GB2411629A - Vehicle article carrier having stowable crossbars - Google Patents

Abstract

A vehicle article carrier apparatus 100 for supporting articles on an outer body surface of a vehicle, the apparatus comprising: a first side rail 102a adapted to be fixedly secured to the outer body surface; a second side rail 102b adapted to be fixedly secured to the outer body surface; a first crossbar mount 112a movably coupled to said first side rail so as to be adjustably positionable at a desired point along said first side rail; a second crossbar mount 112a' coupled to said first side rail; a third crossbar mount 112b movably coupled to said second side rail so as to be adjustably positionable at a desired point along said second siderail; a first cross bar 104b pivotally coupled to said first crossbar mount at a first end thereof, and able to be releasably coupled to said second cross bar mount at a second end thereof , so as to be positioned over said first side rail, when said first crossbar is disposed in a stowed position; Said first crossbar being pivotal about said first end thereof to span between said first and second siderails, with said second end being releasably secured to said third crossbar mount when said crossbar is in an operative position; and wherein said second end of said first crossbar includes a translatable shroud 110a for engaging said second or third cross bar mounts.

Description

241 1 629

VEHICLE ARTICLE CARRIER HAVING STOWABLE CROSS BARS

BACKGROUND OF THE INVENTION

1. Technical Field

1] The present invention generally relates to vehicle article carriers such as luggage racks and, more particularly, to a vehicle article carrier having crossbars operable in a first or stowed mode oriented parallel to the longitudinal axis of the vehicle and in a second or article carrying mode oriented perpendicular to the longitudinal axis of the vehicle.

2. Discussion 10002] Modern automotive vehicles are commonly equipped with article carriers such as luggage racks for supporting various articles externally of the vehicle. Most vehicle article carriers include a pair of siderails laterally spaced apart on the vehicle roof (or trunk) and aligned parallel to the longitudinal axis of the vehicle. Most vehicle article carriers also include two or more crossbars laterally spanning the space between the Derails. The crossbars work in conjunction with the siderails to provide anchor points for securing articles to the carrier.

t0003l While such vehicle article carriers perform excellently in terms of article support and the like, there is still room for improvement. For example, vehicle article carrier crossbars contribute to wind noise audible to vehicle occupants. Inasmuch as wind noise is generally considered undesirable,

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minimizing wind noise caused by vehicle article carrier crossbars is an important goal.

4] One attempt to reduce wind noise caused by vehicle article carrier crossbars has been to improve the aerodynamic characteristics of the crossbars. Unfortunately, it is doubtful that wind noise can be further improved through continued efforts in this regard. Accordingly, there is a need in the art for a vehicle article carrier having an improved crossbar configuration which minimizes wind noise audible within the vehicle occupant compartment.

SUMMARY OF THE INVENTION

5] The above and other objects are provided by a vehicle article carrier including a pair of laterally spaced apart siderails. A pair of crossbars are coupled to the siderails. Each crossbar is operable in a first or stowed mode axially aligned with a siderail and in a second or carrying mode laterally spanning the space between the side rails. In a first embodiment, an orientation assembly interengaging the siderails and crossbars ensures that the crossbars are only oriented in one of the first and second modes. That is, the crossbars are not pivotable through orientations between the spanning position and the stowed position. In a second embodiment, the crossbars are pivotable throughout the range of motion between the spanning position and the stowed position. A separate mechanism is also provided to enable the crossbars to be longitudinally repositioned along the siderail. In a third embodiment, the crossbars include a pivoting latch for securing the crossbar to the siderail. This eliminates a rotatable knob provided in the other embodiments. A translatable shroud helps facilitate the transition between the spanning and stowed modes. In a fourth embodiment, an alternate latch is employed and the crossbar is both horizontally pivotable and vertically rotatable relative to the siderails.

6] Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

10007] In order to appreciate the manner in which the advantages and objects of the invention are obtained, a more particular description of the inventior' will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings only depict preferred embodiments of the present invention and are not therefore to be considered limiting in scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which: [0008] FIG. 1 is a perspective view of a motor vehicle having a vehicle article carrier incorporating the teachings of the present invention mounted thereon; 10009] FIG. 2 is a perspective view of a siderail and crossbar assembly according to a first embodiment of the present invention in a stowed mode; [00101 FIG. 3 is a top view of the locking member of the crossbar assembly of the first embodiment of the present invention in a locked mode; [0011] FIG. 4 is a top view of the locking member of the crossbar assembly of the first embodiment of the present invention in an unlocked mode; [0012] FIG. 5 is a perspective view of the first embodiment siderail and crossbar assembly in a spanning mode; [0013] FIG. 6 is a top view of a second embodiment vehicle article carrier in accordance with the present invention in a spanning mode; [0014] FIG. 7 is a top view of the second embodiment vehicle article carrier in accordance with the present invention in a stowed mode; [0015] FIG. 8 is a top view of the second embodiment vehicle article carrier in accordance with the present invention pivoting between the spanning and stowed modes; [0016] FIG. 9 is a perspective view of a crossbar and a siderail of the second embodiment vehicle article carrier of the present invention in a spanning mode; [0017] FIG. 10 is a perspective view of a crossbar and a siderail of the second embodiment vehicle article carrier of the present invention in a stowed mode; [0018] FIG. 11 is an exploded perspective view of a crossbar and a siderail of the second embodiment vehicle article carrier of the present invention; lO019] FIG. 12 is a perspective view of a third embodiment vehicle article carrier in accordance with the present invention in a spanning mode; lO020] FIG. 13 is a top view of the third embodiment vehicle article carrier in accordance with the present invention in a stowed mode; [0021] FIG. 14 is a perspective view of the third embodiment vehicle article carrier in accordance with the present inventior' pivoting between the a spanning and stowed modes; [0022] FIG. 15 is a perspective view of a cross bar and siderail of the third embodiment vehicle article carrier of the present invention in a spanning mode; lO023] FIG. 16 is an exploded perspective view of a cross bar and siderail of the third embodiment vehicle article carrier of the present invention; [0024] FIG. 17 is a bottom view of a cross bar and siderail of the third embodiment vehicle article carrier of the present invention in an extended mode; and lO025] FIG. 18 is bottom view of a cross bar and siderail of the third embodiment vehicle article carrier of the present invention in a retracted mode; 10026] FIG. 19 is a bottom view of a cross bar and siderail of the third embodiment vehicle article carrier of the present invention; [0027] FIG. 20 is a perspective view of a fourth embodiment vehicle article carrier in accordance with the present invention in a spanning mode; 10028] FIG. 21 is a top view of the fourth embodiment vehicle article carrier in a stowed mode; [0029] FIG. 22 is a perspective view of a securing mechanism of the fourth embodiment vehicle article carrier in a locked mode; [0030] FIG. 23 is a perspective view of the securing mechanism of the fourth embodiment vehicle article carrier in an un locked mode; [0031] FIG. 24 is an exploded view of the securing mechanism of the fourth embodiment vehicle article carrier; 10032] FIG. 25 is a cross-sectional view of the securing mechanism of the fourth embodiment vehicle article carrier in a locked mode; 10033] FIG. 26 is a cross-sectional view of the securing mechanism of the fourth embodiment vehicle article carrier in an unlocked mode; 10034] FIG. 27 is a perspective view of a rotating and pivoting mechanism of the fourth embodiment vehicle article carrier; [0035] FIG. 28 is a cross-sectional view of the rotating and pivoting mechanism of the fourth embodiment vehicle article carrier in a non- rotated state; and [0036] FIG. 29 is a cross-sectional view of the rotating and pivoting mechanism of the fourth embodiment vehicle article carrier in a rotated state.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

10037] The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.

8] The present invention is directed towards a vehicle article carrier such as a luggage rack. The vehicle article carrier includes a pair of laterally spaced apart siderails. A pair of crossbars are coupled to the siderails and are operable in one of two modes. In a first mode, the crossbars are stowed in axial alignment with the siderails. In a second mode, the crossbars laterally span the space between the siderails.

|0039] Turning now to the drawing figures, FIG. 1 illustrates an automotive \/ehicle in the form of a mini-van generally at 10. A vehicle article carrier 12 is mounted to a roof of the vehicle 10. The vehicle article carrier 12 includes a pair of laterally spaced apart, parallel siderail assemblies 14a and 14b.

A pair of crossbar assemblies 16a and 16b are coupled to siderail assemblies 14a and 14b.

10040] Each crossbar assembly 16a, 16b is operable in a first or stowed mode nested within a recessed area 18a,18b of a siderail assembly 14a, 14b. In the stowed mode, each crossbar assembly 16a, 16b is axially aligned relative to a siderail assembly 14a, 14b. The stowed mode is illustrated in solid lines in FIG.1.

l0041l Each crossbar assembly 16a, 16b is also operable in a second or spanning mode projecting across the space between the siderail assemblies 14a and 14b. In the spanning mode, each crossbar assembly 16a, 16b is laterally aligned relative to the siderail assemblies 14a and 14b. The spanning mode is illustrated in dashed lines in FIG.1. )

lO042] To facilitate the transition of the crossbar assemblies 16a and 16b between the stowed mode position and the spanning mode position, gaps 20a and 20b are provided at opposite ends of each recessed area 18a, 18b. The gaps 20a and 20b accommodate one end of a crossbar assembly 16a or 16b in a spanning mode position while the other crossbar assembly 16a or 16b remains in a stowed mode position. In this way, a user may disconnect a stowed crossbar assembly 16a,16b from one side of the vehicle 10 and reposition it cross-wise to the vehicle without having to walk to the opposite side of the vehicle. The gaps 20a and 20b provide a place for the far end of the crossbar assembly 16a or 16b to rest while the near end is being resecured to the near siderail assembly.

3] Turning now to FIG. 2, a siderail assembly 14a and crossbar assembly 16a according to a first embodiment are illustrated. While only one end of the siderail assembly 14a and crossbar assembly 16a is illustrated, one skilled in the art should appreciate that the opposite ends thereof are preferably identically configured. Similarly, while only the siderail assembly 14a and crossbar assembly 16a are illustrated, one skilled in the art should appreciate that the other siderail assembly 14b and crossbar assembly 16b are preferably identically configured.

4] - The siderail assembly 14a is preferably formed as an elongated plastic member by a molding process which simultaneously forms the Lshaped recessed area 18a. An elongated metal slat 22 is disposed within a channel 24 formed in the bottom surface 26 of the recessed area 18a. The slat 22 includes an elongated opening in the form of a slot 28. The slot 28 provides access to an interior volume of the slat 22 which is overhung by a pair of opposing lips 30 forming part of the slat 22.

5] Atthough the slat 22 may extend along the entire length of the recessed area 18a, it is presently preferred to limit the length or extension to only that amount which is reasonably necessary for mounting anticipated accessories to the siderail assembly 14a. For example, the slat length may be equivalent to five times the width of the end of the crossbar assembly 16a. Although other materials may be used, it is presently preferred to form the slat 22 from extruded aluminum rolPformed metal.

l0046l A pair of laterally spaced apart locating holes 32a and 32b are formed in the bottom surface 26 of the siderail assembly 14a offset from and on opposite sides of the slat 22. The locating holes 32a and 32b are preferably molded in place when the siderail assembly 14a is formed such that an axis interconnecting the holes is essentially orthogonal to the slat 22. If desired, the holes 32a and 32b may alternatively be bored or drilled in place as desired.

Also, if desired, a strengthening sleeve, such as a metal cylinder, may be disposed in each locating hole 32a and 32b for added rigidity.

7] The position of the locating holes 32a and 32b dictate the length of the gap 20a when the crossbar assembly 16a is in a stowed mode position.

The gap 20a should be at least long enough to accommodate an end of a crossbar assembly oriented in a spanning mode position while the other crossbar assembly is oriented in a stowed mode position along the same siderail assembly.

8] The crossbar assembly 16a is preferably formed by a molding process to include an elongated plastic crossbar body 34. The crossbar assembly 16a also includes an end support 36 mounted to and end of the crosser body 34. The end support 36 is also preferably formed as a plastic naember by a molding process.

9] The end support 36 includes a pair of spaced apart locating pegs 38a and 38b extending essentially orthogonally from a mounting surface side thereof. The locating pegs 38a and 38b are preferably molded in place so as to be integral with the end support 36 but may alternatively be secured to the end support 36 as discrete members. The locating pegs 38a and 38b are configured to complement the size, shape, spacing and angle of the locating holes 32a and 32b. As such, the locating pegs 38a and 38b may be removeably inserted within the locating holes 32a and 32b. In this.way, the locating pegs 38a and 38b cooperate with the locating holes 32a and 32b to form part of an orientation assembly for orienting the crossbar assembly 16a in the first or stowed rrrode.

0] A locking assembly,40 coupled to the crossbar assembly 16a includes a preferably plastic rotatable knob 42 coupled to a preferably metallic threaded member 44 which extends through an opening formed through the end support 36. The threaded member 44 threadingly engages an auto-aligning locking member 46 in the form of a preferably metallic, e.g. , aluminum, stamped tap plate or T-lug. As will be described in greater detail below, by rotating the rotatable knob 42 to tighten the threaded member 44 into the locking member 46, the locking member 46 abuttingly engages the underside of the lips 30 of the slat 22 to lock the crossbar assembly 16a to the siderail assembly 14a. By rotating the rotatable knob 42 to loosen the threaded member 44 from the locking member 46, the locking member 46 disergages the lips 30 of the slat 22 and aligns along the axis of the slot 28 to unlock the crossbar assembly 16a from the siderail assembly 14a.

1] The distal end 48 of the threaded member 44 includes an unsettled thread area 50 to prevent the threaded member 44 from disconnecting from the locking member 46. That is, as relative rotation between the threaded member 44 and locking member 46 occurs, the locking member 46 may migrate toward the distal end 48 of the threaded member 44. However, when the locking member 46 reaches the unsettled thread area 50, the locking member 46 cannot migrate further or inadvertently be twisted off of the threaded member 44.

lO052] Turning now to FIGS. 3 and 4 (and also with continued reference to FIG. 2), the operation of the locking assembly 40 will be described in greater detail. The locking member 46 includes a rectangular base portion 52 having an; upstanding orientation portion or collar 54 extending therefrom. The base portion 52 has a width which is less than the width of the slot 28 between the lips 30 of the slat 22. The base portion 52 has a length which is longer than the width of the slot 28. In this way, the locking member 46 can be inserted within the slot 28 and then rotated 90 to underlie the lips 30 and lock in place.

3] A plurality of conical members or teeth 56 upwardly projecting from the base portion 52 frictionally engage the lips 30 of the slat 22 to prevent relative rotation therebetween. The teeth 56 may be cast in place, machined, or formed by bending up the corners of the base portion 52.

4] The vertical position of the locking member 46 along the threaded member 44 is controlled such that the orientation portion 54 spans the depth of the slot 28. That is, when the locking member 46 is disposed within the slat 22, the lips 30 of the slat 22 remain adjacent the orientation portion 54. In this way, the orientation portion 54 can interact with the slat 22 to control the orientation of the base portion 52.

10055] More particularly, the orientation portion 54 includes two stops in the form of two oppositely disposed engagement corners 58a and 58b. The orientation portion 54 also includes two oppositely disposed rotationenabling rounds 60a and Bob. The rounds 60a and 60b allow the locking member 46 to be rotated relative to the slat 22. However, the corners 58a and 58b prevent the locking member 46 from rotating more than 90 . More particularly, during rotation of the threaded member 44, the rounds 60a and 60b rotate relative to the lips 30 of the slat 22. However, at the end of a 90 arc, the engagement corners 58a and 58b abuttingly engage the lips 30. As such, further rotation of the locking member 46 is prevented.

lO056] As can be appreciated from the forgoing, the locking member 46 may be easily rotated to a first or engagement position oriented orthogonally relative to the lips 30 or to a second or release position oriented parallel to the lips 30. In the engagement position, the crossbar assembly 16a is locked to the siderail assembly 14a. In the release position, the crossbar assembly 16a is \- removable from the siderail assembly 14a. After the locking member 46 is released, the crossbar assembly 16a may be lifted from the siderail assembly 14a and repositioned relative thereto.

10057] Turning now to FIG. 5, the crossbar assembly 16b is illustrated in a second or spanning mode relative to the siderail assembly 14a. As illustrated, the end support 36 of the crossbar assembly 16b rests within the gap 20a. Of course, once the other cross bar assembly is removed from the siderail assembly 14a, the spanning crossbar assembly 16b can be positioned anywhere along the length of the slat 22.

lO058] In the second or spanning mode, the locating pegs 38a and 38b are inserted within the slot 28 of the slat 22. More particularly, the pegs 38a and 38b are removed from the locating holes 32a and 32b and reoriented 90 relative thereto. The abutting engagement of the pegs 38a and 38b with the lips 30 of the slat 22 maintain the angle of the crossbar assembly 16b relative to the siderail assembly 14a. In this way, the slat 22 cooperates with the locating pegs 38a and 38b to form part of the orientation assembly for orienting the crossbar assembly 16b in the second or spanning mode.

9] Although it should be clear from the foregoing description, the transition of the crossbar assembly 16b from a stowed mode to a spanning mode and vice versa will be described with reference to FIGS. 1 - 5. In the stowed mode, the locking assemblies 40 will normally be locked to secure the crossbar assembly 16b to the siderail assembly 14b. The rotatable knob 42 is then rotated in a counter-clockwise direction to loosen the locking member 46 from the lips 30 of the slat 22. Continued counter-clockwise rotation twists the locking member 46 90 from the locked position under the lips 30 to the unlocked position aligned with the slot 28. Abutment of the engagement corners 58a and 58b of the orientation portion 54 with the lips 30 prevents over rotation of the locking member 46.

0] Once both locking assemblies 40 are unlocked, the crossbar assembly 16b may be lifted away from the siderail assembly 14b and reoriented cross-wise relative thereto. The far end of the crossbar assembly 16b may then be positioned within the gap 20a of the opposite siderail assembly 14a.

Simultaneously or thereafter, the near end of the crossbar assembly 16b can be positioned such that the locking member 46 and locating pegs 38a and 38b are inserted within the slot 28. Slight repositionirg of the locking member 46 may be performed by manipulation of the rotatable knob 42 if required.

10061] Once the locking member 46 and locating pegs 38a and 38b are properly positioned, the rotatable knob 42 is rotated in a clockwise direction to twist the locking member 46 to an engagement position as controlled by the interaction of engagement corners 58a and 58b with the lips 30. Continued clockwise rotation of the rotatable knob 42 secures the locking member 46 under the lips 30 and locks the crossbar assembly 16b to the siderail assembly 14b.

2] A similar operation is performed to secure the opposite end of the crossbar assembly 16b to the opposite siderail assembly 14a. To return the crossbar assembly 16b to the stowed mode position, the opposite sequence is performed.

3] Turning now to Figs. 6-8, a second embodiment of the present invention is illustrated. The vehicle article carrier 100 includes two laterally spaced apart siderails 102a and 102b. A pair of crossbars 104a and 104b are coupled at opposite ends to the siderails 102a and 102b. The crossbars 104a and 104b are operable in a first or spanning mode, as illustrated in Fig. 6, extending across the space between the siderails 102a and 102b, and also in a second or stowed mode, as illustrated in Fig. 7, axially aligned with the siderails 102a and 102b, [0064] As illustrated in Fig. 8, to facilitate the transition between the spanning mode and the stowed mode, the crossbars 104a and 104b are pivotally coupled at one end to the siderails 102a and 1b2b. More particularly, the crossbar 104a includes a pivot mechanism 106a pivotally coupled to the siderail 102b. Similarly, the crossbar 104b includes a pivot mechanism 106b pivotally coupled to the siderail 102a.

lO065] A securing mechanism 108a is provided at the opposite end of the crossbar 104a for securing the crossbar 104a to the siderail 102b in a stowed mode (see Fig. 7) and to the siderail 102a in a spanning mode (see Fig. 6).

Similarly, a securing mechanism 108b is provided at the opposite end of the crossbar 104b for securing the crossbar 104b to the siderail 102a in a stowed mode (see Fig. 7) and to the siderail 102b in a spanning mode (see Fig. 6). An exemplary securing mechanism 108a is illustrated in greater detail in Figs. 9 - 11.

l0066l As shown in Figs. 9 - 11, the securing mechanism 108a interconnects a shroud 11 Oa of the crossbar 104a with a moveable mount 112b secured to the siderail 102b. The shroud 11 Oa is secured to the crossbar 104a by at least one fixing member 111a preferably in the form of a screw. The shroud 110a includes a slotted opening 114a providing a pair of spaced apart shroud arms for sandwiching a tab 116b of the moveable mount 112b therebetween. A fastening member preferably in the form of a threaded shaft 118a passes through the shroud 11 Oa and tab 116b to secure the two together.

A retention member preferably in the form of a threaded nut 120a engages the threaded shaft 118a to fix the crossbar 104a to the siderail 102b. A knob 122a formed at an opposite end of the threaded shaft 118a relative to the nut 120a facilitates turning of the threaded shaft 118a to tighten or loosen the connection with the threaded nut 120a. Preferably, the nut 120a is fixedly secured to the shroud 110a so as to remain coupled to the shroud 110a even after the shaft 118a is disengaged. In this way, the shaft 118a can be easily engaged and disengaged from the nut 120a before and after pivoting the crossbar 104a between the stowed and spanning positions. Although not illustrated, one skilled in the art will appreciate that the securing mechanism 108b is preferably configured identically to the securing mechanism 108a.

- [0067] The moveable mount 112b is preferably slideably secured to the siderail 102b. More particularly, a fixing member in the form of a threaded shaft 123b selectively secures the moveable mount 112b along the siderail 102b. An anchor in the form of a tapped plate 124b threadingly engages the threaded shaft 123b and frictionally engages an inner surface of a pair of opposed lips 125b defining an elongated slot 126b in the siderail 102b. A t-shaped lug 127b is - . -^. tiara preferably integrally provided along an edge of the moveable mount 112b to slidingly accommodate the lips 125b while residing within the slot 126b. An orifice 128b provided in the interior of the moveable mount 112b accommodates a knob 12gb affixed to the threaded shaft 123b opposite the tapped plate 124b.

By turning the knob 129b, the threaded shaft 123b releases the frictional engagement of the tapped plate 124b with the lips 125b thereby enabling sliding movement of the moveable mount 112b along the siderail 102b.

10068] Another moveable mount 112b' is also slideably secured to the siderail 102b. The moveable mount 112b' is preferably configured identical to that of the moveable mount 112b. Similarly, as illustrated in Figs. 6-8, two moveable mounts 112a and 112a' are slideably secured to the siderail 102a.

The moveable mounts 112a and 112a' are preferably configured identical to that of the moveable mounts 112b and 112b'. By providing the moveable mounts 112, the crossbars 104a and 104b can be selectively positioned along the siderails 102a and 102b while in the spanning mode.

9] A pivoting mechanism 106a interconnects a shroud 132a of the crossbar 104a with the moveable mount 112b' secured to the siderail 102b. The shroud 132a is secured to the crossbar 104a by at least one fixing member 134a in the form of a screw. The shroud 132a includes a slotted opening 136a providing a pair of shroud arms for sandwiching a tab 116b' of the moveable mount 112b' therein. A pivot member in the form of a partially threaded shaft 140a passes through the shroud 132a and tab 116b' to secure the two together.

A threaded nut 142a engages the threaded shaft 140a to fix the two in place. i

. en he-vvv= Although not illustrated, one skilled in the art will appreciate that the pivoting mechanism 106b is preferably configured identically to the pivoting mechanism 106a.

10070] Turning now to Figs. 12-14 a third embodiment of the present invention is illustrated. The vehicle article carrier 200 includes two laterally spaced apart siderails 202a and 202b. A pair of crossbars 204a and 204b are coupled at opposite ends to the siderails 202a and 202b. The crossbars 204a and 204b are operable in a first or spanning mode, as illustrated in Fig. 12, extending across the space between the siderails 202a and 202b, and also in a second or stowed mode, as illustrated in Fig. 13, axially aligned with the siderails 202a and 202b.

lO071] As illustrated in Fig. 14, to facilitate the transition between the spanning mode and the stowed mode, the crossbars 204a and 204b are pivotally coupled to the sderails 202a and 202b. More particularly, the crossbar 204a includes a pivoting latch mechanism 206a pivotally coupled to the siderail 202b.

Similarly, the crossbar 204b includes a pivoting latch mechanism 206b pivotally coupled to the siderail 202a.

lO072] A securing mechanism 208a is provided at the opposite end of the crossbar 204a relative to the pivoting latch mechanism 206a for securing the crossbar 204a to the siderail 202b in a stowed mode (see Fig. 13) and to the siderail 202a in a spanning mode (see Fig. 12). Similarty, asecuring mechanism 208b is provided at the opposite end of the crossbar 204b relative to the pivoting latch mechanism 206b for securing the crossbar 204b to the sideraii 202a in a stowed mode (see Fig. 13) and to the siderail 202b in a spanning mode (see Fig. 12). An exemplary securing mechanism 208b is illustrated in greater detail in Figs. 15- 16 10073] As shown in Figs. 15 - 18, the securing mechanism 208b interconnects a shroud 210b of the crossbar 204b with a moveable mount 212b secured within a recess of the siderail 202b. The shroud 210b is slideably secured to the crossbar 204b in a telescoping manner by at least one fixing member 211 b in the form of a screw. The fixing member 211 b is fixed relative to the crossbar 204b but the shroud 210b is moveable relative to both the fixing member 211b and the crossbar 204b. As such, the shroud 210b can be translated between an extended or engaged mode, as illustrated in Fig. 17, and a retracted or disengaged mode, as illustrated in Fig. 18. A slot 213b formed in the shroud 210b accommodates such movement.

10074] The shroud 210b includes a slotted opening 214b for enveloping a mushroom-shaped nub 216b of the moveable mount 212b therein. A base 217b of the shroud 210b slides under the top and on either side of the trunk of the mushroom-shaped nub 216b while the walls of the shroud adjacent the opening 214b abut the sides of the nub 216b. A fastening member in the form of a pivotable latch 218b privotally resides within the slotted opening 2t4b and is operable in a locked mode to engage the nub 216b and an unlocked mode to release the nub 216b. An axel 220b secures the latch 218b to the shroud 210b and serves as a pivot for the latch 218b. A biasing member in the form of a spring clip 222b nests within the opening 214b and urges the latch 218b toward an. an l -Amp the locked mode. To disengage the latch 218b frown the nub 216b, the bias of the spring 222b is overcome by depressing the inboard end of the latch which allows the outboard end of the latch to lift off and release the nub 216b. Once released from the nub 216b, the shroud may be translated away from the nub 216b to provide clearance for the cross bar 204b to pivot.

5] One skilled in the art will appreciate that the securing mechanism 208ais preferably configured identically to the securing mechanism 208b. Similarly, The securing mechanisms 206a and 206b are preferably configured identically to the securing mechanisms 208a and 208b with the exception of the translatable shroud. Referring to Fig. 19, the securing mechanism 206b is illustrated. The shroud 210b' is fixedly secured to the crossbar 204b by at least one fixing member 211b' in the form of a screw. No slot is provided in the shroud 210b'. In this way, the crossbar 204b is provided with one fixed shroud 21 Ob' and one translatable shroud 21 Ob (See Figs. 17 and 18). Likewise, the crossbar 204a is provided with one fixed shroud 210a' and one translatable shroud 21 Oa (see Fig.12.

{0076] Referring again to Figs. 15 and 16, the moveable mount 212b is preferably slideably secured to the siderail 202b. More particularly, a fixing member in the form of a threaded shaft 223b selectively secures the moveable mount 212b along the siderail 202b. An anchor in the form of a tapped plate 224b threadingly engages the threaded shaft 223b and frictionally engages an inner surface of a pair of opposed lips 225b defining an elongated slot 226b in the siderail 202b. A t-shaped lug 227b is preferably integrally provided along an v- mar edge of the moveable mount 212b to slidingly accommodate the lips 225b while residing within the slot 226b. A knob 228b is provided on the threaded shaft 223b opposite the tapped plate 224b. By turning the knob 228b, the threaded shaft 223b releases the frictional engagement of the tapped plate 224b with the lips 225b thereby enabling sliding movement of the moveable mount 212b along the siderail 202b.

7] Referring again to Figs. 12-14, another moveable mount 212b' is also slideably secured to the siderail 202b. The moveable mount 212b' is preferably configured identically to the moveable mount 212b. Similarly, two moveable mounts 212a and 212a' are slideably secured to the siderail 202a.

The moveable mounts 212a and 212a' are preferably configured identically to the moveable mounts 212b and 212b'. By providing the moveable mounts 212, the crossbars 204a and 204b can be selectively positioned along the siderails 202a and 202b while in the spanning mode.

l0078l Referring collectively to Figs. 12-19, to reposition the crossbars from a stowed mode to a spanning mode, one securing mechanism 208 of each crossbar is disengaged from a nub and each cross bar is pivoted towards the spaming position about the opposite securing mechanism 206. Each crossbar 204 is also translated such that the end of each crossbar 204 is laterally offset from a nub 216 yet essentially perpendicular to the siderails 202. To accommodate the translation movement, one shroud 210 telescopically retracts onto each crossbar 204. The securing mechanism 208 of each crossbar 204 is then positioned adjacent to a nub 216, the crossbar is translated in an opposite

I

direction to move the securing mechanism 208 over top of the nub 216, and subsequently secured thereto with a latch 218 [0079] Turning now to Figs. 20 and 21, yet another embodiment of the present invention is illustrated. The vehicle article carrier 30Q includes two laterally spaced apart siderails 302a and 302b. A pair of crossbars 304a and 304b are coupled at opposite ends to the siderails 302a and 302b. The crossbars 304a and 304b are operable in a first or spanning mode, as illustrated in Fig. 20, extending across the space between the siderails 302a and 302b, and also in a second or stowed mode, as illustrated in Fig. 21, axially aligned with the siderails 302a and 302b.

0] To facilitate the transition between the spanning mode and the stowed mode, the crossbars 304a and 304b are rotatably and pivotally coupled to the siderails 302a and 302b. . More particularly, the crossbar 304a includes a rotating and pivoting mechanism 306a pivotally coupled to the siderail 302b.

Similarly, the crossbar 304b includes a rotating and pivoting mechanism 306b pivotally coupled to the siderail 302a.

1] A securing mechanism 308a is provided at the opposite end of the crossbar 304a relative to the pivoting mechanism 306a for securing the crossbar 304a to the siderail 302b in a stowed mode (see Fig. 21) and to the siderail 302a in a spanning mode (see Fig. 20). Similarly, a securing mechanism 308b is provided at the opposite end of the crossbar 304b relative to the pivoting mechanism 306b for securing the crossbar 304b to the siderail 302a in a stowed mode (see Fig. 21) and to the siderail 302b in a spanning mode (see Fig. 20). :

An exemplary securing mechanism 308a is illustrated in greater detail in Figs. 22 10082] As shown in Figs. 22 - 26, the securing mechanism 308a interconnects an endpiece 310a of the crossbar 304a with a mounting portion 312a of the siderail 302a. The endpiece 31 Oa is preferably formed integrally with a lower portion of the crossbar 304a. The endpiece 31 Oa includes a pocket 314a accommodating a complimentary shaped latch 316a therein.

3] The latch 316a is preferably pivotally mounted within the endpiece 310a by an axle 318a forming a pivot. The latch 316a is operable in a locked mode engaged with the siderail 302a (see Figs. 22 and 25) and in an unlocked mode disengaged from the siderail 302a (see Figs 23 and 26). A handle 320a of the latch extends along an upper surface of the endpiece 310a and is oriented generally orthogonal to an arm 322a of the latch 316a. The handle 320a serves as a user operated lever to move the latch 316a between the locked and unlocked modes.

lO084] The arm 322a extends through a partially slotted opening 324a formed through the endpiece 310a. The slotted opening 324a is sized to accommodate the desired range of motion during pivoting of the latch 316a about the axle 318a. The arm 322a includes a catch 326a for frictionally engaging a lip 328a of the mounting portion 312a of the-siderail 302a when the latch 316a is in the locked mode.

5] A biasing member in the form of a spring clip 330a urges the latch 316a towards the closed mode such that the catch 326a is biased to engage the lip 328a. To release the latch 316a, the bias of the spring clip is overcome by lifting the handle 320a, the arm 322a pivots away from the lip 328a, and the catch 326a disengages therefrom. The crossbar 304a can then be lifted away from the mounting portion 312a and rotated relative to the siderail 302a.

Although not illustrated, one skilled in the art should appreciate that the other securing mechanism 308b is preferably configured identically to the securing mechanism 308a.

l0086l Turning now to Figs. 27-29, the rotating and pivoting mechanism 306a will be described. The mechanism 306a includes an endpiece 340a preferably formed integrally with a lower portion of the crossbar 304a. A guide member in the form of a pin 342a is positioned within a opening 344a formed in the endpiece 340a. The opening 344a is preferably shaped as a triangular slot to allow pivoting of the crossbar 304a relative to the siderail 302b and pin 342a while simultaneously preventing rotation of the crossbar 304a about its own longitudinal axis. The rotation of the crossbar 304a *bout its own longitudinal axis is accomplished by the abutting engagement of the pin 342a with the walls of the opening 344a.

10087] The lower portion of the erdpiece 340a is partially spherically shaped to provide a radiused surface 346a. The radiused surface 346a nests within a complimentary shaped dish 348b secured within a cavity 350b of the siderail 302b. An orifice 352b is provided through the dish 348b to accommodate the pin 342a therein. The radiused surface 346a and dish 348b cooperate to control the pivoting and rotating of the crossbar 304a relative to the siderail 302b.

8] While not illustrated, one skilled in the art should appreciate that the other rotating and pivoting mechanism 306b is preferably formed identically to the rotating and pivoting mechanism 306a.

[00891 Thus, a vehicle article carrier is provided which operates in two modes. In a first mode, the crossbars are stowed such that each lies parallel to a siderail. This mode reduces wind noise from the vehicle article carrier. In a second mode, the crossbars are oriented cross-wise to the longitudinal axis of the vehicle to span the space between the siderails and provide a support structure for carrying desired loads.

0] Those skilled in the art can now appreciate from the foregoing description that the broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this invention has been described in connection with particular examples thereof, the true scope of the invention should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the drawings, specification, and following claims. 2s

Claims (19)

1. A vehicle article carrier apparatus for supporting articles on an outer body surface of a vehicle, the apparatus comprising: a first side rail adapted to be fixedly secured to the outer body surface; a second side rail adapted to be fixedly secured to the outer body surface; a first crossbar mount movably coupled to said first side rail so as to be adjustably positionable at a desired point along said first side rail; a second crossbar mount coupled to said first side rail; a third crossbar mount movably coupled to said second side rail so as to be adjustably positionable at a desired point along said second siderail; a first cross bar pivotally coupled to said first crossbar mount at a first end thereof, and able to be releasably coupled to said second cross bar mount at a second end thereof, so as to be positioned over said first side rail, when said first crossbar is disposed in a stowed position; said first crossbar being pivotal about said first end thereof to span between said first and second siderails, with said second end being releasably secured to said third crossbar mount when said crossbar is in an operative position; and wherein said second end of said first crossbar includes a translatable shroud for engaging said second or third cross bar mounts.

2. The apparatus of claim 1, further comprising: a fourth crossbar mount coupled to said second side rail; a second crossbar having a first end and a second end, said first end being pivotally supported from said fourth cross bar mount and said second end being releasably secureable to said third crossbar mount; wherein said second crossbar can be secured to said third and fourth crossbar mounts to be disposed over said second side rail in a stowed position, and pivoted to span between said side rails with said second end being secured to said second cross bar mount in an operative position; and wherein said second end of said second cross bar includes a translatable shroud for enabling engagement with said second and fourth crossbar mounts.

3. The apparatus of claim 1, wherein said second cross bar mount is movably coupled to said first side rail.

4. The apparatus of claim 1, wherein said first and second crossbar mounts are slidably coupled to said first side rail.

5. The apparatus of claim 1, wherein said shroud includes an elongated slot, and a fastener extends through said slot into said first crossbar to secure said translatable shroud for sliding movement on said first cross bar.

6. The apparatus of claim 1, wherein said shroud includes a cutout, and wherein each of said second and third crossbar mounts includes a nub; the cutout engaging the nub when the second end of the first crossbar is positioned over the nub.

7. The apparatus of claim 6, wherein said translatable shroud includes a pivotally mounted locking lever disposed adjacent said cutout, and a spring for biasing said lever into a locked position when said shroud is positioned over said nub of said second crossbar mount.

8. The apparatus of claim 2, wherein said translatable shroud of said second crossbar includes a cutout, and wherein said second and third crossbar mounts each include a nub; said cutout of said shroud of said second crossbar being operative to engage with either said nub of said second and third crossbar mounts.

9. The apparatus of claim 8, wherein said translatable shroud of said second crossbar includes a pivotally mounted locking lever positioned adjacent said cutout thereof, and a spring for biasing said locking lever into engagement with one of said nubs when said second of said crossbars is secured to one or the other of said second and third crossbar mounts.

10. A vehicle article carrier apparatus for supporting articles on an outer body surface of a vehicle, the apparatus comprising: a first side rail adapted to be fixedly secured to the outer body surface; a second side rail adapted to be fixedly secured to the outer body surface; a first crossbar mount movably coupled to said first side rail so as to be adjustably positionable at a desired point along said first side rail; a second crossbar mount coupled to said first side rail; a third crossbar mount movably coupled to said second side rail so as to be adjustably positionable at a desired point along said second siderail; a fourth crossbar mount movably coupled to said second side rail so as to be adjustably positionable at a desired point along said second siderail; a first cross bar pivotally coupled to said first crossbar mount at a first end thereof, and able to be releasably coupled to said second cross bar mount at a second end thereof, so as to be positioned over said first side rail, when said first crossbar is disposed in a stowed position; said first crossbar being pivotal about said first end thereof to span between said first and second siderails, with said second end being releasably secured to said third crossbar mount when said crossbar is in an operative position; said second end of said first crossbar including a first translatable shroud for engaging said second or third cross bar mounts; a second crossbar pivotally coupled to said fourth crossbar mount at a first end thereof, and able to be releasably coupled to said third crossbar mount at a second end thereof, so as to be positioned over said second side rail when said second crossbar is disposed in a stowed position and said first crossbar is disposed in said stowed position; said second crossbar being pivotal about said first end thereof to span between said first and second siderails, with said second end being releasably secured to said second crossbar mount, when said second crossbar is placed in an operative position; and said second end of said second cross bar including a second translatable shroud for engaging said second or third cross bar mounts.

What is claimed is: 1. A vehicle article carrier comprising a siderail; a crossbar removeably coupled to said siderail; and at least one orientation member interengaging said siderail and said crossbar in one of only a first position and a second position, the first position aligning said crossbar axially relative to said siderail and the second position aligning said crossbar laterally relative to said siderail.

2. The vehicle article carrier of claim 1 wherein said orientation member further comprises at least one orientation projection interengaging said siderail and said crossbar and preventing relative rotation therebetween.

3. The vehicle article carrier of claim 2 further comprising afrst orientation receptacle receiving said orientation projection jR said first position and a discrete second orientation receptacle receiving said orientation prolecUon in said second position.

4. The vehicle article carrier of claim 3 wherein said first orientation receptacle further comprises a pair of orientation holes receiving said pair of spaced apart pegs and said second orientation receptacle further comprises a slot receiving said pair of spaced apart pegs.

5. The vehicle article carrier of claim 1 further comprising: an indexable locking member locking said crossbar to said siderail in a first mode and unlocking said crossbar from said siderail in a second mode, the first mode aligning said locking member approximately 90 degrees relative to an alignment of said locking member in said second mode.

6. The vehicle article carrier of claim 5 wherein said locking member includes an orientation collar having a pair of oppositely facing corners separated by rounds, said corners engaging stops in said first and second modes.

7. A vehicle article carrier comprising: a siderail; a pivoting mechanism coupled to said siderail; and a crossbar coupled to said pivoting mechanism; said pivoting mechanism further comprising means for enabling vertical rotation of said crossbar relative to said siderail and horizontal pivoting of said crossbar relative to said siderail thereby enabling transition of said crossbar from a stowed mode axially aligned with said siderail to a spanning mode laterally aligned relative to said siderail.

8. The vehicle article carrier of claim 7 wherein said means further comprises means for preventing said crossbar from rotating about a longitudinal axis of said crossbar.

9. The vehicle article carrier of claim 8 wherein said means further comprises: a shaft extending from one of said crossbar and said siderail; a bore formed in the other of said crossbar and said siderail; and a slot having divergent sidewalls formed in one of said crossbar and said siderail.

wherein said slot and said bore receive said shaft therein.

10. The vehicle article carrier of claim 9 wherein said cross bar and said siderail include complimentary shaped radiused surfaces nested within one another.

11. The vehicle article carrier of claim 7 wherein said means further comprises: a radiused dish secured within said siderail, said dish including a threaded bore formed therein; - a threaded member disposed within a recessed passage formed in said crossbar and threadingly engaging said threaded bore, said recessed passage including a portion with divergent sidewalls aligned essentially perpendicular with a longitudinal axis of said crossbar; and a radiused surface of said crossbar nested within said radiused dish.

12. The vehicle article carrier of claim 7 further comprising a latching mechanism coupled to said crossbar opposite said pivoting mechanism and secured to said siderail in said stowed mode and to another siderail in said spanning mode.

13. The vehicle article carrier of claim 12 wherein said latching mechanism further comprises a spring biased pivoting latch mounted to said crossbar, said latch having a catch frictionally engaging a lip of said siderail in said stowed mode and frictionally engaging a lip of said another siderail in said spanning mode.

14. A vehicle article carrier comprising: a first siderail; a second siderail spaced apart from said first siderail; first and second crossbar mounts moveably coupled to said first side rail; third and fourth crossbar mounts moveably coupled to said second side rail; a first crossbar pivotally coupled to said first crossbar mount at one end and removably secured to said second crossbar mount at a second end in a stowed mode, and removably secured to said third crossbar mount at said second end in a spanning mode; and a second crossbar pivotally coupled to said fourth crossbar mount at one end and removably secured to said third crossbar mount at a second end in a stowed mode, and removably secured to said second crossbar mount at said second end in a spanning mode.

15. The vehicle article carrier of claim 14 wherein said first crossbar is pivotally and removably mounted to said first crossbar mount at said one end and said second crossbar is pivotally and removably coupled to said fourth crossbar mount at said one end.

16. The vehicle article carrier of claim 14 wherein said second crossbar mount includes a nub engaging a latch of said first crossbar in said stowed mode and a latch of said second crossbar in said spanning mode, and said third crossbar mount includes a nub engaging a latch of said first crossbar in said spanning mode and a latch of said second crossbar in said stowed mode.

17. The vehicle article carrier of claim 14 wherein said first crossbar mount includes a releasable anchor frictionally engaging said first siderail.

18. A vehicle article carrier comprising: a first siderail; a second siderail spaced apart from said first siderail; a crossbar pivotally connected at one end to said first siderail and removably secured at a second end to said first siderail in a stowed mode, and removably secured at the second end to said second siderail in a spaMing mode, said crossbar including a translatable shroud at said second end.

19. The vehicle article carrier of claim 18 wherein said translatable shroud is coupled to said crossbar by a fastening member passing though a slot formed in one of said crossbar and said shroud.