GB2400080A

GB2400080A - Method for driving piezoelectric ink jet head

Info

Publication number: GB2400080A
Application number: GB0406803A
Authority: GB
Inventors: Kenichi Satake
Original assignee: Kyocera Corp
Current assignee: Kyocera Corp
Priority date: 2003-03-28
Filing date: 2004-03-26
Publication date: 2004-10-06
Anticipated expiration: 2024-03-26
Also published as: CN100344451C; GB0606110D0; US20080211845A1; GB2423497A; US7150517B2; US20060268033A1; CN1533890A; US20040189752A1; GB2423497B; GB0406803D0; GB2400080B; US7370925B2

Abstract

A method for driving piezoelectric ink jet head that reliably suppresses the ensuing vibration of the drive section while suppressing the flying speed of the ink droplet from decreasing, by setting the time constant t UP of rise of voltage when the drive voltage is applied and/or the time constant t DN of fall of voltage when stopping the application of the drive voltage are set in ranges that satisfy the relations of the expressions (i) and (ii): Ta/ (-ln0.01) & t UP & Ta/ (-ln0.25)```(i) Ta/ (-ln0.01) & t DN & Ta/ (-ln0.25)```(ii) with respect to the period Ta of the ensuing vibration of the drive section, or pulse width T3 of the drive voltage is set at an integral multiple of the period Ta of the ensuing vibration of the drive section.

Description

METHOD FOR DRIVING PIEZOELECTRIC INK JET HEAD

The present invention relates to a method for driving a piezoelectric ink jet head and, more particularly, to a method for driving a piezoelectric ink jet head that can be preferably usedin primer, copier, facsimile, andacompositemachinewhich combines some of the former.

An on-demand type inkjet printer employs a piezoelectric ink jet head that comprises a pressure chamber 2 filled with an ink, a nozzle 3 that communicates with the pressure chamber 2 and has ink meniscus formed inside thereof from the ink that fills the pressure chamber 2, a piezoelectric element 9 that is deformed when a drive voltage is applied, and an oscillator plate 7 that is stacked on the piezoelectric element 9 so as to form a drive section D, as shown in Figs. 2 and 3.

In the piezoelectric ink jet head, the drive section D transmits a force generated by the piezoelectric element 9 as a pressure to the ink containedin the pressure chambers thereby to function as a drive power source that discharges ink droplets through the nozzle 3 that communicates with the pressure chamber 2. Thatis, in the drive section D, es the piezoelectric clement 9 deforms due to a drive voltage applied thereto, the oscillator plate7is caused Lo deflect so es to protrude toward the pressure chamber 2 as indicated by dot and dash line in Fig. 2, thereby decreasing the volume of the pressure chambers end pressurizing theinkinthepressurechamber2, sothatinkdropletisdischarged from the tip of the nozzle 3.

At the same time, since the oscillator plate 7 is also causedbythepressureoftheinkcontainedinthepressurechamber 2 to deflect ina direction opposite to that shownin the dewing, the drive section D also acts as an elastic body with respect to the vibration of the ink in the head.

When a voltage is applied to the piezoelectric element 9 so as to generate a force, the ink contained in the head experiences vibration under the pressure transmitted via the oscillator plate 7 from the drive section D. This vibration is generated with the drive section D and the pressure chamber 2 acting as the elasticity against the inertia of a feeder port for feeding the ink to the pressure chamber 2, a nozzle passage 4 that communicates the pressure chamber 2 and the nozzle 3, and the nozzle 3. Natural period of vibration of the ink contained in the head during this vibration is determined by the dimensions of the components described above, physical properties of the ink and dimensions and physical properties of the drive section D. In the piezoelectric ink jet head, an ink droplet is discharged by utilizing the vibration of ink meniscus in the nozzle 3 due to the vibration of the ink described above.

As described in Japanese Unexamined Patent Publication JP-H02-192947-A2 (1990), the piezoelectric ink jet head generally employs such a drive method as described below. A constantdrivevoltageiscontinuouslyappliedtoapiezoelectric elementin the state of standby so that the piezoelectric clement is kept deformed and the oscillator plate continue to deflect, thereby to maintain the pressure chamber in a state of decreased volume. To form a dot, (1) the drive voltage is removed immediately before forming the dot so as to cancel the deformation of the piezoelectric element and cancel the deflection of the oscillator plate, thereby increasing the volume of the pressure chamber with the ink meniscusin the nozzle teeing purled toward the pressure chamber, then (2) the drive voltage is applied again so as to cause the piezoelectric element to deform and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber and discharge anink droplet through the tip ofthe nozzle. This drive method may be referred to as the "Pull- push drive method"

in the following description.

Fig. 17 is a simplified graph showing the relation between drive voltage waveform (indicated by a thick dot and dash line) of drive voltage Vp applied to the piezoelectric element and changes in volumetric velocity of ink [indicated by thick solid line with the ink discharging direction indicated by (+)] in the nozzle when the drive voltage waveform is applied with the Pull-push drive method.

This drive method will be described below taking an example in such a case that employs the piezoelectric element 9 of transverse vibration mode formed in a flat plate or layer of small thickness, which contracts in the direction of plane when a drive voltage is applied, as shown in Figs. 2 and 3.

In the standby period to the left of t1 in Fig. 17, drive voltage Vp is maintained at VH (VP = VH) SO that the piezoelectric element continues to contract in the direction of plane thereby keeping the oscillator plate to deflect in a constant shape so as tomaintainthepressurechamber in the state of reducedvolume, during which the ink in the head remains stationary, namely the volumetric velocity of ink in the nozzle remains zero.

In order to discharge an ink droplet through the nozzle so as to form a dot on a sheet of paper, the drive voltage Vp applied to the piezoelectric element is removed (Vp = 0) at time t1 immediately before the formation so as to cancel the contraction of the piezoelectric element in the direction of plane and cancel the deflection of the oscillator plate.

This results in a predetermined amount of increase in the volume of the pressure chamber, and therefore a quantity of ink in the nozzle corresponding to the volume increase is pulled toward the pressure chamber with ink meniscus drawn thereby.

During this step, volumetric velocity of the ink in the nozzle increases in the direction of (-), and then gradually decreases to approach zero as indicated in the period from t1 to t2 in Fig. 17. These changes occur in about a half of the natural period of vibration T1Of the volumetric velocity ofinkindicated by thick solid line in the drawing.

At time t2 when the volumetric velocity ofinkin the nozzle has approached zero, the drive voltage Vp is applied again to the value of VH (VP = VH) SO thatthepiezoelectricelementcontracts in the direction of plane thereby to cause the oscillator plate to deflect. This operation is equivalent to the application of such a drive voltage Vp to the piezoelectric element that has drive voltage waveform of pulse width T3 that is one half of the natural period of vibration Tl, as indicated by thick dot and dash line.

This causes a pressure to be exerted by the ink that has been pushed out of the pressure chamber, as the oscillator plate deflects to decrease the volume of the pressure chamber at the time when the ink meniscus is about to return in the direction (+) from the state of being pulled toward the pressure chamber with a maximum displacement (state of zero volumetric velocity at time t2). As a result, the ink protrudes significantly from the tip of the nozzle in the direction of (+). Since the ink protrudingfromthenozzletiphasanappearanceofsubstantially i 6 cylindrical shape, the ink in the protruded state is generally called the ink column. When the ink column has extended to the maximum, a droplet departs from the distal end of the ink column, flies and reaches the paper surface, thereby to form a dot.

The piezoelectric ink jet head generally may employ such a drive method as: a piezoelectric element in the state of standby is maintained in such a condition that drive voltage is not applied thereto, and when forming a dot, (I) the drive voltage is applied immediately before forming the dot so as to cause the piezoelectric element to contract and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber so that the ink meniscus in the nozzle is pushed toward the tip of the nozzle and the ink protrudes from the tip of the nozzle like a column (ink column), then (II) the drive voltage is removed again so as to cancel the contraction of the piezoelectric element and cancel the deflectionoftheoscillatorplate, therebyincreasingthevolume of the pressure chamber and pulling back the ink column that has been protruding from the tip of the nozzle into the nozzle, thereby to separate an ink droplet. This drive method may be referred to as the "Push-pull drive method" in the following

description.

Fig. 18 is a simplified graph showing the relation between the drive voltage waveform of the drive voltage Vp applied to the piezoelectric clement end changesin the volumetric velocity of ink in the nozzle when the drive voltage waveform is applied with the Push-pull drive method.

This drive method will be described below.

In the standby period to the left of tl in Fig. 18, the drive voltage Vp is not applied (Vp = 0) so that the volume of the pressure chamber remains at the initial value, and the volumetric velocity of ink in the nozzle remains zero.

In order to discharge an ink droplet through the nozzle so as to form a dot on a sheet of paper, the drive voltage Vp applied to the piezoelectric element is increased to VH (VP = VH) at time t1 immediately before the dot formation so as to cause the piezoelectric element to contract in the direction of plane and the oscillator plate to deflect.

This results in a predetermined amount of decrease in the volume of the pressure chamber, and therefore a quantity of ink in the nozzle corresponding to the volume decrease is pushed toward the outside of the nozzle together with ink meniscus.

During this step, volumetric velocity of the ink in the nozzle increases in the direction of (+) to reach a maximum, then decreases to approach zero,then increases in the direction of (-) to reach a maximum, and then decreases to approach zero as indicated in the period from to to t2 in fig. 18. These changes occur in the natural period of vibration T1 of the volumetric velocity of ink indicated by a thick solid line in the drawing.

Movement of the ink during the step described above is as follows. First, the ink in the nozzle is pushed toward the outside of the nozzle by the first deflection of the oscillator plate. Then as the volumetric velocity of the ink in the nozzle increases in the direction of (-) due to the intrinsic vibration of the ink, a force to pull the ink back into the nozzle acts on the ink that has been pushed toward the outside of the nozzle.

However, since front of the ink that has been pushed toward the outside of the nozzle continues to move toward the outside, the ink is prolonged from the ink meniscus toward the outside, so that the ink column is formed.

At time t2 when the volumetric velocity ofinkin the nozzle has passed the point of zero, the drive voltage Vp is removed again (Vp=O) so es tocancelthe contraction of the piezoelectric elementin the direction of plane therebytocancelthe deflection of the oscillator plate. This operation is equivalent to the application of such a drive voltage Vp to the piezoelectric element that has a drive voltage waveform of purse width T3 which is proximate to the natural period of vibration T1, as indicated by a thick dot and dash line.

While the ink meniscus in the nozzle is at the deepest position retracted toward the pressure chamber at the time when the volumetric velocity of the ink in the nozzle is zero, it is then urged to move again toward the outside of the nozzle by the intrinsic vibration of the ink. That is, at time t2, J 9 the ink meniscus in the nozzle is in the course of moving from thedeepestpositionretractedLowardthepressurechambertoward the outside of the nozzle.

Consequently, if the ink is vibrated with reverse phase by canceling the deflection of the oscillator plate and increasing the volume of the pressure chamber at time t2, the movement of the ink meniscus described above is suppressed so that the ink column is separated and an ink droplet is formed.

As the ink droplet reaches the paper surface, a dot is formed on the paper.

In the piezoelectric ink jet head driven by the Pull-push or the Pushpull drive method described above, the drive section comprising the piezoelectric element and the oscillator plate vibrates at a natural frequency thereof. Period of the vibration is as small as a few tenths to a fifth of pulse width T3 of the drive voltage waveform.

Making a description by way of the Pull-push drive method, the natural vibration is superposed as ensuing vibration over the vibration of the volumetric velocity of the ink during the formation of ink droplet as shown in Fig. 19. This results in the problem of fluctuations in the volume and flying speed of the ink droplet due to a deviation between the timing of drive voltage waveform to rise and the phase of ensuing vibration.

That is, in case the drive voltage waveform rises at a time when the speed of ensuing vibration is increasing toward J 10 the pressure chamber, the ink droplet grows in volume and the flying speed increases. When the drive voltage waveform rises et a time when the speed of ensuing vibrationis decreasing toward the pressure chamber, on the other hand, volume oftheink droplet and the flying speed decrease.

Asa consequence, a slightest variation in the purse width of the drive voltage waveform results in significant variations in the volume of the ink droplet and the flying speed.

Also because thickness of the piezoelectric element and the conditions of bonding onto the oscillator plate vary among the plurality of piezoelectric elements disposed on the piezoelectricink jet head, there are differencesin the natural period of vibration among the drive sections. Asaresult,there occur variations in the volume of the ink droplet and the flying speed among the nozzles, even when the pulse width of the drive voltage waveform is maintained constant.

These problems arise similarly in the Push-pull drive method.

In order to suppress the ensuing vibration of the drive section, Japanese Unexamined Patent Publication JP-H05-318731-A1 (1993) proposes such a Pull-push drive method as described below. Time constant of decreasing voltage is set at O.9 times the natural period of vibration of the drive section or longer when the drive voltage waveform falls, namely when removing the drive voltage Vp from VH to zero at time t1 in Fig. I' 11 17, and time constant of increasing voltage is set in a range from 0.9 to 1.2 times the natural period of vibration when the drive voltage waveform rises, namely when applying the drive voltage Vp from zero to VH at time t2 in Fig. 17.

It is true that ensuing vibration of the drive section can be suppressed by increasing the time constant of rise/fall.

However, increasing the time constant of rise/fall leads to another problem that the flying speed of ink droplet decreases.

Japanese Patent Unexamined Publication JP-H05-318731-A1 employsapiezoelectricelementlongitudinalvibrationmodethat is formed in the shape of a thick plate or a rod having a predetermined cross section that expands in the direction of plate thickness or longitudinal direction of the rod when subjected to a drive voltage.

Since a piezoelectric element of longitudinal vibration mode has smeller naturalperiodof vibration of the drive section compared to one of transverse vibration mode, the flying speed of ink droplet does not decrease significantly even when the time constant of rise/fall of drive voltage waveform is made as long as similar to the natural period of vibration of the drive section.

However, the piezoelectric element 9 of transverse vibration mode shown in Figs. 2 and 3 has larger natural period of vibration of the drive section than that of longitudinal vibration mode. As a result, the flying speed of ink droplet decreases significantly when the time constant of rise/fall of drive voltage waveform is made as long as similar to the natural period of vibration of the drive section.

An object of the present invention is to provide a novel drive method that can suppress ensuing vibration of the drive section while restricting the flying speed of ink droplet from decreasing significantlyin a piezoelectric inkjet head having a piezoelectric element of transverse vibration mode.

Another object of the present invention is to provide a novel drive method that can suppress the ensuing vibration of the drive section regardless of the vibration mode of the piezoelectric element.

Inordertosolvetheproblemedescribedabove,thepresent inventors have closely studied the relation between the time constant of rise/fall of drive voltage waveform and the natural period of vibration of the drive section in a piezoelectric ink jet head that employs a piezoelectric element of transverse vibration mode.

Throughtheresearch,ithasbeenfoundthatitiseffective in restricting the flying speed of ink droplet from decreasing and suppressing the ensuing vibration of the drive section, to make the time required for the drive voltage Vp to fall to 1-25% of VH equal to the period Ta of the ensuing vibration of the drive section which is superposed on the vibration waveform of the volumetric velocity of ink during fall of the drive voltage waveform, and/or to make the time required for the drive voltage Vp to rise to 75-99% of VH equal to the period Ta during rise of the drive voltage waveform.

Specifically, time constant rup of rise of the drive voltage Vp in the drive voltage waveform of the piezoelectric ink jet head is set in a range that satisfies the relation of the expression (i): Ta/(-lnO.O1) _ rup _ Ta/(-lnO.25) (i) with respect to the period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in the head, or time constant r DN offallof the drive voltage Vpissetina range that satisfies the relation of the expression (ii) Ta/(-lnO.O1) _ r DN - Ta/(-lnO.25) (ii) with respect to the period Ta. Alternatively, both time constants are set as described above at the same time.

When the piezoelectric ink jet head that employs the piezoelectric element of transverse vibration mode is driven with the drive voltage waveform having parameters being set as described above, decrease in the flying speed of ink droplet is only about 10% of that in the case of driving with a drive voltage waveform in which time constants rup and r DN are both set near zero es usual. Moreover,itismadepossibletosuppress the ensuing vibration of the drive section that is superposed on the vibration of volumetric velocity of ink in the nozzle.

Thus the invention according to claim 1 is a method for driving a piezoelectric ink jet head composed of: a pressure chamber filled with an ink; a nozzle that communicates with the pressure chamber and has an ink meniscus formed therein from the ink that fills the pressure chamber; a piezoelectric clement offransverse vibration mode that contracts in the direction of plane when subjected to a drive voltage applied thereto; and an oscillator plate that is stacked on the piezoelectric element so as to constitute a drive section and deflects so as to decrease the volume of the pressure chamber as the piezoelectric element contracts in the direction of plane when a voltage is applied thereto, so as to pressurize the ink in the pressure chamber and discharge an ink droplet from the tip of the nozzle, wherein the piezoelectric ink jet head is operated by combining: (A) the step of applying a drive voltage to the piezoelectric element so that the piezoelectric element contracts in the direction of plane and the oscillator plate deflects, thereby decreasing the volume of the pressure chamber, and (B) the step of removing the drive voltage applied to the piezoelectric element so that the contraction of the piezoelectric element in the direction of plane is canceled and consequently the deflection of the oscillator plateis canceled, thereby increasing the volume of the pressure chamber, thereby to discharge an ink droplet from the tip of the nozzle, and wherein the piezoelectric clement is driven withadrivevoltagewaveformthathasatleastoneofthefollowing settings: (a) time constant ruP of rise of the drive voltage in the step (A)issetinarangethatsatisfiestherelationoftheexpression (i): Ta/(-lnO.Ol) -< ruP _ Ta/(-lnO.25) (i) with respect to the period Ta of the ensuing vibration of the drive section which is superposed on the vibration waveform of the volumetric velocity of ink in the head, (b) time constant rDN of fall of the drive voltage in the step (B)issetinarangethatsatisfiestherelationoftheexpression Ta/(-lnO.Ol) _ rDN _ Ta/(-lnO.25) (ii) with respect to the period Ta.

The constitution of the present invention described above can be preferably applied to the Pull-push drive method.

The invention according to claim 2 is a method for driving the piezoelectric ink jet head of claim 1, wherein the piezoelectric ink jet head is operated as follows: a constant drive voltage is continuously applied to the piezoelectric element during a period of standby so that the piezoelectric element is kept contracted in the direction of plane and the oscillator plate continues to deflect, thereby to maintain the pressure chamber in a state of decreased volume and, during a period of forming a dot, (1) the drive voltage is removed immediately before forming the dot so as to cancel the contraction of the piezoelectric element and relieve the oscillator plate of deflection, thereby increasing the volume of the pressure chamber and pulling the ink meniscus in the nozzle back toward the pressure chamber, then (2) the drive voltage is applied again so as to cause the piezoelectric element to contract and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber and discharge an ink droplet through the tip of the nozzle.

The constitution of the presentinvention described above can also be preferably applied to the Push-pull drive method.

The invention according to claim 3 is a method for driving the piezoelectric ink jet head of claim 1, wherein the piezoelectric ink jet head is operated as follows: the piezoelectric element in the state of standby is maintained in such a condition that drive voltage is not applied thereto, and during a period of forming a dot, (I) the drive voltage is applied immediately before forming the dot so as to cause the piezoelectric element to contract and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber, pushing the ink meniscus in the nozzle toward the tip of the nozzle and protruding the ink from the tip of the nozzle like a column, then (II) the drive voltage is removed again so as to cancel the contraction of the piezoelectric element and cancel the deflectionoftheoscillatorplate,therebyincreasingthevolume of the pressure chamber and pulling back the ink column that has been protruding from the tip of the nozzle into the nozzle, thereby separate an ink droplet.

In order to further improve the effect of suppressing the ensuing vibration of the drive section, it is preferable that the time constant rep of rise of drive voltage Vp is especially in a range defined by the relation of the expression (i-1): Ta/(-lnO.05) < T UP - Ta/(-lnO.25) (i-1) within the range described above.

The invention according to claim 4 is directed to a method of driving the piezoelectric ink jet head of claim 1, wherein the time constant sup of rise of the drive voltage in the step (A) is set so as to satisfy the relation of the expression (i-1): Ta/(- lnO.05) _ Sup _ Ta/(-lnO.25) (i-1) with respect to the period Ta.

The time constant r DN of fall of the drive voltage Vp, too, is preferably set especially in a range defined by the relation of the expression (ii-1): Ta/(-lnO.05) <- DN _ Ta/(-lnO.25) (ii-1) within the range described above, in order to further improve the effect of suppressing the ensuing vibration of the drive section.

Theinvention according toclaim5is a directed Lo a method of driving the piezoelectric ink jet head of claim 1, wherein the time constant DN of fall of the drive voltage in the step (B)issetinarangethatsatisfiestherelationoftheexpression (ii-1): Ta/(-lnO. 05) - r DN - Ta/(-lnO.25) (ii-1) with respect to the period Ta.

The present inventors also have researched closely on the relation between the pulse width of the drive voltage waveform and the ensuing vibration of the drive section.

Through the research, it was found that it is effective for suppressing the ensuing vibration of the drive section to set the pulse width T3Of the drive voltage waveform atanintegral multiple of the period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of the ink in the head.

When the pulse width T3 of the drive voltage waveform is set at an integral multiple of the period Ta, the drive section is subject to vibrations of opposite phases as the drive voltage waveform rise or fall at a time when the ensuing vibration of the drive section caused by the fall or rise of the drive voltage waveform has completed an even number of half periods, namely an integral multiple of the period, so that the two vibrations cancel each other, thereby suppressing the subsequent ensuing vibration of the drive section.

This makes it possible to surely suppress the ensuing vibration of the drive section without controlling the rise/fall of the drive voltage waveform to have larger time constant for lower frying speed ofink droplet. Thisis effective regardless of the vibration mode of the piezoelectric element, namely in both a piezoelectric element of transverse vibration mode and a piezoelectric element of longitudinal vibration mode.

Thus the invention according to claim 6 is a method for driving a piezoelectric ink jet head composed of: a pressure chamber filled with an ink; a nozzle that communicates with the pressure chamber and has an ink meniscus formed therein from the ink that fills the pressure chamber; a piezoelectric element that deforms when subjected to a drive voltage applied thereto) and an oscillator plate that is stacked on the piezoelectric element so as to constitute a drive section and deflects so as to decrease the volume of the pressure chamber as the piezoelectric clement deforms when avoltageis applied "hereto, so es to pressurize the inkin the pressure chamber end discharge an ink droplet from the tip of the nozzle, wherein the piezoelectric ink jet head is operated by comblnlng (A) the step of applying the drive voltage to the piezoelectric element so that the piezoelectric element deforms and the oscillator plate deflects, thereby decreasing the volume of the pressure chamber, and (B) the step of removing the drive voltage applied to the piezoelectric element so that the deformation of the piezoelectric element is canceled and consequently the deflection of the oscillator plate is canceled, thereby increasing the volume of the pressure chamber, thereby to discharge an ink droplet from the tip of the nozzle, and wherein the piezoelectric clement is driven with a drive voltage waveform of which pulse width T3 of the drive voltage waveform between the rise of the drive voltage in the step (A) and the fall of the drive voltage in the step (B) is set at an integral multiple of the period Ta of the ensuing vibration of the drive section thatis superposed on the vibration waveform of the volumetric velocity of ink in the head.

The constitution of the presentinvention described above can also be preferably applied to the Pull-push drive method.

The invention according to claim 7 is a method for driving the piezoelectric ink jet head of claim 6, wherein the piezoelectrlc ink jet head is operated as follows: a constant drive voltage is continuously applied to the piezoelectric element during a period of standby so that the piezoelectric element is kept deformed and the oscillator plate continues to deflect, thereby to maintain the pressure chamber in a state of decreased volume and, during a period of forming a dot, (1) the drive voltage is removed immediately before forming the dot so as to cancel the deformation of the piezoelectric element and relieve the oscillator plate of deflection, thereby increasing the volume of the pressure chamber and pulling the ink meniscus in the nozzle back toward the pressure chamber,then (2) the drive voltage is applied again so as to cause the 16 piezoelectric element to deform and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber and discharge an ink droplet through the tip of the nozzle, and (3) pulse width T3 of the drive voltage waveform from the fall of the drive voltage in the step (1) to the rise of the drive voltage in the step (2) is set at an integral multiple of the period Ta of the ensuing vibration of the drive section.

The constitution of the present invention described above can also be preferably applied to the Push-pull drive method.

The invention according to claim 8 is a method for driving the piezoelectric ink jet head of claim 6, wherein the piezoelectric ink jet head is operated as follows: the piezoelectric element in the state of standby is maintained in such a condition that drive voltage is not applied thereto, and during a period of forming a dot, (I) the drive voltage is applied immediately before forming the dot so as to cause the piezoelectric element to deform and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber, pushing the ink meniscus in the nozzle toward the tip of the nozzle and protruding the ink from the tip of the nozzle like a column, then (II) the drive voltage is removed again so as to cancel the deformation of the piezoelectric element and cancel the deflectionoftheoscillatorplate,therebyincreasingthevolume of the pressure chamber and pulling back the ink column that has been protruding from the tip of the nozzle into the nozzle, thereby to separate an ink droplet, and (III) pulse width T3Of the drive voltage waveform from the rise of the drive voltage in the step (I) to the fall of the drive voltage in the step (II) is set at an integral multiple of the period Ta of the ensuing vibration of the drive section.

The Invention is described further hereinafter, by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a plan view showing an example of piezoelectric ink jet head for embodying the drive method of the present invention, in a state before the drive section comprising the piezoelectric element and the oscillator plate is installed.

Fig.2isanenlargedsectionalviewofadotformingsection in the piezoelectric ink jet head of the example shown in Fig. 1 with the drive section installed thereon.

5Fig. 3 is a perspective view showing the relationship between components constituting the dot forming section. i Fig. 4 is a circuit diagram showing an example of drive circuit for embodying the drive method of the present invention by driving the piezoelectric ink jet head described above.

10Fig. 5 is a graph showing a voltage waveform of control voltage applied to terminals of the drive circuit of Fig. 4. I Fig. 6isa graph showing drive voltage waveform generated by the drive circuit upon input of the control voltage and is applied to the piezoelectric element. I 15Fig.7isagraphshowinganotherexampleofadrivevoltage waveform.

Fig. 8 is a graph showing still another example of a drive voltage waveform.

Fig. 9 is a circuit diagram showing an equivalent electrical circuit formed by representing the components of the piezoelectric ink jet head, fabricated in an example of the present invention, with lumped constants.

Fig. 10 through Fig. 12 are graphs showing the results ' of simulations for the vibration of volumetric velocity of ink I when a drive voltage waveform, having constants of rise and fall time being set at predetermined values, is applied to the piezoelectric ink jet head that was fabricated in an example of the present invention.

Fig. 13 through Fig. 16 are graphs showing the results of simulations for the vibration of volumetric velocity of ink when a drive voltage waveform, having pulse width being set at a predetermined value, is applied to the piezoelectric ink jet head that was fabricated in an example of the present invention.

Fig. 17 is a simplified graph showing the relation between drive voltage waveform of a drive voltage Vp applied to the piezoelectric element and the volumetric velocity of ink in the nozzle when the drive voltage waveform is applied with the Pull-push drive method.

Fig. 18 is a simplified graph showing the relation between drive voltage waveform of drive voltage Vp applied to the piezoelectric element and the volumetric velocity of ink in the nozzle when the drive voltage waveform is applied with the Push-pull drive method.

Fig. 19 is a graph showing the effect of ensuing natural period of vibration superposed on the vibration of the volumetric velocity of ink in the nozzle in the case of the piezoelectric ink jet head.

Fig. 1 is a plan view showing an example of piezoelectric ink jet head for embodying the drive method of the present invention, in a state before the drive section comprising the piezoelectric element and the oscillator plate is installed.

The piezoelectric ink jet head of the example shown in Fig. 1 has a plurality of dot forming sections, each comprising a pressure chamber 2 and a nozzle 3 communicating thereto, disposed on a substrate 1.

Fig.2is an enlarged sectionalviewofa dot forming section in the piezoelectric ink jet head of the example shown in Fig. 1 with the drive section installed thereon. Fig. 3 is a perspective view showing the relationship between components constituting the dot forming section being stacked one on another.

The nozzles 3 of the dot forming sections are disposed in plurality along the principal scan direction indicated by whitearrowmarkin Fig.1. The dot forming sections are disposed in four rows, while the dot forming sections being arranged at pitches of 90 dpi in the same row, thus achieving a resolution of 360 dpi in the piezoelectric ink jet head as a whole.

Each of the dot forming sections comprises the pressure chamber 2 that is formed on the upper surface of the substrate 1 es shown in Fig. 2 and has a plan configuration ofa rectangular mid portion with semicircular portions connected to both ends thereof (refer to Fig. 3) and a nozzle 3 formed at a position that corresponds to the center of the semicircle at one end of the pressure chamber 2 on the lower surface of the substrate 1, the pressure chamber 2 and the nozzle 3 being connected with a nozzle passage 4 that has circular cross section of the same diameter as that of the semicircle located at the end, while the pressure chamber 2 is connected to a common feed path 6 (indicated with dashed line in Fig. 1) that is formed so as to connect the dot forming sections in the substrate 1, via a feed port 5 formed at a position that corresponds to the center of the semicircle at the other end of the pressure chamber 2.

In the example shown, the components described above have such a constitution as a first substrate la whereon the pressure chamber2isformed,asecondsubstratelbwhereonanupperportion 4a of the nozzle passage 4 and the feed port 5 are formed, a third substratelc having alowerportion4bof the nozzle passage 4 and the common feed path 6 are formed, and a fourth substrate Id whereon the nozzles 3 are formed, are stacked in this order so as to form an integral structure.

As shown in Fig. 1, the first substrate la and the second substrate lb have through holes lla formed therein so as to constituteajointllforconnectingthecommon feed paths formed on the third substrate lo and the piping running from an ink cartridge whichis not shown in the drawing, on the upper surface of the substrate 1.

The substrates la through Id are made of a resin or a metal in plates of predetermined thickness having the through holes formed by etching method using photolithography process or the like.

The substrate 1 has, on the upper surface thereof, a drive section D constituted from an oscillator plate 7 haying the same size as the substrate 1, a thin film of common electrode 8 having such a size that covers at least each dot forming section, thin plates of piezoelectric element 9 of transverse vibration mode having substantially rectangular plan configuration installed individually at positions that correspond to the centers of the pressure chambers 2 of the dot forming sections as indicated by dot and dash line in Fig. 1, and individual electrodes 10 having the same plan configuration formed on each the piezoelectric elements 9, being stacked in this order.

The piezoelectric elements 9 may also be formed in an integral body that covers the pressure chambers 2 of several dot forming sections, with only the individual electrodes 10 being formed separately at positions that correspond to the centers of the pressure chambers 2 of the dot forming sections as indicated by dot and dash line in Fig. 1.

The oscillator plate 7 is formed from a single-element metalsuchasmolybdenum,tungsten,tantalum,titanium,platinum, iron ornickel, an alloyof euchmetals orothermetallicmaterial such as stainless steel in the form of a plate having a predetermined thickness. The oscillator plate 7 has a through hole llb formed therein that constitutes the joint 11 together with the through hole lla of the substrate 1.

The common electrode 8 and the individual electrode 10 are both formed from a foil of a metal that has high electrical conductivity such as gold, silver, platinum, copper or aluminum and a film of such a metal formed by plating, vacuum vapor deposition or the like. The common electrode 8 may be omitted by forming the oscillator plate 7 from a metal that has high electrical conductivity such as platinum.

Piezoelectric material usedin forming the piezoelectric element 9 may be lead zirconate titanate (PZT), or PZT-based piezoelectric material made by adding one or more oxide of a metal such as lanthanum, barium, niobium, zinc, nickel or manganese to PZT, such as PLZT, for example, may be used. Lead magnesium niabate (PMN), lead nickel niobate (PNN), lead zinc niobate, lead manganese niabate, lead antimony stannate, lead titanateorbariumLitanatemaybeincludedasamajorcomponent.

The piezoelectric element 9 having thin plate shape can

be formed similarly to the prior art.

For example, the piezoelectric element 9 can be formed as follows. Sintered piezoelectric material is polished into a thin plate end a chip haying a predetermined plane configuration is fabricated and is bonded onto the common electrode 8 at a predetermined position thereof, a paste of an organometallic compound that makes the piezoelectric material is printed on the common electrode 8 in a predetermined pastern bye socalled sol-gel process (or MOD method), dried, calcined and fired, or athinfilmofpiezoelectricmaterialisformedinapredetermined plane configuration by vapor phase growing process such as reactive sputtering, reactive vacuum vapor deposition or reactive ion plating process, thereby forming the piezoelectric element 9.

In order to operate the piezoelectric element 9 in transverse vibration mode, the piezoelectric material is controlled to polarize in the direction of thickness of the piezoelectric element 9, specificallyin the direction from the individualelectrode lO toward the common electrodes. For this purpose, known polarizing method may be employed such as hightemperaturepolarization,normaltemperaturepolarization, alternate electric geld euperimposingor electric geld cooling process. The piezoelectric element 9 may be subject to aging treatment after polarization.

The piezoelectric element 9 made of the piezoelectric material with the direction of polarization controlled as described above contracts within the plane perpendicular to the direction of polarization when a positive drive voltage Vp is applied from the individual electrode 10 with the common electrode 8 being grounded. Since the piezoelectric element 9 is fixed onto the oscillator plate 7 via the common electrode 8, however, the piezoelectric clement 9 end the oscillator plate 7 deflect toward the pressure chamber as indicated by dot and dash line in Fig. 2.

The deflection causes a change in pressure of the ink contained in the pressure chamber 2, and the change in pressure causes the ink to vibratein the feed ports, the pressure chamber 2, the nozzle passage 4 and the nozzle 3. As the velocity of vibrationisdirectedtowardthetipofthenozzle3, inkmeniscus in the nozzle 3 is pushed from the tip to the outside. Thus the column of ink mentioned previously protrudes from the tip to the outside.

While the column of ink is absorbed into the ink meniscus in the nozzle 3 as the velocity of vibration is directed toward the inside of the nozzle 3, a distal end portion of the column of ink separates so as to form an ink droplet which flies toward the paper and forms a dot on the paper.

The body of ink of which volume has decreased by the volume of the droplet that has separated therefrom is retracted by the surface tension of the ink meniscus in the nozzle 3 so as to fillthe nozzle 3 again from the ink cartridge through the piping of the ink cartridge, the joint 11, the common feed path 6, the feed port 5, the pressure chamber 2 and the nozzle passage 4.

The drive voltage waveform applied to the piezoelectric element 9 via the individual electrode 10 is generated by means of the circuit shown in Fig. 4 in this example.

The circuit shown in the drawing has such a constitution as a first transistor TR1, resistors R1, R2 and a second transistor TR2 are connected in series between a power line 12a and ground 12b thereby forming a first circuit 12c, while a lineis benched from between the resistors R1 and R2 of the first circuit 12c so as to form a second circuit 12e comprising a resistors R3, the individual electrode 10, the piezoelectric element 9 and the common electrode 8 leading to ground 12d, with terminals 12f connected to bases of the transistors TR1, TR2 for applying a control voltage Vc. The piezoelectric element 9 functions as an equivalent capacitor.

In case the Pull-push drive method is carried out, in the circuit described above, during standby of the piezoelectric ink jet head, namely in the period before t1 (left to t1) in Fig. 5, the control voltage Vcl is applied from the terminals 12f to the bases of the transistors TR1 and TR2. In this state, since continuityisON between emitter end collector of the first transistor TR1 and is OFF between collector and emitter of the second transistor TR2, the drive voltage Vp that corresponds to a power voltage VH ofthepowerline12a(Vp= VH) is continuously applied to the piezoelectric element 9 from the power line 12a via the first transistor TR1, the resistors R1, R3 and the individual electrode 10 as shown in Fig. 6. As a result, the piezoelectric element 9 continues to contract within the plane perpendicular to the direction of polarization, so that the piezoelectricelement9andtheoscillatorplate7keepdeflected toward the pressure chamber 2.

To form a dot by the Pull-push drive method, the control voltage Vc applied from the terminals 12f to the bases of the transistors TR1, TR2 is turned off at time t1 immediately before forming the dot as shown in Fig. 5.

Then since continuity turns OFF between emitter and collector of the first transistor TR1 and ON between collector and emitter of the second transistor TR2, the drive voltage Vp applied to the piezoelectric element 9 is grounded via the resistors R3, R2 and the second transistor TR2to the ground 12b.

At this time, the drive voltage Vp falls from VH to 0 V (Vp = 0), as shown in Fig. 6, following the equation (iii).

VP = VH X exp[ t/r DN] (iii) where t is the time lapsed since t1, and T DN iS the time constant of fall.

The time constant r DN of fall is given by the equation (iv) in the case of the circuit shown in Fig. 4.

r DN = CP x (r2 + r3) (iv) where Cp represents equivalent capacitance of the piezoelectric element 9, and r2, r3 are resistance of the resistors R2, R3, respectively.

The above operation cancels the contraction of the piezoelectric element 9 in the direction of plane and cancels the deflection of the oscillator plate 7, so that volume of the pressure chamber 2 increases by a predetermined amount, and accordingly the ink meniscus in the nozzle 3 is pulled toward the pressure chamber 2 in proportion to the volume increase. i

Then at time t2 shown in Fig. 17, the control voltage Vc is applied again from the terminals 12f to the bases of the transistors TRl, TR2 as shown in Fig. 5.

This causes continuity between emitter and collector of the first transistor TR1 to turn ON and continuity between collector and emitter of the second transistor TR2 to turn OFF, so that voltage is applied again from the power line 12a to the piezoelectric element 9 via the first transistor TR1, the resistors Rl, R3 and the individual electrode 10.

At this time, as shown in Fig. 6, the drive voltage Vp increases again from 0 V to reach VH (VP = VH) by following the equation (v).

VP = VH X { 1-exp[-t/rup]} (v) where t is the time lapsed since t2, and rupis the time constant of rise.

The time constant rup of rise is given by the equation (vi) in the case of the circuit shown in Fig. 4.

rup = Cp X (r1 + r3) (vi) where Cp represents equivalent capacitance of the piezoelectric element 9, and r1, r3 are resistance of the resistors R1, R3, respectively.

As a result, the piezoelectric element 9 contracts in the direction of plane so that the oscillator plate 7 deflects and thevolumeofthepressurechamber2decreases,therebysqueezing the ink out of the pressure chamber 2 to the nozzle 3. This causes a pressure to be exerted by the ink that has been pushed out of the pressure chamber 2, as the ink meniscus located in the nozzle 3 that has been pulled toward the pressure chamber 2 is about to return toward the tip of the nozzle 3. As a result, the ink protrudes from the tip of the nozzle 3 so that an ink column is formed and a droplet departs from the distal end of the ink column, flies and forms a dot on the paper.

To implement the Push-pull drive method, control voltage Vc having a phase opposite to that described above is applied to the terminals 12f of the circuit shown in Fig. 4. During standby of the piezoelectric ink jet head before the time t1 (left to t1) in Fig. 7, such a state that the control voltage Vc is not applied to the terminals 12f is maintained. In this state, since continuity is OFF between emitter and collector of the first transistor TR1andisONbetween collector and emitter of the second transistor TR2, the circuit from the power source 12a via the first transistor TR1, the resistors R1, R3 and the individual electrode 10 to the piezoelectric element 9 is kept shut off. At the same time, since the circuit from the piezoelectric element 9 via the resistors R3, R2 and the second transistor TR2 to the ground 12b is kept connected, the state of the piezoelectric element 9 without the drive voltage applied thereto is maintained.

In order to form a dot by the Push-pull drive method, the control voltage Vc is applied to the terminals 12f at time t1 r immediately before forming the dot described previously.

Then since continuity turns ON between emitter and collector of the first transistor TRl and OFF between collector and emitter of the second transistor TR2, voltage is applied 6 fromthepowerline12aviathefirsttransistorTR1,theresistors Rl, R3andtheindividualelectrodelOtothepiezoelectricelement 9.

At this time, the drive voltage Vp rises from OV as shown in Fig. 7 and reaches VH (VP = VH) following the equation (v).

Time constant rupofriseis given by the equation (vi) described above.

The above operation causes the piezoelectric element 9 to contract in the direction of plane and the oscillator plate 7 to deflect, so that volume of the pressure chamber 2 decreases, and accordingly the ink is pushed out of the pressure chamber 2 into the nozzle 3, and then the ink column is formed by the intrinsic vibration of the ink as described previously.

Then at time t2in Fig. 18, the control voltage Vc applied from the terminals 12f to the bases of the transistors TR1, TR2 is shut down.

This causes continuity between emitter and collector of the first transistor TR1 to turn OFF and continuity between collector and emitter of the second transistor TR2 to turn ON, so that the drive voltage Vp that has been applied to the piezoelectric element 9 is grounded via the resistors R3, R2 and the first transistor TR2 to the ground 12b.

At this time, the drive voltage Vp falls from VH as shown in Fig. 7 following the equation (iii) and eventually reaches OV (Vp = 0). Time constant r ON of fall is given by the equation (iv) described above.

The above operation cancels the contraction of the piezoelectric element 9 in the direction of plane and cancels the deflection of the oscillator plate 7, so that volume of the pressure chamber 2 increases by a predetermined amount, and accordingly the ink meniscus in the nozzle 3 is pulled toward the pressure chamber 2 in proportion to the volume increase.

Thus the ink column is separated and an ink droplet is formed.

As the ink droplet reaches the paper surface, a dot is formed on the paper.

In the invention according to claim 1, it is necessary to set the time required for the drive voltage Vp that is applied to the piezoelectric element 9 to fall to 1-25% of VH during fall of the drive voltage waveform, namely the period of time before the relation of the expression (vii): VH X O. 01 -< VP < VH X O.25 ( vii) is satisfied, equal to the period Ta of the ensuing vibration ofthedrivesectionwhichissuperposedonthevibrationwaveform of the volumetric velocity of ink in the head, or set the time required for the drive voltage Vp that is applied to the piezoelectric element 9 to rise to 75-99% of VH during rise of i the drive voltage waveform, namely the period of time before the relation of the expression (viii): VH X O. 75 _ VP _ VH X O. 99 (viii) issatisfied,alsoequaltotheperiodTa, orbothofthesesettings are made at the same time.

That is, time constant rup of rise of the drive voltage Vpis set in a range that satisfies the relation of the expression (i): Ta/(-lnO.O1) rup _ Ta/(-lnO.25) (i) with respect to the period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in the head, or time constant r ON of fall of the drive voltage Vp is set in a range that satisfies the relation of the expression (ii): Ta/(-lnO.O1) - rDN _ Ta/(-lnO.25) (ii) with respect to the period Ta.

Or, alternatively, both of these settings are made at the same time. This makes it possible to suppress the ensuing vibration of the drive section D while suppressing the flying speed of the ink droplet from decreasing.

For this purpose, as will be clear from the equations (iv) and (vi), the equivalent capacitance Cp of the piezoelectric element 9 and resistance r1 through r3cf the resistors Rlthrough R3, of the circuit shown in Fig. 4 may be set to values that i 25 satisfy the relations of the expressions (i) and (ii).

In order to further improve the effect of suppressing the ensuing vibration of the drive section, it is preferable that time constant ruP of rise of drive voltage Vp is especially in a range defined by the relation of the expression (i-1): Ta/(-lnO.05) _ ruP _ Ta/(-lnO.25) (i-1) within the range described above.

For the same reason, time constant r DN of fall is preferably in the range defined by the relation of the expression (ii-1).

Ta/(-lnO.05) -< I DN - C Ta/(-lnO.25) (ii-1) In the invention according to claim 6, as described previously, pulse width T3Of the drive voltage waveform between the rise and the fall of the drive voltage is set at an integral multiple of the period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in the head. This makes it possible to surely suppress the ensuing vibration of the drive section D while suppressing the decrease in the flying speed of ink droplet.

That is, in the Pull-push drive method, when the drive voltage waveform rises at a time when the ensuing vibration of thedrivesectionDcausedbythefallofthedrivevoltagewaveform has completed an even number of half periods, namely an integral multiple of the period, a vibration having phase opposite to that of the ensuing vibration is generated in the drive voltage waveform, so that the two vibrations cancel each other, thereby t suppressingthesubsequentensuingvibrationofthedrivesection D. When the drive voltage waveform rises at a time when the ensuing vibration of the drive section D has completed an odd 6 number of half periods, however, a vibration having the same phase as that of the ensuing vibration is generated in the drive voltage waveform, so that the two vibrations entrance each other, therebyincreasing the subsequent ensuing vibration of the drive section D. Therefore, in order to suppress the ensuing vibration of the drive section Dthatis superposed on the vibration of natural frequency of the volumetric velocity of ink in the head, pulse width T3 that defines the timing of he drive voltage waveform to rise may be set at an even number of half of the period Ta, namely an integral multiple of the period of the ensuing vibration.

When the mechanism of discharging the ink droplet in the Pull-push drive method is taken into consideration, it is necessary to set the pulse width T3Of the drive voltage waveform on the basis of one half of the natural period of vibration T of the volumetric velocity of ink in the head. Accordingly, it is preferable to set the pulse width T3 of the drive voltage waveform at a value that is nearest to one half of the natural period of vibration T1 of volumetric velocity of ink and is an 26 integral multiple of the period Ta of the ensuing vibration of l the drive section D. In the Push-pull drive method, if the drive voltage waveform is controlled to fall when the ensuing vibration of thedrivesectionD,thatiscausedbyincreasingthedrivevoltage waveform in rising phase, has completed an even number of half periods, namely an integral multiple of the period, a vibration having a phase opposite to that of the ensuing vibration is generated in the drive section D, so that the two vibrations cancel each other, thereby suppressing the subsequent ensuing vibration of the drive section D. If the drive voltage waveform is controlled to fall at a time when the ensuing vibration of the drive section D has completed an odd number of half periods, however, a vibration having the same phase as that of the ensuing vibrationisOenerated in the drive section D, so that the two vibrations enhance each other, thereby further increasing the subsequent ensuing vibration of the drive section D. Therefore, in order to suppress the ensuing vibration of the drive section Dthatis superposed ontheintrinsic vibration of the volumetric velocity of ink in the head, pulse width T3 that defines the timing of the drive voltage waveform to fall may be set at an even number of half of the period Ta, namely at an integral multiple of the period of the ensuing vibration.

When the mechanism of discharging the ink droplet in the Push-pull drive method is taken into consideration, it is necessary to set the pulse width T3Of the drive voltage waveform on the basis of one period T1 of the intrinsic vibration of the volumetric velocity of ink in the head. Accordingly, it is preferable to set the pulse width T3Of the drive voltage waveform at a value that is nearest to one period T1 of the intrinsic vibration of the volumetric velocity of ink and is an integral multiple of the period Ta of the ensuing vibration of the drive section D. The constitutions of claims 1 and 6 can also be embodied simultaneously. That is, by setting the time constants of rise and/or fall of the drive voltage in the ranges defined by the relations of expressions (i) and Liz) end setting the purse width T3 of the drive voltage waveform from the rise to fall of the drive voltage at an integral multiple of the period Ta of the ensuing vibration of the drive section D, the effect of suppressingthe ensuing vibration of the drive section D can be furtherimproved while suppressing the decrease in the flying speed of ink droplet.

The invention of claims 1 and 6 can also be applied to a drive method shown in Fig. 8 that combines Pull-push drive method and Push-pull drive method.

With this drive method, in the state of standby, a voltage VL that is lower then the voltage VH which is applied when forming a dot is continuously applied as the drive voltage Vp to the piezoelectric element 9, and accordingly the piezoelectric / element 9 and the oscillator plate 7 maintain a state of being deflected more mildly than they are when forming a dot.

When forming a dot, the drive voltage Vp applied to the piezoelectric element is removed (Vp= 0) at time t1 immediately before forming the dot so as to cancel the deflection of the oscillator plate 7, therebypulling the inkmeniscus in the nozzle toward the pressure chamber. Then at time t2, the drive voltage Vp having the value of VH is applied (Vp = VH) to the piezoelectric element to cause the oscillator plate to deflect more heavily than it does during standby, so as to push the inkmeniscus toward the outside of the nozzle and form an ink column. At time t3, as the drive voltage Vp is decreased from VH to VL, SO as to cause the oscillator plate to return fromthe state of heavily deflected to the state of mildly deflected during standby, thereby to suppress the vibration of the meniscus, then the ink column is separated an ink droplet is formed. As the ink droplet thus formed reaches the paper, a dot is formed on the paper.

In the drive method described above, it is made possible to surely suppress the ensuing vibration of the drive section D while suppressing the flying speed of the ink droplet from decreasing, by setting the time constant r DN1 of fall of the drive voltage Vp at time t1 in a range that satisfies the relation (ii), setting the time constant rup of rise of the drive voltage Vp at time t2 in the range that satisfies the relation (i), or 26 setting the time constant r DN2 of fall of the drive voltage Vp l attimet3inarangethatsatlsfiestherelation(ii),oremploying at least two of these settings.

It is also made possible to surely suppress the ensuing vibration of the drive section D while suppressing the flying speed of the ink droplet from decreasing, by setting at least one of the pulse width T3a of the drive voltage waveform from the fall of the drive voltage Vp at t1 to the rise of the drive voltage Vp at t2 and the pulse width T3b of the drive voltage waveform from the rise of the drive voltage Vp at t2 to the fall of the drive voltageVpatt3at an integralmultiple of the period Ta of the ensuing vibration of the drive section.

The period Taof the ensuing vibration of the drive section D mentioned in the inventions of claims 1 and 6 is the period of vibration when the head is filled with ink, determined as follows.

The drive section D has a natural angular frequency aO of vibration that is determined only by the elasticity and inertia of the section, when there is no ink in the head. The natural angular frequency maO of vibration is determined from restoring force 1/Ca that is the inverse of acoustical capacitance of the drive section DandinertanceMa by the equation (1) . waO2 = (1/Ca)/Ma (1) Based on this calculation, natural period of vibration TaO of the drive section D when the head is not filled with the ink is determined by the equation (2).

TaO = 2 Ma X Ca (2) In practice, the natural period of vibration TaO can be derived from the result of measuring the impedance of the head which is not filled with ink by connecting an impedance analyzer to the individual electrode 10 and the common electrode 8 and sweeping the frequencies. Angular frequency when theimpedance shows the minimum value is the natural angular frequency aO end the period at this time is the natural period of vibration TaO.

However, actual period Ta of the ensuing vibration of the drive section that is superposed over the vibration waveform of the volumetric velocity of the ink in the head is smaller than the natural period of vibration TaO. This is because the compressivlty 1/Cc of the ink in the pressure chamber that is the inverse of acoustical capacitance of the pressure chamber 2, along with the elasticity of the drive section D, adds up to the restoring force of the drive section D. Thus the angular frequency ma of the ensuing vibration of the drive section D when there is ink filled in the head is determined by the equation (3).

ma2 = (1/Ca + 1/Cc)/Ma (3) Based on this calculation, period Ta of the ensuing vibration ofthedrivesectionDthatissuperposedonthevibrationwaveform of the volumetric velocity of ink in the head when the head is t filled with the ink is determined by the equation (4).

Ta - 2 7: MaXCaXCc / (Ca + Cc) (4) In practice, the period Ta of the ensuing vibration can be derived from the result of measuring the impedance of the head filled with ink by using an impedance analyzer similarly as described above. Angular frequency when the impedance shows the minimum value is the angular frequency coa and the period at this time is the Ta of the ensuing vibration.

Also because the period Ta of the ensuing vibration and the natural period of vibration TaO satisfy the equation (5): Ta = TaO / 1 + Ca / Cc (5) derived from the equations (2) and (4).

Ta can be calculated by this equation, provided that the natural period of vibration TaO is known from the measurement described above.

At this time, acoustical capacitance Ca [ms/N] of the drive section is given by the equation (6): Ca = dV/P (6) where P is the pressure [N/m2] applied to the drive section and V is a change in volume [m3] of the drive section.

Acoustical capacitance Cc Em5/N] of the pressure chamber 2 is given by the equation (7): Cc = V/ K (7) where V is the volume [m3] of the pressure chamber 2 and K iS the bulk modulus [N/m2] of the ink.

EXAMPLE

Example 1

Fabrication of piezoelectric ink jet head A piezoelectric ink get head having the structure shown Fig. 1 through Fig. 3 was fabricated with the pressure chamber 2 having area of 0.2 mm2 and measuring 200 Am in width and 100 Am in depth, the nozzle 3 measuring 25 Am in diameter and 30 Am in length, the nozzle passage 4 measuring 200 Am in diameter and800 gamin length, the feed port 5 measuring25 Am in diameter and 30 Am in length, an oscillator plate 7 measuring 50 Am in thickness, and a piezoelectric element 9 measuring 20 Am in thickness.

Natural period of vibration TaO of the drive section D measured by the method using the impedance analyzer described above was 0.859 psec. Acoustical capacitance Ca of the drive section D was 20 x 10-21 [m5/N] and acoustical capacitance Cc of the pressure chamber 2 was 23 x 10-21 [m5/N]. The period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in the head calculated from these values by the equation (v) was 0.628 Alec.

The common electrode 8 and the individual electrode 10 of the drive section were connected to the drive circuit shown in Fig. 4.

Fabrication of equivalent electrical circuit Equivalent electrical circuit of the acoustical system shown in Fig. 9 was made by representing the components of the piezoelectric ink jet head with lumped constant.

In the equivalent electricalcircuitshownin the dewing, the drive section can be equivalently represented by acoustical capacitance Ca, inertance Ma and acoustical resistance Ra, and the pressure chamber 2 can be represented by acoustical capacitance Cc.

While the feed port 5 can be equivalently represented by inertance Ms and acoustical resistance Rs, it is under head pressure corresponding to the difference in height between the ink meniscus of the nozzle 3 and the surface of the ink in the ink cartridge not shown.

The nozzle 3 can also be equivalently represented by inertance Mn and acoustical resistance Rn, and is subject to surfacetensionoftheinkmeniscusofthenozzle3actingthereon.

IntheequivalentelectricalcircuiLdescribedabove,when the drive voltage Vp is applied to the drive section so as to generate a pressure, flow of ink is generated in the direction indicated by an arrow in the drawing, in the nozzle 3, of which volumetric velocity can be determined. The flying speed of ink droplet can be calculated from the volumetric velocity that has been determined, diameter of the nozzles end the surface tension of the ink.

Calculation of flying speed of ink droplet The piezoelectric ink jet head fabricated in the example was driven by the Pull-push method with the drive voltage Vp having the drive voltage waveform shown in Fig. 6.

Resistance rat through r3 of the resistors R1 through R3 of the drive circuit shown in Fig. 4 were changed (with relationship r1= r2 teeing maintained) so that the drive voltage waveform has such values of time constant Top of rise and time constant r DN of fall (rup = r DN) as the time required for the drive voltage Vp applied to the piezoelectric element to fall to x% of VH and the time required for the drive voltage Vp applied to the piezoelectric clement to rise to (100-x)%ofVHbothbecome equal to the period Ta of the ensuing vibration of the drive section which is superposed on the vibration waveform of the volumetric velocity of ink in the head.

Calculation of the flying speed of ink droplet with the equivalent electrical circuit using the drive voltage waveform having the time constants sup end r DN that were set as described above resulted in values shown in Table 1.

Table 1

Flying speed of ink x [%] Cup = r DN [ see] droplet [m/s] 0.1 0.091 11.1 1 0.136 11.1 0.210 11.0 0.273 11.0 0.390 10.7 0.453 9.8 0.522 9.6 The result shows that the decrease in the flying speed of ink droplet can be restricted to about 10% of that in the case ofdrivingwithdrivevoltagewaveformhavingtime constants rup and r DN both near zero, by setting the time constants r uP end r DN both within 0.453 usec, namely when x is 25% or less.

Investigation of ensuing vibration of the drive section The piezoelectric ink jet head fabricated in the example was driven by the Pull-push method with the drive voltage Vp having the drive voltage waveform shown in fig. 6.

Then vibration of volumetric velocity ofink was simulated in eases where time constants rup end r DN of drive voltage waveform were both 0.210 usec (x = 5%), 0.136 psec (x = 1%) and 0.091 psec (x = 0.1%), and the results shown in Fig. 10 through Fig. 12 were obtained.

From these results, it was found that the influence of the ensuing vibration of the drive section is evident in the vibration of volumetric velocity when the time constant isO.O91 psec as shown in Fig. 10, although the ensuing vibration of the drive section can be suppressed when the time constant is 0.136 psec or more as shown in Fig. 11 and Fig. 12.

Conclusion

It was found that the time constant must be 0.136 psec or more and not more than 0.453 psec, in order to suppress the ensuing vibration of the drive section end restrict the decrease in the flying speed of ink droplet.

J

The above finding shows that such a constitution is satisfactory as the time required for the voltage applied to the piezoelectric element to fall to 1-25% is set equal to the natural period of vibration of the drive section during fall of the drive voltage waveform, and the time required for the voltage applied to the piezoelectric element to rise to 75-99% is set equal to the natural period of vibration of the drive section during rise of the drive voltage waveform.

Example 2

10A piezoelectric ink jet head having the structure shown Fig. 1 through Fig. 3 was fabricated with the pressure chamber 2 having area of 0.2 mm2 and measuring 200 Am in width and 100 Am in depth, the nozzle 3 measuring 25 Am in diameter and 30 Am in length, the nozzle passage 4 measuring200 Am in diameter 15and800 Gamin length, the feed port 5measuring25 Am in diameter and 30 Am in length, an oscillator plate 7 measuring 30 Am in thickness, and a piezoelectric element 9 measuring 20 Am in thickness.

Natural period of vibration TaO of the drive section D measured by the method using the impedance analyzer described above was 1.26 psec. Acoustical capacitance Ca of the drive section D was 20 X 10-21 [ms/N] and acoustical capacitance Cc of the pressure chamber 2 was 23 X 10-21 [ms/N]. The period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in

J

the head calculated from these values by the equation (I) was 0.92 Basic.

Observation of print quality The piezoelectric ink jet head fabricated in the example was driven by the Pull-push method with the drive voltage Vp having the drive voltage waveform shown in Fig. 6, the predetermined value VH of the drive voltage Vp being 20 V and the pulse width T3 being changed by increment of 0.46 User from 3.22 psec to 4.60 usec (from 3.5 times to 5 times the period Ta), and the quality of print on paper was evaluated.

The results are shown in Table 2. Quality of print was evaluated as follows.

O: Good printing without dust X: Printing with dust

Table 2

Pulse width T3 [psec] T3/Ta Picture quality 3.22 3.5 X 3.68 4 O 4.14 4. 5 X 4.60 5 O It was found from the results shown in Table, that the print included dust when the pulse width T3 was set at an odd number of half of the period Ta of the ensuing vibration of the drive section superposed on the vibration waveform of the volumetric velocity of ink in the head, although good print without dust could be obtained when the pulse width T3 was set at an even number of half periods, namely an integral multiple 6 of the period Ta.

Fabrication of equivalent electrical circuit Equivalent electrical circuit of the acoustical system shown in Fig. 9 was made for the piezoelectric ink jet head described above similarly as described previously.

Investigation of ensuing vibration of the drive section Then vibration of the volumetric velocity of ink was simulated by driving the piezoelectric ink jet head fabricated in the example with the drive voltage Vp having the drive voltage waveform shown in Fig. 6 similarly to that described above, the predetermined value VH of the drive voltage Vp being 20 V and the pulse width T3 being changed by increment of 0.46 psec from 3.22 psecto4.60 psec, with the results shownin Fig.13through Fig. 16.

From these results, it was found that, when the purse width T3is set at an odd number of half of the period Ta of the ensuing vibrationofthedrivesectionthatissuperposedonthevibration waveformofthevolumetricvelocityofinkinthehead,theensuing vibration is entranced with the rise of the drive voltage waveform as shown in Fig. 13 and Fig. 15, while the ensuing vibration of the drive section superposed on the vibration of the volumetric velocity can be suppressed with the rise of the drive voltage waveform as shown in Fig. 14 and Fig. 16 when the pulse width T3 is set at an even number of half periods, namely an integral multiple of the period Ta.

Conclusion

From the results described above, it was verified that the ensuing vibration of the drive section can be suppressed by setting the pulse width T3 of the drive voltage waveform at anevennumberofhalf of theperiodTa, namelyanintegralmultiple of the period Ta of the ensuing vibration of the drive section that is superposed on the vibration waveform of the volumetric velocity of ink in the head.

Claims

A method for driving apiezoelectricink jet headCoprisi a pressure chamber filled with an inks a nozzle that communicates with the pressure chamber and has an ink meniscus formed therein from the ink that fills the pressure chamber; a piezoelectric clement offransverse vibration mode that contracts in the direction of plane when subjected to a drive voltage applied thereto; and an oscillator plate that is stacked on the piezoelectric element so as to constitute a drive section and deflects so as to decrease the volume of the pressure chamber as the piezoelectric element contracts in the direction of plane when a voltage is applied thereto, so as to pressurize the ink in the pressure chamber and discharge an ink droplet from the tip of the nozzle, wherein the piezoelectric ink jet head is operated by combining (A) the step of applying a drive voltage to the piezoelectric element so that the piezoelectric element contracts in the direction of plane and the oscillator plate deflects, thereby decreasing the volume of the pressure chamber, and (B) the step of removing the drive voltage applied to the piezoelectric element so that the contraction of the piezoelectric element in the direction of plane is canceled and consequently the deflection of the oscillator plateis canceled, thereby increasing the volume of the pressure chamber, thereby to discharge an ink droplet from the tip of the nozzle, and wherein the piezoelectric clement is driven withadrivevoltagewaveformthathasatleastoneofthefollowing settings: (a) time constant ruPof rise of the drive voltage in the process (A)issetinarangethatsatisfiestherelationoftheexpression (i): Ta/(-lnO.O1) -< luP Ta/(-lnO.25) (i) with respect to the period Ta of the ensuing vibration of the drive section which is superposed on the vibration waveform of the volumetric velocity of ink in the head, (b) time constant r ON of fall of the drive voltage in the process (B)issetinarangethatsatisfiestherelationoftheexpression (ii): Ta/(-lnO.O1) - r ON _ Ta/(-lnO.25) (ii) with respect to the period Ta.
2. A method for driving the piezoelectric ink jet head of claim 1, wherein the piezoelectric ink jet head is operated as follows: a constant drive voltage is continuously applied to the piezoelectric element during a period of standby so that the piezoelectric element is kept contracted in the direction of plane and the oscillator plate continues to deflect, thereby to maintain the pressure chamber in a state of decreased volume and, during a period of forming a dot, (1) the drive voltage is removed immediately before forming the dot so as to cancel the contraction of the piezoelectric element end relieve the oscillator plate deflection, therebyincreasing the volume of the pressure chamber and pulling the ink meniscus in the nozzle back toward the pressure chamber, then (2) the drive voltage is applied again so as to cause the piezoelectric element to contract and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber and discharge an ink droplet through the tip of the nozzle.
3. A method for driving the piezoelectric ink jet head of claim 1, wherein the piezoelectric ink jet head is operated as follows: the piezoelectric element in the state of standby is maintained in such a condition that drive voltage is not applied thereto, and during a period of forming a dot, (I) the drive voltage is applied immediately before forming the dot so as to cause the piezoelectric element to contract and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber, pushing the ink meniscus in the nozzle toward the tip of the nozzle and protruding the ink from the tip of the nozzle like a column, then (II) the drive voltage is removed again so as to cancel the contraction of the piezoelectric element and cancel the deflectionoftheoscillatorplate,therebyincreasingthevolume of the pressure chamber and pulling back the ink column that has been protruding from the tip of the nozzle into the nozzle, thereby separate an ink droplet.
4. A method for driving the piezoelectric ink jet head of claiml, whereinthetimeconstant rupof rise of the drive voltage in the step (A) is set in a range defined by a relation of the expression (i-1): Ta/(-lnO.05) _ rup _ Ta/(-lnO.25) (i-1) with respect to the period Ta.
5. A method for driving the piezoelectric ink jet head of claiml, wherein the time constant r ON offallof the drive voltage in the step (B) is set in a range that satisfies the relation of the expression (ii-1): Ta/(-lnO. 05) r ON < Ta/(-lnO.25) (ii-1) with respect to the period Ta.
6. A method for driving a piezoelectricink jet head comprising: a pressure chamber filled with an inks a nozzle that communicates with the pressure chamber and has an ink meniscus formed therein from the ink that fills the pressure chamber; a piezoelectric element that deforms when subjected to a drive voltage applied thereto; and an oscillator plate that is stacked on the piezoelectric element so as to constitute a drive section and deflects so as to decrease the volume of the pressure chamber as the piezoelectric clement deforms when avoltageis applied "hereto, so as to pressurize the inkin the pressure chamber end discharge an ink droplet from the tip of the nozzle, wherein the piezoelectric ink jet head is operated by combining (A) the step of applying the drive voltage to the piezoelectric element so that the piezoelectric element deforms and the oscillator plate deflects, thereby decreasing the volume of the pressure chamber, and (B) the step of removing the drive voltage applied to the piezoelectric element so that the deformation of the piezoelectric element is canceled and consequently the deflection of the oscillator plate is canceled, thereby increasing the volume of the pressure chamber, thereby to discharge an ink droplet from the tip of the nozzle, and wherein the piezoelectric clement is driven with a drive voltage waveform of which pulse width T3 of the drive voltage waveform between the rise of the drive voltage in the step (A) and the fall of the drive voltage in the step (B) is set et an integral multiple of the period Ta of the ensuing vibration of the drive section thatis superposed on the vibration waveform of the volumetric velocity of ink in the head.
7. A method for driving the piezoelectric ink jet head of claim 6, wherein the piezoelectric ink jet head is operated as follows: a constant drive voltage is continuously applied to the piezoelectric element during a period of standby so that the piezoelectric element is kept deformed and the oscillator plate continues to deflect, thereby to maintain the pressure chamber in a state of decreased volume and, during a period of forming a dot, (1) the drive voltage is removed immediately before forming the dot so as to cancel the deformation of the piezoelectric element and relieve the oscillator plate of deflection, thereby increasing the volume of the pressure chamber and pulling the ink meniscus in the nozzle back toward the pressure chamber, then (2) the drive voltage is applied again so as to cause the piezoelectric element to deform and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber and discharge an ink droplet through the tip of the nozzle, and (3) pulse width T3 of the drive voltage waveform from the fall of the drive voltage in the step (1) to the rise of the drive voltage in the step (2) is set at an integral multiple of the period Ta of the ensuing vibration of the drive section.
8. A method for driving the piezoelectric ink jet head of claim 6, wherein the piezoelectric ink jet head is operated as follows: the piezoelectric element in the state of standby is maintained in such a condition that drive voltage is not applied thereto, and during a period of forming a dot, (I) the drive voltage is applied immediately before forming the dot so as to cause the piezoelectric element to deform and the oscillator plate to deflect, thereby decreasing the volume of the pressure chamber, pushing the ink meniscus in the nozzle toward the tip of the nozzle and protruding the ink from the tip of the nozzle like a column, then (II) the drive voltage is removed again so as to cancel the deformation of the piezoelectric element and cancel the deflectionoftheoscillatorplate,therebyincreasingthevolume of the pressure chamber and pulling back the ink column that has been protruding from the tip of the nozzle into the nozzle, thereby to separate an ink droplet, and (III) pulse width T3Of the drive voltage waveform from the rise of the drive voltage in the step (I) to the fall of the drive voltage in the step (II) is set at an integral multiple of the period Ta of the ensuing vibration of the drive section.
9. A method for driving a piezoelectric ink jet head substantially as hereinbefore described with reference to the accompanying drawings.