GB2375825A - Temperature compensated Pirani type apparatus for heat loss gas pressure measurement - Google Patents

Temperature compensated Pirani type apparatus for heat loss gas pressure measurement Download PDF

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GB2375825A
GB2375825A GB0220352A GB0220352A GB2375825A GB 2375825 A GB2375825 A GB 2375825A GB 0220352 A GB0220352 A GB 0220352A GB 0220352 A GB0220352 A GB 0220352A GB 2375825 A GB2375825 A GB 2375825A
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sensing
compensating
sensing element
temperature
current
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GB0220352D0 (en
GB2375825A8 (en
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Daniel Granville Bills
Michael Dale Borenstein
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Azenta Inc
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Helix Technology Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L21/00Vacuum gauges
    • G01L21/10Vacuum gauges by measuring variations in the heat conductivity of the medium, the pressure of which is to be measured
    • G01L21/12Vacuum gauges by measuring variations in the heat conductivity of the medium, the pressure of which is to be measured measuring changes in electric resistance of measuring members, e.g. of filaments; Vacuum gauges of the Pirani type

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

A heat loss gauge 60 for measuring gas pressure (vacuum pressure) in an environment includes a resistive sensing element 12 and a resistive compensating element 14. The resistive compensating element 14 is in circuit with the sensing element and has temperature response and physical characteristics substantially matching those of the sensing element and is exposed to a substantially matching environment. An electrical source 61 is connected to the sensing and compensating elements for applying current through the elements. The currents have a defined ratio with the current through the sensing element being substantially greater than the current through the compensating element. Measuring circuitry is connected to the sensing element and the compensating element for determining gas pressure in the environments to which the elements are exposed based on the electrical response of the sensing element and the compensating element.

Description

APPARATUS ANI) METHODS FOR HEAT LOSS PRESSURE
MEASUREMENT
Because the rate of heat transfer through a gas is a function of the gas 5 pressure, uIlder certain conditions measurements of heat transfer rates from a heated sensing element to the gas can, with appropriate calibration, be used to determine the gas pressure. This principle is used in the well known Pirani gauge (shown in schematic form in Figs. 1 a and lb), in which heat loss is measured with a Wheatstone bridge netwoTl; which serves both to heat the sensing element and to 10 measure its resistance.
Refening to Figure la, in a Pirani gauge the pressure sensor consists of a temperature sensitive resistance RS connected as one aIm of a Wheatstone bridge.
R2 is typically a temperature sensitive resistance designed to have a negligible temperature rise due to the cunent is. R3 and R4 are typically fixed resistances. RS 15 and typically R2 are exposed to the vacuum environment whose pressure is to be measured. Figure lb illustrates an alternative bridge configuration.
Pirarli gauges have been operated with constant current it (as shown in U. S. Patent 3,580,081), or with constant voltage across RS. In these methods, art electrical imbalance of the bridge is created which reflects gas pressure. Pirani 20 gauges have also been operated with constant resistance RS (as shown in U.S. Patent 2,938,387). In tills mode, the rate at which energy is supplied is varied with changes in gas pressure, so the rate of change in energy supplied reflects changes in gas pressure. Each method of operation has differing advantages and disadvantages, but the following discussion pertains particularly to the constant resistance method and 25 the configuration of Figure la.
VoltageVB is automatically controlled to maintain the voltage difference between A and C in Fig. la at zero volts. When the potential drop from A to C is
-2 zero, the bridge is said to be balanced. At bridge balance the following conditions exist: is= in (1) i4= i3 (2) isRS - 4R4, and i'R2=i3R3 (4) Dividing Eq. 3 by Eq. 4 and using 64. I and 2 gives RS= = (hi) where Al R 3 (6) 10 Thus, at bridge balance RS is a constant fraction {3 of R2.
To achieve a steady state condition in RS at any given pressure, Eq. 7 fnust be satisfied: Electrical power input to RS = Power radiated by RS (7) Power lost out ends of RS + PoNver lost to gas by RS 15 A conventional Pirani gauge is calibrated against several 1cxloN n pressures to determine a relationship between unknown pressure, Px' and the power loss to the gas or more conveniently to the bridge voltage Then, assuming end losses and radiation losses remain constant, the unknown pressure of the gas Px may be directly determined by the powaf lost to the gas or related to the bridge voltage at bridge 20 balance.
Because Pirani gauges may be designed to have wide range and are relatively simple and inexpensive, there is a long-felt need to be able to use these gauges as a :
-3 substitute for much higher priced gauges such as capacitance manometers and ionization gauges. However, existing designs leave much to be desired for accurate pressure measurement, especially at lower pressures.
Prior to 1977, the upper pressure limit of Pirani gauges was approximately 20 5 Torr due to the fact that at higher pressures the thermal conductivity of a gas becomes substantially independent of pressure in macroscopic size devices. One of the present inventors helped develop the CO ECTRO Gauge produced and sold by the assignee (Granville- Phillips Company of Boulder Colorado) since 1977 which utilizes convection cooling of the sensing element to provide enhanced 10 sensitivity from 90 to 1,000 Torr. Hundreds of thousands of CONVECT20NO Gauges have been sold worldwide. Recently several imitations have appeared on the market. Although the CONVECTION Gauge filled an unsatisfied need, it has several disadvantages It has by necessity large internal dimensions to provide space for 15 convection. Therefore, it is relatively large. Because convection is gravity dependent, pressure measurements at higher pressures depend on the orientation of the sensor axis. Also, because the pressure range where gas conduction cooling is predonunant does not neatly overlap the pressure range where convection cooling occurs, the CONVECTION Gauge has limited sensitivity from approximately 20 to 20 200 Torr.
To help avoid these difficulties, microminiature Pirani sensors have been developed which utilize sensor-to-wall spacings on the order of a few microns rather than the much larger spacings, e.g., 0.5 in., previously used. See for example U.S. Patents 4,682,503 to Higashi et al. and 5,347, 869 to Shie et al. W. J. Alvesteffer et 2: al., in an article appearing in J. Vac. Sci. Technol. ^ 13 6), Nov/Dec 1995, describe the most recent work on Pirani gauges known to the present inventors. Using such small sensor to wall spacings provides a pressure dependent thermal conductivity even at pressures above atmospheric pressure. Thus, such microscopic sensors have good sensitivity from low pressure to above atmospheric pressure and function in 30 any orientation.
There are a number of problems VYi+ previous attempts to develop microminiature gauges. Although microminiature sensors provide good sensitivity over a large pressure range independent of orientation, their design is extremely À...:. -., -
-4 complex and fabrication requires numerous elaborate processing steps in highly specialized equipment costing hundreds of thousands of dollars.
Microminiature sensors suffer from tile same type of ambient temperaturecaused errors as do macroscopic sensors. All of the heat loss terms in 5 Eq 7 are dependent on ambient temperature and on sensing element temperature at any given pressure. Thus, any attempt at pressure measurement with a Pirani gauge without temperature correction will be confused by non-pressure dependent power losses caused by changes in ambient temperature. All modern Pirani gauges attempt to correct for the errors caused by ambient temperature changes. A widely used 10 means for correcting for such elTors is to use for R2 a temperature sensitive compensating element RC in series with a fixed resistance R. as shown in Figs. la and lb. Blitish Patent GB 2105047A discloses the provision of an additional resistor to provide a potential divider. J.H. Leck, at page 5 8 of Pressure Measurement in 15 Vacuum, ChapmanandHall:London(1964)notes that Halein loll mace R2 ofthe same material and physical dimensions as:RS in his Pirani gauge. R2 was sealed off in its own vacuum environment and placed in close proximity to RS. When the pressures at R2 and RS were equal, excellent temperature compensation-was achieved. However, at other pressures this means of temperature compensation is 20 not very effective.
To avoid the extra cost and complexity of evacuating and sealing off R2 in a separate bulb, R2 is conventionally placed in the same vacuum environment as RS.
By making R2 with a relatively large thermal mass and large thermal losses, self heating of R2 can be made negligible. Leck recorornends that R2 be "made in two 25 sections, for example, one of copper and 'the other Nichromc WlTe... SO that the overall temperature coefficient (of R2) just matches that of the Pirani element itself (RS) " According to Leck, this method of temperature compensation has been used by Edwards High Vacuum of Great Britain in the METROVAC brand gauge. A similar temperature compensation arrangement is used in the CONVECTION 30 brand gauge.
However, this iecnruque (using two or more materials in R2 havirlg different temperature coefficients of resistance to approximate the temperature coefficient of RS) is effective only over a narrow range of pressure. In fact the compensation can
- - be made exact only at one, or at most several temperatures as noted in U.. Patent 4,541,286, which discloses this form of temperature compensation in a Pirani gauge.
Also, the inventors have found that configurations with a large thermal mass significantly increase the response time of the gauge to sudden changes in ambient 5 temperature.
The inventors have also found, though extensive computer simulation, that using equal temperature coefficients for RS and R2 as recorrunended by Leck and as practiced in the prior art does not provide an entirely accurate temperature
compensation The inventors have also found that at pressures less than 10 approximately 5 x 10-3 Torr, the end losses exceed all other losses combined. The relative loss components as determined by this research (radiation loss, end loss and gas loss components of total loss) are shown in the graph of Fig. 2. At 1 x 10-5 Torr, the end losses are over 1000 times greater than the gas loss and radiation losses are approximately 100 times greater than the gas loss.
15 Therefore' temperature change effects in prior art Pirani Gauges are especially
troublesome at very low pressures where gas conduction losses are very low. Prior art heat loss gauges cannot measme very low pressures accurately, for example, 1 x 10-5 Torr. The inventors have discovered that this limitation is a result of failure to maintain end losses in the sensing element sufficiently constant when ambient 20 temperature changes. The Alvesteffer-type Pirani gauge has the capability of indicating pressure in the 1 O-s Torr range, but does not provide an accurate indication within.that range. For example, if the end losses are not held constant to one part in 5,000 in a typical Pirani gauge, a pressure indication at 1 x 10-5 Torr may be offLy 50% to 1 00%.
25 The following analysis shows why prior art designs are ill-suited to correct
adequately for ambient temperature changes at low pressures. For convenience in examining the prior art, the problems are explained JSiIlg examples of gauges x>! th
relatively large spacing of sensor element to wall. It should be understood that the same type of problems exist in the much more complex geometries of 30 microminiature gauges, with sensing element-to-wall spacings on the order of a few microns. Fig. 3 is a schematic representation of a portion 302 of a conventional Pirani gauge using a small diameter wire sensing element 304 and a compensating element
-6 303. Those familiar with Pirani gauge design will appreciate that the components in Fig. 3 are not shown to scale, for ease of explanation and understanding. Typically, small diameter wire sensing element 304 is electrically and thermally joined to much larger electrical connectors 306, 307 which are thermally joined to much larger 5 support structures 308, 309. Let TAL. represent the temperature in support structure 308 at the left end of sensing element 304 and TAP. represent the temperature in support structure 309 at the right end at any given time t. Let Ts3 and TSR represent the temperatures at left sensing element connector 306 and right sensing element connector 307 respectively. Let TCL and TO represent the temperatures at left 10 compensating element connector 310 and light compensating element connector 311 respectively. Let TXL and TAR represent the temperatures a distance AX from connectors 306 and 307 respectively. In prior art designs, it has apparently been
assumed that all of these temperatures are the same. However, the inventors have found that even seemingly negligible differences assume great importance for low 1: pressure accuracy.
To better understand temperature compensation requirements, it is important to note several facts.
(1) At low pressures, the temperature of RC is determined predominantly by heat exchange between the compensating element connections and the compensating 20 element. This is because at ambient temperature and low pressures, radiation and gas conduction are very inefficient means of exchanging heat from the compensating element to its surroundings relative to heat conduction through the ends of the compensating element. Thus, at low pressures the compensating element temperature will be very close to the average of the temperatures of the cormectors at 25 each end of the compensating element as shown in Eq. 8.
TAVG = CL CR As) (2) The temperature of the electrically heated sensing element varies from the ends to center, increasing with distance from the cooler supports. Using firiite element analysis the inventors have simulated the temperature distribution along the 30 sensing element. It has been found that with equal temperature coefficients of
resistance for RS and:R(:, the temperature TO of any segment n of the sensing element changes with changes in average temperature TAVG Of the compensating element RC at constant pressure at bridge balance so as to maintain a constant difference ATn=Tn-TAvG. The difference ATn is a function of and R where 5 R=R2-RC..
(3) According to Eq. S. the sensing element resistance RS at bridge balance will be maintained at a resistance times the resistance element R2. As the ambient temperature increases, the compensating element connectors also increase in temperature and thus the temperature and resistance of RC will increase according to 10 Eq. 8. Any increase in the temperature and therefore the resistance of RC causes an increase in the temperature and resistance of all segments of RS at bridge balance.
(4) The power losses out the ends of the sensing element depend on the temperature gradient yet the ends of the sensing element according to Eq. 9: Power lost out end = k y (9) 15 where k is a constant and To. Tst at left end (10) Y R = AX at right end. (11) If YL and or YR vary for any reason, then the end losses will change and the pressure indication will be erroneous.
20 To Understated in detail a significant deficiency in the prior art of temperature
compensation at low pressures, assume that from a steady state, TAR is increased slightly for example by changes in the local ambient temperature enviromnent of the right SUPPO14 structure. Assume TAL remains unchanged. Because TAL is assumed not to change, TCL and TO will remain unchanged. However, the increase id TAR will 25 cause TCR to increase by conduction of heat through the cormection. Thus, TAro = will increase. An increase in TAVG will cause an increase in TXL
-8 and TAR at bridge balance, which will produce changes in Girl and YR These changes in YL and YP. will change the end loss term in Eq 7, causing an error in pressure measurement dependent on the size of the changes in AL and YR The inventors have determined that unless To, changes in substantially the 5 same way as TAR' sensing element end losses will not remain unchanged whenever ambient temperature changes. Prior art Pirani gauges have not been specifically
designed to maintain TAL-TAR to the degree necessary for accurate low pressure measurement. To understand another important deficiency in prior art temperature
10 compensation, assume that from a steady state, ambient temperature is increased and that ambient temperature conditions are such that TAJ.-TAR Further assume the sensing element connectors are of equal length but that the right compensating element connector is substantially longer than the left compensating element connector as is the case in a popular poor art Pirani gauge. Thus, TSL=TsR but TCR 15 will lag behind TCL because of the assumed differences in length. During this lag time when TCL-TCR, TAVG will change, thus changing TXL and TAR at bridge balance.
Thus, Girl and YR NNril1 continually change during the lag time, producing errors in 10W pressure indication; The inventors have detennined that unless the sensing element and 20 compensating element connectors have substantially identical physical dimensions and substantially identical thermal properties, sensing element end losses will not remain unchanged when ambient temperature changes Prior art Pirani gauges have
not been specifically designed so that sensing and compensating element connectors have identical physical dimensions and thermal properties.
25 Another signiEca nt deficiency arises (as tile inventors have discovered) from differences in mass between the compensating element and the sensing element.
Assume that the mass of the compensating, element is substantially larger than that of the sensing element as is typically the case With prior art Pirani gauges it is
common practice to inake the compensating element large relative to the sensing 30 element and to provide a relatively large heat loss path to the compensating element s7 -roussdings so that the heat arising Tom dissipation of electrical power ir RC car be readily dispersed. From a steady state, assume that ambient temperature increases and that TA -TAR at all times. Thus, it will take a longer time for the compensating
-9- lemen to r-each a new steady state ter-nperature relative -to e tirne it will t-al e I SL- -
and TSR to reach a new steady state temperature. During this time (which has been observed to be of several hours duration in a popular prior art Pirani gauge) TAVG
will continually change, thus continually changing TXL and TXR at bridge balance.
5 Thus, ye and YR will change during the lag time, sensing element end losses will not remain constant, and errors will be produced in low pressure measurement.
The same type of problems occur if the compensating element is designed to change temperature at a different rate than does the sensing element with change in ambient temperature at bridge balance. Prior art designs such as the Alvesteffer-type
10 device have this deficiency.
From their research, the inventors have determined that, unless the compensating element has been designed to change temperature at the same rate as the sensing element, sensing element end losses continue to change long after ambient temperature has stabilized at a new value. Yet, prior art Pirani gauges have
15 not been designed to meet this requirement.
It has long been known to use for R2 a compensating element RC, with substantially the same temperature coefficient of resistance as the sensing element, in series with a temperature insensitive resistance element R so as to provide temperature compensation for gas losses and end losses which vary as the 20 temperature difference between the sensing element and its surroundings. This method of temperature compensation has been employed in the CONT/ECTRON Gauge for many years and is also used in the Alvesteffer gauge.
This method of temperature compensation assumes that if (1) the temperature coefficients of resistance of the sensing and compensating elements are 25 equal; and (2) the change in sensing element resistance can be made to rise in tandem with change in compensating element resistance, then (3) the temperature of the sensing element will rise in tandem with ambient temperature changes.
Satisfying these two assumptions is highly desirable, of course, because doing so would assure that the temperature difference between the heated sensing element and 30 the surrounding wall at ambient temperature would remain constant as ambient temperature changes.
-10 However, the inventors have found that prior art auges vYich utilize a
constant resistance R in series with a temperature sensitive resistance PC for R: provide only partial temperature compensation as will now be explau1ed.
Assume that in Fig. Ia, R2 is composed of a temperature sensitive 5 compensating element RC and a temperature insensitive resistance R so that R2=RC+R (12)
Thus, Eq. 5 derived above for bridge balance may be written as RS = (RC: + R) (13)
where t3 is defined by Eq. 6 above.
10 Further, assume when the ambient temperature environment of the gauge is equal to To that the sensing element operates at temperature TO and the compensating elenJent operates at temperature Tc. Thus when TAMBJENT T} ( 1 4)
Eq. 13 may be written as 15 RS(T)(1 + as (To - To)) = [RC(T)(1 T COC (TC} - To)) - R] (15) Here, RS(T) is the resistance of the sensing element at ternperat Jre To, as is the temperature coefficient of resistance of RS at To, RC(T) is the resistance of the compensating element at temperature To, and ac is the temperature coefficient of resistance of Pc at To Thus, when 20 TAMBIEl'. = T2 Eq. 13 may be written as RS (T)(1 + as (TS2 - Tl)) = [RC (T)(1 + ac (TV - To)) R] (16)
Solving Eq. 1: for Tsar gives Tsl = [RC(Tr)(l + c(Tcl - Tl)) + A] -1] / As - Tl (17 Solving Eq. 16 for TO gives Tso = C(Ti)(1 + c(Tc2 - T;)) + R] -1:/ Ohs + To (18) 5 Subtracting Eq. 17 from Eq. 18 gives the temperature change AT in the sensing element RS when ambient temperature changes from T. to T2. Thus, = Ts - Ts = _ ( C2- Tc (19) ( s(T)J( s) Note that an effective compensating element is designed so that its temperature closely follows ambient temperature. Thus, to a very good approximation, 10 Tc' T. = Tc, - To or Tc2 - Tc = T. - To (20) Thus, Eq. 19 maybe written as AT= p: S():(-)(T2- T:) (21)
-12 It is evident from Eg 21 that the temperat re change L\T in the sensmg element RS will be equal to the change In ambient temperature T2 - T. only if A? R - = 1 (22)
Prior art gauges using a temperature sensitive compensating element RC in series
5 With a fixed resistance R for R: in Fig. la provide only partial temperature compensation depending on the choice of {3. Commercially available gauges having the design described by Alvesteffer et al., the most recent world on Pirani gauges known to the present inventors, would not satisfy Eq. 22.
As a third problem with prior art gauge designs, the inventors have found that
l O the level of power dissipation in R2 adversely affects accuracy. Prior art Pirani
gauges, when configured as in Fig la, have the same pressure dependent current in RS as is in the compensating element at bridge balance. When configured as in Fig. lb, at balance the same pressure dependent voltage is applied across R2 as across AS.
Of course, a pressure dependent current in R2 will cause the temperature of EtC to 15 rise above ambient temperature by an amount which varies with pressure.
Prior art Pirani gauges typically use a compensating element of much larger
physical dimensions than the sensing element, to dissipate the heat and thus prevent excessive temperature in the compensating element. As noted above, different physical dimensions for the sensing and compensating elements cause measurement 20 errors when ambient temperature changes.
A fourth problem is that prior art Pirani gauges produce shifts in pressure
indications at low pressures NvLen ambient temperature changes. Prior art Pirani
gauges have used a variety of components in attempting to maintain the power lost by the sensing element unchanged as ambient temperature changes. For example, in 2: U.S. Pat. 4,682,503 thermoelectric cooling is used to control ambient temperature and thus minimize ambient temperature changes.
Ln He dewce disclosed in U.S. Pat. 4.541 286, a +,hellllally sensitive element is mounted adjacent to the compensating arm of the bridge (actually glued to the exterior of the vacuum enclosure in a commercial version). Alvesteffer et al. use an
-13 additional element (designated therein as R4) in the bridge to help co1A=pensate for the fact that the temperature coefficient of resistance is slightly different for the sensing element at operating temperature, compared to the compensating element at ambient temperature. Although each of these prior art hardware fixes remove some
of the errors caused by changes in ambient temperature, none of them removes substantially all of the errors Thus prior art Pirani gauges produce significant shifts
in pressure indications at low pressures when ambient temperature changes.
Another prior system, disclosed in U.S. Patent:,608,168, livers various electrical measurements of the bridge (or approximations thereof) and determines the 10 value or temperature of the temperature dependent resistance, and takes this parameter into account in determining the pressure measurement. However, this system has increased complexity because of the need to measure temperatures or other values.
U.S. Patent No. 6,023,979 discloses a Pirani gauge having a modified l Wheatstone bridge employing a DC heating current and an AC sensing current for measuring gas pressure in a vacuum environment. Portions of U. S. Patent No. 6,073,979 are common with the Description herein.
The present invention provides improvements for heat loss pressure 20 measurement which cooperate synergistically to provide significantly improved low, mid-range and high pressure measurement accuracy, thus, permitting the range of accurate pressure measurement to be extended to lower and to higher pressures within a single gauge.
As a first improvement, a small diameter wire sensing element is positioned 25 in the same plane as and spaced from a small diameter wire compensating element with two parallel flat thermally conductive plates, each spaced 15 microns from the sensing and compensating elements. In this manner, the inventors have achieved high relative sensitivity in simple geometry without relying on convection. The en - Ernie cor=^plexit, N7 and cost of miCrorniniatv e Pirani gauge designs arid the several 30 disadvantages of convection cooling of the sensing element are simultaneously avoided.
-14 The inventors have found that this extremely simple, small, and inexpensive measuring means gives results up to atmospheric pressure comparable to those obtained with very complex microminiature Pirani gauges and to those obtained with much larger, position-sensitive convection-cooled Pirani gauges. Surprisingly, this improvement also provides a sensing element with a volume of only 3% that of the sensing element in the microminiature Alvesteffer gauge. The compensating element in the new device has a volume of less than 0.5% of the Alvesteffer-type compensating element.
The present invention also provides improved temperature correction. The 10 inventors have found that the accuracy of low pressure measurement can be significantly improved by better maintaining constant the temperature gradient at the ends of the sensing element (see Eqs. 10 and 11). The inventors have found that constancy of can be achieved by simultaneously: 1. Using sensing and compensating elements with substantially identical 1: physical dimensions, thermal properties and resistance properties; 2. Using sensing element and compensating element connections with substantially identical physical dimensions, thermal properties and resistance properties; 3. Using element connections with substantially identical and lar,,e thel nal 20 conductances to a region of substantially uniform temperature for all connections; and 4. Locating the sensing and compensating elements in the same vacunrn environment. the present invention Eq 22 is satisfied at all times because the gauge is designed 25 so that RC(TA) = RS (TA) (23)
where TA is ambient temperature, and where C:C = C<S (24)
-15 = 1 (2)
Another significant improvement is realized by providing negligible heating in the compensating element. The compensating element can be made with identical dimensions of the sensing element as well as identical physical properties.
An additional performance improvement is realized by providing a new method of pressure compensation that results in accurate pressure indication at all pressures. In particular, the inventors have discovered that an accurate indication of an unknown pressure Px at bridge balance may be calculated from a simple equation oftheformofEq.96. 10 p = f (VS, IS) (26) Where VS is the voltage drop across the sensing element and IS is the current in the sensing element. The particulars of Eq. 26 are derived from paired values of VSc and ISC obtained by calibration methods for multiple known values of pressure Pc and ambient temperature spread across the pressure and temperature ranges of 15 interest, using threedimensional curve fitting software. VSx and ISx are measured at the unknown pressure Px at bridge balance and substituted into Eq. 26. Then,Px is calculated using a microprocessor or the like.
In this manner, the present invention provides significant advancements in gauge accuracy, production cost, and package size.
20 The present invention further includes a heat loss gauge for measuring gas pressure in an environment. The gauge includes a resistive sensing element and a resistive compensating element in circuit with the sensing element which has temperature response and physical characteristics substantially matching those of the resistive sensing element and being exposed to a substantially matching environment.
25 An electrical source is connected to the sensing element and compensating element for applying currents through the elements. The currents have a defined ratio. The current through the sensing element is substantially greater than the cuIl-ent through the compensating element. Measulirlg circuitry is cormected to the sensing element and the compensating element for determining gas pressure in the environment to
-16 which the sensing element and compensating element are e, posed based on electrical response of the sensing element and the compensating element.
In preferred embodiments, separate DC currents flow through the sensing element and the compensating element. The current through the compensating 5 element is a predetermined fraction of the current through the sensing element so that.
the currents have a defined or fixed ratio. Feedbacl: circuitry controls the levels of current 'through the sensing element and the compensating element to maintain a defined relationship between the resistances of the sensing element and the compensating element. Current is applied by the electrical source to heat the sensing 10 element to a temperature at which the resistance of the sensing element matches the combined resistance of the compensating element plus the value of a constant number of ohms. In embodiments where the compensating element is positioned in series with a non-temperature-sensitive resistive element, current is applied to heat the sensing element to a temperature at which the resistance of the sensing element 15 matches the combined resistance of the compensating element and the non-
temperature-sensitive resistive element. The voltage across the sensing element and the voltage across the compensating element are multiplied by multipliers having a ratio inversely related to the ratio of the currents to the sensing element and the compensating element. The resulting voltages are compared in the feedback 20 circuitry. Gas pressure is deterrrrilled based on heating current through the sensing element and resulting voltage across the sensing element.
Ernbodirnents of the present invention will now be described by way of example only, with reference to the accompanying drawings, in which: The foregoing and other airs, features and advantages of the invention will :. .. 25 be apparent front the following more particular description of preferred embodiments
of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
30 Figures la and lb are simplified schematic diagrams of conventional Pirani gauges;
-17 Figure 2 is a graph showing the components of heat loss in a conventional Pirani gauge, as discovered through the inventors' research; :Figure 3 is a schematic representation of a conventional Pirani Gauge using a small diameter wire for the sensing element; 5 Figure 4a is a portion of an improved heat loss gauge, and Figure 4b is a crosssectional view of the portion shown in Figure 4a, Figure 5a is an enlarged cross-sectional view of the ends of an improved heat loss gauge, showing support and connection of sensing and compensating elements; Figure 5b is a cross-sectional view showing one embodiment of a mechanism 10 for maintaining spacing between heat conducting plates and a sensing element and compensating element, respectively; Figure 6 is a schematic diagram showing an independent heating arrangement for a sensing element; Figure 7 is a schematic diagram showing another independent heating l 5 arrangement for a sensing element according to the present invention; and Figure 8 is a schematic diagram showing yet another independent heating arrangement for a sensing element according to the present invention.
description of preferred embodiments of the invention follows. First
20 described are four categories of improvements to conventional Pirani gauge designs.
In a particularly preferred embodiment, the four improvements are used together, and combine synergistically to provide a Pirani gauge having substantially improved performance characteristics.
Lrnprovement 1 25 The first category of improvements will be discussed with reference to Figures 4a and sib. Figure 4a is a side view of a portion 1O of an improved heat loss flange (not to scale). Figure rib is a sectional view of portion 1O taken along line 4b-4b in Figure 4 a. As shown in Figures 4a and 4b, a small diameter wire sensing element 12 is located in the same plane and spaced a distance d from a small 3() diameter wire compensating element 14. Spacing d between sensing element 12 and
-18 compensating element 14 is preferably approximately 0.030 in. but may range from 0.010 in. to 0.200 in. Parallel plates 16 and 16' are provided proximate to and parallel to sensing element 1r; and compensating element 14.
Parallel plates 16 and 16' are positioned a distance S from sensing element 12 and compensating element 14. S is preferably Q.0007 in. but may range from 0.0002 in. to 0.000 in. Sensing, element 12 is made of a material with a high temperature coefficient of resistance, such as pure tungsten, which may be gold plated to help assure a constant emissivity.
The diameter of sensing element 12 is preferably 0.0005 in. but may range 10 from 0 0001 in. to 0.002 in. Although a cylindrical wire shape is preferred, other shapes such as a ribbon may be used for both the sensing and compensating elements. The length of sensing element 12 is preferably 1 in. but may range from À 0.2Sin.to3 in.
Compensating element 14 is made ofthe same material as the sensing 15 element 12 with the same physical dimensions, and with the same thermal and resistance properties.
Portion 10 of the heat loss gauge may be installed in a measuring circuit of the type shown in Fig. 6, in a planner which will be described in more detail below.
Parallel plates 16 and 16' conduct heat and thereby tend to equalize 90 temperature gradients along heated sensing element 12 and between the ends of sensing element 12 and compensating element 14. In this maligner, the invention achieves high relative sensitivity with a simple structure, and without relying on convection. In this embodiment, the accuracy of low pressure measurement is significantly improved by using sensing and compensating elements with 5 substantially identical physical dimensions, tlierrnal properties and resistance properties, and locating the sensing and compensating elements in the same vacuum environment. Using this design, the extreme complexity and cost of microminiature Pirani gauge designs and disadvantages associated with convection cooling of the sensing element are simultaneously avoided. This improvement permits pressure 30 measurement results up to atmospheric pressure comparable to those obtained with very complex rnicrorniriiaic-lre PiTarli gauges, and cGrparab1e to those obta;llled with much larger, position sensitive convection cooled Pirani gauges.
-19 Im rovement 2 As a second broad feature, an improved mounting arrangement is provided for the sensing and compensating elements. The accuracy of low pressure measurement is significantly improved by using sensing element and compensating element connections with substantially identical physical dimensions, thermal properties and resistance properties, and by using element connections with substantially identical and large thermal conductances to a region of substantially uniform temperature for all connections.
Fig. Sa is a greatly enlarged cross-sectional view of one end of gauge portion 10 10 where the sensing element 12 is supported by and electrically connected to sensing element connectors 20 and 20' and the compensating element 14 is shown supported by and electrically connected to compensating element connectors 22 and 22'. The section of Fig. 5a is taken along line 5a-5a in Figure 4a. Preferably, identical supports (as shown in Fit. Sa) are provided at each end of gauge portion 10.
15 Connectors 20, 20', 22 and 22' are preferably made of platinum ribbon, 0.001 in. thick by 0.060 in. wide. Plates 16 and 16' are preferably made of an electrically insulating material with a high thermal conductivity such as aluminum nitricle.
Alternatively, sensing and compensating element connectors 20, 20', 22 and 22' can be electrically insulated from the plates 16 by thin electrically insulating 20 layers 24 and 24'.which may be a diamond-like coating on tungsten. In this case, Plates 16 and 16' may be made of a high thermal conductivity material such as tungsten. Preferably, the selected material has a thermal conductivity greater than 0.2: watts/cm/K.
Plates 16 and 16' are held in position by simple sheet metal clamps at each 25 end (not shown). The clamps apply sufficient force to the plates i 6 and 16! to embed the sensing, element 12 and the compensating element 14 into the connectors 20, 20', 22 and 22' until the connectors 20 and 20', and 22 and 22' al-e in intimate contact.
Thus, the spacing S between the sensing element 12 and the surface ofthe plates 16 and 16 is determined by the diameter of the sensing element and the thickness of the 0 thin ribbon connectors 20, 20', 22, and 22'. This feature permits a sensing element smaller than a human hair to be spaced a comparable distance from two flat surfaces, precisely and very inexpensively as well as providing electrical connections to additional circuitry. -
-20 Plates 16 and 16' provide a region of substantially uniform temperature, especially when isolated in vacuum with minimal thermal conductivity to the outside world. The thin ribbon connectors 20, 20', 22 and 22' provide identical dimensions, short path and fiery large thermal conductarlces to said region of unifonn temperature, thus satisfying several of the conditions for constancy of temperature gradient, A, at the ends of the sensing element.
Sensing element 12 may be suitably tensioned as shown in Fig. Sb by a small diameter wire spring 26 which is loaded during assembly and bears on sensing element 12 adjacent to said connector 21 of sensing element 1 ? Spring 28 is used in 10 a similar manner to tension the compensating element 14. Springs 26 and ?8 serve to maintain precise spacing of the sensing element 12 and compensating element 14 relative to plates 16 and 16' as ambient temperature changes. Sufficient slack must be built into the sensing element 12 and compensating element 14 assemblies to prevent breakage due to differential thermal expansion of the elements 12 and 14 and 15 the plates 16. Without the springs 26 and 28, this slack would change with ambient temperature, thus preventing maintenance of constant spacing S between the parallel plates 16 and l 6, and the sensing and compensating elements, respectively, and causing measurement errors.
In the design according to this embodiment, Eq. 22 is partially satisfied by the 20 fact that sensing element 12 and compensating element 14 are physically, electrically, and thermally identical. In addition, R3 is set equal to Rd in the embodiment of Fig. 6, which from Eq. 6 assures that p=1. Thus, Eq. ?2 is fully satisfied at all times by this design.
rnprovement 3 2: A third major feature is an apparatus and method for independently heating sensing element 12. This improvement is illustrated ill Fig. 6 wherein a Wheatstone bridge 30 is modified to provide independent heating of sensing element 17. Prior art circuits, used with a compensating element with the same physical dimensions and made of the same material as the sensing element as in the present invention, 30 cause the compensating element to operate not at ambient temperature but at Ale same temperature as the sensing element. Thus, PiraZli gauges with the
-21 improvements described above camlot achieve their accuracy potential using prior art
heating circuits.
Referring now to Fig. 6, a Wheatstone bridge 30 with nodes A, B. C, and D is provided with sensing element 12 having resistance value RS, connected between nodes B and C. Non-temperature sensitive resistance element 15 (having resistance R) and compensating element 14 (having resistance RC) together make up resistance R2. R2 and capacitor 36 are connected in series order between nodes C and D. Resistor 17 having value R4 is connected beloved nodes A and B. and resistor 19 having value R3 is connected between nodes A and D. Vacuum environment 34 10 encloses sensing element 12 and compensating element 14. AC voltage source 38 is connected between nodes B and D, and frequency selective detector 40 is connected between nodes A and C. DC cuIrent source 32 is connected between nodes B and C to provide current to node B. Controller 42 is connected, via automatic feedback linkages 46 and 47, so as to control DC current source 32 and so as to receive a 15 voltage detection input from frequency selective detector 40 for purposes of that control. Vacuum environment 34 encloses a portion 10 (as shown in Figures 4a and 4b and described above with reference to those Figures) comprising sensing element 12, compensating element 14, and plates 16 and 16'. In addition, the assembly 20 method described previously faith reference to Figs. 5a and 5b is preferably used in the circuit of Fig. 6. Element connectors 20 and 70' at one end of sensing element 12 (shown in Fig. 5a) are electrically connected to Point C in bridge circuit 30 of Fig. 6, while sensing element connectors 21 and 21' (not shown) at the other end of sensing element 12 are electrically corrected to Point B in Fig. 6. Compensating element 25 connectors 22 and 22' at one end of compensating element 14 (shown in Fig. Sa) are electrically connected through capacitor 36 to Point D; l Fig. 6, while the other end of compensating element 14 is connected to compensating element connectors 23 and 23' which are cormected through a resistance 15 to Point C:.
As shown in Fig. 6, DC current source 32 furnishes heating current I to 30 sensing element 12 which is located in the vacuum environment 34. A capacitor 36 is provided as a means for preventing current from current source 32 from being present in R2, R3 and R4. Thus, unlike prior aft Pirani gauges using a conventional
-22 Wbeatstone bridge, no portion of the heating current or heating voltage in RS is present in R2 at any time.
AC voltage source 38 applies an AC signal voltage to bridge 30 producing AC: signal currents is, i,, i3, and i4. Using very small values for is, is, i3 and it and 5 frequency selective detector 4(), bridge balance can be detected with negligible heating produced in any arm of bridge 30. The I:)C current I from source 32 is automatically adjusted by controller 42, so as to continually assure that the AC voltage drop isRS from point to is equal to the voltage drop i4R4 from B to A as measured by the h C voltage detecting function of frequency selective detector 40.
10 This automatic feedback linkage is indicated by dashed lines 46 and 47.
Processor 51 is connected to current meter 49 and to voltage ineter 4S, and produces an output indicative of pressure in the vacuum environment 34 based on the level of heating current and through sensing element 12 and the voltage drop across sensing element 12.
15 Thus, compensating element 14 may be made with the same physical dimensions and thermal and resistance properties as sensing element 12 and still operate at ambient temperature without any pressure dependent electrical heating.
Improvement 4 A fourth improvement will be described with reference again to Fig. 6. In 20 this improvement, an improved apparatus and method are provided for calibrating and operating the Pirani gauge.
The inventors have discovered that an accurate indication of an unknown pressure Px at bridge balance may be calculated from a simple equation of the form Of A. 26.
:5 p = f (V3, IS) (26) This finding differs from more conventional approaches. Pressure indication has been considered to depend not only on resistance of the sensing element, but also on other factors such as ambient temperature. Thus, conventional calibration schemes often require measurements of resistance and other quantities, both for calibration 30 arid during operation. However, the inventors have discovered that when the
- - improvements described above are made, the values of VS and IS incorporate sufficient temperature information to produce an accurate pressure output, so that it is possible to eliminate the steps of separately measuring other parameters such as ambient temperature. In this manner, it is possible to use a three dimensional 5 calibration table to determine pressure based on voltage and cun-ent alone.
In order to calibrate the gauge shown in Fig, 6, sensing element 12 is exposed to a series of known representative pressures and ambient temperatures spread over the pressure and temperature ranges of interest. The voltage drop, VSc, as measured by voltmeter 48 and the culTent, ISc, as measured by current meter 49 are recorded 10 together at bridge balance with each of the known representative calibration pressures, Pc These values may be recorded by a program operating in processor 51 or may be transferred to another processing unit for calibration calculations. The pressure Pc is plotted against voltage VSc and current ISC. Each series of measurements at a given calibration temperature produces a constant temperature 1: function relating pressure to voltage and current. Sigruficantly, as noted above, the inventors have discovered that these constant temperature functions can be usefully combined in a single three-dimensional data table to define a single calibration function of the fom1 of Eq. 26. When this is done, the result is a series of points-
defining a surface, where the height of the surface is the pressure and is a function of 20 measured voltage and current values.
The resulting calibration data may be stored in a lookup table and measured pressures can be determined by interpolating between pressure values stored the lookup table based on the measured voltage drop and current. However, because of the number of points that must be stored to produce accurate output over a wide 95 range of pressures, in the preferred embodiment, an approximating equation is obtained for the surface or which the measured values lie. This can readily be accomplished using three-dimensional surface plotting software. The resulting equation is of the form shown in Eq. 26. Then, to measure an unknown pressure Pa at any temperature, \7SX is measured by voltmeter 48 and ISx is measured by current 3 0 meter 49 at budge balance. The correct value of pressure can then be readily obtained by substitution in Eq. 06 Diving Px = f (\Tsx' ISx) (27)
-24 For convenience, Eq. 27 can be stored in processor 51 which can then be used to automatically calculate Px when VSx and ISX are input to processor 51.
Those skilled in the art will appreciate that other quantities could be substituted for voltage and current. For example, a function of the form Pa = g (W.
Ft) where W is popover applied to sensing element 19 and R is the resistance of sensing element 12 could be used in place of Equation 27. In this case, W and R can be calculated from the output of voltmeter 48 and curtest meter 49. What is important is that the two selected parameters include information relating to both current and voltage, such that the effects of changes in current and voltage drill be differentially l O reflected in the calibration graph or table created based on values of the two parameters. Thus, for example, the two input parameters for the function may be any two of a group including: power, current, voltage, and resistance. To generalize, it is possible to identify an equation Blithe form P = 14 (X,Y)
15 which approximates the calibration surface, where is the first input parameter, Y is the second input parameter, and P is the pressure corresponding to values of the first parameter and second parameter Y. This equation is then used as a proxy for the multi-dimensional calibration surface to calculate the pressure.
This irmprove11lent provides excellent temperature compensation from 0 C to 20 50 C firorn pressures less than 10 ATOTT to above atmospheric pressure. It avoids the need to measure power and temperature as is sometimes done. It compensates for all types of ambient temperature change induced errors, such as change in radiation loss, not merely those losses dependent on chances in sensing element to wall temperature changes as is the case in U.S. Pat. 4,689,503. The improvement avoids the 95 complexity of having to control the ambient temperature using thermoelectric cooling as described in U S. Pat. 5,347,869. In addition, this improved calibration and operating method automatically compensates for the fact that the temperature coefficient of resistivity will be slightly different for the sensing element at operating temperature than for the compensating element at ambient temperature.
3 0 Referring to Fig. 7, gauge 60 is an embodiment of a gauge of the present invention that differs from that depicted in Fig. 6 in that it does not employ a
-25 W eatstolle bridge. As in Fi. 6, gauge 60 includes a sensing element 12 (having a resistance value RS), a non-temperature-sensitiN e resistance element 15 (having a resistance R) and a temperature compensating element 14 (having a resistance RC), with elements 12 and 14 being positioned within a vacuum environment 34 in a similar mariner or arrangement. Although the circuitry that connects elements 12, 14 and 1: in gauge 60 differs from that in Fig. 6, elements 12, 14 and 15 are utilized in a similar manner as in Fig. 6. For example, sensing element 12 is heated while non-
temperature-sensitive resistance element 15 and temperature compensating element 14 are not heated significantly. Ill addition, the voltage VS across and the current IS 10 through sensing element 12 are measured and utilized to determine pressure in a similar manner.
Gauge 60 includes a power source 61 for supplying power to current sources 62 and 64 via lines 74 and 76, respectively. Current sources 62 and 64 are interdependent and preferably provide DC current to element 12 and elements 14/15, 15 respectively. Current source 64 provides a current of a magnitude or level that is a predetermined fraction of that provided by current source 62. In the example shown in Fig. 7, cunent source 64 provides 1/10 the amount of culTent provided by current source 62.
The current IS provided by current source 62 is directed through sensing 20 element 12 by way of line 78, node 80 and line 88. The fractional current provided by current source 64 is directed through non-temperaturesensitive resistance element 1 and temperature compensating element 14 by way of line 100, node 102 and line 103 (positioned between elements 14 and 15). As in Fig. 6, elements 14 and 15 compensate for ambient temperature changes. Directing a fraction of the sensing ? current IS through the temperate re compensating element 14 makes the temperature rise of the compensating element 14 insignificant relative to that of sensing element 12. In the example depicted in Fig. 7 where the ratio of the sensing current IS to the fractional current through temperature compensating element 14 is a ratio of 10: 1, the power dissipated in the temperature compensating clement 14 is less than 1/100 30 the power dissipated in sensing element 12 due to the squared relationship of current to power Where PGWer = I9R). A S a result, +,he temperature rise of compensating element 1 A is less than 1%, Man that of sensing element 12. Although a current ratio of 10:1 for current sources 62 and 64 is described, other ratios less than or greater
-26 than 10:1 may be employed. The current IS is controlled to heat the sensing element 12 to a temperature level at whicl1 the resistance PS increases to equal the combined resistance R RC. It is at that temperature that calibration data defines the environmental pressure. A feedback: circuit maintains the current at that level.
Specifically, the voltage V:, across the combined resistance R RC indicative of the resistance R+RC, is applied through a unity multiplier 66 (connected to nodes 102 and 98) to a surnaming circuit 70 while the voltage Vat across the resistance RS, indicative of the resistance RS, is applied through a multiplier 68 (connected to nodes 84 and 92) to the summing circuit 70. Since:R.= ir/I, and the current through 10 R+RC is one tenth the current through RS, the cottage across R RC is one tenth the voltage across RS when the resistances are equal. Therefore, to make a comparison of the voltages to determine whether the resistances are equal, the voltage across RS must be multiplied by one tenth of the multiplier applied to the voltage across R PC.
The multiplier 68 multiplies the voltage Vat by -.1 to assure that the multipliers have 15 an inverse ratio to the ratios of the current IS and IS/10. The negative multiplier 68 allows tile summer circuit 70 to perform a subtraction of the normalized resistance voltages to provide an error signal l l O indicating a difference between the resistances. That difference is amplified in high-gain inte -ating error amplifier 72 and fed back to control the current level IS. The output of the erroramplifier 72 is 20 fed back in parallel to current sources 62 and 64 via line or feedback loop 112, node 114 and lines 116 and 118 to adjust the level of current provided by current sources 62/64 as necessary. The currents provided by current sources 62/64 are adjusted such that the resistances RS of sensing element 12 and R RC of elements 15/14 maintain a predetermined equilibrium. In the example shown in Fig. 7, the resistances are 25 Snatched such that RS=R, RC. Alternatively, other ratios or resistance levels may be employed where RS is less than or greater than R+RC. In addition, although a feed back circuit for controlling current sources 62/64 is preferred, alternatively, such a feedback circuit may be omitted with the database allowing for different voltage ratios. When the feed back circuit is omitted, the response time of the gauge 60 is 30 typically slower.
Tire current through sensing element 12 is determined by current sensor 495 and the voltage Vat across sensing element 12 due to that current is determined by sensor 48, which is connected to nodes 80 and 92 with lines 82 and 86. Elements 12
-27 and 14 are connected to nodes 92 and gS by lines 90 and 105, respectively, and line 86 is connected to ground by node 94. Sensor 48 and multipliers 66 and 68 have high input impedances so all current IS flows through sensing element 12. As in the prior embodiment, current and voltage parameters can be used in a data base lookup 5 to determine the pressure to which elements 12 and 14 are exposed.
Gauge 60 is calibrated in a similar manner as that described for the gauge depicted in Fig. 6 where sensing element 12 is exposed to a series of known representative pressures and ambient temperatures spread over the pressure and temperature ranges of interest. The voltage drop across sensing element 12 is 10 measured by voltmeter 48 and the current therethrough is measured by current meter 49 while resistances RS and R:RC are maintained at a predetermined equilibriuIn for example, RS = R + RC. These values are plotted to provide the three-dimensional data table and surface described in regard to Fig. 6. As a result, in use, an unknown pressure can be determined by measuring 15
voltage and current across sensing element 12 and then employing the methods described for the gauge of Fig. 6. For example, the values of voltage and current that are measured are compared to the stored calibration data which contains pressure values for particular voltage and current values. Typically, the measured values of voltage and current do not exactly match any of the values contained within the 20 stored data. Consequently, the value of the measured pressure is determined by interpolation of the stored voltage/current pressure calibration data. Preferably, an approximating equation such as Eq. 27 is employed to perform the interpolation. By storing Eq. 27 in the processor, pressure may be automatically calculated Tom the measured voltage and current across sensing element 12. As in the gauge of Fig. 6, 25 quantities other than -voltage and culvert may be e-inploy-ed for detcll irl ng pressure within the scope of the invention.
Referring to Fig. 8, gauge 125 is an embodiment of a gauge in accordance with the present invention that differs Tom gauge 60 (Fig. 7) in that the positive (+) input of multiplier 66 is moved from node 102 to a new node 120 located between 30 elements 14 and 15 as shown. In addition, a third multiplier 121 with gain K is included. vlultiplier i21 is connected lo node 102 and a new node 1 i9 (located between elements 14 and 15) as shown. Ellis arrangement, the resistance of line 103 between elements 14 and 15 does not add an uncertain incremental value to the
-28 resistence R of element 15. As a result, line 103 can be a lene,thy wire if required, and the resistance between nodes 119 and 120 remains substantially inconsequential to the accuracy of gauge 125. This allows element 15 to be positioned in more convenient locations such as on a printed circuit board of an electronics package 5 rather than at the transducer and the TesistaIlce of the termination of the compensating element 14 need not be so tightly controlled. Furthermore, positioning element 15 away from the transducer allows element 15 to be in an environment that has a more stable temperature so that unintentional temperature sensitivities are minimized. The value of the resistance R of element 15 can be selected based on l O cost, convenience, or availability since the voltage drop across element IS can be multiplied by any arbitrary value K by multiplier 121 to obtain the desired results.
While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes ire form and details may be made therein without 15 departing from the scope of the invention encompassed by the appended claims.
For example, features of the different embodiments of the present invention may be substituted for each other or combined. In addition, although gauges 60 and 125 have been described to applyDC current to elements 12, 14 and 15, other embodiments of the present invention include applying AC current to elements 12, 20 14andl5.

Claims (1)

  1. CLAIMS:
    method of measuring gas pressure in an environment compr s+ng: pruv ding7 a resistive sense elements prig a resistive compensating eler. er t that is in circuit avid the sensory elern.ent d is exposed to a substantially nlatchi:Z enviTor ment.
    applym.g culverts through the sensing element and compensating element Oreo cl c ica1 S0' 57 Me c=;eF s havi.i a Refined lactic, ' 'i- - e cell through the sensing element being subs an ally heater than Me current through the compens ir C element; and with measuring circuitry connected to the sensing element and the compensating elernen derenn n gas pressure in the enviro er r o which the sensing element and compensating elemerlr are exposed based on electrical response of the sepsis= element and the co npen$ating element.
    9. The method of C1 1 further comprising applying, separate currents through the sensir g element Ad Me compensating elements 3. The method of Claim funkier comprising applying separate 13C currents through
    the sewing elenlem and the com,uellsating airmen:.
    4. The method o[Claim funkier comprising applying c Ten: through the compensating element that is a predetermined fraction of the current through Me sensing eleven S. Fhó method of Claim I further compnsin con ollir g the chests though The $ 11siHZ element and the compensanng element wan feedback circuitry to maintain a defined rel ior ship between tile resistances of the sensing element: and the corupensat;ng element.
    6. The method of C1 f IIher compusi, positioning The CQ perisating element in senes sv th a non r mperamte-sensitive resistive eIemeT r 7. The method of Cla::n 6 further comprising applying, Turrets from Me electrical source arc heat the sense 1lo ele nen^T to re.r7lpl4r rLure al which. the resistance of the sensing element matches the combined res st ce of We cornpensa ng element and the nou-temperatufe-sensinvc resistive eiemen:.
    The method of C1 7 fi:rrher composing mainrai ung fixed redo between Me Erect applied to the send elemeur rind the cu:TeT:T applied to the compe. lsat r^ elenTenT. 9. The method otClaim filrrher Gaming: multiplying the voltage across the sensing element and The voltage across the ca npensat ng element and nor:-Temperature-sensitiVe resis,iYe element by multipliers having, a ratio Aversely related TV Me raric of the currer ts ro the sensing element Add the compema g element; and companng the resulting voltages in the feedback c rcutcy.
    1 O. The method of Claim 1 further comprising applying current Qm The elec <ic 3 source to hear the sensing element ro rempera,ture al v iCt e resistance of the sensing element matches the cornbir cd res sr;;nec a: the co nper ating element plus a con- rounder of ohms.
    11 The method of Claim 10 father comprisin, posi icr r g the compensating element in series with nan-temperarure-sensirive resistive element.
    1?. A heat loss Gauge for measuring gas pressure in an envirQume r compus; n=.
    a resistive sensing element; a resistive compensating clement in circuit with the sensing elemer t ant! being exposed lo a Sally marching euv ronment; an electrical source co:mected to the sensmc elements and conlpens ng elemer r for applying careers through the elemer rs, the currents haviny a cleaned t" iG, the cue. t} u h the sensing eleme..t bemire subs: ua'ly ea.er,ha the current rqu:,h the compcnsatir;; elemer ' d measuring circuitry connected to He sensual element and the compensating, element for determining gas pressure in the environment to Munich the ser s g elerPem and cam,ue3lsarm element He exposed based on electrical response of the sensing clement cl the compensating elemeur.
    1. The gaug,e of Claim I wherein separate currents flow through the e. ir g element and the compensating elemer.
    14. The gau;,e of Plain 13 Therein separate Dr currents close Theo High the sensing elemeTu Ed He compen,;ari g element.
    1. The oauoe of Claim 14 wherein the current;1 -o gh the compensa.ii:g element is a predetermined f aCtiDn of the cu ent though the sensing element.
    16. The gauge of Claim 19 fisher comprisin.g feed back circuiny for controlling the cu:Tents through the sensing elect Id Ten cooperating element to maintain a decried relario sh p between Me resistances ache sensual;, elemeTn and Me compensaimg element.
    17. The gauge of Claim if wherein the compensaiLng element is in series win non temperat e-sensitive resistive element.
    1 S. Tile gauge of Claim I wherein the elec ica1 source applies current to teat He sensmg eiemenr ro a remperamre at which tne resistance OT tne sens: g element matches the co,Anhined resistance of he compensating element and the nDn temperature-sensitive resistive ele-Tnen 19 e gar,e of Claim 18 wnerein a Dxed ratio is mainta ned between th cuIrent applied rc che se sin eie nenr nd rhe eurrenr appi, a o rhe compensanng elemenr 90. The gauge oiClaim 19 where n;he voltaOe ac oss T he sensin element and the vokage acroSS rhe cOmpensat n elenlen and non-temperature-sensi ve res sh e elemerIr are mulriplied by mul iptiers havin, a. r io illversely rel ed to the ratio of the curr ms to e sens n elemen: arid he cornpensaring element7 and he res lt no volta es cre col p ed in The feedback circui ry.
    91. The gau: e of Claiin 19 wherein the electrical source applies curren: ro hea the sensing e ement tc a remperaEare ar which the resisrance of the sen$ing element matches the co: bir ed resista ce of the compensatirlg elemenr plus a eor stant T mber of ohms 29. The g uoe of Claim 71 wnerein the con pensarins element is in series v rh a noT -
    remperarurc-sens rive resisrlve elemenr.
    ?3 A method of meas n gas Oressure using Lhe heat loss gauge of Claim 19.
GB0220352A 2000-05-31 2001-05-09 Apparatus and methods for heat loss pressure measurement Expired - Fee Related GB2375825B (en)

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US09/583,339 US6658941B1 (en) 1997-07-21 2000-05-31 Apparatus and methods for heat loss pressure measurement
GB0111285A GB2368647B (en) 2000-05-31 2001-05-09 Apparatus and methods for heat loss pressure measurement

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2105047A (en) * 1981-08-28 1983-03-16 British Oxygen Co Ltd Pirani gauges

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2105047A (en) * 1981-08-28 1983-03-16 British Oxygen Co Ltd Pirani gauges

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