GB2445681A

GB2445681A - An adjustable clamp assembly

Info

Publication number: GB2445681A
Application number: GB0802647A
Authority: GB
Inventors: Kris A Weger; Marc J Craig; John E Nemazi
Original assignee: ZSI LLC
Current assignee: ZSI LLC
Priority date: 2004-01-23
Filing date: 2005-01-21
Publication date: 2008-07-16
Anticipated expiration: 2025-01-21
Also published as: GB0802647D0; GB2445681B

Abstract

An adjustable clamp assembly capable of securing various sized cylindrical members 40 is formed from a high strength plastic material and comprises a pair of unitary clamp halves 12, 14 each having a first end 16, 20 to engage a U-shaped channel and a second end 18, 22 to receive a fastener to draw the halves together. Each half has two faces 72, 76 and 74, 78 which are set at an angle 88, 90 to each other to accommodate different diameters of member 40. The clamp halves can be formed from ribs which interleave with one another to enhance the cylindrical member size adjustment capability.

Description

ADJUSTABLE PIPE CLAMP ASSEMBLY

BACKGROUND OF THE INVENTION

1 Field of the Invention

One aspect of this invention relates to an adjustable clamp assembly for securing a cylindrical member to an elongate U-shaped support channel. More particularly, the present invention is directed to a two-piece pipe clamp assembly capable of adjustment to fit multiple pipe sizes.

2. Background Art

Pipes and other elongate cylindrical members often require support systems for successful installation Common support systems include rails having an elongate support channel, such as Unistrut metal framing manufactured by UNISTRUT Corporation. Pipe clamps can be installed to secure a cylindrical * member to the support channel. Existing pipe clamp assemblies typically include S. a pair of clamp halves Each clamp half is attached to the channel and positioned such that the cylindrical member is interposed therebetween The pair of clamp * halves are connected together by a nut and bolt assembly inserted through flanges *SS !fl rhe damp iialvpc The clamp halves are urged together upon lightening of the nut *SS.

.. : and bolt assembly, thereby securing the cylindrical member adjacent the rail

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The clamp halves of existing two-piece pipe clamp assemblies are generally formed from metal, such as steel or aluminum, to provide the iequisite strength necessary to support the cylindrical member.As such, these metal clamp halves are susceptible to heat damage, corrosion, temperature fluctuations, and vibration and may be conductive Often, clamping forces necessary to secure the metal clamp halves around the cylindrical member to avoid pull-out and slip loads can deform or otherwise damage the cylindrical member. To prevent such damage, pipe clamp assemblies known in the art provide cushion inserts for disposing between the cylindrical member and the clamp halves. Generally, the inserts are made from a deformable elastomeric material, such as foam or rubber, to relieve the cylindrical member from forces applied thereto by direct contact from the clamp halves.

Unfortunately, the added cushion inserts increase the number of parts and manufacturing cost Moreover, the inserts create an additional cumbersome step when installing pipe clamp assemblies to secure pipes to the channel supports.

Another disadvantage of the prior art, two-piece, metal clamp halves is that they lack size adjustment capability to accommodate various pipe sizes.

Instead, numerous clamp sizes are necessary to fit various pipe diameters.

Manufacturers must accommodate the increasingly numerous clamp sizes, which affects cost. The increased cost is passed along the distribution chain to the end user Warehousers must increase overall inventory to accommodate each clanip size. Further, the number of pants required on the job site will be greater in order to ensure that the installer has the right size clamp on hand when needed. * ** * U * * *. ***.

S..... SUMMARY OFTHEINVENTION *. S. * . S * S

* Therefore, one aspect of the present invention is to provide an *..

adustahle clamp assembly for securing a cylindrical member to a support channel that has multi-size adjustment capability allowing a single clamp size to fit and support a plurality of cylindrical member sizes.

Anothei aspect of the present invention is to proide an adjustable clamp assembly for securing a cylindrical member to a support channel that reduces inventory stock-keeping Units (SKU's) and lowers overall inventory costs Yet another aspect of the present invention is to provide an adjustable clamp assembly for securing a cylindrical member to a support channel that minimizes the number of different clamps required oii the job site

I

Yet another aspect of the present invention is to a support channel -that employs two interlockingly engageable clamp halves for greater adjustment capability.

Still yet another aspect of the present invention is to provide an adjustable clamp assembly for securing a cylindrical member to a support channel that does not require a cushion insert, thereby limiting the number of assembly components.

Still yet another aspect of the present invention is to provide an adjustable clamp assembly for securing a cylindrical member to a support channel that prevents damage to the cylindrical member in the absence of a cushion insert.

Still yet another aspect of the present invention is to provide an adjustable clamp assembly for securing a cylindrical member to a support channel that is vibration resistant and boosts heat transfer capabilities Still yet another aspect of the present ineiuion is to provide an * 15 adjustable clamp assembly for securing a cylindrical member to a support channel

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that is UV and corrosion resistant, as well as non-conductive. *. *. * . * * .

* Still yet another aspect of the present invention is to provide an **S Iiistibfr rlanip aemhlv for securinp a clindricaI menther to a support channel *:::: 20 wherein the required pull-out and slip loads rival that of steel * ***S.S * * And still yet another aspect of the present invention is to provide an adjustable clamp assembly for securing a c\lindrlcal nienibei to a support channcl that is temperatui e adverse such that he clanif) assembly can vitlistand a wide range of temperatures, thereby covering a wide range of applications Accordingly, an adjustable clamp assembly for securing cylindrical members of vat ious size to an elongate U-shaped support channel is pi ovicled The clamp assemhl includes a plastic unitaty first clamp half. a pl:istic unitat v second clamp half, and a fastener. The first and second clamp halves each have a first end, which can be slidably engageable to a support channel, and second end spaced apart from the channel. Moreover, each clamp half contains an inner surface for mating engagement with the cylindrical member during clamping.

In operation, the clamps can be slidably attached to the channel and positioned about cylindrical member such that the inner surfaces face inwardly opposing each other, the cylindrical member therebetween. Each clamp half is slidably mounted along a channel axis to provide flexible and adjustable positioning of the clamp assembly. The fastener cooperates with attachment regions formed in the second ends of each clamp half to couple the clamp halves together. As the fastener is tightened, the clamp halves are urged together, securing the cylindrical member therebetween.

The fastener can be a nut and bolt assembly inserted through apertures located in the attachment regions of each clamp half The aperture fornied in the first clamp half can include a boss for receiving a nu The boss can be equipped with a detent for snap fitting the nut into the boss, thereby securely *:*::* retaining it with the first clamp half. The aperture formed in the second clamp half **a.

can include a finger for retaining a bolt. The linger requiies purposeful force to be applied to the bolt to withdraw it from the aperture.

In one embodiment, the inner surfaces can he furnished with a least one grip bump for providing cylindrical member size adjtistment capability. The at least one grip bump are shaped and positioned to provide sufficient clamping contact * . with a variety of cylindrical member sizes. Moreover, the at lest one grip bump can be designed to make direct coillact with the cylindrical member when clampin forces are applied sufficient enough to withstand pull-out and slip loads In another embodiment, the inner surfaces of each clamp half can comprise of a primary contact face and a secondary contact face. The primary and secondary contact faces can be generally planar. generally aicuale. or a combination thereof The primary contact faces are generall defined by primar\ reference planes, whereas the secondary contact faces are generally defined by secondary reference planes. The primary and secondary reference planes corresponding to the first clamp half form an inwardly facing interior angle. Similarly, the primary and secondary reference planes corresponding to the second clamp half form an inwardly facing interior angle opposing that of the first clamp half. Clamping forces can be applied to a cylindrical member by the primary contact faces, at the very least.

However, clamping forces can be applied to a cylindrical member by both the primary contact faces and the secondary contact faces, such as when supporting relatively smaller cylindrical members.

Further, the first and second clamp halves can be interlockingly engageable. The first clamp half is furnished with at least two ribs, while the second clamp half is furnished with at least on rib. The ribs can interleave when the clamp halves are urged together along the channel axis. To enhance the interlocking engagement, the first clamp half ribs can contain alignment grooves matingly engageable with alignment tabs provided on the second clamp half ribs The above aspects and other objects, features, and advantages of the * S. present invention are readily apparent from the following detailed description of the * S..

best mode for carrying out the invention when taken in connection with the accompanying drawings. **.

BRIEF DESCRIPTION OF TIlE DRAWINGS *SS* * S. *

FIGURE la is a plan view of an adjustable clamp assembly securing a cylindrical member of a certain diameter to a U-shaped support channel in accordance with onc eiithodiment of the present invention.

FIGURE lb is a plan view of the adjustable clamp assembly shown in Figure la securing a cylindrical member of an alternate diameter in accordance with another embodiment of the present invention.

FIGURE 2 is a side view of the adjustable clamp assembly shown in Figure la looking down the support channel axis; FIGURE 3a is a plan view of an adjustable clamp assembly securing a cylindrical member of a certain diameter to a U-shaped support channel in accordance with another embodiment of the present invention; FIGURE 3b is a plan view of he adjustable clamp assembly shown in Figure 3a securing a cylindrical member of an alternate diameter in accordance with another embodiment of the presern invention; FIGURE 4a is a top view of the adjustable clamp assembly shown in Figure 3a; FIGURE 4b is a top vie of the adjustable clamp assembly shown in Figure 3b, * FIGURE 5 is a side, cross-sectional view of (he adjustable clamp assembly shown in Figure 3b taken along the section line 5-5; *S.. -S * *5*.

:5..: 15 FIGURE 6 is a plan view of an adjustable clamp assembly securing * a cylindrical member of a Certain diameter to a U-shaped support channel in accordance with vet another embodiment of the present invention, and *5 * S *

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FIGURE 7 is a top view of the adjustable clamp assembly shown in Figure 6 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S) As required, detailed embodiments of the present invention are disclosed herein However, n is to be understood that the disclosed embodiments are merely exemplary of an invention that may be embodied in various and alternative forms Therefore, specific functional details disclosed herein are not w be interpreted as limiting, but merely as a representative basis for the claims and/or as a representative basis for teaching one skilled in the art to variously employ the present invention.

One aspect of the present invention is directed to an adjustable clamp assembly for securing a cylindrical member to an elongate U-shaped support channel As described in greater detail below, the adjustable clamp assembly, according to the present invention, supports a broad range of cylindrical members having different outside diameters through direct contact with the cylindrical member while preventing damage caused to the cylindrical member through clamping forces. The ability of the adjustable clamp assembly of the present invention to sufficiently support a cylindrical member through direct contact therewith eliminates the need for an additional cushion insert disposed between the clamp assembly and the cylindrical member for providing a snug fit Referring to Figures la, ib, and 2. an adjustable clamp assembly in accordance with an embodiment of the present invention is illustrated The clamp assembly 10 is generally comprised of a unitary first clamp half 12 and a unitary * S. second clamp half 14 The first and second clamp halves 12 and 14 can be *.S.

substantially' similarly shaped and generally include the same or similar features.

For example. the first clamp half 12 is comprised of a first end 16 and a second end 18. while the second clamp half 14 is comprised of a corresponding first end 20 and a correspondmg ernnd end 22 Moreover, each clamp half further comprises inner : surfaces 24 and 26, which share the same general profile

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The first ends 16 and 20 of each clamp half include a narrowed neck region 28 and a shouldei region 30 having a pair 01 shoulders 32 The firsi and second clamp halves 12 and 14 can be attached to a U-shaped suppoit channel 34 by the first ends 16 and 20 The channel 34, best shown in Figure 2. can be any slotted channel structure known in the art, such as Unistrut metal framing. or the like Channel 34 comprises a top 36 having inwrned edges 38 forming a slot Each first end can he aligned lengthwise with the slrn and inserted 11110 channel 34 An appro\imale 90 turn of each clamp half hooks the shoulders 32 against the imerned edges 38, thereby preventing the first ends from being withdrawn from the channel 34. However, each clamp half remains freely movable along the channel axis such that a user can slide each individual clamp half to a desired location upon the channel 34.

In use, each clamp half can be slidably attached to the channel such that the inner surface 24 of the first clamp half 12 opposes the inner surface 26 of the second clamp half 14, i.e, inner surfaces 24 and 26 face inward toward each other. The first and second clamp halves 12 and 14 are positioned such that a cylindrical member 40 can be interposed between each clamp half. The cylindrical member 40 can be any elongate cylindrical structure, such as a pipe, a tube, conduit, or the like, which requires securement to the channel. The clamp halves can be pushed together along the channel axis until the inner surfaces 24 and 26 contact either side of the cylindrical member 40.

Prior to clamping the cylindrical member 40 to the channel 34, a fastener 42 is affixed to each clamp half. The second ends 18 and 20 of each clamp half comprise attachment regions 44 and 46 for receiving the fastener 42, thereby * S. * S S * ** coupling the clamp halves together. Preferably, the fastener 42 is a nut and bolt S...

*... assembly. However, it is tully contemplated that the fastener 42 can be any device r* :* available in the art for joining two parts together, such as. a screw, a rivet, a clamp, * 20 or the like Once the fastener 42 is in place, it can be adjusted to gradually urge the S..

clamp halves together, thereby applying the necessary clamping force against the cylindrical member 40 for securing it to the channel 34 Further, as the clamp assembly is tightened together, each clamp half is no longer freely movable along the channel axis Rather, the tightening of the clamp assembly 10 about the cylindrical member 40 also Ii xedl attaches the clamp assembl\' 10 i the channel In a certain embodiment, the fastenei 42 is a nut and bolt assembly, whereby a bolt 48 can be inserted through apertures 50 and 52 formed in each auacliinent reinon For example, the bolt 48 can be inserted first thi'ough the second clamp half 14, then through the first clamp halt 12 A nut 54 can be threaded onto the remainder of the bolt 48 protruding through the aperture 50. As the nut and bolt assembly is tightened, the clamp halves are urged together securing the cylindrical member 40 to the channel 34.

The first clamp half aperture 50 can include a boss 56, as shown in Figures Ia and Ib, for housing the nut 54 within the second end 18 Moreover, the boss 56 can he equipped with a detent 58 to secure the nut 54 within the boss 56 via a snap fit. This snap fit retention feature holds the nut 54 in place not only during and after clamping, but before as well to limit the number of loose parts which can be lost during transit. Similarly, the second clamp half aperture 52 caii include a finger 60, which prevents the bolt 48 from being easily and accidentally ejected from the aperture 52 prior to clamping. The finger 60 may comprise a ramp 62 which permits the bolt threads to pass through rather easily upon insertion of the bolt through the aperture 52. The finger 60 may also comprise a stop 64 which snags the bolt threads upon removal of the bolt 48 The finger 60 merely inhibits removal of the bolt 48 such that purposeful force is required to withdraw the bolt 48 from the second clamp half 14. Accordingly, the finger 60 can also linut the number of loose parts of the clamp assembly 10 which can be lost during transit.

* *. Furthermore, both the nut detent 58 and the finger 60 can simplify the clamping t**.

*** process because extra hands/digits are no longer necessary to grasp the nut 54 and bolt 48 while positioning the clamp halves in place.

Referring specifically now to Figures Ia and Ib, the inner surfaces S...

: 24 and 26 of each clamp half comprise at leas one grip hump 66 Preferably, the inner surfaces 24 and 26 of each clamp half comprise a plurality of grip bumps The profile of the inner surfaces containing the at least one grip bump 66 can be specifically designed to secure a pluralit of cylindrical nieiuhci sizes in a sinsle sized clamp assembly For example. a single pipe clamp assembly can effectively clamp not only nominally sized cylindrical members, but also much larger and much smaller sized cylindrical members as well.

Fiiaire I i illustrates a cylindrical member having a certain outside diameter. while Figure I b illustrates a c' lindrical member ha' ing a relatively smaller outside diameter. The clamp halves 12 and 14 are urged together until the -at least one grip bump 66 on each inner surface 24 and 26 makes contact with the cylindrical member 40. Depending on the size of the cylindrical member 40 being clamped, the point(s) of contact with the at least one grip bump 66 will differ. For the cylindrical member shown in Figure la, contact may be made with the first clamp half 12 in the location generally indicated by "A," while contact niay be made with the second clamp half 14 in the location generally indicated by "B" A third point of contact can be provided by the channel top 36 (shown in phantom) and is generally indicated by the letter "C" Accordingly, when the clamp assembly is tightened, forces are applied radially to the cylindrical member 40 at each contact point securing it in place. Alternately, contact can be made with the cylindrical member shown in Figure lb at the locations generally indicated by "C", "D","E", "F", and "G". It is important to note that the description related to the embodiments in Figures Ia and lb are merely exemplary and in no way act to limit the scope of the present invention. Rather, Figures la and lb demonstrate the adjustment capability of the at least one grip bump 66 on each clamp half 12 and 14 for securing various sized cylindrical members to a support channel. * .* S. *

* S. Preferably, the clamp assembly 10 provides for contact with the **S* *.

cylindrical member 40 in at least three locations, wherein two of the locations are :.*, 20 divided between the at least one grip bump 66 of each clamp half. A third location

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* can be the channel top 36 However, contact with the channel top 36 is not *..

necescarily required Instead, a third location of the at least three contact locations *: can he on a second. or possibly third, grip hump of the first clamp half 12 lii this instance, a fourth location of the at least three contact locations is typically provided by a corresponding second or third grip bump on the second clamp half 14 Since the clamp assembly 10 fits multiple sizes of cylindrical members, fewer clamp sizes are necessary to manufacture, warehouse, distribute, and keep on hand at a job site Consequently. manufacturing is simplified, mnvenIor' stock-keeping u nits (SK U's) are reduced lowering overall inventory costs, and job costing is made easier and more accurate Moreover, a user may always have the might clamp on when needed Preferably, first and second clamp halves 12 and 14 are molded entirely from a high strength plastic material such as glass-filled nylon, or nylon reinforced TPE, or the like. The plastic material provides similar strength to that of metal clamps, while remaining flexible enough to deform slightly to the cylindrical member 40 when clamping forces are applied, thereby eliminating the need for a cushion insert. The pull-out and slip loads of the clamp assembly 10 made from a nylon reinforced material rival that of steel The slightly deforniable plastic material can dampen vibrations minimizing wear and tear and limiting noise.

Moreover, the plastic material can be UV resistant to prevent fading and degrading, thereby enabling the clamp assembly 10 for outdoor use. Further, the plastic material can be temperature resistant for use over a broad temperature range, e.g., 380 C to -40 C. As such, the clamp assembly 10 can be utilized in a wide variety of applications, while maintaining the thermal barrier.

Another feature of the high strength plastic maerial can be that it is non-conducting. Accordingly, the clamp assembly 10 is suitable for use with copper tubing without fear of galvanic reaction. Further, the plastic material of the clamp assembly 10 can be corrosion resistant to prevent rust from forming making it a suitable replacement for stainless steel clamps, aluminum clamps, PVC clamps, and hot dipped galvanized clamps.

With reference now to Figures 3a, 3b, 4a, 4b. and 5, the clamp assembly in accordance with another embodiment of the present invention is illustrated Whereas similar elements retaiii the same reference numerals, new elements are assigned new reference numerals. The clamp assembly 70 according to this embodiment is generally comprises of a unitar\ first clamp half 12 and a unitary second clamp half 14 The first clailip half 12 is comprised of a lii si end 16 :.:: and a secoiid end 18, while the second clamp hall 14 is compi ised of a S...

corresponding first end 20 and a corresponding second end 22 * . . * . :. Moreover, the clamp assembly 70 further comprises opposing inner surfaces 24 and 26, one on each clamp half, which share the same cneral profile Preferahlv. innei surfaces 24 and 26 comprise primary comact faces 72 and 74 and S..... * .

secondary contact faces 76 and 78. Both the primary and secondary contact faces can be generally planar. Alternatively, the primary contact faces 72 and 74 can be generally arcuate, while the secondary contact faces 76 and 78 can be generally planar. Alternately, the primary contact faces 72 and 74 can be generally planar, while the secondary contact faces 76 and 78 can be generally arcuate. Irrespective of their shape, the primary and secondary contact faces 72, 74, 76, and 78 are generally defined by corresponding primary and secondary reference planes 80, 82.

84, and 86, respectively Where the primary and secondary contact faces are generally planar, the contact faces can each lie in their corresponding reference plane Where the primary and secondary contact faces are generally arcuate, chords intersecting endpoints of particular contact faces can also lie in their corresponding reference planes. The primary and secondary reference planes 80 and 84 of the first clamp half 12 form an inwardly facing interior angle 88 opposing a corresponding inwardly facing interior angle 90 subtended by the primary and secondary reference planes 82 and 86 of the second clamp half 14 The first ends 16 and 20 of each clamp half can be slidably attached (0 a U-shaped support channel 34 as pre iously described Again, the first and second clamp halves 12 and 14 can be positioned such that a cylindrical member 40 is interposed between each clamp half The clamp halves can be pushed together along the channel axis until the inner surfaces 24 and 26 contact either side of the cylindrical member 40. The inner surfaces 24 and 26 can be generally shaped such that the priniarv contact faces 72 aiid 74, at the very least, engage the cylindrical member 40 upon clamping For example. a relatively larger sized cylindrical member 40 can be secured to the channel, as shown in Figure 3a, whereby clamping forces are applied radially and generally located at "1-!". "1". and "J" The force applied at *J beiiw the i esu It of contact with the channel top 36 (shown in :.:: phantom) A relatively smaller sized c hindrical member 40 can be secured to a channel 34 without necessarily contacting the channel top 36, as shown in Figure 3b. Instead, the cylindrical member is supported by clamping forces applied radially and generally located at "K". "L", "M", and "N" As such. smaller cylindrical members can be elfcctivel spaced apart from the channel top 36 Of course. the a..

description related to the embodimeiirs in Figures 3a and 3b aie merely exemplars * S and in no way act to limit the scope of the present invention. Rather, Figures 3a and 3b serve to demonstrate the adjustment capability of the clamp assembly for securing various sized cylindrical members to a support channel.

To increase the adjustment capability of the clamp assembly 70, first and second clamp halves 12 and 14 can be interlockingly engageable. For example, the first clamp half 12 can he provided with three ribs 92, as shown in Figure 4a and 4b. Correspondingly, the second clamp half can comprise two ribs 94 shaped and aligned to correspond with the gaps between the ribs 92 in the first clamp half 12.

Accordingly, the clamp halves can be urged toward one another such that the ribs 92 of the first clamp halt 12 interleave with the ribs 94 of the second clamp half 14, as illustrated in Figure 4b.

Moreover, the ribs 92 of the first clamp half 12 can include alignment grooves 96 along the rib interior, as is best shown in Figure 5 The ribs 94 of the second clamp half 14 can include alignment tabs 98 matingly engageable with the alignment grooves 96 to facilitate alignment between the interleaved ribs The alignment tab/groove engagement can increase the strength of the intel locking engagement as well as the strength of clamp assembly 70 overall. It is fully contemplated that the second clamp half ribs 94 can contain the alignment grooves while the first clamp half ribs 92 can contain the alignment tabs without departing from the scope of the l)resert invention With respect to Figures 6 and 7, another embodiment ot the present invention is illustrated. The clamp assembly 100 according to this embodiment also comprises two inrerlockingly engageable clamp halves 12 and 14 In this * *. enibocJinieni a unirar\ lii St clamp hall 12 can coniprise if onl\ t o ribs 102. hi Ic a uniLai second clamp half 14 can comprise of a single rib 104 Of course, any number combination of ribs between the first clamp half 12 and second clamp half 14 is well withtn the limits of the present invention * S. * Referring now generally to Figures 3a. 3h. 4a, 4b. 5 6 and 7, the ***.

: interlocking aspect of the present invention is suitable for clamping relatively small S..... * S

sized cylindrical members in clamp assemblies capable of supporting a relatively large sized cylindrical member. As such, the adjustment capability of the clamp assembly is not limited by the outer boundaries of each clamp half.

Again, a fastener 42 is affixed to each clamp half prior to clamping the cylindrical member 40 to the channel 34. The second ends 18 and 22 of each clamp half comprise attachment regions 44 and 46 for receiving the fastener 42, thereby coupling the clamp halves together. Preferably, the fastener 42 is a nut and bolt assembly. However, it is fully contemplated that the fastener 42 can be any device available in the art for joiningtwo parts together, such as, a screw, a rivet, a clamp, or the like. Once the fastener 42 is iii place, it can be adjusted o gradually urge the clamp halves together, thereby applying the necessary clamping force against the cylindrical member 40 for securing it to the channel 34. Further, as the clamp assembly is tightened together. each clamp half is no longer freely movable along the channel axis. Rather, the tightening of the clamp about the cylindrical member 40 also fixedly attaches the clamp assembly to the channel In a certain embodiment, the fastener 42 is a nut and bolt assembly, whereby a bolt 48 can be inserted through apertures 50 and 52 formed in each attachment region. For exaniple, the bolt 48 can be inserted first through the second clamp half 14, then through the first clanip half 12. A nut 54 can be threaded onto the remainder of the bolt 48 protruding through the aperture 50. As the nut and bolt assembly is tightened, the clamp halves are urged ogether securing the cylindrical member 40 to the channel 34 Furthermore, the clamp halves of the interlocking clamp assembly * *. can be mokled entirely ti urn a high strength plastic material similar to the clamp assembly previously described in detail and show iii Figures Ia and lb For example, the plastic can be glass-filled nylon, or nylon reinforced TPE, or the like.

The plastic material provides similar strength to that of metal clamps, while remaining flexible enough to deform slightly to the cylindrical member 40 when clamping forces are applied, thereby eliminating the need foi a cushion insert The **** pull-out and slip loads of a clamp assembly made from a nylon reintomced material *.*.** * * rival that of steel. The slightly deformable plastic material can dampen vibrations minimizing wear and tear and limiting noise. Moreover, the plastic material can be UV resistant to prevent fading and degrading and enabling the clamp assembly for outdoor use. Further, the plastic material can be temperature resistant for use over a broad temperature range, e.g., 380 C to -40 C. As such, the clamp assembly can be utilized in a wide variety of applications, while maintaining the thermal barrier Another feature of the high strength plastic material can be that it is non-conducting. Accordingly, the clamp assembly is suitable for use with copper tubing without tear of galvanic reaction. Furiher, the plastic material of the clamp assembly can be corrosion resistant to prevent rust from forming making it a suitable replacement for stainless steel clamps, aluminum clamps, PVC clamps, and hot dipped galvanized clamps While embodiments of the invention have been illustrated and described, it is not intended that these embodiments illustrate and describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes max' be made without departing from the spirit and scope of the invention. * ** * * * * S. S... * S S... *5 *S * S a * . *SS

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Claims

1. An adjustable clamp assembly for securing cylindrical members having variously sized outer diameters and an axial length to an elongate U-shaped support channel, the clamp assembly comprising: a unitary first clamp half formed from plastic having a first end slidably engageable to the support channel, a second end spaced apart from the channel, and an adaptable inner surface for clamping engagement with cylindrical members having variously sized outer diameters; the inner surface having a primary contact face furthest from the support channel and a secondary contact face nearest the support channel, the primary contact face separated from the secondary contact face by an angle such that the primary contact face generally faces towards the support channel while the secondary contact face generally faces away from the support channel; a unitary second clamp half formed from plastic having a corresponding first end slidably engaged to the support channel, a corresponding second end, and a corresponding adaptable inner surface opposing the first clamp half inner surface.

the corresponding inner surface having a primary contact face furthest from the support channel and a secondary contact face nearest the support channel, the primary contact face separated from the secondary contact face by an angle such that the primary contact face generally faces towards the support channel while the secondary contact face generally faces away from the support channel; an attachment region formed at the second end of each of the first and second clamp halves for coupling the first and second clamp halves together; and a fastener cooperating with the first and second clamp half attachment regions to effectuate fastening engagement between the first and second clamp * ** halves; S...

wherein the cylindrical member is interposed between the first and second clamp half inner surfaces and each clamp half being slidably movable along a channel axis towards one another until the opposing inner surfaces engage the cylindrical member to sufficiently secure the cylindrical member to the U-shaped S...

*..* : channel *S**.

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2. The adjustable clamp assembly of claim 1, wherein the primary contact face of each clamp half is generally arcuate having a chord defining a primary reference plane, the secondary contact face of each clamp half is generally planar and lies in a secondary reference plane, wherein the primary reference plane intersecting the secondary reference plane forms an interior angle generally facing the cylindrical member.

3. The adjustable clamp assembly of claim 1, wherein the primary contact face of each clamp half is generally planar and lies in a primary reference plane, the secondary contact face of each clamp half is generally arduate having a chord defining a secondary reference plane, wherein the primary reference plane intersecting the secondary reference plane terms an interior angle generally facing the cylindrical member.

4. The adjustable clamp assembly of claim I. wherein the primary contact face of each clamp half is generally arcuate having a chord defining a primary reference plane, the secondary contact face of each clamp half is generally arcuate and having a chord defining a secondary reference plane, wherein the primary reference plane intersecting the secondary reference plane forms an interior angle generally facing the cylindrical member.

5. The adjustable clamp assembly of claim 1. wherein the cylindrical member is engageable with at least the first and second clamp half primary contact faces when the clamp is slidably adjusted to secure the cylindrical member to the support channel. * S.

6. The adjustable clamp assembly of claim 5, wherein the cylindrical *.*.

member is further engageable with the first and second clamp half secondary contact faces when the clamp halves are urged close enough together to effectively li the cylindrical member away from the support channel. S... * S * *. S

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7. The adjustable clamp assembly of claim 1, wherein the first clamp half is interlockingly engageable with the second clamp half.

8. The adjustable clamp assembly of claim 7, wherein the first clamp half comprises at least two ribs and the second clamp half comprises at least one rib, the first clamp half ribs being generally aligned with the second clamp half ribs such that the first and second clamp half ribs can be interleaved relative to one other when the clamp halves are urged together along the channel axis to the extent the ribs of the first clamp engage the second clamp half.

9. The adjustable clamp assembly of claim 8, wherein the first clamp half ribs contain alignment grooves and the second clamp half ribs contain corresponding alignment tabs which mate with the alignment grooves.

10 An adjustable clamp assembly for securing cylindrical members of various size to an elongate U-shaped support channel, the clamp comprising: a unitary first clamp half formed from plastic having a first end slidably engageable with a support channel along a channel axis, a second end spaced apart from the channel, at least two ribs, and an inner surface clampingly engaeahle with the cylindrical members of various size, the inner surface having a primary contact face furthest from the suppoit channel and a secondary contact face nearest the support channel, the primary contact face separated from the secondary contact face by an angle such that the primary contact face generally laces towards the support channel while the secondary contact face generally faces away from the support channel; * a unitary second clamp half formed from pldstic having a corresponding first end slidabl engageable with the support channel along the channel axis. a **** corresponding second end, at least one rib interleavable with the at least two ribs of the first clamp half, and an inner surface opposing the first clamp half inner surface and ha'ing a primary contact face furthest from the support channel and a secondary contact face S...

nearest the support channel. the primar\ contact face separated from the secondary S'S... * S

contact face by an angle such that the primary contact face generally faces towards the support channel while the secondary contact face generally faces away from the support channel; each clamp half having an attachment region formed at the second end for coupling the first and second clamp halves together; and a fastener cooperating with the attachment regions to effectuate fastening engagement between the first clamp half and the second clamp half, wherein the cylindrical members of various size are interposed between the first and second clamp half inner surfaces such that each clamp half is slidably movable toward one another along the channel axis until the opposing inner surfaces clamp the cylindrical members of various size, the first clamp half interlockingly engageable with the second clamp half for securing cylindrical members of various size.

II. The adjustable clamp assembly of claim 10. wherein the first clamp half ribs contain alignment grooves and the second clamp half ribs contain corresponding alignment tabs which mate with the alignment grooves hen the clamp halves are urged together along the channel axis.

12. An adjustable clamp assembly substantially as herein described wiih reference to the accompanying drawings. * ** * * S * S. S... * S S... SS 55 * S S * .

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13. An adjustable clamp assembly for securing cylindrical members of various size to an elongate U-shaped support channel, the clamp comprising: a unitary first clamp half formed from plastic having a first end slidably engageable to the support channel, a second end spaced apart from the channel, and an inner surface for mating engagement with the cylindrical member; a unitary second clamp half formed from plastic having a corresponding first end slidably engaged to the support channel, a corresponding second end, and an inner surface opposing the first clamp half inner surface, an attachment region formed at the second end of each of the first and second clamp halves for coupling the first and second clamp halves together; and a fastener cooperating with the first and second clamp half attachment regions to effectuate fastening engagement between the first and second clamp halves; wherein the cylindrical member is interposed between the first and second clamp half inner surfaces and each clamp half being slidably movable along a channel axis toward one another until the opposing inner surfaces matingly engage the cylindrical member to sufficiently secure the cylindrical member to the U-shaped channel.

14. An adjustable clamp assembly for securing cylindrical members of various size to an elongate U-shaped support channel, the clamp conprising: a unitary first clamp half formed from plastic having a first end slidably engageable with a support channel along a channel axis, a second end * spaced apart from the channel, at least two ribs, and an inner surface matingl) engageable with the cylindrical members of vanous size. the inner surftice including ***.

a primary contact face and a secondary contact face; a unitary second clamp half formed from plastic having a corresponding first end slidably engageable with the support channel along the channel axis, a corresponding second end. at least one rib interleavable with the at **** least two ribs of the first clamp half and an inner surface opposing the first clamp ****** * * half inner surface and having a primary contact face and a secondary contact face, each clamp half having an attachment region formed at the second end for coupling the first and second clamp halves together; and a fastener cooperating with the attachment regions to effectuate fastening engagement between the first clamp half and the second clamp half: wherein the cylindrical members of various size are interposed between the first and second clamp half inner surfaces such that each clamp half is slidably movable toward one another along the channel axis until the opposing innersurfaces matingly engage the cylindrical members of various size, the first clamp half interlockingly engageable with the second clamp half for securing cylindrical members of various size. * .* * . . * ** I... * . **. ** .* * S S * * * * * * S ** S

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