a larger diameter indoor waste pipe, such as that extending from a sink.
However this is not always convenient, can involve significant cost in accessing the pipe without damage to permanently installed kitchen furniture and also does not ensure that the trickle flow of condensate will not freeze and cause even the larger diameter waste pipe also to become blocked.
In an attempt to address the problem of ice formation in a condensate pipe it has been proposed to fit a long flexible and electrically powered heater to the exterior of the condensate pipe, for example using cable ties, and then to surround the pipe with thermal insulation. However, in addition to the cost of the required equipment, there is a significant labour cost for effecting the installation. Also any errors made by the installer are not readily visible, these being in many cases hidden by the insulation, and are likely to be apparent only at the time of a subsequent failure to inhibit ice formation.
In another proposal as described in GB 247051 9A an electrically powered heater wire is provided inside the condensate pipe. However this does not address the aforementioned issues of cost, time of installation and opportunities for installation error. Furthermore it is necessary to provide special connectors for introducing an electric cable into the pipe whilst maintaining a watertight seal.
Another known proposal is that disclosed in GB 247491 8A.
In addition to the risk of freezing of condensate emitted from an appliance in consequence a condensing process substantially similar problems of freezing of water in pipes and consequential blockage can arise in other situations and require to be addressed.
The present invention seeks to provide an improved method, icing inhibitor device and installation for inhibition of ice formation in a pipe.
In accordance with one aspect of the present invention a method for inhibition of ice formation in a pipe which is exposed to a low ambient temperature comprises providing a source of air at a temperature above the ambient temperature to which the pipe is exposed and effecting a forced flow of said air through the pipe in a direction towards the pipe outlet.
The references herein to a low ambient temperature refer to an ambient temperature which is sufficiently low as to cause water to freeze and to an ambient temperature which in combination with any wind chill effects in the vicinity of the pipe will cause water to freeze.
The method is particularly, but not exclusively, directed to inhibition of ice formation in a pipe which carries a low volume flow, e.g. a trickle flow of water, whether a continuous or intermittent flow, such as the flow of condensate from a condensate producing appliance.
The method may comprise providing the forced air flow only when at least a part of the pipe, for example the pipe outlet, is exposed to a temperature at which water might freeze within the pipe or at the pipe outlet, and which may be either an ambient temperature at still air conditions or at a position exposed to wind chill effects.
The air may be introduced into the pipe at a position within an appliance, such as an appliance which produces the condensate, at a position close to an outlet of the appliance, or at any other position upstream of the distal, outlet end of the pipe.
In the case of a pipe which extends through the wall of a building, to drain externally, the air may be introduced into the pipe either at a position which is within the building or external thereof.
The air for forced flow through the pipe may be sourced from an ambient environment, such as a room heated by a condensing type central heating boiler. In this case a restriction such as a one-way air valve preferably is provided to ensure that foul air from an external drain position cannot enter the room via the pipe. Alternatively the air for forced flow may be sourced from the appliance which emits water, e.g. a condensate producing appliance such as a central heating boiler or an air conditioning unit, or from a heating device, e.g. an electric heater, provided either external of or within the pipe for heating a flow of air.
A forced air flow device, such as an electrically powered fan, may be provided either external of or within the pipe.
Preferably, however, any electrically powered device(s) for creating a forced air flow and for heating air is (are) positioned external of the pipe. Thus there is obviated any need to create in the wall of the pipe a sealed aperture for entry of an electric cable.
In one preferred method for an appliance which is within a building, and has a pipe extending outwards through an external wall of the building, air is taken from the external environment, heated and forced into the pipe by an icing inhibitor device positioned in the external environment, external of or surrounding the pipe.
The method of the invention may comprise provision of a sensor to detect the ambient temperature at or in the vicinity of the pipe outlet. Thus, although the sensor may be positioned at the pipe outlet, if supply means for providing the heated source of air is in the external environment, exposed to conditions similar to those at the outlet end of the pipe, the sensor may be provided integrally with at least part of said supply means. Control means may be provided to effect said forced flow of air through the pipe as a function of sensed or an estimate of ambient temperature. The rate of air flow and or temperature may be varied in relation to the ambient temperature such that, for example, in very cold conditions there is a high flow rate and/or high temperature of forced air as compared with the flow rate or temperature when the ambient temperature is higher, and for there to be no forced air flow or at least no heating effect when the ambient air temperature is greater than that at which water might freeze within the pipe. The sensor may be of a type which is sensitive to wind chill effects that may affect the propensity for water to freeze in the pipe, and the air flow temperature and/or rate of air flow may be a function of wind chill effects.
Variation of the rate of heat input to the flow of air, for example to vary the average temperature of the heated air, may be effected by variation of the power supply to an electrical heater, for example by variation of the current magnitude or frequency of energy input such as by pulse width modulation.
A method for the variation of the rate of heat input to the flow of air may comprise increasing the output of the heater as ambient temperature decreases, with the heater and operation of an airflow fan both being initiated when the ambient temperature has decreased to below a pre-established temperature, for example +5°C. Two temperature sensors may be employed, one at the air input to the heater and the other at or in the vicinity of the air output of the heater, for example on a heater heat shield. In operation of the heater the temperature at the air input of the heater can be expected to differ from the true ambient temperature because, for a compact installation and device, that sensor will be affected by proximity to the heater. To compensate for that difference between sensed temperature at the air in put of the heater and actual ambient air temperature the method of the invention may employ extrapolation to estimate the ambient temperature by having reference to the temperature sensed at the air output of the heater, for example by using a linear or other predicted relationship between the air inlet and outlet temperatures of the airflow through the heater for a given rate of heat input.
In accordance with another aspect of the present invention an icing inhibitor for inhibiting formation of ice in a pipe such as a condensate pipe comprises an enclosure having an air inlet port and an air outlet for communication with a pipe, the enclosure containing an electrically powered fan for inducing air to flow into the enclosure through the air inlet port, and an electrically powered heater element, said icing inhibitor having associated therewith a temperature sensor for measuring the temperature of heated air and a controller to control supply of electrical power to the heater as a function of said temperature.
The temperature of heated air may be measured at the air output of the heater or at or in the vicinity of the outlet end of the pipe.
The temperature sensor may be of a type which can be exposed to external air flow movements thereby to provide an indication of an effective temperature which may be less than the actual ambient temperature of the air and thus be more likely to cause freezing of water, especially if the positioning of the pipe is such that cold air can readily enter the pipe outlet. Thus the air flow temperature and/or rate of air flow may be controlled to be at least in part a function of wind chill effects.
The temperature sensor and/or the controller may be secured to and/or be positioned within said enclosure. The enclosure may be provided with means, such as apertu red lugs, to facilitate attachment to the external wall of a building. An enclosure for mounting externally may comprise a non-apertured face which, in use, is uppermost and one or more of the other faces may face horizontally or downwards and be apertured to provide the air inlet in a manner that inhibits ingress of rain.
Two temperature sensors may be provided within or at a surface of said enclosure, one at the air input position to the heater and the other at or in the vicinity of the air output of the heater, for example on a heater heat shield.
Operation of the heater and the degree of heat input provided by the heater may be a function of the temperature sensed by either or each of said two temperature sensors. Operation of the heater may be a function of an estimated ambient air temperature which, when the heater is in operation to provide a heating effect, is determined by extrapolation of the temperature sensed at the air input of the heater (which temperature reading generally will not be true ambient because of proximity to the heater) by having reference to the temperature at the air output of the heater for a given rate of heat input.
The icing inhibitor may comprise control means which applies a linear or other predictive relationship between the two sensed temperatures to provide an estimate of the ambient air temperature external of the enclosure.
The icing inhibitor may be of a type which operates at mains voltage or it may operate at a low voltage.
The icing inhibitor may comprise an outlet port for a supply of heated air which is introduced into the condensate pipe at a position external of said enclosure.
Alternatively the condensate may flow through the inhibitor and air may be introduced into the condensate pipe, or a junction between two sections of condensate pipe at a position within the icing inhibitor.
If heated air is introduced into the condensate pipe at a position within an enclosure and which is between two sections of condensate pipe, preferably the condensate from a first section is directed to flow into the second section at a position substantially centrally within the second section. Preferably said second section, when in an assembly installation, extends substantially vertically. Accordingly the condensate is discouraged from flowing in direct contact with the wall of the downstream outlet section of the condensate pipe.
In a construction in which heated air is introduced into the condensate pipe at a position which is within an enclosure and which is between two sections of condensate pipe a failsafe condensate flow path may be provided whereby, in the event of the outlet section of pipe becoming blocked, condensate is able to flow out of the pipe from between the two section thereof and flow outwards from the enclosure.
A first section of condensate pipe for introducing condensate to within the enclosure of the icing inhibitor may enter through one of the side or upper or lower faces of the enclosure. Alternatively it may enter directly through the rear of the enclosure, with the icing inhibitor thus being secured to the external wall of a building at a position aligned with the section of condensate pipe that extends through the wall of the building.
Preferably a flexible, resilient connector, typically of a type for push fitting into a condensate pipe, is provided at a position where the condensate pipe terminates at the external wall of a building. The flexible connector preferably is arranged to form a fluid tight seal with that section of condensate pipe and to ensure that condensate then flows through a further, downstream section of condensate pipe without risk of contacting the external wall of a building. Said flexibility of the connector is intended to provide a fluid tight connection whilst also accommodating any misalignment between the pipe extending through the wall of a building and the longitudinal axis of an entry port of the icing inhibitor. Accordingly the risk of acidic condensate damaging the building structure and foundations is minimised.
In accordance with yet another aspect of the present invention there is provided an installation comprising an appliance which emits water, whether as a liquid or vapour, a pipe for drainage of water from the appliance, a temperature sensor for establishing the ambient temperature at or in the vicinity of the outlet end of the pipe, an air supply device for forced flow of air through the pipe in a direction towards said outlet end of the pipe, said air supply device providing air at a temperature greater than the ambient temperature, and control means operable, at least when the appliance is operative to emit water, to provide a forced flow of air when the ambient temperature is indicative of a risk of ice formation in the pipe.
Said installation may comprise an icing inhibitor device of a kind in accordance with the present invention. Said installation may comprise a condensate producing appliance such as a thermal energy conversion appliance and wherein condensate is drained via said pipe.
In accordance with the regulations applicable in at least some territories, such as the UK, there is a requirement for a pipe such as a condensate pipe to be provided with a U bend. This is intended primarily to act to prevent foul aromas travelling up the pipe from an external drain to within a property. In that case the present invention provides an installation wherein a forced flow of air is introduced into the pipe at a position between the U bend and the distal, outlet end. The U bend therefore advantageously serves to ensure that air introduced into the pipe flows in a direction towards the outlet end of the pipe. However, if no U bend is provided, either a one-way valve, such as a simple flap valve may be provided to inhibit flow of air in a reverse direction along the pipe towards the appliance, or air may be introduced into the pipe in a direction parallel with the length of the pipe, thus being in contrast to entry via a simple T junction which would inject the air in a direction perpendicular to the length of the pipe.
The appliance may be of a type under the control of a timer which designates specific "on" periods and "off" periods, and during the "on" periods the appliance may operate either continuously or intermittently in response, for example, to the temperature of air in the environment which is being heated or cooled by the appliance. In that case the forced flow of air into the pipe may be controlled to occur only during all or at least some of the time for which the appliance is at an "on" period and the temperature sensor indicates the potential risk of water freezing in the pipe. The forced flow of air may be confined only to periods when the appliance is operative to emit water. In an alternative the forced flow of air may be confined to said "on" periods, or the times in the "on" period when the appliance is in actual operation potentially to emit water, and an additional period subsequent to the appliance not being in actual operation to emit water. That additional period may be pre-set or may be a function of the sensed ambient temperature such as the ambient temperature at or in the region of the pipe outlet.
The appliance may be under the control of means other than or additional to a timer. For example it may be under the control of a temperature or humidity sensor. In such cases the forced flow of air similarly may be confined to a period when the appliance is operative to emit water, or to a said period extended by an additional period.
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying diagrammatic drawings in which:-Figure 1 is a schematic diagram of an installation in accordance with one embodiment of the present invention; Figure 2 is a view in the direction of arrow A of figure 1; Figure 3 is a perspective view showing, part cut away, the icing inhibitor device of the installation of Figure 1 and part of the condensate pipe; Figure 4 shows diagrammatically the inter-connection of component parts of the icing inhibitor device; Figure 5 is a vertical sectional view of part of an installation in accordance with the second embodiment of the present invention, and Figure 6 shows in detail part of Figure 5.
An icing inhibition installation 10 comprises a gas fired condensing type central heating boiler 11 which is under the control of an electrically powered timer 12 such that the boiler operates at pre-set "on" and "off" periods.
Additionally an override "frost protection" facility 11 a is provided whereby the boiler automatically adopts an operative "on" mode, even during a timed "off" period, when the temperature in the vicinity of the boiler approaches 0°C, typically when it approaches 5°C.
When at an "on" period the combustion of gas in the boiler results in the production of steam which is condensed and drained from the boiler via a condensate pipe 13. The boiler is secured to the inner face 14 of an outer wall 15 of a building and the condensate pipe extends through a hole 16 in the wall such that the outlet end 17 of the pipe directs condensate to an external drain or soak away 18.
To comply with building and other regulations in certain territories, such as the UK, the condensate pipe incorporates a U bend 19 in which a quantity of condensate is retained and serves to prevent foul aromas travelling up the condensate pipe to be at risk of entering the building, and/or adversely interfering with the combustion process within the boiler.
The flow of condensate through the condensate pipe from the boiler 11 to the U bend is safeguarded against the risk of freezing in consequence of the frost protection override facility 11 a ensuring that the temperature in the boiler environment is sufficiently above the freezing point of water.
However the flow of condensate downstream of the U bend is prone to freezing, especially towards the distal end 17 where condensate may be exposed to a low temperature and wind chill effects.
To inhibit ice formation in the external downstream section of pipe warm air from an icing inhibitor device 20 is forced into the pipe via a T junction 21 at the position close to where the pipe exits from the wall.
The icing inhibitor device 20 (see Figure 3) comprises an enclosure body 22 in the form of a moulded plastics box having a pair of lugs 23 for enabling it to be secured to the external surface 24 of the wall 15 at a small distance (see Figure 2) above and to one side of the hole 16 through which the pipe extends.
The body 22 has a non-apertu red top face 31 and a front face 25 formed with a grill 26 through which air can enter the enclosure body. A baffle 27 is positioned inwards of the grill, and is sealed to the lower edge of the grill opening such that any rain water ingressing through the grill contacts the baffle and drains back, outwards through the grill.
To the rear of the baffle 27 the enclosure supports an air impellor 28 which directs a forced flow of air downwards over an electrically powered heater element 29. Heated air then flows through an outlet pipe 30 to the junction 21 with the condensate pipe.
The vertically extending side faces of the enclosure body in common with top face are non-apertu red but in the illustration of Figure 3 the side face nearest the lug formation 23 is shown as removed thereby to make clear the positioning within the enclosure body of the aforementioned components.
The enclosure body additionally supports a printed circuit board (PCB) 35 on which is mounted a temperature sensor 36 and microprocessor 39. Part of the sensor extends to a side face of the body to be exposed to the external temperature.
The printed circuit board is powered by a low voltage supply cable 37 which extends through the hole 36 from a transformer 38 connected to the mains electrical supply 38a within the building.
The manner in which the components are operationally interconnected within the enclosure body 20 is shown diagrammatically in Figure 4.
The PCB 35 receives power via the aforementioned low voltage supply 37.
Power is then applied to the fan 28 and heater element 29 in dependence of the signal received by the processor 39 from the temperature sensor 36. In this embodiment the processor is operative to power the fan and heater when the temperature information received from the sensor 36 indicates a temperature below 3°C.
The fan is of the constant speed type whereby the forced flow of air has a pre-determined velocity. However the processor 39 provides pulse width modulation control of power to the heater 29 such the lower the sensed temperature is below 3°C the greater the average heating effect provided by the heater.
From the foregoing it will be understood that by virtue of the provision of a forced flow of heated air though the condensate pipe at all times when there is a possibility of the condensate freezing at the distal end 17 of the condensate pipe, freezing of the condensate and thus blockage of the pipe to disrupt efficient operation of the boiler is avoided.
In a modification of the aforedescribed embodiment the PCB 35 is connected to the boiler by an additional cable 40 which also extends through the hole 16 and connects with the boiler control mechanism 41 in a manner such that it provides to the processor 39 information as to when the boiler is at an operative mode, whether by virtue of a pre-set on period of the timer 12 or by virtue of the frost protection override ha putting the boiler into an on mode.
In this variation of the invention the processor inhibits operation of the fan and heater only when the boiler has switched to an inoperative mode and a pre-set period, typically ten minutes, has elapsed. Thus even the small amount of energy required for providing a flow of warm air through the small diameter condensate pipe is avoided for significant periods when the boiler is not in operation and creating condensate.
In accordance with a second embodiment of the present invention (see Figures 5 and 6) an icing inhibition installation 50 comprises an enclosure 51 which contains a heater, fan and temperature sensor substantially as described in respect of the first embodiment of the invention. However, in contrast to the first embodiment of the invention in which heated air is introduced into a condensate pipe at a position external of the icing inhibitor, in this embodiment of the present invention the heated air is introduced into the condensate pipe, between two sections thereof, at a position within the enclosure.
The enclosure 51 comprises a rear condensate entry port 52 and a condensate outlet port 53.
The inlet port 52 sealingly engages with a flexible connector 54 of a resilient material which is able seal ingly to engage with the bore of first section of condensate pipe extending through the wall of a building against which the rear face 55 of the enclosure is mounted. The flexibility of the connector 54 accommodates any misalignment between the longitudinal axis of the inlet port 52 and the bore of the pipe which typically may extend in an inclined manner through the wall of a building, and thereby ensures that the risk of leakage of acidic condensate is minimised.
The outlet port 53 provides location for a second, outlet section 56 of the condensate pipe. This pipe has a bore of a diameter greater than that of the first, inlet section of condensate pipe into which the connector 54 locates, and in the assembly extends vertically downwards away from the enclosure 51 of the icing inhibitor device.
The upper end region 57 of the bore of the pipe section 56 extends around a condensate feed pipe 58 to define therebetween an annular plenum chamber 59 via which heated air is directed from the heater output to flow downwards through the pipe 56. The condensate feed pipe 58 is formed integrally with the body of the enclosure 51 to receive condensate from the flexible connector 54 and direct that condensate downwards, centrally through the outlet section 56 of the condensate pipe.
Preferably the inlet and outlet ports 52,53 of the enclosure are positioned such that when the inhibitor device is installed in the intended orientation the inlet and outlet ports are vertically aligned. Accordingly for a retro-fit installation in which the icing inhibitor device is to be introduced into an existing condensate pipe which extends though the wall of a building and then vertically downwards, the position at which the pipe enters or drains into a drain need not be altered.
Claims (33)
- Claims 1. Method for inhibition of ice formation in a pipe which is exposed to a low ambient temperature comprising providing a source of air at a temperature above the ambient temperature to which the pipe is exposed and effecting a forced flow of said air through the pipe in a direction towards the pipe outlet.
- 2. Method according to claim I wherein the forced flow of air is provided only when said ambient temperature is such that water might freeze in the pipe or at the pipe outlet.
- 3. Method according to claim I or claim 2 wherein the pipe extends from an appliance and said air is introduced into the pipe at a position between the appliance and a distal, outlet end of the pipe.
- 4. Method according to claim I or claim 2 wherein the pipe extends from an appliance and said air is introduced into the pipe at a position within the appliance.
- 5. Method according to any one of claims I to 3 wherein said air is introduced into the pipe at a position within an enclosure that contains means for providing at least one of the method steps of heating air and of creating a forced flow of air.
- 6. Method according to any one of the preceding claims wherein an air flow restriction, such as a one-way valve or U bend, is provided to prevent a reverse flow of air along the pipe in a direction from the pipe outlet.
- 7. Method according to any one of the preceding claims wherein means for at least one of the method steps of heating air and of creating a forced flow of air is provided external of the pipe.
- 8. Method according to any one of the preceding claims wherein means for at least one of the method steps of heating air and of creating a forced flow of air is provided within of the pipe.
- 9. Method according to any one of claims I to 7 wherein the pipe extends through the external wall of a building to drain externally and wherein air is taken from the external environment, heated and then forced into the at a position which lies external of the building.
- Method according to any one of the preceding claims wherein the rate at which said air is forced through the pipe is a function of said ambient temperature.
- 11. Method according to any one of the preceding claims wherein the rate at which said air is forced through the pipe is a function of the temperature of air flowing through the pipe.
- 12. Method according to any one of the preceding claims wherein said source of air at a temperature above said ambient temperature is provided by heating a flow of air at a rate which is a function of said ambient temperature.
- 13 Method according to any one of the preceding claims wherein said source of air at a temperature above said temperature is provided by heating a flow of air at a rate which is a function of the temperature of air flowing into or through the pipe.
- 14. Method according to any one of the preceding claims wherein the said source of air at a temperature above said ambient temperature has an average temperature which is variable by variation of the rate of power supply to an electrical heater.
- 15. Method according to any one of the preceding claims wherein said ambient temperature is sensed by a sensor at the pipe outlet.
- 16. Method according to any one of claims 1 to 14 wherein the ambient temperature at or in the vicinity of the pipe outlet is sensed or estimated by use of a sensor remote from the pipe outlet.
- 17. Method according to claim 16 wherein the ambient temperature is estimated by measuring the temperature of air at the air input to the heater and having reference to the temperature at the air output of the heater for a given rate of heat input.
- 18. Method according to any one of the preceding claims wherein the pipe extends from an appliance which emits condensate that is drained via said pipe, said appliance being under the control of means which determines whether the appliance is in an operative or an inoperative mode and confining said forced flow of air to periods when the appliance is in an operative mode or to said periods each extended by an additional period.
- 19. Method according to claim 18 wherein the duration of said additional period is a function of said ambient temperature.
- 20. Method according to claim 1 and substantially as hereinbefore described.
- 21. An icing inhibitor for inhibiting formation of ice in a pipe such as a condensate pipe comprising an enclosure having an air inlet port and an air outlet for communication with a pipe, the enclosure containing an electrically powered fan for inducing air to flow into the enclosure through the air inlet port, and an electrically powered heater element, said icing inhibitor having associated therewith a temperature sensor for measuring the temperature of heated air and a controller to control supply of electrical power to the heater as a function of said temperature.
- 22. An icing inhibitor according to claim 21 wherein the temperature sensor is supported by said enclosure.
- 23. An icing inhibitor according to claim 22 wherein the enclosure supports two temperature sensors to measure respectively the temperature of air entering the heater and the temperature at the air output of the heater.
- 24. An icing inhibitor according to any one of claims 21 to 23 wherein the temperature sensor is exposed to external airflow movements.
- 25. An icing inhibitor according to any one of claims 20 to 22 wherein the enclosure comprises an apertured face which serves as said air inlet port, and a barrier member is provided within the enclosure aligned with the aperture to inhibit ingress of rainwater.
- 26. An icing inhibitor according to any one of claims 21 to 25 wherein the controller is operable to control the temperature at the air outlet as a function of one or more of the temperature sensed by the temperature sensor and the operational mode of an appliance which drains through the pipe.
- 27. An icing inhibitor according to any one of claims 21 to 26 wherein the controller is operable to control the rate of flow of air through the air outlet as a function of one or more of the temperature sensed by the temperature sensor and the operational mode of an appliance which drains through the pipe.
- 28. An icing inhibitor according to any one of claims 21 to 27 wherein said enclosure comprises inlet and outlet ports for the flow of condensate therethrough and said air outlet communicates with an opening between two sections of a condensate pipe within the enclosure.
- 29. An icing inhibitor according to claim 21 and substantially as hereinbefore described.
- 30. An installation comprising an appliance which emits water, whether as a liquid or vapour, a pipe for drainage of water from the appliance, a temperature sensor for measuring the ambient temperature at or in the vicinity of the outlet end of the pipe, an air supply device for forced flow of air through the pipe in a direction towards said outlet end of the pipe, said air supply device providing air at a temperature greater than the ambient temperature, and control means operable, at least when the appliance is operative to emit water, to provide a forced flow of air when the ambient temperature is indicative of a risk of ice formation in the pipe.
- 31. An installation according to claim 30 and comprising an icing inhibitor according to any one of claims 21 to 29.
- 32. An installation according to claim 30 or claim 31 wherein the appliance is a condensate-producing appliance from which condensate is drained via said pipe.
- 33. An installation according to any one of claims 30 to 32 wherein the installation is operable in accordance with the method of any one of claims 1 to 19.34 An installation substantially as herein before described with reference to the accompanying drawings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/GB2012/000253 WO2012127186A2 (en) | 2011-03-22 | 2012-03-21 | Pipe icing inhibition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1104793.3A GB2489404A (en) | 2011-03-22 | 2011-03-22 | Pipe icing inhibition |
Publications (2)
Publication Number | Publication Date |
---|---|
GB201117719D0 GB201117719D0 (en) | 2011-11-23 |
GB2489542A true GB2489542A (en) | 2012-10-03 |
Family
ID=44012951
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB1104793.3A Withdrawn GB2489404A (en) | 2011-03-22 | 2011-03-22 | Pipe icing inhibition |
GB1117722.7A Withdrawn GB2489543A (en) | 2011-03-22 | 2011-10-13 | Prevention of ice formation, particularly in condensation drain pipes |
GB1117719.3A Withdrawn GB2489542A (en) | 2011-03-22 | 2011-10-13 | Pipe icing inhibition |
Family Applications Before (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB1104793.3A Withdrawn GB2489404A (en) | 2011-03-22 | 2011-03-22 | Pipe icing inhibition |
GB1117722.7A Withdrawn GB2489543A (en) | 2011-03-22 | 2011-10-13 | Prevention of ice formation, particularly in condensation drain pipes |
Country Status (2)
Country | Link |
---|---|
GB (3) | GB2489404A (en) |
WO (2) | WO2012127187A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108278423B (en) * | 2018-01-31 | 2023-07-18 | 长安大学 | Cold region pipeline heat preservation system and testing method |
CN108869942A (en) * | 2018-08-16 | 2018-11-23 | 张贤波 | A kind of wisdom water system of frost-cracking-preventing |
CN111765385A (en) * | 2020-07-07 | 2020-10-13 | 傅中伟 | Icing blockage monitoring system for drain pipe of refrigerator |
CN114018310B (en) * | 2021-09-17 | 2023-11-03 | 合肥美的洗衣机有限公司 | Method and device for detecting icing of sewer, electronic equipment and storage medium |
CN114192504A (en) * | 2021-12-09 | 2022-03-18 | 贵州电网有限责任公司 | Hot-air deicing device for electric pole and operation method thereof |
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JPH07218181A (en) * | 1994-02-03 | 1995-08-18 | Mitsubishi Heavy Ind Ltd | Antifreezing device for water tube |
US20090145852A1 (en) * | 2007-12-06 | 2009-06-11 | Norgaard Christopher T | Heating system and method for prevention of underground tank freeze-ups |
WO2011036503A2 (en) * | 2009-09-25 | 2011-03-31 | Timothy Adam Fellows | Apparatus and method for preventing a condensate drain pipe from freezing |
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US4381549A (en) * | 1980-10-14 | 1983-04-26 | Trane Cac, Inc. | Automatic fault diagnostic apparatus for a heat pump air conditioning system |
US5361795A (en) * | 1994-03-21 | 1994-11-08 | Pollard Albert C | Furnace waste water freeze protection method |
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CA2432599A1 (en) * | 2003-06-17 | 2004-12-17 | Pierre Bourgault | Method and apparatus for melting snow and ice |
DE202004011315U1 (en) * | 2004-07-19 | 2005-12-08 | Schäfer, Richard | De-icing aid especially for vehicle locks has a portable warm air blower with removable flexible nozzle to insert into lock |
WO2006027569A1 (en) * | 2004-09-07 | 2006-03-16 | Richard Weatherley | Dryer |
EP1775535A1 (en) * | 2005-10-12 | 2007-04-18 | Jürgen Lessing | Sensor unit |
KR100567600B1 (en) * | 2006-01-06 | 2006-04-05 | 주식회사 하이콘엔지니어링 | Elevated road drain-pipe anti-craking apparatus |
US20080315000A1 (en) * | 2007-06-21 | 2008-12-25 | Ravi Gorthala | Integrated Controller And Fault Indicator For Heating And Cooling Systems |
CN101604826A (en) * | 2009-06-05 | 2009-12-16 | 湖南省电力公司试验研究院 | Charged thermal ice-melting device |
KR100971318B1 (en) * | 2010-02-01 | 2010-07-20 | 이광호 | Veranda's drainage pipe anti-freezing apparatus and heater installation apparatus for veranda's drainage pipe anti-freezing apparatus |
GB201001999D0 (en) * | 2010-02-08 | 2010-03-24 | Haven Ltd | Frost protection system for condensate drain pipe |
US20100241401A1 (en) * | 2010-03-17 | 2010-09-23 | Russell & Sun Solar Corporation | Solar collector electronic freeze protection system, with differential circulation control of pump and automatic freeze protection |
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2011
- 2011-03-22 GB GB1104793.3A patent/GB2489404A/en not_active Withdrawn
- 2011-10-13 GB GB1117722.7A patent/GB2489543A/en not_active Withdrawn
- 2011-10-13 GB GB1117719.3A patent/GB2489542A/en not_active Withdrawn
-
2012
- 2012-03-21 WO PCT/GB2012/000254 patent/WO2012127187A2/en active Application Filing
- 2012-03-21 WO PCT/GB2012/000253 patent/WO2012127186A2/en active Application Filing
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US4102358A (en) * | 1977-08-08 | 1978-07-25 | Duane Sherock | Pipe thawing device |
JPH07218181A (en) * | 1994-02-03 | 1995-08-18 | Mitsubishi Heavy Ind Ltd | Antifreezing device for water tube |
US20090145852A1 (en) * | 2007-12-06 | 2009-06-11 | Norgaard Christopher T | Heating system and method for prevention of underground tank freeze-ups |
WO2011036503A2 (en) * | 2009-09-25 | 2011-03-31 | Timothy Adam Fellows | Apparatus and method for preventing a condensate drain pipe from freezing |
GB2474918A (en) * | 2009-09-25 | 2011-05-04 | Timothy Adam Fellows | Condensate drain heater for a boiler |
Also Published As
Publication number | Publication date |
---|---|
WO2012127187A2 (en) | 2012-09-27 |
WO2012127186A2 (en) | 2012-09-27 |
GB201117722D0 (en) | 2011-11-23 |
GB201117719D0 (en) | 2011-11-23 |
WO2012127187A3 (en) | 2013-11-14 |
GB2489543A (en) | 2012-10-03 |
GB2489404A (en) | 2012-10-03 |
WO2012127186A3 (en) | 2013-08-01 |
GB201104793D0 (en) | 2011-05-04 |
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