GB2418512A - Pixel array for an imaging system - Google Patents

Pixel array for an imaging system Download PDF

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Publication number
GB2418512A
GB2418512A GB0522568A GB0522568A GB2418512A GB 2418512 A GB2418512 A GB 2418512A GB 0522568 A GB0522568 A GB 0522568A GB 0522568 A GB0522568 A GB 0522568A GB 2418512 A GB2418512 A GB 2418512A
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Prior art keywords
module
pixels
imaging system
image sensor
imaging
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GB0522568A
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GB2418512B (en
GB0522568D0 (en
Inventor
Bradley Carlson
Duanfeng He
Joseph Katz
Mark Krichever
Mehul Patel
David Tsi Shi
Thomas D Bianculli
Eugene Joseph
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Symbol Technologies LLC
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Symbol Technologies LLC
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Priority claimed from US10/118,562 external-priority patent/US6811085B2/en
Priority claimed from US10/219,690 external-priority patent/US6837431B2/en
Application filed by Symbol Technologies LLC filed Critical Symbol Technologies LLC
Priority claimed from GB0224775A external-priority patent/GB2382446B/en
Publication of GB0522568D0 publication Critical patent/GB0522568D0/en
Publication of GB2418512A publication Critical patent/GB2418512A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/10544Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
    • G06K7/10792Special measures in relation to the object to be scanned
    • G06K7/10801Multidistance reading
    • G06K7/10811Focalisation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/10544Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
    • G06K7/10712Fixed beam scanning
    • G06K7/10722Photodetector array or CCD scanning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
    • H01L27/14601Structural or functional details thereof
    • H01L27/14603Special geometry or disposition of pixel-elements, address-lines or gate-electrodes
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • H04N23/54Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N25/00Circuitry of solid-state image sensors [SSIS]; Control thereof
    • H04N25/70SSIS architectures; Circuits associated therewith
    • H04N25/702SSIS architectures characterised by non-identical, non-equidistant or non-planar pixel layout
    • H04N5/2253

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Artificial Intelligence (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Health & Medical Sciences (AREA)
  • Theoretical Computer Science (AREA)
  • Power Engineering (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Studio Devices (AREA)

Abstract

An imaging system comprises a module, focusing lens and an aperture sized to allow a target, such as a bar code, to be imaged without being illuminated by light sources on the module. The system further comprises an array of rows of pixels, the pixels in each row being spaced apart and the pixels in successive rows being offset from one another by one-half of a pixel. The array 510 may also lie in an imaging plane that lies at an angle other than a right angle with respect to an optical axis of the focusing lens. There may also be a dark room 250 in the module for enclosing the image sensor.

Description

SEMICONDUCTOR DEVICE ADAPTED FOR IMAGING
BAR CODE SYMBOLS
The present invention relates generally to semiconductor devices adapted for imaging optical code symbols, in particular bar code symbols, and to bar code readers including such semiconductor devices. The present invention relates specifically to imaging systems using solid state sensors for detecting multiple picture elements, including optical code imagers and cameras. Aspects of the invention are particularly useful in linear sensor-based and two-dimensional sensor-based, handheld readers. More specifically, the present invention relates to reduced form factor imagers.
Optical codes are patterns made up of image areas having different light reflective or light emissive properties, which are typically assembled in accordance with a priori rules. The term "bar code" is sometimes used to describe certain kinds of optical codes. The optical properties and patterns of optical codes are selected to distinguish them in appearance from the background environments in which they are used. Devices for identifying or extracting data from optical codes are sometimes referred to as "optical code readers" of which bar code scanners are one type. Optical code readers are used in both fixed and portable installations in may diverse environments such as in stores for checkout services, in manufacturing locations for work flow and inventory control an in transport vehicles for tracking package handling. The optical code can be used as a rapid, generalized means for data entry, for example, by reading a target bar code from a printed listing of may bar codes.
In some uses, the optical code reader is connected to a portable data processing device or a data collection and transmission device. Frequently, the optical code reader includes a handheld sensor which is manually directed at a target code.
Most conventional code readers are designed to read one-dimensional bar code symbols. The bar code is a pattern of variable-width rectangular bars separated by fixed or variable width spaces. The bars and spaces have different light reflecting characteristics. One example of a onedimensional bar code is the UPC/EAN code used to identify, for example, product inventory.
Bar codes can be read employing solid state imaging devices. For example, an image sensor may be employed which has a two-dimensional array of cells or photo sensors which correspond to image elements or pixels in a field of view of the device. Such an image sensor may be a two- dimensional or area charge coupled device (CCD) and associated circuits for producing electronic signals corresponding to a two-dimensional array of pixel information for a field of view. A one-dimensional linear array of photodiodes is also known for use in detecting a bar code reflection image, for example, US Patent No. 6,138,915 to Danielson, et al., which is herein expressly incorporated by reference.
It is known in the art to use a CCD image sensor and objective lens assembly in an optical code reader. In the past, such systems have employed complex objective lens assemblies originally designed for relatively expensive video imaging systems. Such systems may have a single sharp focus and a limited depth of field, which along with conventional aiming, illumination and signal processing and decoding algorithms, limits the versatility and working range of the system.
Other known imaging systems are designed primarily for reading optical codes. Such reading systems involve the assembly and alignment of several small parts. These parts may include a lens, an aperture and a 2D image sensor array such as a CCD chip. Such a structure is illustrated, for example, in WO 99/64980 which is hereby incorporated by reference herein. A minature imager adapted for use in a hand mounted code reader is disclosed in U.S. Patent Application Serial No. 09/684,514 filed October 10, 2000 to Patel, et al., which is herein expressly incorporated by reference.
The design of an imaging system is dependent upon the size of the package in which the imaging system is to be manufactured. Conventional imaging systems which utilize off-the-shelf components are difficult to miniaturize due to the limited selection of off-the-shelf components. Further, due to various optical phenomena in the design of a miniature imager, various tradeoffs between a component size and the quality of a scanned image must be weighted in the selection of components. Additionally, the selection of certain components for an imager may, due to optical phenomena, limit the choice of other components for the miniature imager.
Conventional imaging systems which employ solid state imagers suffer from a limitation on the distance that a target image can be from the lens of the imager for correct decoding of the target imager. Specifically, in conventional imaging systems the plane of the pixel array of the solid state imager is arranged perpendicular to the optical axis of the focusing lens. Accordingly, the pixels of the solid state imager are all focused on the same spatial plane of the target image.
All of the pixels being focused on the same spatial plane severely limits the working range, i.e., the distance between the imaging system and the target image, of the imaging system. If a conventional imaging system has a single fixed focus lens, adjustments between the imaging system and the target image may have to be made in order to properly receive and decode the target image.
The present invention seeks to provide an improved imager.
A first aspect of the invention provides an imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over
a field of view;
c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of pixels arranged in mutually orthogonal rows and columns; e) the pixels in each row being spaced apart by a pitch spacing; f) the pixels in successive rows being offset from one another by one-half of said pitch spacing; and g) an aperture in the module and sized to allow the target to be imaged without being illuminated by light sources on the module.
The focusing lens may have an optical axis. The array may lie in an imaging plane that lies at an angle other than a right angle with respect to the optical axis.
The array may have 512 pixels.
The pitch spacing may be 4 micrometers.
A dark room may be provided in the module for enclosing the image sensor.
A second aspect of the invention provides an imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over
a field of view;
c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of pixels arranged in mutually orthogonal rows and columns; e) the array lying in an imaging plane that lies at an angle other than a right angle with respect to an optical axis of the focusing lens; and f) an aperture in the module and sized to allow the target to be imaged without being illuminate by light sources on the module.
The pixels in each row may be spaced apart by a pitch spacing. The pixels in successive rows may be offset from one another by one-half of said pitch spacings.
The pitch spacing may be 4 micrometers.
The array may have 512 pixels.
A dark room in the module may be provided for enclosing the image sensor.
Embodiments of the invention will now be described, by way of nonlimiting example only, with reference to the drawings, in which: FlGs. lA and 1B respectively illustrate a top view and a side view of a miniature imager; FIGs. 2A-2C respectively illustrate a top, front and side view of another miniature damager, FIG. 3 illustrates a further miniature imager; FIG. 4 illustrates the electrical components of a miniature imager; FIG. 5 illustrates an imager with an increased working range; FIG. 6A illustrates a conventional LED; FIG. 6B illustrates an LED which may be used together with the present invention; FIG. 6C illustrates another LED which may be used together with the present invention; FIG. 6D illustrates yet another LED which may be used together with the present invention; FIG. 6E illustrates yet another LED which may be used together with the present invention; and FIG. 7 illustrates a semiconductor device in accordance with the present invention.
In the following description, for purposes of explanation and not limitation, specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known methods, devices, and circuits are omitted so as not to obscure the description of the present invention.
Figures 1A and 1B respectively illustrate a top view and a side view of a miniature imager. The imager is incorporated into a molded optical package 110. Structures and techniques for so doing are disclosed in U.S. Patent Application Serial No. 09/880,906, filed June 15, 2001 to Mazz et al. entitled "Molded Imager Optical Package and Linear Detector-Based Scan Engines", hereby expressly incorporated by reference. The molded optical package includes an imaging/decoder integrated circuit (IC) 120, illumination/aiming light emitting diodes (LEDs) 130, imaging lens 140 and illumination/aiming lenses 150. In accordance with the preferred embodiment of the present invention, the imaging/decoder IC 120 is fabricated in accordance with known complementary metal oxide semiconductor (CMOS) techniques. Alternatively, the imaging/decoder IC 120 can comprise a COD imager with associated decoding circuitry.
In operation, the imaging/decoder IC 120 receives an image via imaging lens 140. To assist in the decoding of the target image, illumination LEDs 130 project light on the target image via illuminating/aiming lenses 150. The location of the target image in the proper field of view of the imaging/decoder IC is aided by projecting an aiming pattern on the target image using illumination/aiming LEDs 130. Illumination/aiming LEDs are focused on a target image through illumination/aiming lenses 150. It will be recognized that the illumination/among lenses 150 can be designed such that the light from illumination/aiming LEDs are scattered in any known target pattern on the target image.
The volume of the imaging system is scaled by scaling the pixel width or pitch of the detector array of imaging/decoder IC 120. It will be recognized that the pixel width or pitch refers to the spacing between image elements, i.c., pixels, on an image sensor. When the pixel width or pitch is decreased the focal length is decreased to maintain a comparable field of view. If the aperture size is kept constant, then the same amount of light is collected per pixel and there is not a loss in imager sensitivity. If the size of the aperture is not limiting the size of the imager, then in a 2D imaging system all three dimensions scale by the scale factor of the pixel. In a ID imaging system two dimensions scale by the scale factor of the pixel.
The imaging engine is designed to provide a similar depth of focus and similar light throughout for each pixel. This results in a sacrifice of the pixel dynamic range and pixel quantum efficiency. The effect on pixel dynamic range is first order, but dynamic range is not very important for applications such as bar code imaging. The effect on pixel quantum efficiency is second order for relatively large pixels, for example, greater than 5.
It will be recognized that the light collected by an optical system from a point source is given by the equation: 1 5 4aperturc s2 In this equation, AaperUre is the area of the aperture and s is the distance to the source. By integrating over the instantaneous field of view of a single pixel the amount of light collected by the pixel is given by the equation: Aperture ApixeH'ov When the pixel pitch or width of an imaging system is reduced, the area of the aperture (AapenUrc) and the instantaneous field of view of the pixel (ApxeFOV) can be kept constant while maintaining the depth of focus. This ensures that in the object space everything, i.e., aperture size, nominal focal distance, field of view and instantaneous field of view of each pixel, is the same when the sensor size is reduced. Thus, the size of the imaging engine can be scaled with practically no impact on bar code reading performance.
In view of the discussion above, the miniature imager illustrated in Figures 1A and 1B has a CMOS detector array with a 4 lam pitch and 512 pixels. This results in an advantageously small detector length of approximately 2 mm. The focal length of the system is approximately 3 mm.
Accordingly, the overall dimensions of the scan engine illustrated in Figures IA and 1B can be on the order of 5 x 3 x 2.25 mm3.
The practical limit for pixel width or pitch is approximately 3 m. In ID systems the detector footprint can be further minimised by making two or more rows of pixels offset, e.g., staggered, from one another. For example, an array of 500 pixels with 3 Em pitch has a length of 1.5 mm. By laying out the array as two adjacent rows offset by half of a pixel, the pixel width or pitch is maintained at 3 m, but the detector array has a resultant length of.75 mm.
Since the arrays are offset by half of a pixel, the pixel values can be combined to obtain a resolution equivalent to a 1.5 1 Am pixel. The pixel width or pitch is maintained at a reasonable level for absorbing photons, but the detector footprint, and thus, the total volume of the system can be dramatically decreased.
The imaging detector array, read-out electronics, analog-to-digital converter and decoding logic may all be integrated into a single chip. The imaging/decoding chip is mounted on a carrier with two LED die or a small laser. The carrier can be an FR4 substrate, an industry recognized organic lO substrate, and contain a lead frame or solder bumps for attachment to a larger circuit board. The carrier is covered with a molded plastic piece that has the optical surfaces molded into it. The molded plastic cover is optical quality and can tolerate temperatures encountered in automated circuit board assembly.
The device is a complete scanner, including opto-mechanics and electronics and can be handled like a surface mount integrated circuit and is compatible with re-flow soldering techniques. The device as illustrated in Figures lA and lB is a complete imager that can be mechanically attached to a circuit board by solder joints only. Accordingly, the miniature imager illustrated in Figures lA and l B does not require screws or any similar mechanical support, thus reducing the size and complexity of a device which incorporates this imaging engine.
Figures 2A-2C respectively illustrate a top, front and side view of another miniature imager. The miniature imager illustrated in Figures 2AC has a very small form factor and can be operated with little or no artificial illumination for very low power operation. The miniature imager includes imager housing 210 which can be made of any number of available metallic or plastic materials which are known to those skilled in the art. Inside of imager housing 210, imager chip 220 is mounted an imager board 230 using any one of the available bonding and mounting techniques. Additionally, the imager chip 220 can be mounted on imager board 230 using chip-on-board technology.
lO The imager chip 220 is arranged in imager housing 210 directly behind lens 240. Lens 240 can be made of any suitable transparent material. The imager chip is enclosed in a dark room 250, which is formed within imager housing 210, to enable the imager chip 220 to operate without an external seal and which simplifies the design of the host device, e.g. camera, terminal or microcomputer.
To achieve contrast in the scene captured by imager chip 220 in a manner not in accordance with the invention, LEDs 260 can be provided. LEDs 260 can either be discrete or integrated as an array. Further optics for dispersing the light, if necessary, can be placed in the imager housing 210 for illumination of the scene. To achieve contrast in the scene captured by imager chip 220 in accordance with the invention, the size of the aperture can be increased. The increase in the size of the aperture will result in a reduced working range but may reduce power usage by minimizing or eliminating the need to illuminate a target image.
A further alternative to achieve contrast in the scene captured by imager chip 220 can be through the use of a low noise imager with a gain or through the use of a logarithmic response imager. If the noise floor of the imager is below the quantization level of the analog-to-digital converter, then the analog signal can be amplified to increase the contrast of images captured with small amounts of light. A nonlinear transformation, such as a logarithmic one, can be used to enhance contrast between dark parts of the images with little effect on the bright parts. Additionally, any of the above techniques for achieving contrast can be combined to improve the response of the imager. Automatic gain control can be used to achieve a wide intra-scene dynamic range.
It should be recognized that the imager illustrated in Figures 2A-C can be further modified from that illustrated in the figures. For example, the optical housing can contain one or more mirrors to direct light on the imager chip to help improve contrast in the scene. Further, the optical housing can contain a prism or other diffractive element to direct light onto the imager chip 220.
Additionally, the imager can contain a motor for inserting a clear piece of plastic or glass into the optical path between the lens and the imager, which results in focusing the lens to two different positions. To reduce the cost of the imager housing and lens, these components can be made of molded plastic.
Further, a screen used in the mold could form the dark room and Ions aperture.
Accordingly, the miniature imager illustrated in Figures 2A-2C can be of a small form factor, e.g., SE900 form factor, with maximum dimensions of approximately 20.6 x 14.2 x 11.4 mm3 (0.811 x 0.559 x 0.449 inches), resulting in a volume of the imager of 3.3 cm3 (0.20 cubic inches). The SE900 form factor is a form factor which is used in the imager industry for the manufacture of imaging devices. The imager contains optics and electronics sufficient to produce a signal stream, either analog or digital, to a connected microcomputer or display. The imager of the imaging chip 220 can be either CCD or CMOS.
Figure 3 illustrates another miniature imager. The miniature imager illustrated in Figure 3 includes an imager housing 310. Aside imager housing 310 is an image sensor 320 attached to a printed circuit board 330. The image sensor 320 may be a CMOS image sensor.
The printed circuit board is provided near or at the rear of the imager housing 310. An aperture 340 is incorporated into the imager housing 310 so as to allow the image sensor 320 to capture a scene. The front face of the imager housing 310 includes a plurality of LEDs 350 for scene illumination and for aiming. It will be recognized that the layout of the LEDs 350 on the front face of the imager housing can be of any known design that is intended to illuminate a target and to provide assistance to a user aiming a device which incorporates the imager of Figure 3. The dimensions of the imager of Figure 3 are approximately 20.6 x 14.2 x 11.4 mm3 (width/depth/height), resulting in a volume of the imager of approximately 3.3 cm3 (0.20 cubic inches). Of course, smaller dimensions are possible, for example if a smaller number of pixels or smaller pixel width is used.
Figure 4 illustrates the electronics of a miniature imager. The imager of Figure 4 includes a 2D area sensor 410 which is controlled via clock driver and charge pump 420. Clock driver and charge pump 420 is controlled in accordance with signals received from timing generator 430. An image captured by 2D area sensor 410 is provided to correlated double sampling block (CDS) 440. Since pixels do not always return to the same value when they are reset, correlated double sampling is used to remove the offset introduced by pixels which have not returned to their normal reset values.
Accordingly, correlated double sampling involves capturing two values of the pixels. The first value is the value of the pixels with the desired image, e.g., a bar code, and the second value is the value of the pixels after being reset. The two values of each pixel are compared to remove the offset introduced by pixels which have not returned to their normal reset value. After performing the correlated double sampling, the image is passed through a weak AC coupling to block DC content of the correlated double sampled image. After the weak AC coupling an automatic gain control (AGC) 442 amplifies the signal which is then provided to an analog-to-digital converter 444. In accordance with a preferred embodiment of the present invention, the analog-to-digital converter 444 is a 9 bit analog-to-digital converter.
Digital data is provided by the analog-to-digital converter 444 to the glue logic field programmable gate array (FPGA) block 450. The glue 1ogic/FPGA 450 packs the digital data so that it can be read by microprocessor 460 and connects with the microprocessor 460 to provide all of the camera controls. The microprocessor 460 includes DRAM embedded on the sane IC as the microprocessor which increases the speed of the system while allowing a reduced size and cost for the resultant imager. The microprocessor 460 operates under control of a program stored in flash memory 470 v an external data and address bus.
In an arrangement in accordance with the invention the target image is illuminated using illumination module 475, which is provided by 650 rim red LEDs. The LEDs are arranged so that the target image is uniformly illuminated. To assist a user of the imager, aiming module 480 can be used to provide a unique aiming pattern. Aiming module 480 can include a laser diode and a diffractive optical element (DOE) to provide the unique aiming pattern.
Interaction between the host device which incorporates the miniature imager and the miniature imager provided using host interface 490. Since the imagers described herein are miniature, i.e., of a small form factor, the host device can be a portable radio telephone (cellular phone), a personal digital assistant (PDA), or the like. Using the elements described in connection with Figure 4 a miniature imager can be achieved which can be manufactured in a SE1223 form factor. The SE1223 form factor is a form factor which is used in the imager industry for the manufacture of imaging devices.
The working range of an imager may be increased by positioning a plane of the image sensor at an angle which is not perpendicular to the optical axis of the focusing lens. Figure 5 illustrates an imager with an increased working range. Specifically, the imager includes an image sensor 510 and a focusing lens 520. The image sensor comprises a plurality of horizontal rows of pixels facing the lens 520. Although not illustrated in Figure 5, it will be recognized that the imager illustrated therein may have additional components similar to those discussed above with respect to Figures 1-4.
As illustrated in Figure 5, a plane parallel to the front of the pixels of imager 510 is tilted at an angle 0 with respect to the optical axis of focusing lens 520. Accordingly, for example, one horizontal pixel row PR I of the imager 510is focused at first spatial plane 1' and another horizontal pixel row PR 2is focused at a second spatial plane 2', different from the first spatial plane 1'. By placing the image sensors of imager 510 at a non-perpendicular angle 0 with respect to the optical axis OA of the focusing lens 520, the imager is able to read and decode target images which are at various distances from the imager by interrogating each of the horizontal rows of pixels which are focused at different spatial planes. The ability to read and decode target images which are at various distances reduces user frustration from having to manually adjust the distance between the imager and the target image to successfully read and l0 decode the target image. The imager illustrated in Figure 5 can be used for reading one- dimensional or two-dimensional bar codes in either a manual or automatic mode.
Figure 6A illustrates a top view of a conventional LED. The LED 600 includes a bonding pad 610 through which electrical power is supplied to the LED 600. Conventional LEDs, such as the one illustrated in Figure 6A, have a square shape with dimensions of approximately 350 1lm by 350 sum. As illustrated in Figure 6A, the bonding pad 610 is typically placed in the middle of the LED 600. This placement of the bonding pad 610 blocks approximately 30% of the light power emitting from the LED 600. Moreover, as discussed above, conventional LEDs produce less focused light than lasers, the result of which is projected light with an increased line thickness.
Figures 6B-6E illustrate three different embodiments of novel LEDs.
Generally, the novel LEDs have a die area which is almost the same as the die area of conventional LEDs, thereby maintaining substantially the same emitting power as conventional LEDs. However, the novel LED die is thinned in the focusing direction, i.e., the direction which produces the line thickness, and elongated in another direction. Referring now to Figure 6B, the LED 615 has a square portion 620 and an elongated rectangular portion 625. More generally and in other words, the novel LED has at least one main portion having a bonding pad and an elongated portion extending from the main portion. It is not necessary that the main portion has a square shape and the elongated portion is rectangular; for example, the corners in the embodiment of Fig. 6B could be rounded. Referring again to Figure 6B, the square portion 620 has a bonding pad 63 0. As indicated in the Figure 6B, the LED 620 has dimensions of Dx by Dy' wherein Dy is the width of the elongated portion 625. Since the voltage which drives the LED is supplied via the bonding pad, the amount of light power emitting from the LED decreases the further the portion of the LED is from the bonding pad. Accordingly, in Figure 6B, the amount of light power emitted from portions of the elongated portion 625 decreases for portions further to the right of the bonding pad 630.
Figure 6C illustrates a top view of another novel LED. Specifically, the LED 635 has two square portions 640 and 647 joined by a rectangular portion 642. Square portion 640 has a bonding pad 645 located thereon and square portion 647 has bonding pad 650 located thereon. By placing bonding pads 645 and 650 on each side of the rectangular portion 642, a more uniform amount of light power emitted from the rectangular portion is achieved compared to the LED 615 illustrated in Figure 6B.
Figure 6D illustrates a top view of yet another novel LED. A bonding pad 670 is placed adjacent to the rectangular portion 660 of LED 655.
Accordingly, the bonding pad 670 does not block any light emitted from the elongated portion. Moreover, whereas the placement of the bonding pad in Figure 6C may result in a reduced amount of light in the center of the rectangular portion, the placement of the bonding pad 670 in Figure 6D ensures a more uniform distribution of light emitted from the center of the rectangular portion 660 of LED die 655.
Figure 6E illustrates a top view of yet another novel LED. A rectangular portion 680 of the LED die 675 is surrounded on all sides by a bonding pad 685. By surrounding the rectangular portion 680 of the LED die 675 by the bonding pad 685, a uniform distribution of light emitted from the whole rectangular portion 680 of the LED die 675 is achieved compared to the LEDdies illustrated in Figures 6B-6D. In accordance with one embodiment of the present invention, Dy in Figures 6B-6D can be less than or equal to 50 m. To maintain the same emitting power as conventional LEDs, Dx in Figures 6B-6E is selected such that the die area of the LED is the same as the die area of conventional LEDs.
Figure 7 is a highly schematic illustration of a semiconductor device 1 for imaging optical code symbols, in particular bar code symbols. This semiconductor device may find preferred application as a sensor for imaging a field of view of a bar code reader, and may be used together with some or all of the elements described above, such as in a miniature imager, together with the above described LEDs, and so forth.
The semiconductor device 1 comprises no more than 1024 pixels 2.
Preferably, the number of pixels is between 256 and 1024. A preferred embodiment may comprise, for example, 512 pixels. The pixels, 2 each have an aspect ratio that is greater than 2 to 1 with a short dimension not greater than 4 lam and not less than 2 m. While it is generally possible to provide the pixels, e. g., in staggering alternate rows of pixels by one half pixel relative to each other as described above, it is presently preferred to arrange the pixels in a single row as shown in Figure 7. As is clear from the Figure 7, the pixels are arranged with the long dimension perpendicular to the row, and with the row being formed with the short dimensions of the pixels being placed adjacent to each other. An aspect ratio of the pixels of more than 2 to 1 will provide superior results for the semiconductor device in reading bar code symbols since the bars and intermediate spaces of the bar code symbols may be well distinguished despite the small size of the semiconductor device.
Such a semiconductor device as described above may form a sensor for imaging a field of view in a bar code reader. Such a sensor is particularly small, but is still capable of reliably imaging a bar code symbol. Since a single semiconductor device of the present invention is sufficient for imaging a bar code symbol, the sensor (and, thus, the bar code reader) may be extraordinarily small which is particularly useful for portable and/or miniature applications of a bar code reader.
Apparatus and techniques are provided which can reduce and/or eliminate the need for illumination of a target by the imager, thereby reducing the overall power consumed by imager and/or its overall size.

Claims (10)

1. An imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over
a field of view;
c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of pixels arranged in mutually orthogonal rows and columns; e) the pixels in each row being spaced apart by a pitch spacing; f) the pixels in successive rows being offset from one another by one-half of said pitch spacing; and g) an aperture in the module and sized to allow the target to be imaged without being illuminated by light sources on the module.
2. The imaging system of claim 1, wherein the focusing lens has an optical axis, and wherein the array lies in an imaging plane that lies at an angle other than a right angle with respect to the optical axis.
3. The imaging system of claim 1, wherein the array has 512 pixels.
4. The imaging system of claim 1, wherein the pitch spacing is 4 micrometers.
5. The imaging system of claim 1, and a dark room in the module for enclosing the image sensor.
6. An imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over
a field of view;
c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of pixels arranged in mutually orthogonal rows and columns; e) the array lying in an imaging plane that lies at an angle other than a right angle with respect to an optical axis of the focusing lens; and f) an aperture in the module and sized to allow the target to be imaged without being illuminate by light sources on the module.
7. The imaging system of claim 6, wherein the pixels in each row are spaced apart by a pitch spacing, and wherein the pixels in successive rows are offset from one another by one-half of said pitch spacings.
8. The imaging system of claim 7, wherein the pitch spacing is 4 micrometers.
9. The imaging system of claim 6, wherein the array has 512 pixels.
10. The imaging system of claim 6, and a dark room in the module for enclosing the image sensor.
10. The imaging system of claim 6, and a dark room in the module for enclosing the image sensor.
Amendments to the claims have been filed as follows 1. An imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over a field of view; c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of rows of pixels; e) the pixels in each row being spaced apart by a pitch spacing; f) the pixels in successive rows being offset from one another by one-half of a pixel; and g) an aperture in the module and sized to allow the target to be imaged without being illuminated by light sources on the module. , 2. The imaging system of claim 1, wherein the focusing lens has an optical axis, and.
wherein the array lies in an imaging plane that lies at an angle other than a right angle with respect to the optical axis.
3. The imaging system of claim I, wherein the array has 512 pixels.
4. The imaging system of claim 1, wherein the pitch spacing is 4 micrometers.
5. T he imaging system of claim 1, and a dark room in the module for enclosing the image sensor.
6. An imaging system, comprising: a) a module; b) a solid state image sensor in the module for imaging a target over a field of view; c) a focusing lens in the module for focusing an image of the target on the image sensor; d) the image sensor including an array of rows of pixels; e) the array lying in an imaging plane that lies at an angle other than a right angle with respect to an optical axis of the focusing lens; and f) an aperture in the module and sized to allow the target to be imaged without being illuminated by light sources on the module.
7. The imaging system of claim 6, wherein the pixels in each row are spaced apart by a pitch spacing, and wherein the pixels in successive rows are offset from one another by one-half of a pixel.
8. The imaging system of claim 7, wherein the pitch spacing is 4 micrometers.
9. The imaging system of claim 6, wherein the array has 512 pixels.
GB0522568A 2001-10-26 2002-10-24 Semiconductor device adapted for imaging bar code symbols Expired - Fee Related GB2418512B (en)

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US35380801P 2001-10-26 2001-10-26
US10/118,562 US6811085B2 (en) 2001-10-26 2002-04-09 Miniature imager
US10/219,690 US6837431B2 (en) 2002-04-09 2002-08-15 Semiconductor device adapted for imaging bar code symbols
GB0224775A GB2382446B (en) 2001-10-26 2002-10-24 Semiconductor device adapted for imaging bar symbols

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