<p>1 2441058 1 Improved Nozzle 3 The present invention relates to a
nozzle. In particular, 4 but not exclusively, the present invention relates to a nozzle for use with a pressurised water source as 6 typically used in the offshore environment.</p>
<p>:... 8 During well completion, a surface well test package is S...</p>
<p>*,,*** 9 used to evaluate well reservoir parameters and hydrocarbon properties. The evaluation of hydrocarbon 11 properties requires the flow of a hydrocarbon fluid to I.....</p>
<p>* 12 the well test package from the well. Once the test has 13 been made it is necessary to dispose of the hydrocarbon *:. 14 fluid. This is done by igniting the hydrocarbon fluid and flaring it from drilling rig, Floating Production 16 Storage and Of f loading vessels (FPSOs), Driliships, 17 platforms and land rig burner booms. The flaring 18 operation can cause temperatures to reach levels where 19 the intense heat can compromise the integrity of the structure and rig safety equipment such as lifeboats, 21 lifecrafts etc and create a hazardous working environment 22 for personnel. One way of reducing the temperature 23 around the flaring hydrocarbons is to form a water wall ]. around the flare, known as a rig cooling system and/or 2 heat suppression and/or deluge system.</p>
<p>4 Systems of this type provide an outer wall of water designed to surround the flare which mimics the flare 6 profile and/or shields the flare. The outer wall of 7 water can take the form of a solid flat or conical shield 8 or curtain and a central source which has a secondary 9 function of generating a very fine mist of water through the central outlet of the dual nozzle design. The fine 11 mist of water is designed to remove energy from the 12 flare, and the outer wall of water is designed to create 13 a barrier which also removes energy and therefore 14 temperature from the flare.</p>
<p>16 In order to produce and shape a jet of water, it is 17 necessary to connect a nozzle to a high-pressure water :.., 18 source and to engineer the nozzle such that an outer S...</p>
<p>s,,,. 19 (typically cone-shaped) wall of water is formed in conjunction with a fine mist of water directed behind the S... * .</p>
<p> 21 flare. * 22</p>
<p>23 An example of this type of nozzle is provided in UK * 24 Patent No. GB2299281. This document discloses a nozzle * attachable to a high-pressure water source in which a 26 narrow opening is positioned between a deflecting surface 27 which opposes the direction of flow of water, and a 28 guiding surface angled towards the direction of flow of 29 the water and which defines the shape of the outer wall of water that is produced by this nozzle. It has been 31 found that the combined action of the deflecting surface 32 and guiding surface disrupts the water flow and causes 33 energy to be dissipated thus lowering the water pressure.</p>
<p>1 It is an object of the present invention to provide an 2 improved nozzle.</p>
<p>4 In accordance with a first aspect of the present invention, there is provided a nozzle for a hose or fixed 6 pipework installation, the nozzle comprising: 7 a body; 8 a channel extending through the body of the nozzle; and 9 a fluid deflector arranged at or near the downstream end of the channel, and wherein the fluid deflector 11 determines the direction of flow of the fluid as it 12 leaves the nozzle.</p>
<p>14 Fluid flowing along the channel may impinge upon the fluid deflector and may travel along a surface of the 16 deflector and out of the nozzle, the direction of flow of 17 the fluid as it leaves the nozzle thereby determined by 18 the deflector. By this arrangement, the fluid deflector ". 19 may serve to direct the fluid whilst minirnising energy loss when compared to prior nozzles of the type where the 21 fluid is thrown backwards onto a second directing surface 22 which directs the fluid out of the nozzle. * * S</p>
<p>24 The fluid deflector may be located in a fluid flow path a..</p>
<p>extending through the nozzle along the channel.</p>
<p>27 Preferably, the fluid deflector and the body of the 28 nozzle together define a width of the channel at or near 29 said downstream end. The fluid deflector may have a deflecting surface positioned relative to the end of the 31 channel to define the width of the channel at or near the 32 downstream end of the channel. Accordingly, at least 33 part of the channel may be defined between the deflecting 1 surface and an outlet surface of the body. The deflecting 2 surface and the body outlet surface may be substantially 3 parallel.</p>
<p>The deflector surface may be disposed at an obtuse angle 6 relative to a main axis of the body and is preferably 7 angled away from the body.</p>
<p>9 More preferably, said channel width is variable. This may facilitate adjustment of a characteristic and/or 11 parameter of the fluid exiting the nozzle, including 12 velocity, fluid pressure, and/or the shape of a jet, 13 stream or cloud of fluid exiting the nozzle. The channel 14 width may be variable by adjusting a position of the fluid deflector relative to a remainder of the nozzle, in 16 particular, relative to the nozzle body.</p>
<p>18 The fluid deflector may be movably mounted relative to 19 the body, to enable adjustment of a position of the deflector relative to the body. This may facilitate *I..</p>
<p>21 adjustment of the channel width.</p>
<p>S..,.. * 22</p>
<p>*:::: 23 Preferably, the channel is provided with a gap or space 24 suitable for accommodating a spacer to alter the position of the fluid deflector relative to the end of the 26 channel, thereby varying the width of said channel.</p>
<p>28 Alternatively, the deflector may be threadably coupled to 29 the body, such that rotation of the deflector relative to the body may advance and / or retract the deflector 31 relative to the body, thereby facilitating adjustment of 32 the channel width. The nozzle may include a retaining 33 member, such as a nut, clip or the like, for retaining 1 the deflector in a desired position relative to the body, 2 to fix the channel width.</p>
<p>4 The nozzle may comprise a mechanism for adjusting the channel width, which may be a self-cleaning mechanism.</p>
<p>6 The mechanism may be hydraulic, electrical, electro- 7 mechanical or mechanical, and may comprise an actuator 8 for controlling a position of the deflector relative to 9 the body, for adjustment of the channel width. The actuator may be adapted to be activated to move the 11 deflector to increase the channel width, in order to 12 facilitate flow of any debris such as particulate matter 13 trapped in the nozzle and impeding fluid flow. The 14 mechanism may comprise one or more sensors for detecting the presence of trapped debris. For example, the nozzle 16 may include a pressure sensor or flowmeter for detecting 17 an increase in pressure or reduction in fluid flow rate 18 through the channel indicative of the presence of trapped 19 debris impeding fluid flow.</p>
<p>21 Preferably, the fluid deflector comprises the deflecting 22 surface and a central beam, shaft, boss or the like 23 extending from the deflecting surface into the body of * 24 the nozzle, the central beam being attachable to the body *** of the nozzle.</p>
<p>27 Preferably, the nozzle is further provided with pressure 28 sensing means.</p>
<p>Preferably, the channel extending through the body of the 31 nozzle is an annular channel, but may be of any 32 alternative, suitable shape.</p>
<p>1 Preferably, the nozzle further comprises a central 2 channel extending through the body of the nozzle.</p>
<p>4 Preferably, the central channel extends through the central beam of the deflector.</p>
<p>7 The pressure sensing means may be located in the fluid 8 deflector.</p>
<p>Optionally, the pressure sensing means is located in the 11 body of the nozzle.</p>
<p>13 Preferably, the fluid deflector means further comprises 14 filter coupling means for coupling a filter to the upstream end of the central channel.</p>
<p>17 Preferably, the fluid deflector means further comprises 18 nozzle-coupling means for coupling a nozzle to the ", 19 downstream end of the central channel. **..</p>
<p>21 More preferably, said nozzle coupling means is :: 22 connectable to a nozzle for producing a fine spray of 23 fluid. * * * S. * * 24 ***</p>
<p>Preferably, the fluid deflector means is frusto-conica].</p>
<p>26 and is thus provided with a frusto-conical deflecting 27 surface, angled away from the direction of fluid flow.</p>
<p>28 Alternatively, the deflecting surface may be any other 29 suitable shape and the deflector may be frusto-conical with an arcuate deflecting surface, in cross-section.</p>
<p>1 More preferably, the frusto-conical deflecting surface 2 extends beyond the maximum width of the channel to direct 3 the flow of fluid.</p>
<p>Preferably, the nozzle is generally cylindrical in shape.</p>
<p>7 Preferably, the nozzle is further provided with sensor 8 means attached thereto.</p>
<p>More preferably, the sensor means are attached to the 13. fluid deflector means.</p>
<p>13 More preferably, the sensor means are embedded in a front 14 surface of the fluid deflector means.</p>
<p>16 The sensor means can be temperature sensors, gas sensors, 17 or other suitable sensors and may be hardwired through 18 the nozzle to provide information on the temperature, gas 19 composition pressure or other information. * .</p>
<p>21 The nozzle may be constructed in a single piece.</p>
<p>***...</p>
<p>* * 22 *:::: 23 It will be understood that the nozzle may be suitable for 24 use with a wide range of diameters of hoses or pipes of a pipework installation, and may therefore be dimensioned 26 accordingly. However, embodiments of the invention may 27 be particularly suited for use with hoses/pipes having 28 diameters in the range of 1"" to 2" (approximately 38mm 29 to 51mm), whilst other embodiments may be particularly suited for use with hoses/pipes having diameters of 31 around 6" (approximately 152 mm) or more.</p>
<p>1 In accordance with a second aspect of the invention there 2 is provided a kit of parts for a nozzle in accordance 3 with the first aspect of the invention, the kit of parts 4 comprising a body and a fluid deflector.</p>
<p>6 Preferably, the kit of parts further comprises a coupling 7 means adapted to connect the deflector to the body.</p>
<p>9 Further features of the nozzle are defined in relation to the first aspect of the invention.</p>
<p>12 In accordance with a third aspect of the present 13 invention, there is provided a nozzle comprising: 14 a body having a fluid outlet; a fluid flow channel extending through the body, the 16 channel in fluid communication with the body outlet; and 17 a fluid deflector located adjacent the body outlet and 18 positioned such that fluid flowing along the channel . 19 impinges on the deflector and is directed out of the S...</p>
<p>nozzle by the deflector, the direction of flow of the 21 fluid exiting the nozzle thereby determined by the * S.*** * . 22 deflector. * S*</p>
<p>S</p>
<p>* 24 Further features of the nozzle are defined in relation to a..</p>
<p>the first aspect of the invention.</p>
<p>27 The present invention will now be described by way of 28 example only, with reference to the accompanying 29 drawings, in which: 31 Figure 1 is a longitudinal cross-sectional view of a 32 nozzle in accordance with an embodiment of the present 33 invention; 1 Figure 2 is a further, partial cross-sectional view of 2 the nozzle of Figure 1; 4 Figure 3 is another sectional view of the nozzle of Figure 1 in which the fluid flow paths are shown; 7 Figure 4a shows the deflector of the present invention, 8 Figure 4b shows a coupling ring as used in the present 9 invention and Figure 4c shows a body of the nozzle of the present invention; 12 Figure 5 shows a second embodiment of the present 13 invention in which sensors are embedded into the front 14 surface of the deflector means; 16 Figure 6 is a longitudinal cross-sectional view of a 17 nozzle in accordance with a third embodiment of the 18 present invention; S... * * S...</p>
<p>Figure 7 is an exploded perspective view of the nozzle of *.*.</p>
<p>21 Figure 6; ** 5.5.</p>
<p>* . 22 23 Figures 8 and 9 are end and sectional views, * 24 respectively, of a deflector forming part of the nozzle *..</p>
<p>of Figure 6; and 27 Figures 10 and 11 are end and side views, respectively, 28 of a body forming part of the nozzle of Figure 6.</p>
<p>In the embodiment of the present invention shown in 31 Figure 1, the nozzle 1 is constructed from three separate 32 components. These are the nozzle body 3, the coupling 33 ring 5 and the deflector 7.</p>
<p>1 The deflector 7 is provided with a front surface 11, a 2 deflecting surface 9 which is angled away from the 3 direction of fluid flow and a central beam or projection 4 10 which extends into the nozzle body 3 and provides a central channel 21.</p>
<p>7 The central channel 21 has a filter coupler 33 to which a 8 wire-mesh cone known as a Witch's Broom can be attached.</p>
<p>9 The purpose of this filter is to prevent particulates from entering the central channel. A second coupler 13 11 is attached to the downstream end of the central channel 12 21. The second coupler 13 is used to attach a further 13 nozzle for shaping the water flow. Suitably, the nozzle 14 is designed to produce a fine spray or fog of water.</p>
<p>16 Typically, the water used will be filtered upstream of 17 the nozzle. Therefore, the size of particulates entering 18 the nozzle will have a maximum determined by the upstream . 19 filter. *S.S</p>
<p>21 The gap between the central beam 10 and the nozzle body 3 :": 22 defines an outer channel which is annular in shape.</p>
<p>23 Support means in the form of fins 30 extend between the * 24 central beam 10 and the nozzle body 3 to secure the **.</p>
<p>deflector 7 in place. Grub screws are used to further 26 secure the deflector 9 in position. The nozzle may also 27 be provided with a pressure indicator switch (not shown) 28 located in the deflector surface or on the body of the 29 nozzle. Fixed rings 25 are also included to position the deflector within the nozzle body 3.</p>
<p>32 The box section 26 provides abutting surfaces at either 33 end thereof, and further provides an adjustable gap 27 1 which can be reduced in size by the inclusion of further 2 spacer rings (not shown). Typically, an additional 3 spacer ring would be introduced at the downstream end of 4 the box section 26 thereby moving the deflector in an upstream direction and therefore reducing the size of the 6 adjustable gap 27. This also reduces the width of the 7 end of the channel as defined by the distance between the 8 deflector surface 9 and the chamfered surface 15.</p>
<p>It will be noted that the deflector 7 is generally 11 frusto-conjcal or cone-shaped. The chamfered surface 15 12 provides a way of smoothing the flow of fluid at the 13 downstream end of channel 23, and as a consequence 14 creates a more laminar fluid flow.</p>
<p>16 Providing an adjustable gap between the deflector surface 17 9 andth&chàrnfêredsurface 15 provides water flow havihg :. 18 different profiles. For example, where the gap between * *** **** 19 the chamfered surface 15 and the deflector surface 9 is *.*.</p>
<p>small, the flow of water from the nozzle will be 21 disrupted and this will create a non-uniform flow to :: 22 produce a more diffuse wall of water. Where this 23 distance is larger the flow will be more laminar arid the 24 wall of water will be less diffuse.</p>
<p>26 The chamfered surface 15 forms part of a coupling ring 27 which is attached to the nozzle body 3. The upstream end 28 of the nozzle body 3 is provided with a nozzle coupler 29 31, for coupling the nozzle 1 to a hose or pipework. The nozzle 1 is dimensioned for coupling to a 6" 31 (approximately 152mm) diameter hose or pipe, although it 32 will be understood that the nozzle 1 may be provided for 33 a hose or pipe of any suitable diameter. In this example, 1 the coupler 31 is a screw thread. As the water has been 2 filtered upstream, the gap between surfaces 9 and 15 will 3 provide a flow path that is not restricted by the 4 presence of large particulates. Accordingly, this will not block or inhibit the performance of the nozzle.</p>
<p>6 Figure 2 provides a further, partial cross-sectional view 7 of the present invention and shows the outer surface of 8 the central beam 10 and the fins 30. The features of 9 this drawing are identical to the features shown in Figure 1.</p>
<p>12 Figure 3 shows the water flow path through the nozzle.</p>
<p>14 The water flows through the main channel 19 at the upstream end of the nozzle in direction A. The flow is 16 then split into two portions which flow through the --l7certrálcharinè121 in direction C and through the outer -- :. 18 channel 23 in direction B. A filter (not shown) is 19 attached to the filter coupler 33. This prevents particulates from entering the central channel and .... 21 directs them out through the outer annular channel 23.</p>
<p>:: 22 This is desirable because the purpose of the central 23 channel is to provide a fine mist of water by using a 24 fine nozzle (not shown). The use of a filter prevents S..</p>
<p>particulates from entering the fine nozzle, and thereby 26 blocking it.</p>
<p>28 As the water flows through the outer channel 23 in 29 direction B, the water is deflected from surface 9 outwards in a pre-determined direction. This direction 31 is determined by the angle of the deflection surface 9 32 with respect to the direction of bulk flow through the 33 channel 23. In this example, the surface 9 is at an 1 angle of approximately 105 with respect to the central 2 beam. Clearly, therefore, the deflector surface 9 is 3 angled away from the direction of flow B. Advantageously, it has been found that the use of a 6 deflector surface in this configuration means that the 7 general bulk flow B loses energy only when it is 8 deflected from the surface 9. Therefore, it is possible 9 to produce a more efficient nozzle that requires a lower water pressure to produce a wall of water that extends a 11 predetermined distance from the nozzle than would be 12 possible with the prior art nozzles. In addition, it is 13 possible to produce walls of water that extend further</p>
<p>14 with the same pressure than in the prior art.</p>
<p>16 It should be noted that in the prior art the exiting -17 water imi1èón a first surface, and is thrown 18 backwards onto a second directing surface for directing *.. 19 the water out from the nozzle. This causes the water to * * lose energy and therefore causes a reduction in overall **.I 21 pressure. * *</p>
<p>23 In addition, the present invention may also be provided 24 with means for altering the width of the gap between the * 25 chamfered surface 15 and the deflector surface 9. In 26 order to alter this distance, a spacer ring (not shown) 27 is introduced into the nozzle body so as to reduce the 28 width of gap 27. A number of rings of different width 29 can be used to produce different gap sizes.</p>
<p>31 Figures 4a, 4b and 4c show the components from which an * 32 embodiment of the present invention can be made. Figure 33 4a shows the deflector means 7, Figure 4b shows the 1 coupling ring 5 and Figure 4c shows the nozzle body 3.</p>
<p>2 It is convenient for the nozzle of the present invention 3 to be constructed in three parts in this manner as it 4 allows easy cleaning and maintenance of the nozzle.</p>
<p>6 Figure 5 shows a second embodiment of the present 7 invention in which sensors 112 are embedded into the 8 front surface 111 of a nozzle 101. The sensors can be 9 hard-wired and/or wirelessly and/or acoustically connected through the central channel 121 to a position 1]. upstream where data from the sensors can be analysed.</p>
<p>12 The sensors can be temperature sensor, gas composition 13 sensors or any other desired sensor.</p>
<p>In the examples of Figures 1-4 and 5, the fins 30 may be 16 shaped to affect the flow of water through the outer 17 chanriel 23 * * 19 Turning now to Figure 6, there is shown a longitudinal cross-sectional view of a nozzle in accordance with a *::::* 21 third embodiment of the present invention, the nozzle 22 indicated generally by reference numeral 201. Like 23 components of the nozzle 201 with the nozzle 1 of figures 24 1-4c share the same reference numerals incremented by 27 The nozzle 201 is dimensioned for coupling to a hose or 28 pipe of a diameter in the range of 1.5"-2" (approximately 29 38mm-5lmm), although it will again be understood that the nozzle 201 may be provided on a hose or pipe of any 31 suitable diameter, and thus dimensioned accordingly.</p>
<p>1 The nozzle 201 is similar to the nozzle 1 of Figures 1- 2 4c, except that the nozzle 201 comprises two main 3 components, a nozzle body 203 and a fluid deflector 207 4 which is coupled to the nozzle body 203. As will be described below, the deflector 207 is secured to the 6 nozzle body 203 by a retaining member in the form of a 7 nut 35.</p>
<p>9 The nozzle 201 is shown in more detail in the exploded perspective view of Figure 7. Also, the deflector 207 is 11 shown separately from the body 203 in the end and 12 sectional views of Figures 8 and 9, and the body 203 is 13 shown with the deflector 207 removed in the end and 14 sectional views of Figures 10 and 11.</p>
<p>16 Only the main differences between the nozzle 203 and the 17 nozzle 1 figure1-4c will be described herein in :. 18 detail. * *.* * * *sI*</p>
<p>The body 203 includes a central beam or a shaft 210 which *** .
, 21 is located by fins 230 that are formed integrally with 22 the body 203. The beam 210 is threaded at 37 and the **,, 23 deflector 207 includes a hub 39 which is internally 24 threaded for engaging the beam threads 37. In this as.</p>..DTD: <p>* 25 fashion, the deflector 207 may be coupled to the body 203 26 and the gap between the deflector surface 9 and a 27 chamfered surface 215 of the body 203 may be adjusted by 28 rotating the deflector 207, causing the deflector to 29 advance or retract along the beam 210 relative to a main part of the body 203. The deflector 207 is locked in 31 position by a retaining member in the form of a threaded 32 nut 35 which engages the beam threads 37 and abuts the 33 deflector 207. If required, however, spacer rings (not 1 shown) may be provided between a shoulder 41 of the body 2 203 and the deflector 207.</p>
<p>4 In a variation, the deflector 207 may include a smooth hub 39 and may be clamped in position between the 6 shoulder 41 of the body 203 and the nut 35. Spacer rings 7 may be located between the shoulder 41 and the deflector 8 207 to increase the spacing between the deflector surface 9 209 and the chamfered surface 215 on the body 203.</p>
<p>11 In a similar fashion to the nozzle 1, the nozzle 201 12 defines a central flow channel 221 whilst the body 203 13 defines an outer flow channel 223. In use, fluid flow is 14 split between the inner and outer channels 221, 223 and a further nozzle may be provided coupled to a coupler 213 16 on the beam 210. _.___</p>
<p>* . 17 18 The nozzle 201 additionally includes a self-cleaning 19 mechanism (not shown) for adjusting the channel width at * . the downstream end, that is the space or gap between the *SS..S * * 21 deflector surface 209 and the chamfered surface 215 of 22 the body 203. The mechanism is typically hydraulic, *. 23 electrical, electromechanjcal or mechanical and includes 24 an actuator for controlling adjustment of the channel width. For example, the mechanism may comprise a motor 26 for adjusting a position of the deflector 207 relative to 27 the body 203. This may be achieved by rotating the 28 deflector 207 to advance or retract the deflector along 29 the beam 210 either by direct rotation of the deflector 207 relative to the beam 210, or the beam 210 may be 31 provided as a separate component coupled to or integral 32 with the deflector 207, and may be rotatable relative to 33 the body 203.</p>
<p>1 The self-cleaning mechanism may be actuated to increase 2 the channel width between the deflector surface 209 arid 3 the chamfered surface 215 of the body 203 in response to 4 the detection of the presence of trapped debris, such as particulate matter in the nozzle 203. Such debris may 6 cause a reduction in the flow rate of fluid through the 7 nozzle and/or an increase in fluid pressure, which may be 8 detected by appropriate sensors, On detection of such a 9 situation, the self- cleaning mechanism may automatically activate the actuator to adjust the position of the 11 deflector 207, increasing the channel width and allowing 12 clearance of the blockage.</p>
<p>14 The embodiments of the present invention described herein show a nozzle designed for manufacture using a lathe 16 (Figures 1 to 5) and by casting (Figures 6 to 11).</p>
<p>**17 bètIl fth cmponent design may change where other - .... 18 manufacturing techniques are used to make the nozzle.</p>
<p>19 Examples of alternative manufacturing techniques are lost S...</p>
<p>wax processing or a combination of techniques. * .</p>
<p>*:: 22 In addition, the nozzle may be made in modular form or as *. 23 a single component.</p>
<p>It is also envisaged that the present invention could be 26 used for escape route protection, well control and where 27 blowouts occur.</p>
<p>29 Improvements and modifications may be incorporated herein without deviating from the scope of the invention.</p>