GB2483803A - Battery unit with self-sealing capability - Google Patents

Battery unit with self-sealing capability Download PDF

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Publication number
GB2483803A
GB2483803A GB1116132.0A GB201116132A GB2483803A GB 2483803 A GB2483803 A GB 2483803A GB 201116132 A GB201116132 A GB 201116132A GB 2483803 A GB2483803 A GB 2483803A
Authority
GB
United Kingdom
Prior art keywords
sealing layer
cell
battery
unit according
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1116132.0A
Other versions
GB201116132D0 (en
GB2483803B (en
Inventor
Rainer Glauning
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of GB201116132D0 publication Critical patent/GB201116132D0/en
Publication of GB2483803A publication Critical patent/GB2483803A/en
Application granted granted Critical
Publication of GB2483803B publication Critical patent/GB2483803B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/213Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • H01M2/02
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Portable Power Tools In General (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A battery unit (10), particularly for a handtool comprises a plurality of battery cells (18) in a housing element (22). The cells (18) are protected by at least one sealing layer, preferably an individual sealing layer (14a) surrounding each cell and a further sealing layer (12) at the inside of the housing element (22), of resilient material. The sealing layer or layers Is or are constructed and arranged so that in the event of an opening (16) caused by a damaging object (42) the opening is at least substantially sealed off by return deformation of the affected layer.

Description

I
BATTERY UNIT WITH SELF-SEALING CAPABILITY
The present invention relates to a battery unit, for example for a handtool.
A battery unit with a housing and several battery cells is known from DE 44 44 029 Al.
Battery units are susceptible to mechanical damage by external force, for example accidental penetration by a sharp object or cracking due to a crushing force, and this can lead to escape of substances from damaged cells. It would therefore be desirable to prevent or reduce the risk of substance escape in such circumstances.
According to the present invention there is provided a battery unit, especially a handtool battery unit, with at least one sealing layer, the sealing layer being provided for the purpose of automatically at least substantially sealing off a damage opening by a return deformation.
By "sealing layer' there is to be understood, for example, an element which during and advantageously after damage causing a damage opening at least substantially prevents issue of a fluid, particularly an electrolyte. The sealing layer may advantageously at least substantially prevents escape from a container into, for example, a region with an electronic system and/or a region contactable by a user. The sealing layer preferably has a surface which is greater than 5 square centimetres, particularly greater than 10 square centimetres. The sealing layer is preferably formed by a sealing ring, for example an 0-*. .** * ring. By "sealing ring" or "0-ring" there is to be understood, for example, sealing means having a ratio of radial length, particularly along an axis of rotational symmetry, to an axial *** . length of more than 5, advantageously more than 10. By "provided" there is to be S understood, for example, specially designed and/or equipped. By "return deformation" there is to be understood, for example, a movement of at least a part of the sealing layer in a direction in which the part of the sealing layer was arranged in front of a damage opening. The part of the sealing layer preferably moves at least 50%, advantageously at least 80%, particularly advantageously at least 90%, back over a path in which the part was moved during the process of damage. By "damage opening" there is to be understood, for example, an unintended and, especially, non-functional opening such as in a container storing a battery fluid, for example the electrolyte. The sealing layer preferably at least substantially seals off a damage opening which extends at least through the container and the sealing layer. Such an opening could arise through penetration of a pointed object, for example a nail, through at least the sealing layer and the container.
The sealing layer can also seal off the container after removal of the pointed object. By the term "automatically" there is to be understood, for example, that the sealing layer seals off the damage opening independently of changes by external influences independent of penetration and removal of an object causing damage. By "at least substantially sealing off' there is to be understood, for example, that the sealing layer reduces an effective cross-section of the damage opening, through which fluid can escape, by at least 75%, advantageously at least 90%, particularly advantageously at least 99%. The sealing layer preferably prevents escape of a liquid, particularly preferably a gas, preferably escape at a rate of more than 10% of the fluid concerned in less than an hour, advantageously less than 24 hours. A particularly high level of safety for a user in the case of damage can be achieved with such a battery unit. The sealing layer can preferably also seal off damage due to a crushing force, for example cracks. Escape of chemicals from the battery unit and a risk of fire can thereby be avoided.
In a preferred embodiment the sealing layer comprises a rubber-elastic material, whereby a particularly advantageous sealing effect can be achieved in constructionally simple manner. By "rubber-elastic material" there is to be understood, for example, a rubber, a silicon, a natural rubber, a synthetic rubber, an elastomer, a latex and/or any other material appearing feasible to the expert. The rubber-elastic material preferably has a modulus of elasticity of less than 0.5 kN/mm2, advantageously less than 0.2 kN/mm2, particularly advantageously less than 0.1 kN/mm2, and an elongation at tear of more than 50%, *�t.s.
* : advantageously more than 100%, particularly advantageously more than 200%.
* St*.s * p The battery unit preferably comprises a battery cell which is surrounded by the sealing layer surrounds at least in the manner of a jacket, whereby a particularly effective protection can be achieved. By "battery cell" there is to be understood, for example, a component which is intended for the purpose of storing energy and delivering it as * S *1 electrical power. The battery cell is preferably a lithium battery cell, a fuel cell and/or other * S battery cell appearing feasible to the expert. By "lithium battery cell" there is to be understood, for example, a lithium-ion battery cell, an LiFePO4 battery cell, an LiMn2O4 battery cell, an Li(NiCoMn)02 battery cell, an Li(NiC0AI)02 battery cell, a lithium-oxygen battery cell, a lithium-sulphur battery cell, a lithium-polymer battery cell, etc. By the expression "surround in the manner of a jacket" there is to be understood, for example, that the sealing layer surrounds the battery cell on at least one plane through 360 degrees.
Alternatively, the sealing layer could surround the battery cell only on an outer side, i.e. encloses it on a side facing an outer wall of the battery unit. The sealing layer preferably surrounds the battery cell along a main dimension thereof on a path of at least 10 millimetres, advantageously at least 20 millimetres, in the manner of a jacket, and especially on planes oriented perpendicularly to the main dimension. The sealing layer preferably surrounds the battery cell in the manner of a cylindrical jacket, i.e. with a circular cross-section.
In addition, the battery unit preferably comprises a battery cell with a cell housing against which the sealing layer bears -especially directly -at least in part, whereby a particularly advantageous sealing effect can be achieved in constructionally simple manner. By "cell housing" there is to be understood, for example, a firm encasing of the battery cell. The cell housing preferably forms at least a part of the container storing the fluid and preferably fastens an anode and a cathode of the battery cells. By "bearing against at least in part" there is to be understood, for example, that the cell housing and the sealing layer have a contact area which is greater than 1 square centimetre, advantageously greater than 2 square centimetres. The sealing layer is preferably -particularly inwardly and/or advantageously outwardly -tightened around, glued to or shrunk into place on at the cell housing and/or bears thereagainst in another manner appearing feasible to the expert.
Moreover, the battery unit preferably comprises a housing element which fastens at least one battery cell and against which the sealing layer bears -especially directly -at least in * S. S* * part, whereby several battery cells can be sealed off in constructionally simple manner. By "housing element" there is to be understood, for example, a means which fastens at least one battery cell directly and/or indirectly. The housing element preferably fastens at least two battery cells. Advantageously, the housing element comprises a coupling means for fastening to a device to which the battery unit delivers energy in at least one operating state.
%S S 0 *S SI : * In a preferred construction the sealing layer bears at least partly against an outer side of the cell housing, whereby a particularly good sealing effect with simple mounting can be achieved. In particular, battery cells which are present can be protected in constructionally simple manner. By "outer side of a cell housing" there is to be understood a side remote from a centre point of the battery cell. Alternatively or additionally the sealing layer could bear at least in part against an outer side of the housing element.
The battery cell can comprise a combustible electrolyte, whereby a particularly large amount of energy can be stored economically and with low weight. By "combustible" there is to be understood, for example, that the electrolyte is inflammable at least in accordance with the European Community guideline RL 67/548/EEC, preferably readily inflammable.
By "electrolyte" there is to be understood, in particular, a means for storing an energy to be electrically extractable. Alternatively or additionally, the electrolyte could be corrosive or toxic.
The sealing layer is preferably strip-shaped, whereby particularly simple mounting is possible. By the term "strip-shaped" there is to be understood, for example, that the sealing layer has, with a small thickness, a length-to-width ratio greater than three, advantageously greater than six. By "small thickness" there is to be understood, for example, that the thickness is less than the length and the width. The sealing layer is preferably thinner than 5 millimetres, particularly preferably thinner than 2 millimetres.
The invention also relates to a system comprising a handtool and a battery unit, wherein all handtools appearing feasible to the expert such as drills, hammer drills, saws, planers, screwdrivers, millers, grinders, angle grinders, garden tools, measuring tools and/or multi-function tools are conceivable for operation by a battery unit, whereby a particularly safe system can be provided. Alternatively or additionally to use in a handtool the battery unit can be used in motor vehicles, hybrid vehicles, electric vehicles, electric scooters, electric motorcycles, model construction and other areas appearing feasible to the expert.
Preferred embodiments of the present invention will now be more particularly described * with reference to the accompanying drawings, in which: * * Fig. 1 is a perspective view of a handtool equipped with a battery unit embodying the *0:. invention; * * Fig. 2 is a horizontal section, to enlarged scale, of the battery unit of Fig. 1; 0l* * S *5S5 Fig. 3 is a detail sectional view of a battery cell of the battery unit with a damage opening; * Fig. 4 is a vertical section of the battery unit of Fig. 1; Fig. 5 is a perspective view of a battery cell, in isolation of the battery unit of Fig. 1, together with a sealing layer of the unit; and Fig. 6 is a view similar to Fig. 5, but with a variant sealing layer.
Referring now to the drawings there is shown in Fig. 1 a system 30 comprising a handtool 32 and a handtool battery 34. The handtool 32 is constructed as a battery-operated drill/impact-screwdriver. It comprises a pistol-shaped housing 36 with a main handle 38.
The handtool battery 34 in an operationally ready state is separably connected with the handle 38 by a user and, in particular, in this embodiment on a side of the handle 38 remote from a tool chuck 40 of the handtool 32. Alternatively, the handtool 32 and the battery 34 could be non-separably connected by a user.
Figs. 2 and 4 show sections and Fig. 3 a part section through the battery 34. The battery 34 comprises a battery unit 10. The battery unit 10, here constructed as a handtool battery unit. The battery unit 10 comprises an outer sealing layer 12 and inner sealing layers 14a, battery cells 18 and a housing element 22. The housing element 22 and further elements, which appear feasible to the expert and are not shown in more detail, fasten the battery cells 18. The outer sealing layer 12 and the inner sealing layers 14a automatically seal, by a return deformation, a damage opening 16 during and after damage. The process of damage by a penetrating pointed object 42 and the opening 16 are illustrated in Fig. 2.
One of the battery cells 18 is illustrated in isolation free state in Fig. 5. The battery cells 18 each comprise a cell housing 20 and a combustible electrolyte 28. The cell housings 20 each form a container for the electrolyte 28. The damage opening 16 represents an unintended opening in at least one of the cell housings 20. As illustrated, the sealing layers 12, 14a and the housing element 22 can also include part of the opening 16. The opening 16 can be caused, for example, by penetration and subsequent removal of the pointed object 42 into one of the cell housings 20 and also through the housing element 22 and the sealing layers 12, 14a. ** * * * * *
The sealing layers 12, 14a each comprise rubber-elastic material. When damage occurs, one or more of the sealing layers 12, 14a bears against the object 42 causing the damage and seals or seal the cell housing 20 along the object 42. On removal of the object 42 the sealing layer or layers 12, 14a concerned deforms or deform back to an original shape and thereby closes or close the opening 16.
For that purpose the inner sealing layers 14a each tightly bear against an outer side 24 of a respective one of the cell housings 20. The inner sealing layers 14a surround the cell housings 20 in the manner of a jacket on planes oriented perpendicularly to a main dimension of one of the battery cells 18. When damage occurs the sealing layers 14a are substantially resiliently deformed. A force which moves a part of the sealing layers 14a back into an original position thereby arises. In that case the sealing layers 14a reduce the size of the damage opening 16. Through an appropriate design and, in particular, a prestress of the sealing layers 14a the opening 16 is usually completely closed provided it does not exceed a maximum size.
The outer sealing layers 12 bear tightly against the housing element 22 at an inner side 26a thereof. For that purpose, the outer sealing layer is injection-moulded in the housing element 22. Since the handtool battery 34 in an operationally ready state is, on a side facing the handtool, protected by this, this side is free from a sealing layer. Alternatively or additionally an outer sealing layer could bear against an outer side and/or advantageously completely surround several battery cells, particularly all battery cells.
The housing element 22 is of two-part construction. The two parts are screw-connected together (not illustrated). Arranged between the parts of the housing elements 22 is an 0-ring 44 which prevents penetration of dirt and moisture into the handtool battery 34. The 0-ring 44 is constructed separately from the sealing layers 12, 14a.
S
*55555 * Part of a further embodiment is shown in Fig. 6, which shows a battery cell 18 with a * *.** * variant sealing layer 14b of strip-shaped construction. The sealing layer 14b is wound in the manner of a jacket around the cell housing 20 of the battery cell 18. S... * * S... p. * * . . p *

Claims (11)

  1. CLAIMS1. A battery unit provided with at least one sealing layer which is deformable under formation of a damage opening at the unit and which by return deformation automatically substantially seals off the opening.
  2. 2. A unit according to claim 1, wherein the sealing layer comprises resilient material.
  3. 3. A unit according to claim 1 or claim 2, comprising a battery cell and the sealing layer surrounds the cell at least in the manner of a jacket.
  4. 4. A unit according to any one of the preceding claims, comprising a battery cell with a cell housing and the sealing layer bears at least in part against the cell housing.
  5. 5. A unit according to any one of the preceding claims, comprising a housing element fastening at least one battery cell of the unit, the sealing layer bearing at least in part against the housing element.
  6. 6. A unit according to claim 4, wherein the sealing layer bears at least in part against an outer side of the cell housing.
  7. 7. A unit according to any one of claims 3 to 5, wherein the cell comprises a combustible electrolyte.
  8. 8. A unit according to any one of the preceding claims, wherein the sealing layer is * strip-shaped. * SS
    * .5555 *
  9. 9. A unit according to any one of the preceding claims, wherein the sealing layer is in engagement with and extends around a battery cell or at least one battery cell of the unit so as to be penetrated by any intruding object penetrating the cell from outside the unit and the sealing layer is constructed to sealingly engage the penetrating object and to seal 555. . . * s off any opening formed in the cell by the object penetration. 5S 55 * . S
    *
  10. 10. A handtool provided with a battery unit according to any one of the preceding claims.
  11. 11. A sealing layer for a battery unit according to any one of the preceding claims, the sealing layer being deformable under formation of a damage opening at the unit and being automatically deformable in a reverse sense to substantially seal off the opening.U *.. U * UU* U* U* * U *U.. * U U ** U U.S. * S *UU. U. **U S U * U
GB1116132.0A 2010-09-20 2011-09-16 Battery unit with self-sealing capability Expired - Fee Related GB2483803B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010041020A DE102010041020A1 (en) 2010-09-20 2010-09-20 battery unit

Publications (3)

Publication Number Publication Date
GB201116132D0 GB201116132D0 (en) 2011-11-02
GB2483803A true GB2483803A (en) 2012-03-21
GB2483803B GB2483803B (en) 2013-03-27

Family

ID=44937475

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1116132.0A Expired - Fee Related GB2483803B (en) 2010-09-20 2011-09-16 Battery unit with self-sealing capability

Country Status (4)

Country Link
JP (1) JP2012069521A (en)
CN (1) CN102412372A (en)
DE (1) DE102010041020A1 (en)
GB (1) GB2483803B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107833994A (en) * 2017-10-23 2018-03-23 捷开通讯(深圳)有限公司 A kind of battery and its manufacture method, electronic equipment
CN111775679B (en) * 2019-04-02 2024-06-11 杭州嘉迈机械有限公司 Steering drive system, vehicle and kit having the same

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09129210A (en) * 1995-11-07 1997-05-16 Kokoku Intec Kk Sealed storage battery
JP2000090887A (en) * 1998-09-10 2000-03-31 Patent Treuhand Ges Elektr Gluehlamp Mbh Incandescent lamp
JP2001053320A (en) * 1999-08-11 2001-02-23 Matsushita Battery Industrial Co Ltd Solar battery module
JP2002292737A (en) * 2001-03-30 2002-10-09 Mitsubishi Plastics Ind Ltd Heat-shrinkable polyolefin tube
JP2004079469A (en) * 2002-08-22 2004-03-11 Toyota Motor Corp Sealed secondary battery
JP2005135637A (en) * 2003-10-28 2005-05-26 Matsushita Electric Ind Co Ltd Stacked manganese dry battery
EP2123718A1 (en) * 2007-03-15 2009-11-25 Mitsubishi Plastics, Inc. Resin composition used for heat shrinkable member, heat shrinkable tube composed of the resin composition, and member covered with the tube
CN201868484U (en) * 2010-11-16 2011-06-15 淄博正大电源有限公司 Compound sealing device of battery electrode column

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5489485A (en) 1993-12-17 1996-02-06 Ryobi Motor Products Corporation Battery removal and replacement system
US7332242B2 (en) * 2000-09-01 2008-02-19 Itochu Corporation Lithium-based battery having extensible, ion-impermeable polymer covering on the battery container
WO2007077642A1 (en) * 2005-12-28 2007-07-12 Teruaki Matsushita Battery cover and method of absorbing leaked liquid
CN101127389B (en) * 2006-08-16 2011-12-07 深圳市比克电池有限公司 A column lithium ion electric core, battery and its making method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09129210A (en) * 1995-11-07 1997-05-16 Kokoku Intec Kk Sealed storage battery
JP2000090887A (en) * 1998-09-10 2000-03-31 Patent Treuhand Ges Elektr Gluehlamp Mbh Incandescent lamp
JP2001053320A (en) * 1999-08-11 2001-02-23 Matsushita Battery Industrial Co Ltd Solar battery module
JP2002292737A (en) * 2001-03-30 2002-10-09 Mitsubishi Plastics Ind Ltd Heat-shrinkable polyolefin tube
JP2004079469A (en) * 2002-08-22 2004-03-11 Toyota Motor Corp Sealed secondary battery
JP2005135637A (en) * 2003-10-28 2005-05-26 Matsushita Electric Ind Co Ltd Stacked manganese dry battery
EP2123718A1 (en) * 2007-03-15 2009-11-25 Mitsubishi Plastics, Inc. Resin composition used for heat shrinkable member, heat shrinkable tube composed of the resin composition, and member covered with the tube
CN201868484U (en) * 2010-11-16 2011-06-15 淄博正大电源有限公司 Compound sealing device of battery electrode column

Also Published As

Publication number Publication date
GB201116132D0 (en) 2011-11-02
GB2483803B (en) 2013-03-27
CN102412372A (en) 2012-04-11
DE102010041020A1 (en) 2012-03-22
JP2012069521A (en) 2012-04-05

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 20210916