GB2463556A - A roofing system comprising photovoltaic modules - Google Patents
A roofing system comprising photovoltaic modules Download PDFInfo
- Publication number
- GB2463556A GB2463556A GB0914957A GB0914957A GB2463556A GB 2463556 A GB2463556 A GB 2463556A GB 0914957 A GB0914957 A GB 0914957A GB 0914957 A GB0914957 A GB 0914957A GB 2463556 A GB2463556 A GB 2463556A
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- United Kingdom
- Prior art keywords
- channels
- modules
- roof
- photovoltaic modules
- roofing system
- Prior art date
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Links
- 238000000034 method Methods 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000010454 slate Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 11
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- 239000010409 thin film Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- HVMJUDPAXRRVQO-UHFFFAOYSA-N copper indium Chemical compound [Cu].[In] HVMJUDPAXRRVQO-UHFFFAOYSA-N 0.000 description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 description 3
- ZZEMEJKDTZOXOI-UHFFFAOYSA-N digallium;selenium(2-) Chemical compound [Ga+3].[Ga+3].[Se-2].[Se-2].[Se-2] ZZEMEJKDTZOXOI-UHFFFAOYSA-N 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004590 silicone sealant Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
- F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
- F24S25/35—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
- F24S25/632—Side connectors; Base connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/67—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S2020/10—Solar modules layout; Modular arrangements
- F24S2020/12—Coplanar arrangements with frame overlapping portions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S2025/6007—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using form-fitting connection means, e.g. tongue and groove
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S2025/80—Special profiles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
A method of installing a roofing system comprising fixing a plurality of elongated channels to a supporting structure such that the channels extend parallel to one another, whereby the channels may run from the top to the bottom of the roof; providing a plurality of photovoltaic modules 1, whereby elongated elements 3,4 are attached to opposite edges of the modules 1, the elongated elements 3,4 including downwardly extending flanges, preferably the elements 3,4 may be "T" shaped in cross-section; and placing the photovoltaic modules 1 in position on top of the channels so that the downwardly extending flanges of the modules fit in the channels. The channels may be formed with further "U" shaped channels to carry away any water. Protrusions 2 may also be added to the photovoltaic modules 1 such that the protrusion 2 will overlap with the module below.
Description
A ROOFING SYSTEM INCLUDING PHOTOVOLTAIC MODULES
Field of the Invention
The present invention relates to a roofing system that includes a plurality of photovoltaic or solar battery modules in the form of roofing tiles or slates that can be mounted onto or over a roof, façade or other structure. It also relates to the design and manufacture of these modules, the method for their mounting onto such structures, and specifically relates to methods for installing the roofing system.
Background to the invention
In recent years, considerable advances have been made in the use of PV cells and the like to convert solar energy into useful electrical energy. The market for such devices has also grown dramatically over the past decade at a rate of around 40% per year. Typically, these photovoltaic cells are manufactured using mono or polycrystalline silicon wafers, but in recent years thin film devices have also started to appear. These thin film devices are grown, typically in a vacuum, onto a substrate that is normally made of either glass or a flexible material such as stainless steel foil or high temperature plastic. The materials used for these thin film devices are typically, but not limited to: silicon (amorphous, micromorphous, polycrystalline), CIGS (Copper Indium Gallium DiSelenide) and Cadmium Telluride.
Typically, a plurality of these photovoltaic cells are encapsulated between a transparent cover sheet, (e.g. glass, plastic, etc) [unless the photovoltaic material is deposited directly on to the glass] and a transparent or opaque back sheet [which can also be of glass], to form flat, rectangular-shaped modules, sometimes referred to as laminates. The sizes of these modules vary, but they need to be sized so they can be handled by one or two people on a roof, so are typically 0.75 M by 1.25 M in size.
These photovoltaic modules are usually designed with an aluminium frame around the module to provide both strength and a means of mounting them on a roof or mounting structure in a location that exposes them to the maximum amount of available sunlight. For example; framed modules are normally bolted or clamped onto support structures, such as a racking system, which in turn is bolted or screwed directly into the roof or other support structure.
Although such systems provide for the desired conversion of sunlight into electricity, they are an add-on to an existing structure and the modules used are normally not designed specifically to mount onto roof-type structures or specifically designed mounting systems. Since the use of solar electricity is increasing in use, there is a need to have the solar module become part of the structure or to be designed specifically for roof mounting, where its installation optimises the materials used, becoming quick and simple to install and preferably has functions in addition to the production of electricity. For example, such systems can act as a roofing material, replacing the existing roof tiles or slates, can replace façades or can be used anywhere a building cover needs to be used and is exposed to direct sunlight.
Building-integrated PV modules (sometimes called solar slates, solar tiles, etc) that have been developed so far are in the form of a solar roof tile or slate. In one such solar roof tile, the solar module is moulded into a plastic frame that mimics that of the surrounding tiles or slates made from terracotta, concrete or slate (real and artificial), incorporating the same mounting system. When the roof is constructed, such modules are placed onto the roof along with the ordinary roof tiles but have the ability to generate electricity. Such solar roof tiles are attractive because they are integrated into the roof structure rather than being an add-on.
Another integrated module that has been designed mimics a roof tile or slate. A common factor with these designs is that each module overlaps the other, [as in conventional tile or slate designs], with channels attached to the side of each module, which overlap to act as a single water channel. The fixing method normally incorporates a number of clips and fixings into the battens or roof structure to allow the modules to overlap each other and to fix them to the roof. In some cases a seal is required in the overlap region.
Although both these methods make for attractive integrated solutions, they are both time-consuming and expensive to install and manufacture. With the moulded designs, they are often limited in size as they actually mimic the design of the existing roof tile or slate. This restriction means that the number of electrical connections is increased, resulting in a higher cost and time for installation, whilst the high quality of the plastic (fireproof, UV stable, etc.) makes for an expensive product. For the design that mimics the roof tile or slate overlap system, the resulting complexity of overlapping a solar module makes this a specialised installation, is time-consuming to install and is invariably expensive.
It is therefore desirable to have a system that can be fully integrated or be mounted over the roof, that is quick and simple to install, provides a waterproof barrier if required, allows the roof to breathe, can be mounted without a complex range of clips and fixings, is optimised in the amount of materials used in its manufacture and can be used with the latest thin film technology as well as the existing crystalline silicon technology.
The present invention provides for such a solar roof module and a method for its installation.
Summary of the Invention
According to a first aspect of the present invention there is provided a method of installing a roofing system which includes:-fixing a plurality of elongated channels to a supporting structure so that the channels extend parallel to one another, providing a plurality of photovoltaic modules, attaching elongated elements to two opposite edges of the modules, the elongated elements including downwardly extending flanges, and placing the photovoltaic modules in position on top of the channels so that the downwardly extending flanges of the modules fit in the channels.
According to a second aspect of the present invention there is provided a roofing system which includes:-a plurality of elongated channels that can be fixed to a supporting structure so that the channels extend parallel to one another, a plurality of photovoltaic modules, and elongated elements that can be attached to two opposite edges of the modules, the elongated elements including downwardly extending flanges, and the arrangement being such that the photovoltaic modules can be placed in position on top of the channels so that the downwardly extending flanges of the modules fit in the channels.
The elongated elements having downwardly extending flanges are preferably of generally T-shape in cross-section.
The system thus includes the mounting channels and the PV modules. The mounting channels typically run from the top of the roof to the bottom of the roof and are fixed onto battens running across the roof. There are preferably U'-shaped slots in the mounting channels into which the T' sections on the bottom of the photovoltaic modules locate, and further U'-shaped channels either side of this that run underneath the photovoltaic modules and are designed to carry any water away.
Each module is preferably designed with T' sections running down either side of the bottom of the photovoltaic module to locate into the U' section and provide a fixing point, whether that be by a fixing screw or location pin. On the bottom edge of each module there is preferably an extrusion (lip) that runs over the top of the module below it.
This means that the modules can be mounted level with each other, with the extrusions mounted on the bottom edges of the modules providing overlaps running down the roof, and the mounting channels providing overlaps running across the roof.
This is a much simpler method than conventional designs where the actual modules are overlapped down the roof and individual extrusions mounted onto the photovoltaic modules overlap and interlock across the roof. These are then normally held in place with a range of clips and fixings, rather than the simple channels used in the present invention.
Brief Description of the Drawings
FIG. 1 is an exploded perspective view of a photovoltaic module for a roof -integrated solution, FIG. 2 is an exploded perspective view of a photovoltaic module for an over-the roof solution, FIG. 3 is a cross-section of a mounting channel for an over-the-roof solution with a screw-fixing method, fixed to a batten with clips, FIG. 4 is a cross-section showing an alternative screw fixing to the batten for FIG. 3.
FIG.5 is a cross-section of a mounting channel for an over-the-roof solution with pin fixing method, FIG.6 is an exploded view of the pin fixing method, FIG. 7 is a cross-section of a mounting channel for a roof-integrated solution with a screw fixing method, fixed to the batten with clips, FIG.8 is a cross-section showing an alternative screw fixing to the batten for FIG 7, FIG. 9 is a cross-section of a mounting channel for a roof-integrated solution with a pin fixing method, fixed to the batten with clips, FIG. 10 is a cross-section showing an alternative screw fixing to the batten for FIG 9, FIG. 11 is a cross-sectional side view, showing an over-the-roof system with pin fixing, FIG. 12 is a detail view of the mounting channel fixing method for the over-the-roof system, FIG. 13 is a cross-section showing a pin location method and showing how the mounting channel is fixed to the roof, FIG. 14 is a cross-section showing the screw fixing method for an integrated solution, with a sealing strip. It also shows the PV module located into the mounting channel held into place with a countersunk screw clamping the T' section, FIG. 15 is a detail cross-section which shows a bolt fixing method for an over-the-roof system, FIG. 16 shows a house fitted with a plurality of PV modules -not to scale, FIG. 17 is a partly-sectioned view showing a plurality of PV modules built up onto a pitched roof, FIG. 18 is a side view showing a pin fixing method as if looking through the mounting channel. It also shows a plurality of PV modules fixed into an existing pitched roof structure made from tiles or slate.
FIG.19 is a close-up of the pin fixing method as if looking through the mounting channel, and FIG.20 shows how the back of a PV module is vented through the gap between the modules running down the roof and across the roof.
Description of the Preferred Embodiments
While the invention will be described in connection with specific preferred details, it is understood that it is not limited thereto. It is intended to cover all equivalents, modifications and alternatives (such as raising the module at one end for a flat roof system).
Referring now to the drawings, which are not always drawn to scale, FIG.1 is an exploded perspective view of a photovoltaic (PV) module for a roof integrated solution. The PV module has two sections [5},[7] which are the non-active areas (no solar cells), where the front lip [2] fixes to the PV module over section [5] and where the front lip covers the PV module below it [7] at the top of the PV module. This area may also be covered with a lead flashing, roof tile or slate. [1] is the active solar cell area. Any type of solar cell material can be used to construct the PV module. For example, PV modules containing solar cells made from mono-multi-crystalline crystalline silicon wafers, or thin film solar cells, typically, but not limited to: silicon (amorphous, micromorphous, polycrystalline), CIGS (Copper Indium Gallium DiSelenide) and Cadmium Telluride. The PV module can be of any size that can be handled on a roof; however a typical module would be 500 mm wide with a range of different lengths, so as to optimise the available roof space, with a typical maximum length of 2000 mm.
A front lip extrusion [2] is factory fitted and can be made of, but not limited to, anodised aluminium or a highly durable plastic which is fireproof and suitable for at least 25 years of exposure.
The extrusions [2] are fixed to the PV modules using proven and tested silicone sealants or a two-part adhesive. The purpose of the lip is to provide a waterproof overlap to the PV module directly below it, avoiding the need to overlap the PV module itself, providing for a much simpler mounting system.
T' sections [3], [3A], [4], [4A1, which are made from anodised aluminium or a suitable alternative, are factory fitted using proven and tested silicone sealants or a two-part adhesive. These T' sections are designed to fit into the mounting channel U' section as illustrated in FIGS. 3-10, providing a partial water barrier as well as a means of location and fixing. 1' sections [3], [4] are designed for a screw fixing method as described below and 1' sections [3A], [4A] are designed for a pin fixing method also described below.
FIG.2 is an exploded view of a photovoltaic module for an above-the-roof solution. In this case, the PV module area is covered completely with solar cell material [1]. Any type of solar cell material can be used to construct the PV module. For example, PV modules containing solar cells made from mono-multi-crystalline crystalline silicon wafers, or thin film solar cells, typically, but not limited to: silicon (amorphous, micromorphous, polycrystalline), CIGS (Copper Indium Gallium DiSelenide) and Cadmium Telluride.
The 1' sections [3], [4], [3A], [4A] are as shown in FIG. 1 described above.
FIGS. 3 & 4 show a cross-section of the mounting channel for an over-the-roof system, using a screw fixing method. The mounting channel is designed to run from the top of a pitched roof to the bottom or part thereof. The tapped fixing holes [2] are spaced a predetermined distance apart to coincide with the PV module size and spacing. The T' section of the PV module locates into the U section [1] and is clamped into place [3]. The mounting channel is fixed into place either with a fixing clamp [3] and screw [4] or is directly screwed into the batten as shown in FIG.4-[5],[6] FIG. 5 shows a cross-section of the mounting channel [1] for an over-the-roof system, using a pin [3] fixing method. The mounting channel [1] is designed to run from the top of a pitched roof to the bottom or part thereof. The pin [3] runs across the mounting channel through the two U' sections at a predetermined distance apart to coincide with the module size. The pin [3], which is typically 3 mm in diameter, is located using circlips [4], though other methods such as split pins may also be used. The 1' sections of the PV module are located into the U' sections and are locked into place, when the L' shaped cut out in FIG. 6 locates onto the pin [3]. The mounting channel is drilled on-site though the centre section [2] at the point where it intersects the batten running across the roof through the mounting block [5] into the batten [6].
FIG.6 is an exploded view of the 1' section with the L' shaped slot [1] fixing onto pin [2] and into the U' channel [3].
FIGS. 7 & 8 show a cross-section of a mounting channel for an integrated roofing system, using a screw fixing method. The mounting channel is designed to run from the top of a pitched roof to the bottom or part thereof. The tapped fixing holes [3} are spaced a predetermined distance apart to coincide with the PV module size and spacing. The T' section of the PV module locates into the U' section [6] and is clamped into place as illustrated in FIG. 14. The mounting channel is fixed into place with the clamp [4] screwed [5] into the batten [7]. As an alternative to this, FIG. 8 shows a direct screwing method [9]. In this embodiment of the invention, the mounting channel for the integrated solution has two outer U' sections [1], [2]. These U' sections run under the PV modules and are designed to carry away any excess water that spills or is blown past the central U' section [6] of the mounting channel.
FIGS. 9 & 10 show a cross-section of the mounting channel for an integrated roofing system, using a pin fixing method. The mounting channel is designed to run from the top of a pitched roof to the bottom or part thereof. The pin [3] runs across the mounting channel through the outer U' section [1], [2] at a predetermined distance apart to coincide with the module size. The pin, which is typically 3 mm in diameter, is located using circlips [8]. The T' sections of the PV modules are located into the U' sections [1], [2] and are locked into place when the L' shaped cut-out in FIG. 6 locates onto the pin [3]. In this embodiment of the invention, the mounting channel for the integrated solution has two outer U' sections [1], [2]. These U' sections run under the PV modules and are designed to carry away any excess water that spills or is blown past the central U' section of the mounting channel.
FIGS. 11 & 12 show a side view of an over-the-roof mounting system, showing how the PV modules [I] (only one numbered for clarity) and the mounting channel [12] are fixed to the roof. In this embodiment of the invention, there is an L'-shaped cut-out, circled as if looking through the mounting channel into which the pin locates. In this case, the roof is covered with a plurality of slates [7], [17] but the same system will also apply to, for example, concrete and terracotta tiles. It is to be understood that when the PV modules are installed there will be a plurality of PV modules covering the roof. The diagrams also show how the mounting channel [12] is fixed onto the mounting block [11], [15], which is fixed onto batten [10], which in turn is fixed onto the roof trusses [8]. The mounting block [11], [15] is fixed down with a screw [5], [13] through the mounting channel. The washer [6] on the screw head and a gasket [16] at the bottom of the mounting block ensure that there are no leaks, with the gasket [16] also providing a cushion, so as not to stress the tile/slate to which it is mounted.
FIG.13 shows a cross-section of a screw fixing for an over the roof system using a pin fixing [22], a mounting block [24], a screw fixing the mounting channel [23], the PV module [20] and the 1' piece [21] fixed to it.
FIG. 14 shows a cross section of the screw fixing method for an integrated roofing system. In this embodiment of the invention, there is a 1' piece [3]. This T' piece, which is fixed to the PV module as previously described, has a section [3A] that acts as a first line buffer for any water that runs into the mounting channel, so that water has to run underneath and up the other side for water to reach the outer U' channels [6], [7]. These two U' sections ensure that no water can leak out, as any water would have to get past and flow over three separate barriers. The diagram also shows part of a 1' section [4] that is used to clamp the PV module in place. The PV modules, in this embodiment of the invention, include a strip [2] made from anodised aluminium, coated steel or a suitable high grade plastic as well as a gasket [1] running the length of the mounting channels screwed [5] into place. The strip [2] and gasket [1] are designed so that water cannot run into the outer U' channels except where the PV modules join, thereby providing most of the water barrier.
FIG. 15 shows an alternative simpler bolt [13] and washer [15] fixing for an over-the-roof system, where no water barrier is required for section [14].
FIG. 16 is a simple drawing of a house [3] which, although not to scale, shows the PV modules [1] which are approximately 500 mm by 800 mm in size integrated into the roof of tiles [2].
FIG. 17 is a section drawing of FIG. 16. Going from left to right, it first shows the mounting channel [5] running from the top of the roof to the bottom of the roof though, if only part of the roof needs to be covered with a plurality of PV modules, then the mounting channel would only run part way up the roof. It can also be seen from this figure how the mounting channels are clamped [7] into place onto the battens [6]. The figure then shows a PV module [8] fitting into the mounting channel and the U' shaped channels of the mounting channel running underneath the PV module.
The gap in between the PV modules [9] and, therefore, the gap between the U' sections in the mounting channel, is designed with two different formats. The first is with a minimum gap so that only small debris can fall between the sections and be washed away and the second a large enough gap so that any debris that forms in the mounting channel is washed away and can be cleaned if required.
In order to integrate the PV module into the surrounding roof structure, a lead flashing [4], [2] is used. This will be very similar to the method used for pitched roof windows. However, in this embodiment of the invention, the lead flashing [2] will fold into the outer two U' sections of the mounting channel to provide a waterproof seal running down the length of the plurality of PV modules. For integration with the rest of the roof structure running across the roof, the lead flashing [4] will be folded over the top of the PV module at the upper end of the pitched roof and will run underneath the PV module at the bottom end of the pitch roof, which is shown more clearly in FIG. 18, [6].
The PV modules are easily mounted; however, it is important, when you start mounting the plurality of PV modules, that the mounting channels are parallel with each other and run true and straight up the roof. Once the first mounting channel is fixed, the next mounting channel is located and positioned by using dummy PV panels located into the U' channel at the top and the bottom of the mounting channel, which can easily be fixed into place. This process is then repeated running across the roof, ensuring that the PV modules will always align with the U' channels in the mounting channel. Although not shown, an electrical grounding wire can be fixed to each mounting channel and the wires connected together using a threaded bolt that will screw into the mounting channel directly. The other end of the wire is properly grounded. This will provide a convenient way to electrically ground the PV modules and thereby reduce the possibility of an electrical shock. Again not shown, the plurality of PV modules may be connected together in series or parallel with the wires running between the roofing felt [3] and the mounting channel [5]. The connection may be made as each row of PV modules is mounted into place, and the connecting wires will be of sufficient length to ease fitting and removal.
FIGS. 18 & 19 show a side view of an integrated system using the pin fixing method, integrated into an existing slate/tile pitched roof. The figures show, as if you are looking through (circled) the mounting channel, how the L' shaped cut-out [3], [11] in the 1' section drops into the pin, which runs across the mounting channel U' sections, and then slides up the L' shape [11] to lock the PV module into place (this can be more clearly seen in FIG. 6). This method requires no further screws or fixing.
To remove the PV module, you simply slide the PV module back up the pin [11] to lift it out. This is much simpler than conventional systems where the PV modules or PV tiles would have to be unbolted, and would often require some of the surrounding PV modules or tiles to be removed first. FIGS. 18 & 19 also show the front lip [10] attached to the PV module overlapping the PV module directly below it, and the tiles/slate at the bottom of the mounting channel. Fig. 18 also shows in more detail how the lead flashing [6] is used to integrate the plurality of PV modules into the surrounding tile/slate roof structure. The lead flashing [6] is typically folded over a wooden block [7] that is screwed into the trusses and is located just under the last tile [9]. The same format is also used at the bottom.
FIG. 20 shows a venting system for a plurality of PV modules. FIG. 18, [2] shows a gap between the PV modules. This gap is to first allow the PV modules to be fixed into place and be removed, and also provides a ventilation system for the plurality of PV modules [4] (only one numbered). Any hot or stagnant air [2] can freely circulate between [2] the PV modules, while the U' sections running underneath the modules prevent water leaking out into the roof.
Important features of the invention:.-Photovoltaic modules made with any type of photovoltaic material with an area at the top and bottom where there are no photovoltaic cells, or Photovoltaic modules made with any type of photovoltaic material, which are fully covered.
A front lip extrusion fixed to the front of the photovoltaic modules.
T' sections running underneath down both sides of the photovoltaic modules.
Mounting channels comprising; a. Two central U' sections into which the T' sections of the photovoltaic modules are located.
b. Two or more outer U' sections that run underneath the photovoltaic modules and are designed to carry water away down the channel.
c. Flat outer section for clamping or screwing The front lip extrusion can be designed so that it runs over the PV module directly below it or into the gutter of the pitched roof. It is designed so that the PV modules themselves do not have to overlap, with the front lip extrusion providing this function, allowing the PV modules to be mounted level with each other.
The T' sections attached to the modules can be used as a means of fixing the modules to the mounting rail, replacing a conventional outer frame.
The 1' sections of the PV modules may have a flat section protruding half way down the side of each module, so that it sits on the raised section in the centre of the mounting channel.
Each T' section may have a section half way across that is running down, acting as a secondary water barrier.
Each T' section may have L' shaped cut-outs which locate onto the pins running across the mounting channel.
A mounting channel for an over-the-roof system may have two U' channels, a raised centre section and a flat outer section. The PV module 1' section is clamped onto the raised section in the centre of the mounting channel, and screwed or clamped down onto the batten using the flat outer section.
A fixing clamp may be provided for the mounting channel, where the clamp locates onto the outer section of the mounting channel.
A mounting channel for an over-the-roof system may have two U' channels, with pins running across the U' section onto which the L' sections of the T' piece locate. The mounting channel is screwed in place through the centre of the mounting channel.
A mounting channel for an integrated roofing system may have two U' channels for T' piece location, a raised centre with a tapped hole, and at least two outer U' sections for water collection and a flat area for clamping or screwing.
A mounting channel for an integrated roofing system may have two U' sections for T' piece location, at least two further outer U' channels for water collection and a flat outer section for clamping or screwing. The 1' piece, with an L' shaped cut-out, is located onto a pin that runs across the U' section.
There may be a mounting block for an over-the-roof system, with a gasket seal between the roof and the mounting block.
A system may be provided where the mounting channel for an integrated solution is integrated into the surrounding roof down the sides by folding lead into the outer two U' channels.
A system may be provided where the top row of PV modules is integrated into the surrounding roof by folding lead over the top section of each PV module, which contains no solar cells.
A ventilation system may be provided where a gap is left between the modules running down the pitched roof, so that hot and stale air is vented out from behind the modules, yet still provides a waterproof seal, with the outer U' section of the mounting channel collecting any water that passes through the gap.
A sealing strip and a gasket may be provided for a screw fixing mounting channel that runs the length of the mounting channel, and is screwed into place onto the centre raised section of the mounting channel.
The invention includes the use of photovoltaic (PV) modules and mounting channels that can either be fixed on top of an existing roof structure or be fully integrated into the roof.
The PV modules are factory manufactured with alUminium 1' sections running down underneath the length of each side and, when fully integrated, may have a front overlap lip section fixed onto the front. For a fully integrated system, the mounting channels may be fixed directly onto the battens either by fixing brackets or by being screwed directly into the battens. The mounting channels may include two central U' sections into which the T' sections, fitted to the underside of the modules, are located.
The channels may also have two further U' sections either side of the locating U' section, which run underneath the modules and will act as channels for any water that falls between the modules. The modules may be located into the channels with L' shaped cut-outs, machined into the T' shaped sections on the modules. These L' shaped sections may locate onto pins running across the U' section at a predetermined distance, locking the PV modules into place. This distance is designed to allow for a gap between each module so that stagnant hot air behind them is ventilated.
As an alternative to the use of L' shaped cut-outs, the T' sections can be designed with a flat section protruding down the side of each T' section. This section and a sealing strip gasket running down the length of the channel may then be screwed into place onto a raised section in the centre of the U' channel with either a raised bolt or countersunk screw, providing for a sealed, waterproof section between the modules.
The modules may be integrated into the rest of the pitched roof using lead flashing running over the top of the PV modules at the top and bottom of the pitched roof and into the U' shaped channel down the side of the PV modules.
In essence, the same design may be used for a system mounted above an existing roof, but the channel will be made using a single "U" section and the modules will be designed without a front overlap section. In this case, the mounting channels will be fixed onto the battens through the existing structure using a raised mounting block. The PV module fixing methods will also be the same but without a sealing strip in the case of the screw fixing method.
Claims (16)
- Claims:- 1. A method of installing a roofing system which includes:-fixing a plurality of elongated channels to a supporting structure so that the channels extend parallel to one another, providing a plurality of photovoltaic modules, attaching elongated elements to two opposite edges of the modules, the elongated elements including downwardly extending flanges, and placing the photovoltaic modules in position on top of the channels so that the downwardly extending flanges of the modules fit in the channels.
- 2. A method as claimed in Claim 1, in which the elongated elements having downwardly extending flanges are of generally T-shape in cross-section.
- 3. A method as claimed in Claim 1, in which the elongated channels run from the top of the roof to the bottom of the roof and are fixed onto battens running across the roof.
- 4. A method as claimed in Claim 2, which includes forming U'-shaped slots in the elongated channels into which the T' sections on the bottom of the photovoltaic modules locate.
- 5. A method as claimed in Claim 4, which includes providing further U'-shaped channels that run underneath the photovoltaic modules.
- 6. A method as claimed in any one of the preceding claims, which includes providing T' sections running down either side of the bottom of each of the photovoltaic modules.
- 7. A method as claimed in any one of the preceding claims, which includes providing a protrusion on the bottom edge of each module that runs over the top of the module below it.
- 8. A method of installing a roofing system substantially as hereinbefore described with reference to and as shown in the accompanying drawings.
- 9. A roofing system which includes:-a plurality of elongated channels that can be fixed to a supporting structure so that the channels extend parallel to one another, a plurality of photovoltaic modules, and elongated elements that can be attached to two opposite edges of the modules, the elongated elements including downwardly extending flanges, and the arrangement being such that the photovoltaic modules can be placed in position on top of the channels so that the downwardly extending flanges of the modules fit in the channels.
- A roofing system as claimed in Claim 9, in which the elongated elements having downwardly extending flanges are of generally T-shape in cross-section.
- 11. A roofing system as claimed in Claim 9 or Claim 10, in which the channels run from the top of the roof to the bottom of the roof and are fixed onto battens running across the roof.
- 12. A roofing system as claimed in Claim 10, in which there are U'-shaped slots in the channels into which the 1' sections on the bottom of the photovoltaic modules locate.
- 13. A roofing system as claimed in any one of Claims 9 to 12, in which further U'-shaped channels run underneath the photovoltaic modules and are designed to carry any water away.
- 14. A roofing system as claimed in any one of Claims 9 to 13, in which 1' sections run down either side of the bottom of each of the photovoltaic modules.
- 15. A roofing system as claimed in any one of Claims 9 to 10, in which there is a protrusion on the bottom edge of each module that runs over the top of the module below it.
- 16. A roofing system substantially as hereinbefore described with reference to and as shown in the accompanying drawings.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0815819.8A GB0815819D0 (en) | 2008-08-30 | 2008-08-30 | A Roofing system including phototvoltaic modules |
Publications (2)
Publication Number | Publication Date |
---|---|
GB0914957D0 GB0914957D0 (en) | 2009-09-30 |
GB2463556A true GB2463556A (en) | 2010-03-24 |
Family
ID=39865994
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GBGB0815819.8A Ceased GB0815819D0 (en) | 2008-08-30 | 2008-08-30 | A Roofing system including phototvoltaic modules |
GB0914957A Withdrawn GB2463556A (en) | 2008-08-30 | 2009-08-27 | A roofing system comprising photovoltaic modules |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GBGB0815819.8A Ceased GB0815819D0 (en) | 2008-08-30 | 2008-08-30 | A Roofing system including phototvoltaic modules |
Country Status (1)
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GB (2) | GB0815819D0 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITAN20100058A1 (en) * | 2010-04-16 | 2011-10-17 | Energy Resources S R L | STRUCTURE FOR SUPPORTING AND FIXING WITH SURFACES OF FLAT PANELS OR PHOTOVOLTAIC MODULES, AND FOR THE DISPOSAL OF METEORIC WATERS |
CH705036A1 (en) * | 2011-05-27 | 2012-11-30 | Markus Gisler | A cladding system for cladding a building outside surface. |
FR2976007A1 (en) * | 2011-05-31 | 2012-12-07 | All Star Corp Ltd | MODULAR COVER DEVICE |
WO2013188000A1 (en) * | 2012-06-12 | 2013-12-19 | Dow Global Technologies Llc | An apparatus and method for locating a discontinuity in a solar array |
EP2530404A3 (en) * | 2011-05-31 | 2014-06-11 | All Star Corporation Limited | Modular cover |
WO2018041962A1 (en) * | 2016-08-31 | 2018-03-08 | Innogie Aps | Photo voltaic roofing panel |
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US20030094193A1 (en) * | 2001-11-16 | 2003-05-22 | First Solar, Llc | Photovoltaic array |
US20060086382A1 (en) * | 2004-02-13 | 2006-04-27 | Plaisted Joshua R | Mechanism for mounting solar modules |
WO2009086150A1 (en) * | 2007-12-21 | 2009-07-09 | Unirac, Inc. | Soft-faced clamp for photovoltaic frameless modules and laminates |
US20090282755A1 (en) * | 2008-05-19 | 2009-11-19 | Powermount Systems, Inc. | Photovoltaic mounting system with locking connectors, adjustable rail height and hinge lock |
-
2008
- 2008-08-30 GB GBGB0815819.8A patent/GB0815819D0/en not_active Ceased
-
2009
- 2009-08-27 GB GB0914957A patent/GB2463556A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20030094193A1 (en) * | 2001-11-16 | 2003-05-22 | First Solar, Llc | Photovoltaic array |
US20060086382A1 (en) * | 2004-02-13 | 2006-04-27 | Plaisted Joshua R | Mechanism for mounting solar modules |
WO2009086150A1 (en) * | 2007-12-21 | 2009-07-09 | Unirac, Inc. | Soft-faced clamp for photovoltaic frameless modules and laminates |
US20090282755A1 (en) * | 2008-05-19 | 2009-11-19 | Powermount Systems, Inc. | Photovoltaic mounting system with locking connectors, adjustable rail height and hinge lock |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITAN20100058A1 (en) * | 2010-04-16 | 2011-10-17 | Energy Resources S R L | STRUCTURE FOR SUPPORTING AND FIXING WITH SURFACES OF FLAT PANELS OR PHOTOVOLTAIC MODULES, AND FOR THE DISPOSAL OF METEORIC WATERS |
CH705036A1 (en) * | 2011-05-27 | 2012-11-30 | Markus Gisler | A cladding system for cladding a building outside surface. |
EP2527763A3 (en) * | 2011-05-27 | 2015-03-04 | Markus Gisler | Cladding system for cladding the external surface of a building |
FR2976007A1 (en) * | 2011-05-31 | 2012-12-07 | All Star Corp Ltd | MODULAR COVER DEVICE |
EP2530404A3 (en) * | 2011-05-31 | 2014-06-11 | All Star Corporation Limited | Modular cover |
WO2013188000A1 (en) * | 2012-06-12 | 2013-12-19 | Dow Global Technologies Llc | An apparatus and method for locating a discontinuity in a solar array |
US9998072B2 (en) | 2012-06-12 | 2018-06-12 | Dow Global Technologies Llc | Apparatus and method for locating a discontinuity in a solar array |
WO2018041962A1 (en) * | 2016-08-31 | 2018-03-08 | Innogie Aps | Photo voltaic roofing panel |
Also Published As
Publication number | Publication date |
---|---|
GB0815819D0 (en) | 2008-10-08 |
GB0914957D0 (en) | 2009-09-30 |
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