GB2486974B - A superhard structure and method of making same - Google Patents

A superhard structure and method of making same

Info

Publication number
GB2486974B
GB2486974B GB1121921.9A GB201121921A GB2486974B GB 2486974 B GB2486974 B GB 2486974B GB 201121921 A GB201121921 A GB 201121921A GB 2486974 B GB2486974 B GB 2486974B
Authority
GB
United Kingdom
Prior art keywords
making same
superhard structure
superhard
making
same
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
GB1121921.9A
Other versions
GB201121921D0 (en
GB2486974A (en
Inventor
Moosa Mahomed Adia
Geoffrey John Davies
David Christian Bowes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Element Six Abrasives SA
Original Assignee
Element Six Abrasives SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Element Six Abrasives SA filed Critical Element Six Abrasives SA
Publication of GB201121921D0 publication Critical patent/GB201121921D0/en
Publication of GB2486974A publication Critical patent/GB2486974A/en
Application granted granted Critical
Publication of GB2486974B publication Critical patent/GB2486974B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/04Diamond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • B01J3/062Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies characterised by the composition of the materials to be processed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/25Diamond
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/25Diamond
    • C01B32/28After-treatment, e.g. purification, irradiation, separation or recovery
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/583Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride
    • C04B35/5831Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride based on cubic boron nitrides or Wurtzitic boron nitrides, including crystal structure transformation of powder
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/38Nitrides
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/007Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being nitrides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Metallurgy (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Earth Drilling (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Drilling Tools (AREA)
  • Powder Metallurgy (AREA)
GB1121921.9A 2010-12-31 2011-12-20 A superhard structure and method of making same Expired - Fee Related GB2486974B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201061428932P 2010-12-31 2010-12-31
GBGB1022127.3A GB201022127D0 (en) 2010-12-31 2010-12-31 A superhard structure and method of making same

Publications (3)

Publication Number Publication Date
GB201121921D0 GB201121921D0 (en) 2012-02-01
GB2486974A GB2486974A (en) 2012-07-04
GB2486974B true GB2486974B (en) 2015-08-19

Family

ID=43599131

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB1022127.3A Ceased GB201022127D0 (en) 2010-12-31 2010-12-31 A superhard structure and method of making same
GB1121921.9A Expired - Fee Related GB2486974B (en) 2010-12-31 2011-12-20 A superhard structure and method of making same

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GBGB1022127.3A Ceased GB201022127D0 (en) 2010-12-31 2010-12-31 A superhard structure and method of making same

Country Status (7)

Country Link
US (2) US20130344309A1 (en)
EP (1) EP2658667A1 (en)
JP (1) JP2014506297A (en)
CN (1) CN103370154A (en)
CA (1) CA2822828A1 (en)
GB (2) GB201022127D0 (en)
WO (1) WO2012089566A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130167979A1 (en) * 2011-12-29 2013-07-04 General Electric Company Method of predicting quench cracking in components formed by high deformation processes
GB201223530D0 (en) 2012-12-31 2013-02-13 Element Six Abrasives Sa A cutter element for rock removal applications
GB201223528D0 (en) 2012-12-31 2013-02-13 Element Six Abrasives Sa A cutter element for rock removal applications
CN106460478B (en) * 2014-04-28 2019-05-17 欧文石油工具有限合伙公司 For the equipment and correlation technique using gas-pressurized actuating wellbore tools
US10041304B2 (en) * 2015-03-10 2018-08-07 Halliburton Energy Services, Inc. Polycrystalline diamond compacts and methods of manufacture
US10781643B2 (en) 2015-12-14 2020-09-22 Smith International, Inc. Cutting elements formed from combinations of materials and bits incorporating the same
CN106869805B (en) * 2017-02-24 2018-10-19 深圳先进技术研究院 A kind of composite polycrystal-diamond and preparation method thereof
WO2019219906A1 (en) * 2018-05-18 2019-11-21 Element Six (Uk) Limited Polycrystalline diamond cutter element and earth boring tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4729440A (en) * 1984-04-16 1988-03-08 Smith International, Inc. Transistion layer polycrystalline diamond bearing
US6398815B1 (en) * 2000-01-30 2002-06-04 Diamicron, Inc. Prosthetic joint having at least one superhard articulation surface
US20050133277A1 (en) * 2003-08-28 2005-06-23 Diamicron, Inc. Superhard mill cutters and related methods

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ZA862903B (en) * 1985-04-29 1987-11-25 Smith International Composite polycrystalline diamond compact
US5011514A (en) * 1988-07-29 1991-04-30 Norton Company Cemented and cemented/sintered superabrasive polycrystalline bodies and methods of manufacture thereof
JP2000054007A (en) * 1998-07-31 2000-02-22 Sumitomo Electric Ind Ltd Diamond-sintered body and its production
JP2001187431A (en) * 1999-12-28 2001-07-10 Sumitomo Electric Ind Ltd Laminated structural material
EP1649134A2 (en) 2003-06-12 2006-04-26 Element Six (PTY) Ltd Composite material for drilling applications
US7628234B2 (en) * 2006-02-09 2009-12-08 Smith International, Inc. Thermally stable ultra-hard polycrystalline materials and compacts
JP4230492B2 (en) * 2006-04-11 2009-02-25 Towa株式会社 Low adhesion materials, resin molds and antifouling materials
WO2008096402A1 (en) * 2007-02-02 2008-08-14 Sumitomo Electric Hardmetal Corp. Diamond sinter
MX2009009745A (en) * 2007-03-12 2009-09-23 Saint Gobain Ceramics High strength ceramic elements and methods for making and using the same.

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4729440A (en) * 1984-04-16 1988-03-08 Smith International, Inc. Transistion layer polycrystalline diamond bearing
US6398815B1 (en) * 2000-01-30 2002-06-04 Diamicron, Inc. Prosthetic joint having at least one superhard articulation surface
US20050133277A1 (en) * 2003-08-28 2005-06-23 Diamicron, Inc. Superhard mill cutters and related methods

Also Published As

Publication number Publication date
CA2822828A1 (en) 2012-07-05
EP2658667A1 (en) 2013-11-06
JP2014506297A (en) 2014-03-13
GB201121921D0 (en) 2012-02-01
WO2012089566A1 (en) 2012-07-05
GB2486974A (en) 2012-07-04
GB201022127D0 (en) 2011-02-02
CN103370154A (en) 2013-10-23
US20130344309A1 (en) 2013-12-26
US20170183761A1 (en) 2017-06-29

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20151220