GB2334481A

GB2334481A - Improvements relating to print heads

Info

Publication number: GB2334481A
Application number: GB9910940A
Authority: GB
Inventors: Francis Bourrieres; Clement Kaiser; Neil Macmillan Macraild; Andrew Charles Ricketts
Original assignee: DEK Printing Machine Ltd
Current assignee: ASMPT SMT UK Ltd
Priority date: 1998-02-24
Filing date: 1998-02-24
Publication date: 1999-08-25
Anticipated expiration: 2018-02-24
Also published as: GB9803873D0; EP1058622B1; JP2002504445A; GB2334479A; GB2334479B; CA2321785A1; GB9910940D0; GB2334481B; DE69909253T2; EP1058622A1; WO1999043500A1; DE69909253D1

Abstract

A wiper blade 6 for screen printing comprising a web of synthetic material to be mounted adjacent one longitudinal edge thereof on a print head 1, extending towards a screen and having a leading angle during a printing operation, the wiper blade 6 having, at the other longitudinal edge thereof, a metallic reinforcing member 7 which also acts as a wear strip and contacts the screen during the printing operation. A print head for a screen printer is also described.

Description

IMPROVEMENTS RELATING TO PRINT HEADS The invention relates to print heads. In particular, a first aspect relates to wiper blades (such as wiper blades used in screen printing), and a second aspect relates to print heads (such as print heads employed in screen printing).

Traditionally screen printing machines used a squeegee blade which was dragged at an angle over a printing screen to press a substance to be printed through open apertures in the screen, a reservoir of the substance to be printed being drawn across the screen in the form of a bead maintained between the screen and the wiper blade.

The specification of co-pending Application PCT/EP97/05761 describes an improved form of screen printing wherein, instead of the substance to be printed lying on the screen and being dragged thereacross by a squeegee blade, the substance is contained within a chamber the open end of which is pressed against the screen, the substance being moved towards the screen by means such as a piston which can place the substance to be printed under pressure. At least one long flexible wiper is provided, the wiper extending transverse to the direction of displacement of the device over the stencil and transverse to the direction of displacement of the substance to be printed towards the screen, the wiper being inclined inwardly to extend across the open end of the chamber and arranged such that when the chamber is pushed against the screen and the product is pushed under pressure through the screen, the wiper acts to provide a scraping action for lifting paste off the screen and to provide a "rolling" action of the paste. Thus rather than having a trailing angle, as in squeegees used for traditional printing, a wiper in the new form of printing has a leading angle.

It has been proposed that such wipers be formed of polyester material such as those sold under the Trademark Mylar.

According to a first aspect of the invention, there is provided a wiper blade for screen printing comprising a web of synthetic material to be mounted adjacent one longitudinal edge thereof on a print head, extending towards a screen and having a leading angle during a printing operation, the wiper blade having, at the other longitudinal edge thereof, a metallic reinforcing member which also acts as a wear strip and contacts the screen during the printing operation.

Preferably, the thickness of the metallic member is equal to or less than that of the synthetic wiper blade.

Preferably, the width of the metallic member is equal to or less than that of the synthetic wiper blade.

More preferably, the metallic member is of a thickness between 10 and 70% of the thickness of the synthetic wiper blade, preferably around 20% thereof, and is of a width of 10 to 40% of the width of the wiper blade, preferably around 23% thereof. The metallic member can be flush with the free edge of the synthetic wiper blade (ie. zero projection), or can project from the free edge of the blade by up to 30% of its width. Preferably the metallic reinforcement and wear strip is formed of stainless steel which increases the rigidity of the synthetic wiper blade while allowing the wiper blade still to flex and bend and increasing its resistance to wear. It can give greatly enhanced and consistent print quality from the printing operation. The metallic member could be of spring steel, titanium or a variety of other materials known to persons skilled in the art.

In one embodiment, given by way of example, the wiper blade was formed of polyester and a metal reinforcement strip of stainless steel, the wiper blade was of an overall length of 340 millimetres, had six slots in one edge thereof through which screws could project to mount the wiper blade on a print head, was 22 millimetres in width and 0.5 millimetres in thickness and the stainless steel blade was secured by adhesive to the opposite edge to said edge in which the slots were provided for mounting screws, had a length the same as that of the wiper blade, a width of 5 millimetres, a thickness of 0.1 millimetres and an overhang beyond the free edge of the wiper blade of 0.5 millimetres.

A further aspect of the invention seeks to further enhance the screen printing process described in the above-mentioned co-pending application.

As described above, the previously proposed process employs a chamber within which printing product is provided. As the chamber is used, product is dispensed and the quantity of product in the chamber is gradually reduced. When the chamber is exhausted, it must be replaced with a fresh chamber before the printing process can continue. The used chamber is then either returned to the manufacturer for replenishment, which is expensive, or thrown away, which is wasteful and potentially environmentally damaging. In either case, the printing process must be halted to allow the chamber to be changed.

To alleviate at least some of these and other problems, the second aspect of the invention provides a print head for a screen printer, the print head comprising a body, a receptacle for printing product, and one or more charging apertures by means of which printing product may be injected into said receptacle; each of said apertures being associated with a respective sealing means to prevent printing product from being dispensed from a respective aperture during a printing operation.

This aspect of the invention allows the user of the chamber to inject printing product into the chamber to recharge it, and therefore avoids the expense and waste associated with previously proposed arrangements. This arrangement can also enable printing product to replaced "on the fly" so that disruption of the printing process can be avoided.

The invention is diagrammatically illustrated by way of example in the accompanying drawings, in which: Figures 1, 2 and 3 are views of a print head provided with wiper blades according to the invention comprising respectively a perspective view from the underside, one end and one side; an elevation from said one end; and a perspective view from the other end, above and the other side; Figure 4 is a plan view of a wiper blade according to the invention; Figure 5 is a sectional view on line V-V of Figure 4 to a greatly increased scale; Figure 6 is an enlarged view of the lower part of Figure 5; Figure 7 is a front elevational view of a print head; Figure 8 is a cross-sectional view along the line X-X of Figure 7; and Figure 9 is a cross-sectional view along the line A-A of Figure 7.

Referring to the drawings and firstly to Figures 1 to 3, a print head 1 comprises a body 2 with an underneath chamber 4 to receive product to be printed, end sealing blocks 5 for the chamber 4 and wiper blades 6 provided one on each side of the chamber 4, each wiper blade 6 being clamped by means of a mounting bar 7 having apertures therein through which screws 8 project, the screws 8 also extending through slots in the edge of the respective wiper blade 6 and engaging in screw threaded apertures in the body 2.

It should be noted that the one of the wiper blades 6 which is effective during a printing operation is the blade which is at the trailing side of the chamber 4 having regard to the direction of movement of the print head 1, and that the wiper blade 6 is at a leading angle to the screen which in use is provided below the print head 1 but which is not shown in Figures 1 to 3. The blade 6 which during a print operation is on the leading side of the head having regard to the direction of movement of the head acts only in a sealing sense. The print head is pressed downwardly to force the blade against the screen. Pressure is also applied to the substance to be printed in the chamber 4 to force substance through the screen. The pressure applied to the substance also acts on the leading wiper blade 6 to press it downwardly against the screen and effect a seal, but that wiper blade 6 does not effect a scraping action since there is no substance on the upper surface of the screen in front of it. A print head of the kind shown in Figures 1 to 3 can be used to effect a printing operation in either of the two directions shown by the double-headed arrow 9 in Figure 2.

Referring to Figures 4 to 6, each wiper blade 6 is formed as a flat strip 10 of polyester 21.5 millimetres in width, 0.5 millimetres in thickness and 340 millimetres in length. In one edge lOa it has six slots 11 to receive the shanks of the screws 8.

Adjacent its other edge 10b there is provided, adhered to the strip 6, a metallic strip 12 of stainless steel of the same length as the wiper blade 6, 5 millimetres in width and 0.1 millimetres in thickness. The metallic strip 12 projects, as shown in Figure 6, by a portion 12a beyond the adjacent edge 10b of the polyester strip 10 by approximately 0.5 millimetres and, as shown in Figure 1, the metallic strip 12 is provided on the underside of the polyester strip 10 in its operative position such that it is the metallic strip 12 which contacts the screen during a printing operation and not the polyester strip 10. The metallic strip 12 thus gives rigidity to the wiper blade 6 while still allowing the wiper blade 6 to flex and bend and also increases the wear resistance of the wiper blade 6 thereby to provide for consistent print quality in operation.

As mentioned above, Figure 7 shows a front elevational view of a print head 30 according to a second aspect of this invention. The print head 30 is superficially similar to that described above with reference to Figures 1 to 6, and comprises a body 32 which is hollow and defines a printing product receptacle from which the printing product may be dispensed through a printing product orifice 34. Either side of the printing product orifice 34, there is provided a pair of wiper blades 36 (only one of which is visible) which are each secured to the body 32 by means of screws or other suitable means 38.

With reference to Figure 8, the body 32 comprises an upper section 35, a middle section 37 and a lower section 38 (although the body could alternative comprise a pair of removable sections, if desired). Each of these sections are removably detachable from one another. The sections 35, 37 and 38 together defme the body 32 and the printing product receptacle.

In the preferred arrangement, the upper, middle and lower sections of the body are held together by screws which attach the upper section to the middle section, and by further screws 39 (Figure 7) which attach the middle section to the lower section 38. An o-ring seal 50 is provided between the middle and lower sections, and a diaphragm 52 is provided between the upper and middle sections. The diaphragm 52 may be of rubber or any other suitable material and preferably has a top-hatshaped cross-section.

As shown in Figure 8, the diaphragm 52 extends into the cavity defined by the upper section 35. Pressure is applied, in use, between the diaphragm and the walls of the upper section to drive the diaphragm, and hence the printing product, towards the orifice 34. A rubber diaphragm is preferred as rubber has elastic properties which, when the pressure is removed, cause the diaphragm to attempt to move towards its initial position and therefore reduce the likelihood of printing product being dispensed from the orifice when it is not needed.

In the depicted embodiment, the printing product receptacle is defined by the inner walls of the diaphragm 52 housed in the upper section 35, the middle section and the lower section 38. As shown in Figure 7, the body 32 includes one or more sealing means 40 in a front wall thereof. In the preferred embodiment, three sealing means 40 are provided in the front wall of the print head 30, but a larger or smaller number may be provided, and they need not necessarily be located in the front wall of the print head 30. Preferably, the sealing means each comprises a valve assembly such as a ball valve. Alternatively, the sealing means could each comprise a cap for closing a channel to the interior of the printing product receptacle.

As shown in Figure 9, in the preferred embodiment each valve assembly 40 comprises a channel 46 within which a ball 42 is movably retained. When the print head 30 is in use, pressure applied to the receptacle for printing product forces the ball 42 against a seat 46 thereby closing the passageway to the interior of the print head 30. At other times (for example when the print head is being relocated in the printing apparatus (not shown) and pressure is released from the printing product receptacle), fresh printing product may be injected under pressure into the print head 30 by means of one or more of the valve assemblies 40 to move the ball 42 to open the passageway 46. The print head 30 may remain in the printing apparatus or may be removed therefrom when the recharging of the print head 30 occurs.

Alternatively, the print head may be connected to a supply of printing product to allow continuous replenishment of the printing product.

As an alternative to a valve assembly, a simple cap or plug or bung could be provided. The cap would, when in place, close the channel to the printing product receptacle and could be snap fittable with the channel, or could screw-threadably engage with the interior or exterior wall of the channel. The plug or bung would be push-fittable into a friction fit with the walls of the channel. Further alternatives will also be apparent.

It will be understood that this second aspect of the invention may be employed in combination with the above described first aspect, or alternatively, may be employed in other types of print head - for example, such as those described in the above mentioned co-pending application.

Finally, it will be understood that various aspects of the invention have been described herein by way of example only and that modifications may be made within the scope of the invention.

Claims

CLAIMS 1. A print head for a screen printer, the print head comprising a body, a receptacle for printing product, and one or more charging apertures by means of which printing product may be injected into said receptacle; each of said apertures being associated with a respective sealing means to prevent printing product from being dispensed from a respective aperture during a printing operation.
2. A print head according to Claim 1, wherein a said sealing means is operable to allow the injection of printing product into said receptacle when said print head is not involved in a printing operation.
3. A print head according to Claim 1 or Claim 2, comprising a pair of blades according to any of Claims 13 to 22 located on either side of said orifice.
4. A print head according to any of Claims 1 to 3, wherein said receptacle is defined by at least some of the inner walls of said body.
5. A print head according to Claim 4, wherein said receptacle is defined by a diaphragm clamped between opposite inner walls of the body and a portion of said body inner walls.
6. A print head according to Claim 5, wherein said diaphragm has a "top-hat" shaped cross-section.
7. A print head according to Claim 5 or Claim 6, wherein said diaphragm is of rubber.
8. A print head according to any of Claims 5 to 7, wherein said body comprises at least two portions separable from one another, said diaphragm being clamped between two of said portions.
9. A print head according to any of Claims 1 to 8, wherein said receptacle comprises a second body that is removable from said print head.
10. A print head according to any of Claims 1 to 9, wherein a said sealing means comprises a valve having a ball retained within a channel in a respective charging aperture, said ball being movable from an open position wherein printing product may be injected under pressure into said receptacle to a closed position wherein the ball prevents the dispensation of printing product from a said aperture and vice versa.
11. A print head according to Claim 10, wherein the ball is spring biased to close a respective aperture.
12. A print head according to any of Claims 1 to 9, wherein a said sealing means comprises a cap or a plug or a bung for closing a respective charging aperture.
13. A wiper blade for screen printing comprising a web of synthetic material to be mounted adjacent one longitudinal edge thereof on a print head, extending towards a screen and having a leading angle during a printing operation, the wiper blade having, at the other longitudinal edge thereof, a metallic reinforcing member which also acts as a wear strip and contacts the screen during the printing operation.
14. A blade according to Claim 13, wherein the metallic member is of a thickness that is less than or equal to that of the synthetic wiper blade.
15. A blade according to Claim 13, wherein the metallic member is of a thickness between 10 and 70% of the thickness of the synthetic wiper blade.
16. A blade according to any of Claims 13 to 15, wherein the metallic member is of a thickness of approximately 20% of the thickness of the synthetic wiper blade.
17. A blade according to any of Claims 13 to 16, wherein the metallic member is of a width that is less than or equal to that of the synthetic wiper blade.
18. A blade according to any preceding claim, wherein the metallic member is of a width of 10 to 40% of the width of the wiper blade.
19. A blade according to any preceding claim, wherein the metallic member is of a width of approximately 23% of the wiper blade.
20. A blade according to any preceding claim, wherein the metallic member is flush with the free edge of the blade, or projects beyond the free edge of the synthetic wiper blade by up to 30% of the width of the metallic member.
21. A blade according to any preceding claim, wherein the metallic reinforcement and wear strip is of stainless steel.
22. A print head for a screen printing machine, the print head comprising at least one blade according to any of claims 13 to 22.
23. A blade substantially as hereinbefore described with reference to any of Figures 1 to 6 of the accompanying drawings.
24. A print head substantially as hereinbefore described with reference to Figures 7 to 9 of the accompanying drawings.