GB2348947A - Defrost control method and apparatus - Google Patents
Defrost control method and apparatus Download PDFInfo
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- GB2348947A GB2348947A GB9908334A GB9908334A GB2348947A GB 2348947 A GB2348947 A GB 2348947A GB 9908334 A GB9908334 A GB 9908334A GB 9908334 A GB9908334 A GB 9908334A GB 2348947 A GB2348947 A GB 2348947A
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- GB
- United Kingdom
- Prior art keywords
- flow
- evaporator
- refrigerant
- superheat
- controller
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/06—Removing frost
- F25D21/08—Removing frost by electric heating
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F3/00—Show cases or show cabinets
- A47F3/04—Show cases or show cabinets air-conditioned, refrigerated
- A47F3/0439—Cases or cabinets of the open type
- A47F3/0443—Cases or cabinets of the open type with forced air circulation
- A47F3/0447—Cases or cabinets of the open type with forced air circulation with air curtains
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F3/00—Show cases or show cabinets
- A47F3/04—Show cases or show cabinets air-conditioned, refrigerated
- A47F3/0482—Details common to both closed and open types
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/002—Defroster control
- F25D21/006—Defroster control with electronic control circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2519—On-off valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/13—Mass flow of refrigerants
- F25B2700/133—Mass flow of refrigerants through the condenser
- F25B2700/1332—Mass flow of refrigerants through the condenser at the outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2117—Temperatures of an evaporator
- F25B2700/21171—Temperatures of an evaporator of the fluid cooled by the evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2700/00—Means for sensing or measuring; Sensors therefor
- F25D2700/12—Sensors measuring the inside temperature
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Defrosting Systems (AREA)
Abstract
A defrost control system detects the flow rate of refrigerant through an evaporator 8 while the flow is regulated to achieve a desired level of superheat at the outlet of the evaporator 8. An initial flow rate is measured when the evaporator 8 is in a defrosted state. As the evaporator 8 frosts up, the flow rate falls as the rate of heat transfer into the evaporator falls. When the flow rate has fallen to a predetermined fraction of the initial flow rate, defrosting of the evaporator 8 is triggered.
Description
DEFROST CONTROL METHOD AND APPARATUS
The present invention relates to a method and apparatus for controlling defrosting of an evaporator in a heat transfer system, particularly but not exclusively in a refrigeration system in which there is a forced airflow over the evaporator.
Figure 1 shows in cross-section a refrigerated display cabinet 2, which is one example of such a refrigeration system. The cabinet 2 has a number of shelves for displaying chilled food or drinks. The cabinet 2 is open at the front (to the left in Figure 1) to allow shoppers easy access to the contents of the shelves 4. The contents are cooled by air blown by a fan 6 over an evaporator 8 of the refrigeration system, which cools the air. As shown by the arrows in
Figure 1, the air leaves the evaporator 8, is forced up a duct 10 and escapes through small vents 12 so that some of the air flows over the contents of the shelves 4.
Most of the air passes through an end aperture 14 at the top of the cabinet 2 and falls as a curtain of cold air down the open front of the cabinet 2 and into an inlet 16, to be recirculated over the evaporator 8. The air curtain hinders the warm ambient air from entering the cabinet.
However, some of the ambient air is drawn into the inlet 16. The ambient air includes water vapour which condenses and freezes on the evaporator 8 to form frost. The frost impedes the passage of air over the evaporator 8 and reduces the efficiency of heat exchange between the evaporator 8 and the air. If the frost is allowed to build up, the rate of airflow will be reduced sufficiently to prevent the air curtain from forming and the internal temperature of the cabinet will rise. Furthermore, the efficiency of the refrigeration system will be reduced, leading to higher running costs.
For these reasons, it is necessary to defrost the evaporator 8 in such refrigeration systems every few hours. There are different conventional methods by which this can be done. In the"air over"or"off cycle"method, the refrigeration is stopped and the evaporator 8 is defrosted by air at ambient temperature passing over it. In the electric defrost method, electric heating elements are provided around the evaporator 8. During a defrost cycle, the flow of refrigerant through the evaporator 8 is stopped and the electric heating elements are switched on, thereby melting'the frost ; the fan 6 may be switched off.
In the gas defrost method, gas is passed through the evaporator so as to warm it and melt the frost. The gas may be directed from the outlet of the compressor of the refrigeration system through the evaporator, so that the evaporator 8 acts temporarily as a condenser and the refrigeration cycle acts in reverse to release heat from the evaporator 8. This is known as the"hot gas" method.
Alternatively, the gas may be taken from the top of the receiver of the refrigeration system, in which the refrigerant is stored before passing through the expansion valve. This is known as the"cool gas"method, since the refrigerant has passed through the condenser and is cool.
During a defrost, the air temperature inside the cabinet 2 rises above the normal storage temperature, and the contents are subject to"temperature shock".
The effect of this temperature shock is to reduce the shelf life of perishable goods. Moreover, the defrost cycle consumes a significant amount of energy, typically around 10% of the total energy used in refrigeration.
Therefore defrost cycles should not occur too frequently, but neither should they occur so infrequently that the refrigeration efficiency of the cabinet 2 is impaired.
In one conventional method of defrost control, a defrost is initiated periodically at intervals sufficiently short to prevent the evaporator 8 from frosting up completely and thereby blocking the flow of air, even at the maximum absolute humidity for which the cabinet 2 is designed. This interval is typically between 6 and 8 hours. However, when the absolute humidity is less than its maximum, defrosts occur more frequently than required.
It is therefore desirable to initiate a defrost"on demand", that is to say only when it is needed.
The document US 5046324 discloses a defrost control method in which defrosting is initiated periodically, but a defrost operation is omitted when the total proportion of time spent operating the refrigeration cycle during the last refrigeration period is less than a predetermined value.
The present applicant's earlier patent publications US 5813242, GB-A2314915 and EP-A-816783 disclose a defrost control method and apparatus in which a defrost is initiated in response to the detected superheat at the outlet of an evaporator. In a disclosed example, a controller controls the flow of refrigerant through the evaporator so as to keep the temperature of the thermal load constant. However, if the detected superheat at the outlet of the evaporator is too low. the controller enters an override state so that the flow of refrigerant is reduced, thereby raising the superheat. If the period spent in the override condition exceeds a predetermined level, a defrost is initiated.
According to one aspect of the present invention, there is provided a method for controlling defrosting of an evaporator in a heat transfer system, including controlling the flow rate of refrigerant through the evaporator so as to maintain the superheat of refrigerant at or about an outlet of the evaporator substantially constant, and initiating defrosting of the evaporator in response to the flow rate through the evaporator being lower by a predetermined extent than the flow rate when the evaporator is in a defrosted state.
The flow rate may be controlled automatically by a thermostatic expansion valve. Alternatively, the level of superheat is detected by a sensor and an electronically controlled expansion valve is controlled to keep the superheat at a predetermined level.
The flow rate may be sensed by a flow rate sensor. Alternatively, the flow rate is derived from the degree or period of opening of the expansion valve.
Preferably, the flow of refrigerant through the evaporator is switched on and off in response to the sensed temperature of a thermal load rising above a predetermined maximum temperature and falling below a predetermined minimum temperature respectively. The initial and subsequent flow rates are detected only during the period in which the flow is switched on.
The present invention also encompasses apparatus and/or software arranged to carry out the above method.
An advantage of the invention is that the flow rate of refrigerant necessary to keep the superheat at the outlet of the evaporator at a predetermined level depends on the rate of heat transfer into the evaporator.
This rate is a function of the thermal conductivity of the evaporator wall and therefore the efficiency of the evaporator, which is reduced as frost accumulates on the evaporator. Moreover, the algorithm based on flow rates is relatively simple to set up and operate, and can be added to an otherwise conventional control apparatus.
Specific embodiments of the present invention will now be described with reference to the accompanying drawings in which:
Figure 1 is a cross-sectional diagram of a refrigerated display cabinet ;
Figure 2 is a schematic diagram of control apparatus for a refrigeration system in a first embodiment of the present invention;
Figure 3 is a schematic diagram of control apparatus for a refrigeration system in a second embodiment of the present invention;
Figure 4 is a schematic diagram of control apparatus for a refrigeration system in a third embodiment of the present invention; and
Figure 5 is a flow chart of a defrost control algorithm performed by the controller in each of the embodiments.
Embodiments of the Invention
Specific embodiments of the present invention will now be described with reference to Figures 1 to 5. Figures 2 to 4 show part of a refrigeration system with control apparatus according to first, second and third embodiments of the invention respectively.
In each embodiment, an expansion valve 18 admits refrigerant at high pressure into the evaporator 8 at low pressure. As the refrigerant passes at low pressure through the evaporator 8, it evaporates and absorbs heat from the air surrounding the evaporator 8 as the latent heat of evaporation. The evaporated refrigerant passes through an outlet 24 of the evaporator 8 and is returned through a suction pipe to a compressor 26 which compresses the refrigerant to high pressure and outputs it to the condenser (not shown), where the refrigerant condenses and releases the latent heat.
In the first embodiment, the expansion valve 18 is a thermostatic expansion valve (TEV) in which the degree of opening of the valve is automatically regulated by a pressure difference. In the second embodiment, the expansion valve 18 is an electronically controlled expansion valve in which the degree of opening of the expansion valve 18 is variable under electronic control.
In the third embodiment, the expansion valve 18 is an electronically controlled pulsed expansion valve which has only two states: fully open and closed. The flow rate through the pulsed expansion valve 18 is determined by the duty ratio between the open and closed states.
Superheat Control
The superheat at the outlet 24 is the temperature difference by which the temperature of the refrigerant exceeds the boiling point of the refrigerant at the outlet pressure. If the superheat is zero, the refrigerant is at or below boiling point and there will be liquid refrigerant present at the outlet 24. It is important to prevent liquid refrigerant from entering and damaging the compressor 26.
In the first embodiment shown in Figure 2, the degree of opening of the expansion valve 18 is controlled thermostatically, as is well-known in the art. In one example, a bulb 32 containing refrigerant of the same composition as that in the evaporator 8 is in thermal contact with the outlet 24 of the evaporator 8 and is connected through a capillary tube 33 to the expansion valve 18. A springbiassed movable diaphragm within the expansion valve 18 is subject at one side to the pressure of the refrigerant in the bulb 32 and at the other side to the pressure of refrigerant at the inlet of the evaporator 8. The position of a needle connected to the diaphragm determines the degree of opening of the expansion valve, so that the superheat at the outlet 24 is maintained constant at a predetermined level above zero. This arrangement is shown for example in GB 2302725.
In a second embodiment shown in Figure 3, the expansion valve 18 is controlled by an electrical signal on a line 20 connected to a controller 22. The degree of opening of the expansion valve 18 is variable, and may be driven by a stepper motor.
In the third embodiment shown in Figure 4, the expansion valve 18 is controlled by a pulsed electrical signal on a line 20 connected to the controller 22, which switches the expansion valve 18 between the open and the closed position with a duty cycle controlled by the controller 22.
In the second and third embodiments, a superheat sensor 32 is provided at the outlet 24 of the evaporator 8. The superheat sensor detects the degree of superheat of the refrigerant and outputs an electrical signal on a line 34 to the controller 22, whereby the controller 22 detects whether the degree of superheat is at a predetermined level. The degree of opening, or duty cycle, of the expansion valve 18 is controlled so as to keep the detected level of superheat close to the predetermined level.
Suitable sensors 32 for detecting superheat are described in more detail in US 5,691,466 and US 5,813,242, which are incorporated herein by reference.
The superheat sensor 32 may be sensitive to the degree of superheat, or may only be able to detect when a threshold level of superheat has been reached, for example by detecting the presence of liquid refrigerant. Other methods may be used without departing from the scope of the invention. For example, the outlet pressure and temperature may be detected and may be used to calculate the degree of superheat, or a lookup table may be used to determine which values of pressure and temperature correspond to the predetermined level of superheat.
Temperature Control
A temperature sensor 28 senses the temperature outside the evaporator 8. For example, as shown in Figure 1, the temperature sensor 28 may be positioned to sense the external temperature TE around the evaporator 8, the"air off'temperature T, of air leaving the duct 10, the"air on"temperature T2 of air entering the inlet 16 or the temperature T3 of the storage area of the cabinet, or a combination of any of these. For example the temperature sensor 28 may comprise two or more sensor devices arranged to detect temperatures at different locations cooled by the evaporator 8.
In the first embodiment, the control apparatus includes an on/off valve 19, such as a solenoid valve, which has a simple on-off operation to allow or prevent the flow of refrigerant into the evaporator 8. The on/off valve is positioned upstream of the expansion valve 18. The temperature sensor 28 acts as a thermostat controlling the on/off valve 19 directly through an electrical connection 30. For example, the temperature sensor 28 may switch a current through a solenoid of the on/off valve 19. If the sensed temperature rises above a predetermined maximum level, the temperature sensor 28 opens the on/off valve 19. If the sensed temperature falls below a predetermined minimum level, the temperature sensor 28 closes the on/off valve 19.
In the second embodiment, the temperature sensor 28 generates an electrical signal representing the sensed temperature on a line 30, which is input to the controller 22. If multiple temperatures are sensed, the input from each sensor device is input to the controller. The controller 22 compares the temperature or temperatures sensed by the temperature sensor 28 with a desired maximum and minimum temperature range programmed in the controller 22 through a communications interface. The controller 22 controls the state of the on/off valve 19 by an electrical signal on a line 21. If the sensed temperature is above the desired maximum, the on/off valve 19 is opened and refrigerant flows through the expansion valve 18 and through the evaporator 8.
The temperature control arrangement of the third embodiment differs from that of the second embodiment in that the on/off valve 19 is not present.
Instead, the controller 22 maintains the pulsed expansion valve 18 closed if the sensed temperature is below the desired minimum and reverts to the pulsed operation of the expansion valve when the sensed temperature rises above the desired maximum.
In each embodiment, the expansion valve 18 is controlled, as described above, to keep the superheat at the outlet 24 of the evaporator 8 constant unless overridden by the temperature control process. If the temperature sensed by the temperature sensor 28 is below the desired minimum temperature, no refrigerant flows through the evaporator 8 and the superheat at the outlet 24 is not controlled. The sensed temperature will then rise until it exceeds the desired maximum temperature, whereupon the flow of refrigerant recommences and is controlled to keep the superheat constant at the outlet 24.
Defrost Control Algorithm
The temperature and superheat control systems described above are, in themselves, easy to implement and commonly found in heat transfer systems. A novel defrost control algorithm, which can be used in conjunction with conventional superheat control systems, will now be described.
In the first and second embodiments, a flow meter 25 is positioned in the refrigeration circuit and outputs signals representing the flow rate of refrigerant through the circuit on a line 27 connected to the controller 22. The flow meter 25 is connected between the condenser and the on/off valve 19 in the first embodiment, and between the on/off valve 19 and the expansion valve 18 in the second embodiment, so as to measure the flow of liquid refrigerant at high pressure. However, this type of flow meter may be positioned anywhere in the high pressure side of the refrigeration circuit.
Alternatively the flow meter 25 may be designed to measure the flow of refrigerant gas and is then positioned anywhere in the low pressure side of the circuit. The flow meter may be of the type having a propeller, positioned in the fluid flow. connected to a generator or position detector which outputs a signal indicating the flow rate.
In the third embodiment, the flow meter 25 is not present. Instead, the duty ratio of the pulsed expansion valve 18 is taken as representing the rate of flow. Since the pressure drop across the expansion valve 18 does not vary greatly, the duty ratio is a sufficiently good indicator of flow rate for the purposes of the defrost control algorithm.
The defrost algorithm will now be described with reference to Figure 5.
The algorithm starts immediately after a defrost operation has been completed.
At step S10, the controller 22 waits until the temperature control process permits the flow of refrigerant through the evaporator 8. In the first embodiment, the controller 22 may detect the state of the on/off valve 19 indirectly by detecting whether any flow is measured by the flow meter 25. In the second embodiment, the controller 22 controls the on/off valve 19, while in the third embodiment the controller 22 determines whether to pulse or maintain closed the expansion valve 18. In both the second and third embodiments, the controller 22 performs the temperature control process and determines internally whether the flow is switched on or off.
At step S20 the controller 22 stores the value of the flow rate F as an initial flow rate value Fo. Preferably, more than one measurement of the flow rate F is made over a short period of time and the average is stored as the initial flow rate Fo, to avoid the effect of short term fluctuations in the flow rate F.
Immediately following a defrost, the superheat may be at or above the predetermined level even when the expansion valve 18 is open to its maximum extent, so that the superheat cannot be maintained at the predetermined level at the initial stage. Hence, the initial flow rate Fo may be the maximum flow rate of refrigerant through the evaporator 8.
At step S30, the controller 22 waits until the temperature control process admits refrigerant into the evaporator 8 and again measures the flow rate F, preferably taking an average value over a short period. At step S40, the controller 22 determines whether the flow rate F has fallen below a fraction x of the initial flow rate Fo. In one example, x is 30%. Steps S30 and S40 are repeated until the flow rate F has fallen below the fraction x of the initial flow rate F. Once that condition is reached, the controller 22 initiates a defrost operation at step S50. The algorithm repeats only after the defrost has actually been performed.
Preferably, the initial flow rate Fo is measured following each defrosting operation, so that the operating conditions under which the initial flow rate Fo and the current flow rate F are measured are as similar as possible.
Alternatively, the initial flow rate Fo may be determined during set-up of the apparatus and this value of the initial flow rate Fo may then be used in all subsequent comparisons with the current flow rate F at step S40. However, the initial flow rate Fo should have been measured in similar operating conditions, other than the degree of defrosting, to the current flow rate F; otherwise, the drop in flow rate may be due to other factors, such as alteration of the temperature range within which the sensed temperature is controlled, or of the desired level of superheat at the outlet 24.
The value of the fraction x is preferably adjustable by an operator, to customise the defrost controller for a specific set of operating conditions. For this purpose, the controller 22 includes a communications interface which allows parameters to be set by a local or remote operator.
Defrost Operation
In each of the illustrated embodiments, a defrost heater 36 is arranged around the evaporator 8 and can be electrically heated so as to defrost the evaporator 8. The defrost heater 36 is switched on and off under the control of an electrical signal on a line 38 from the controller 22.
When the controller 22 determines that the evaporator 8 should be defrosted, it switches on the defrost heater 36. In the first and second embodiments, the controller 22 closes the on/off valve 19 for the duration of the defrost cycle. For this purpose in the first embodiment, the controller 22 is connected to the on/off valve 19 by a line 21, so that the controller 22 can override the temperature sensor 28 to close the on/off valve 19.
As an alternative to electrical defrosting, the air or gas methods, or other methods of defrosting an evaporator, may be used under the control of the controller 22.
If less than a predetermined minimum time has elapsed since the last defrost, the controller 22 ends the algorithm without initiating a defrost, but subsequently initiates a defrost once the minimum time has elapsed.
In one alternative, defrost is automatically initiated if more than a maximum period, such as 2 days, has elapsed since the last defrost, since there is little incremental gain in defrosting at intervals greater than this maximum period.
In one example, in which the refrigerated display cabinet 2 is a standalone cabinet, the controller 22 begins the defrost cycle immediately on initiation of defrost.
Alternatively, the cabinet 2 may be one of an array of refrigerated cabinets, such as is used in a supermarket. In that case, there is a maximum number of display cabinets which can be defrosted at any one time, in order to limit the load on the defrosting system. The defrosting of cabinets is therefore co-ordinated to avoid exceeding this maximum number.
If a gas defrost method is used, the hot or cool gas may be distributed from a central plant room to the evaporators of the cabinets to be defrosted. The controller 22 is connected through a communications network to a remote defrost controller located in the plant room. The remote defrost controller controls the opening and closing of valves to direct the hot or cool gas to the evaporators selected for defrosting.
At step S50 the controller 22 sends a signal to the remote defrost controller, which adds data representing the refrigerated cabinet 2 to a defrost queue. The remote defrost controller defrosts the cabinets in the order of the queue.
In such a system, a delay is incurred between entering the cabinet on the defrost queue, at step S50, and defrosting of the evaporator 8. However, the fraction x is chosen so as to cause initiation of a defrost a considerable time before the defrost becomes essential.
Alternatively, the hot or cool gas can be supplie through a ring main, separately from the normal supply of refrigerant. When the controller 22 initiates defrost, it opens a valve to connect the evaporator 8 to the ring main.
The controller 22 of each display cabinet may be connected to a communications network so as to co-ordinate defrosting to avoid exceeding the maximum number of cabinets which are defrosted at any one time. In this case, the controller may initiate defrosting by sending a defrost request signal over the network and open the valve in response to a defrost control signal from the network.
To reduce the temperature shock and energy consumption caused by a defrost cycle, the defrost cycle should stop as soon as possible after all the ice on the evaporator 8 has melted. The temperature TE in the vicinity of the evaporator 8 is measured by the controller 22 and the defrost cycle is stopped when the temperature rises above a predetermined level, such as 15 C. If the temperature has not risen above this level after a predetermined period, then the defrost cycle is stopped.
Alternatively, the evaporator 8 may be isolated from the rest of the system and the pressure within the evaporator is measured. Provided the evaporator contains a mixture of liquid and gaseous refrigerant, the vapour pressure inside the evaporator 8 is used to determine the temperature of the evaporator. When this temperature has risen above a predetermined level, the defrost cycle is stopped. Alternatively, the defrost period is determined by a timer set so as to ensure that all the frost has melted, without causing too great a temperature shock.
Since the defrost cycle is only activated for a short time, the temperature of the cabinet contents does not rise sufficiently to cause spoiling of perishable goods.
Alternative embodiments
In the above embodiments, the flow of refrigerant through the evaporator is switched on and off to achieve the required temperature range of the thermal load. Alternatively, refrigerant may flow continuously through the evaporator, regulated by the expansion valve 18 to maintain the predetermined level of superheat at the outlet, to provide continuous cooling. Temperature control may then be achieved by switching on and off the flow of refrigerant through further evaporators which cool the same thermal load.
Alternatively, where precise temperature control is not required, the refrigeration cycle may be run continuously so that an equilibrium temperature is reached between the thermal load and the surroundings. The equilibrium temperature may fluctuate to some degree as the evaporator frosts up, which will also affect the flow rate of refrigerant needed to achieve the predetermined level of superheat at the outlet. The value of x is chosen to take account of this effect.
As an alternative to the flow meter 25 in the first embodiment, the controller 22 may be connected to a position detector in the expansion valve 18 so as to detect its degree of opening, and takes this degree of opening as representing the flow rate F.
The flow meter 25 may be present in the third embodiment so that the rate of flow is measured directly rather than derived from other measurements.
The measured flow rate is integrated and averaged over one or more duty cycles of the pulsed expansion valve 18.
Although the above embodiments have been described with reference to a refrigerated display cabinet, it will be appreciated that the present invention is also applicable to any heat transfer system in which frequent defrosting of an evaporator 8 is required. For example, the present invention is also applicable to freezer display cabinets, blast chillers, blast freezers, air conditioners or heat pumps in which heat is extracted from ambient air or water in a heating system.
In the case of heat pumps, the temperature of the thermal load which is warmed by the condenser may be sensed by the temperature sensor 28 and used to switch on and off the flow of refrigerant through the evaporator.
Claims (19)
- CLAIMS 1. Apparatus for controlling defrosting of an evaporator in a heat transfer system, including: a defrost controller arranged to compare an initial rate of flow through the evaporator in a substantially defrosted state with a current rate of flow at one or more later times at which the superheat at an outlet of the evaporator is maintained substantially at a predetermined level, and to initiate a subsequent defrosting of the evaporator in response to the current rate of flow being lower by a predetermined degree than the initial rate of flow.
- 2. Apparatus as claimed in claim 1, including: a flow controller for regulating the flow of refrigerant through the evaporator, so as to maintain the superheat at an outlet of the evaporator substantially at said predetermined level at the one or more later times.
- 3. Apparatus as claimed in claim 2, wherein the flow controller includes a superheat detector for detecting whether the superheat of refrigerant at the outlet of the evaporator is substantially at the predetermined level.
- 4. Apparatus as claimed in claim 3, wherein the superheat detector comprises a superheat sensor for sensing the degree of superheat of the refrigerant.
- 5. Apparatus as claimed in claim 3, wherein the superheat detector comprises a liquid sensor for sensing the presence of liquid refrigerant at the outlet.
- 6. Apparatus as claimed in any one of claims 2 to 5, wherein the flow controller includes means for varying the degree of opening of an expansion valve so as to regulate said flow.
- 7. Apparatus as claimed in any one of claims 2 to 5, wherein the flow controller includes means for varying the relative intervals of opening of an expansion valve so as to regulate said flow.
- 8. Apparatus as claimed in any preceding claim, wherein said predetermined degree comprises a predetermined ratio of the current rate of flow to the initial rate of flow.
- 9. Apparatus as claimed in any preceding claim, including a flow detector for detecting the rate of flow of the refrigerant, the defrost controller being responsive to said flow detector.
- 10. Apparatus as claimed in any preceding claim, further including: one or more temperature sensors for sensing the temperature of a thermal load of the heat transfer system; and a flow switch for inhibiting or allowing the flow of refrigerant through the evaporator in response to the one or more temperature sensors; wherein the flow controller is arranged to regulate the flow of refrigerant while the flow switch allows said flow; and wherein the defrost controller is responsive to the flow of refrigerant detected while the flow of refrigerant is allowed through the evaporator.
- 11. Apparatus as claimed in claim 10, wherein the flow switch is responsive to the one or more temperature sensors to inhibit the flow of refrigerant when a minimum temperature condition is reached and to allow the flow of refrigerant when a maximum temperature condition is reached.
- 12. Apparatus as claimed in any preceding claim, wherein the evaporator is arranged to extract heat from a display cabinet.
- 13. A display cabinet including apparatus as claimed in claim 12.
- 14. A method of controlling defrosting of an evaporator in a heat transfer system, including: comparing an initial rate of flow through the evaporator in a substantially defrosted state with a subsequent rate of flow while the superheat at an outlet of the evaporator is maintained substantially at a predetermined level; and initiating a subsequent defrosting of the evaporator in response to the subsequent rate of flow being lower by a predetermined degree than the initial rate of flow.
- 15. A carrier bearing a sequence of electronically encoded and readable instructions to perform the method of claim 14 when programme into a defrost controller in said heat transfer system.
- 16. Apparatus substantialFy as herein described with reference to Figure 2 of the accompanying drawings.
- 17. Apparatus substantially as herein described with reference to Figure 3 of the accompanying drawings.
- 18. Apparatus substantially as herein described with reference to Figure 4 of the accompanying drawings.
- 19. A method substantially as herein described with reference to Figure 5 of the accompanying drawings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9908334A GB2348947A (en) | 1999-04-12 | 1999-04-12 | Defrost control method and apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9908334A GB2348947A (en) | 1999-04-12 | 1999-04-12 | Defrost control method and apparatus |
Publications (2)
Publication Number | Publication Date |
---|---|
GB9908334D0 GB9908334D0 (en) | 1999-06-09 |
GB2348947A true GB2348947A (en) | 2000-10-18 |
Family
ID=10851384
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB9908334A Withdrawn GB2348947A (en) | 1999-04-12 | 1999-04-12 | Defrost control method and apparatus |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2348947A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1225406A2 (en) | 2001-01-18 | 2002-07-24 | JTL Systems Limited | Defrost control method and apparatus |
WO2005116541A1 (en) * | 2004-05-18 | 2005-12-08 | Emerson Electric Gmbh & Co. Ohg | Control unit for a refrigeration or air conditioning system |
WO2008025650A1 (en) * | 2006-08-29 | 2008-03-06 | BSH Bosch und Siemens Hausgeräte GmbH | Refrigeration machine and operating method for it |
EP2055212A1 (en) * | 2007-10-31 | 2009-05-06 | BRAVO S.p.A. | Cooling plant |
EP2118590A1 (en) * | 2007-02-02 | 2009-11-18 | Carrier Corporation | Method for operating transport refrigeration unit with remote evaporator |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2314915A (en) * | 1996-07-05 | 1998-01-14 | Jtl Systems Ltd | Defrost control system |
WO1998045652A1 (en) * | 1997-04-08 | 1998-10-15 | Heatcraft Inc. | Defrost control for space cooling system |
-
1999
- 1999-04-12 GB GB9908334A patent/GB2348947A/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2314915A (en) * | 1996-07-05 | 1998-01-14 | Jtl Systems Ltd | Defrost control system |
WO1998045652A1 (en) * | 1997-04-08 | 1998-10-15 | Heatcraft Inc. | Defrost control for space cooling system |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6718778B2 (en) | 2001-01-16 | 2004-04-13 | Jtl Systems Limited | Defrost control method and apparatus |
GB2371355A (en) * | 2001-01-18 | 2002-07-24 | Jtl Systems Ltd | Defrost control for an evaporator |
EP1225406A3 (en) * | 2001-01-18 | 2003-11-26 | JTL Systems Limited | Defrost control method and apparatus |
GB2371355B (en) * | 2001-01-18 | 2005-05-25 | Jtl Systems Ltd | Defrost control method and apparatus |
EP1225406A2 (en) | 2001-01-18 | 2002-07-24 | JTL Systems Limited | Defrost control method and apparatus |
US7698904B2 (en) | 2004-05-18 | 2010-04-20 | Emerson Electric Gmbh & Co. Ohg | Control device for refrigeration or air conditioning systems |
WO2005116541A1 (en) * | 2004-05-18 | 2005-12-08 | Emerson Electric Gmbh & Co. Ohg | Control unit for a refrigeration or air conditioning system |
WO2008025650A1 (en) * | 2006-08-29 | 2008-03-06 | BSH Bosch und Siemens Hausgeräte GmbH | Refrigeration machine and operating method for it |
US20090193820A1 (en) * | 2006-08-29 | 2009-08-06 | Bsh Bosch Und Siemens Hausgerate Gmbh | Refrigeration machine and operating method for it |
CN101512253B (en) * | 2006-08-29 | 2012-09-05 | Bsh博世和西门子家用器具有限公司 | Refrigeration machine and operating method for it |
US8601831B2 (en) | 2006-08-29 | 2013-12-10 | Bsh Bosch Und Siemens Hausgeraete Gmbh | Refrigeration machine and operating method for it |
EP2118590A1 (en) * | 2007-02-02 | 2009-11-18 | Carrier Corporation | Method for operating transport refrigeration unit with remote evaporator |
EP2118590A4 (en) * | 2007-02-02 | 2014-12-03 | Carrier Corp | Method for operating transport refrigeration unit with remote evaporator |
EP2055212A1 (en) * | 2007-10-31 | 2009-05-06 | BRAVO S.p.A. | Cooling plant |
Also Published As
Publication number | Publication date |
---|---|
GB9908334D0 (en) | 1999-06-09 |
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Legal Events
Date | Code | Title | Description |
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WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |