WHEEL NUT INI)ICATO RETENTION DEWCE
(Technical Field)
This invention relates to a device that visually indicates that a wheel nut has moved and is backing off, but then arrests any further movement thus locking the wheel nut in place This invention is applicable to LightTrucks, Vans, Light-Trailers and Caravans.
(Background)
Over the years it has been proven that most types of commercial vehicles, trailers and caravans have experienced problems with wheel nuts backing off, becoming loose and eventually coming off. The consequences of loose, or lost wheel nuts are several fold, they range from loss or difficulty to control the vehicle, damage to wheels and studs and ultimately if a WHEEL comes off, total loss of control, perhaps resulting in a serious accident even loss of life.
The invention described in this patent application is capable of solving this problem whilst encouraging good maintenance and inspection procedures.
(Essential Technical Features) Within this invention we provide a simple, but very efficient mechanical device that performs the following functions when correctly fitted to a whee!. At this point it should be noted that this device known as Safety-Trim, as the name suggests this is a wheel trim, but with TWO unique safety features built into it, they are described below.
I) Once the Safety-':Erim unit has been correctly fitted, any movement of all, or any of the wheel nuts will be clearly visually indicated. This indication is by way of a bright day-glow yellow marker that appears on the outside of the ring (wheel trim) when a wheel nut has moved. It is accepted practice for drivers of commercial vehicles to visually inspect the wheels and tyres oftheir vehicle each morning. The very best answer to a loose wheel nut is to re-torque it, the clear visual indication of any movement that Safety-Trim provides, offers this opportunity prior to damage, or an accident occurring.
2) The other safety feature built into the Safety-Trim unit is the ability to arrest any further movement of the wheel nut once it has visually indicated movement. This is a very important feature, by locking the wheel nut firmly in place it offers full back up, and peace of mind to both drivers, and operators in the matter of wheel loss resulting from loose or lost wheel nuts. The locking system is essential to offer a genuine safety solution, as previously stated we all accept that the best answer to a loose wheel nut is to re-torque it, however in practice this does not always happen.
In summing up, we believe that the Safety-Trim device offers the most effective answer to accidents and damage caused by wheels parting company with vehicles as a result of loose or lost wheel nuts.
(Example) A specific embodiment of the invention will now be described, later in this description; reference to accompanying drawings will be made.
Safety-Trim Safety-Trim units are injection moulded using a specific grade of polypropylene to create the required strength and flexibility.
The units comprise of pre-formed polypropylene rings, the size of which suits the pitch centre diameters of the studs of various wheel sizes. Each of the rings has appropriately sized, and spaced holes designed to accommodate pre-formed polypropylene inserts which fit and locate onto the wheel nuts and form part of the visual indication and locking function. The size of the rings will vary dependent upon the size of the wheel, the number of holes in each ring will also vary, dependent on the size and design of the wheel.
The polypropylene inserts, snap fit into the rings allowing a specific amount of radial movement, the allowable radial movement is the key to the visual indication feature and also the ability to lock the nut in place. (The accompanying drawings clearly show how the indication and locking device work) The insert has the appearance of a little pot measuring approximately 33mm in diameter and 32mm deep. Each insert has a bright day glow yellow tab attached to the side, each tab measures approximately 16mm in length. Once snap fitted together the ring and the inserts become one and form the complete Safety-Trim unit. The complete units are located, and held in place on the wheel by snap fitting over the shoulder ofthe wheel nuts.
The inseits when located within the rings have a close, interference fit over the wheel nuts, the wheel nut CANNOT move within the insert. The inserts have within them splines, similar to a ring spanner that locate on the nut. The insert however, IS allowed a small amount of movement within the ring, and it is this allowable movement that reveals the day glow yellow tab that visually indicates that movement of the nut has occurred.
When the insert has moved approximately one eighth of a turn, enough to fully reveal the indicator tab it locks, thus arresting any further movement of the wheel nut.
The unit has been designed to allow minimal movement of a nut backing off prior to locking. Some movement has to occur for the indicators to activate. We are confident however that a substantial amount of clamping action is maintained at this point.
Numbered references to the enclosed drawings and computer generated graphics Fig 1. Line drawing showing Front, Back and sideways angles of polypropylene ring with the inserts in place clearly showing the inside of the inserts and the indication tabs. All illustrations show the indicator tabs revealed apart from the sideways angle.
Pig 2. Line drawing to scale ofthe inserts showing details of the inside, outside and the indicator tabs. Also in Fig A. Is shown a sideways view of an assembled unit, as it would be seen off a wheel.
Fig 3. Computer graphics showing five different images of the assembled unit. Graphic No lock 05. jpg clearly shows the indicating and locking mechanism.
Fig 4. Computer graphics showing six illustrations, two close ups ofthe unit with, a) the wheel nut properly torqued and correctly in place and b) the wheel nut having moved and the indicator showing. The other illustrations show the various options available and also how corporate logo's could De built into the units.