GB2330838A - Game ball with UV curable ink indicia on its surface - Google Patents

Game ball with UV curable ink indicia on its surface Download PDF

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Publication number
GB2330838A
GB2330838A GB9902482A GB9902482A GB2330838A GB 2330838 A GB2330838 A GB 2330838A GB 9902482 A GB9902482 A GB 9902482A GB 9902482 A GB9902482 A GB 9902482A GB 2330838 A GB2330838 A GB 2330838A
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GB
United Kingdom
Prior art keywords
ink
game ball
indicium
curable
oligomer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9902482A
Other versions
GB9902482D0 (en
GB2330838B (en
Inventor
Viktor Keller
Thomas J Kennedy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lisco Inc
Original Assignee
Lisco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/529,361 external-priority patent/US5770325A/en
Application filed by Lisco Inc filed Critical Lisco Inc
Publication of GB9902482D0 publication Critical patent/GB9902482D0/en
Publication of GB2330838A publication Critical patent/GB2330838A/en
Application granted granted Critical
Publication of GB2330838B publication Critical patent/GB2330838B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B37/00Solid balls; Rigid hollow balls; Marbles
    • A63B37/0003Golf balls
    • A63B37/0022Coatings, e.g. paint films; Markings
    • A63B37/00222Physical properties, e.g. hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/40Printing on bodies of particular shapes, e.g. golf balls, candles, wine corks
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B45/00Apparatus or methods for manufacturing balls
    • A63B45/02Marking of balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/16Surface shaping of articles, e.g. embossing; Apparatus therefor by wave energy or particle radiation, e.g. infrared heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/101Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B37/00Solid balls; Rigid hollow balls; Marbles
    • A63B37/0003Golf balls
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B37/00Solid balls; Rigid hollow balls; Marbles
    • A63B37/0003Golf balls
    • A63B37/007Characteristics of the ball as a whole
    • A63B37/0072Characteristics of the ball as a whole with a specified number of layers
    • A63B37/0075Three piece balls, i.e. cover, intermediate layer and core
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B37/00Solid balls; Rigid hollow balls; Marbles
    • A63B37/12Special coverings, i.e. outer layer material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0827Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using UV radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2795/00Printing on articles made from plastics or substances in a plastic state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0085Copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/54Balls
    • B29L2031/545Football balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5209Coatings prepared by radiation-curing, e.g. using photopolymerisable compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0027After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or layers by lamination or by fusion of the coatings or layers

Landscapes

  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

A game ball has a surface and a UV curable ink, or cured such ink, adhered to that surface, the ink comprising: at last one UV curable resin; at least one colouring agent; at least one photoinitiator for initiating polymerisation of said at least one curable resin; wherein said at least one UV curable resin comprises at least one oligomer. In the examples, the oligomer is a urethane acrylate oligomer, mixed with hexane diol diacrylate and the ball is a golf ball.

Description

UV CURABLE INK FOR GAME BALL AND METHOD OF PRINTING The present invention generally relates to a W curable ink, and e.g. to game balls comprising such an ink.
UV curable inks are quick-curing inks and therefore are advantageous for use in continuous-type processes in which subsequent treatment of an ink-printed substrate is involved. A number of W curable inks are known. For example, U.S. Patent No. 4,271,258 discloses a photopolymerizable ink composition containing acrylate resin, methacrylate monomer or oligomer, acrylate monomer or oligomer, photoinitiator, and a particular type of an epoxy resin. U.S. Patent No. 5,391,685 discloses a UV curable ink having an isocyanate compound added thereto.
U.S. Patent No. 5,391,685 contends that the ink disclosed therein is particularly well suited for printing on slightly adhesive plastic bases, such as those made of polyoxymethylenes and polypropylenes.
Screen printing on spherical surfaces such as golf balls can be difficult. As a result, pad printing customarily is used for making golf ball surfaces.
However, many of the known W curable inks are not well suited for pad printing due to difficulties in transferring the ink from a pad to a substrate.
Furthermore, W curable inks that can be pad printed have not been found suitable for use on golf balls. More specifically, when applied to a golf ball, these inks are not sufficiently durable (impact resistant) to withstand multiple blows by a golf club. It would be useful to obtain a highly durable UV curable ink which has e.g. favorable pad transfer properties when used for printing at least one indicium or indicia on surfaces e.g. a curved and dimpled surface of a golf ball, and which provides at least one image having good durability.
An object of the invention is to provide a new improved W curable ink.
Another object of the invention is to provide a W curable ink which is particularly well suited for application by pad transfer.
A further object of the invention is to provide a quick curing ink for use on a game ball, e.g. a golf ball, thereby enabling more rapid production.
Another object of the invention is to provide a pad printable, UV curable ink having good impact resistance.
Yet another object of the invention is to provide a game ball, e.g. a golf ball, having a clear and durable ink image printed thereon.
A further object of the invention is to provide a method for printing at least one indicium on a game ball, the indicium or indicia comprising Lw curable ink.
Yet another object of the invention is to provide a method for applying smudge resistant and durable at least one indicium or indicia to a visible surface of a game ball.
A first aspect of the present invention provides a Lw curable ink, comprising: at least one W curable resin; at least one coloring agent; and at least one photoinitiator for initiating polymerization of said at least one UV curable resin.
A second aspect of the present invention provides a surface, comprising cured or uncured at least one Lw ink adhered thereto, said at least one ink being at least one W curable ink of the first aspect of the invention.
A third aspect of the present invention provides a method of applying at least one W curable ink to a surface, wherein said surface is of the second aspect of the invention, and said at least one W curable ink is of the first aspect of the invention, wherein said method comprises: applying said at least one Lw curable ink to said surface; curing said ink to form cured ink; and applying a suitable coating over said cured ink.
A fifth aspect of the present invention provides a game ball having a surface and at least one indicium comprising W curable or cured ink adhered to the surface, the impact resistance of the ink and the adhesion between the at least one indicium and the surface being sufficient to render the ball suitable for use in competitive play.
Further aspects of the present invention are disclosed in the following description and appended claims.
The present invention in a preferred form is a game ball with a surface and at least one indiciutn comprising Lw curable ink adhered to the surface, the impact resistance of the ink and the adhesion between the at least one indicium and the surface being sufficient to render the ball suitable for use in competitive play.
The at least one indicium may be applied directly to the cover of a 1-piece, or two-piece, or multi-piece game ball. Alternatively, one or more primer coats can be positioned between a game ball cover and the at least one indicium. Furthermore, one or more top coats are optionally over the at least one indicium. E. g. at least one indicium is sufficiently durable that after the game ball is subjected to the wet barrel durability test procedure, at least about 50%, preferably at least about 70%, and more preferably at least about 80% of the surface area of the original image of the at least one indicium remains on the game ball.
Another form of the invention is a Lw curable ink. The ink comprises Lw curable resin, coloring agent, such as a pigment or dye, and photoinitiator for initiating polymerization of the Lw curable resin. The ink may have a sward hardness (ASTM D 2134-66) of no more than about 40 after curing is complete, and may have adhesive properties and impact resistance sufficient to render it suitable for use on a game ball to be used in competitive play. Thinning agent which may comprise monomer and/or solvent is preferably included. Wetting agent and/or extender pigment also can be added. To facilitate pad transfer, the ink may have a viscosity of about 1,000 to about 28,000 centipoise, preferably about 4,000 to about 28,000 centipoise, and more preferably about 6,000 to about 28,000 centipoise at the time of application.
Another form of the invention is a method of applying at least one indicium to a game ball. The method may comprise the steps of (a) obtaining Lw curable ink containing coloring agent, (e.g. a pigment or dye), photoinitiator, and W curable resin, the ink having a viscosity of about 1,000 to about 28,000 and preferably about 4,000 to about 27,000 centipoise, (b) applying the ink to the game ball in the form of the at least one indicium, (c) curing the ink to form a cured film having a sward hardness (ASTM D 2134-66) of no more than about 40, and (d) applying coating over the ink. The at least one indicium has impact resistance sufficient to render the game ball suitable for use in competitive play. The ink preferably is applied by pad printing. The step of W curing preferably includes placing the ink under a Lw lamp at conditions of lamp intensity, lamp distance and time sufficient to commence curing of the ink. Curing preferably is substantially complete within about 1 second.
The invention accordingly may comprise the several steps and the relation of one or more of such steps with respect to each of the others and the article possessing the features, properties, and the relation of elements exemplified in the following detailed disclosure.
In the accompanying drawing which is by way of example, the figure shows a game ball comprising W curable ink in accordance with the present invention, and as at least one indicium.
The W curable ink of the present invention is unique in that it exhibits a combination of favorable properties and good durability or impact resistance. The ink can be used for printing at least one indicium (e.g. indicia) on golf balls, softballs, baseballs and other game balls, particularly on ionomeric resins. The ink also can be used on polybutadiene, synthetic leathers based on polyurethane or polyvinyl chloride, and other game ball cover materials, etc.
As indicated above, the ink comprises W curable resin, coloring agent (e.g. pigment and/or dye), and photoinitiator. Thinning agent (which includes monomer and/or solvent) may be added. If necessary, wetting agent also can be included.
The W curable resin preferably comprises oligomer. Some examples of suitable oligomers are one or more epoxies, acrylics, acrylated urethanes, elastomeric acrylates, unsaturated polyesters, and polyethers. Some specific examples of suitable oligomers are methacrylates, e.g. bisphenol A ethoxylate dimethacrylate, and acrylated epoxies. Blends of different oligomers can be used. The oligomer must provide the ink with characteristics of flexibility and impact resistance that are sufficient to withstand the conditions to which the substrate is to be subjected. For example, if the substrate is a golf ball, the oligomer must impart to the ink more flexibility than is inherent in the underlying substrate. When a top coat is to be placed over the ink, the ink shoudl not be so highly cross-linked that adhesion of the top coat to the link is substantially hindered.
The ink preferably comprises about 10 to about 90 wt % oligomer, more preferably about 20 to about 80 wt % oligomer, and most preferably about 50 to about 70 wt % oligomer.
The coloring agent can be any suitable pigment, dye, or the like, which will withstand W treatment, i.e., which is not Lw labile. Furthermore, the coloring agent should permit sufficient passage of W light through the ink, by any combination of transmission, reflection, or refraction mechanisms, to initiate photocrosslinking. Liquids and/or powders can be used.
One preferred form of the ink is powder which is dispersed in liquid monomer. Carbon black and iron oxide black are non-limiting examples of suitable pigments for making black inks. Blends of different pigments and/or dyes can be used. The ink preferably contains about 2 to about 60 wt % pigment, more preferably about 5 to about 30 wt % pigment, and most preferably about 5 to about 10 wt z pigment.
The photoinitiator is selected to respond to the wavelength of UV radiation to be used for photo initiation. It is also important to consider the color of the ink in selecting the photoinitiator because, as indicated above, it is necessary for the liv light to penetrate in the ink composition to initiate the cure.
More specifically, penetration is required in order to cure the portion of the ink which is beneath the surface.
Penetration typically is most difficult when black or white pigments are used. Some examples of suitable photoinitiators which may be in conjunction with black pigment are sulfur-type photoinitiators, e.g. isopropyl thioxanthone, and benzophenone and its derivatives, for instance acetophenone types and thioxanthones.
Photoactivators can be used in conjunction with one or more photoinitiators. Some examples of suitable photoactivators are amine-type photoactivators, e.g. ethyl 4-dimethylamino benzoate. The ink preferably contains about 0.3 to about 5 wt % photoinitiator, more preferably about 1 to about 4 wt % photoinitiator, and most preferably about 3 to about 4 wt % photoinitiator.
Blends of different photoinitiators, or photoinitiators and photoactivators, can be used.
Thinning agent is added if it is needed to lower the viscosity of the uncured ink composition or to contribute to impact resistance or flexibility. When monomer is used as thinning agent, it should be photopolymerizable monomer which forms a polymeric structure upon irradiation. In contrast, when solvents are used as thinning agents, they evaporate during curing.
The monomer may be a monofunctional, difunctional, or multifunctional acrylate, etc. Same examples of suitable monomers are 1,6 hexane dioldiacrylate, butane dioldiacrylate, trimethylol propane diacrylate, tripropylene glycol diacrylate, and tetraethylene glycol diacrylate.
The ink preferably contains about 10 to about 70 wt % monomer, more preferably about 10 to about 60 wt % monomer, and most preferably about 10 to 55 wt % monomer.
Preferably, the combination of monomer plus oligomer constitutes about 45 to about 80 wt % of the ink, more preferably about 50 to about 80 wt %, and most preferably about 60 to about 80 wt % of the ink.
When solvent is used, it typically is liquid with a fast to moderate evaporation rate which, upon partial evaporation, causes the ink to be tacky, and thereby promotes transfer onto and off an ink pad.
Solvent also can be the medium in which photoinitiator is dissolved Some examples of suitable solvents are aromatic solvents e.g. toluene, xylene, ester types for instance butyl acetate. The ink preferably includes about 1 to about 30 wt % solvent, more preferably about 5 to about 20 wt % solvent, and most preferably about 8 to about 10 wt % solvent.
Wetting agent can be added if necessary to prevent beading of the ink upon application to the golf ball,etc.Some suitable wetting agents are silicon surfactants, and fluorocarbon surfactants. The ink preferably includes 0 to about 2 wt % wetting agent.
Other additives that do not adversely affect the pad transfer and impact resistance of the ink also can be incorporated into the ink composition.
Extender pigment e.g. talc, barium sulfate, and the like can be added as long as sufficient durability is maintained. Such materials may be used to improve transferability. Typically, if such materials are used, they may constitute about 10 to about 40 wt l, or more preferably about 20 to about 30 wt % of the ink formulation.
The surface tension of the ink affects pad transfer. The surface tension of the ink should not be substantially higher that the surface tension of the substrate upon which it is printed. The viscosity of the ink will determine the thickness of the at least one indicium on the cover. If the at least one indicium is too thick, the liv radiation will not penetrate the at least one indicium and complete curing may become difficult. On the other hand, if the at least one indicium is too thin, the durability of the ink layer may be sufficient for conditions of play. The at least one indicium may have a thickness of less than about 100 microns, preferably about 10 to about 40 microns, more preferably about 13 to to about 30 microns, and most preferably about 20 to about 25 microns.
The cured ink should be sufficiently flexible that it exhibits good impact resistance. It is advantageous for a top coat applied rover the ink to react with the ink to hold the ink in place, or to have adhesion by hydrogen bonding and/or Van Der Waals forces. As a non-limiting example, the ink can be used in conjunction with a two component polyurethane top coat, e.g. a top coat based on polyester or acrylic polyols and aliphatic isocyanates (e.g. hexamethylene diisocyanate or isophorane diisocyanate trimers.) Top coat may be applied over the at least one indicium to protect the at least one indicium unless the at least one indicium has sufficient adhesion to the surface to which it is applied, e.g., the cover or a primer layer, to render the use of a top coat unnecessary.
The adhesion between the ink and the top coat and/or substrate should be sufficiently strong that the at least one indicium remains substantially intact when the game ball is used. Standards for image retention vary depending upon the intended use of the game ball and the degree and frequency of impact that the image is required to withstand. When applied to a golf ball, the ink durability should be sufficient in order that after the ball is subjected to the wet barrel durability test procedure described below, at least about 50% of the surface area of the original image remains, more preferably at least about 70t, and most preferably at least about 80%.
One formulation of W curable ink of the invention (e.g. for golf ball printing) is prepared and used in the following way. The photoinitiator is dissolved in the thinning agent, which is then mixed with oligomer and pigment. The mixture is placed in an open or closed cup dispenser of a pad printing device. A primed but unfinished golf ball such as that shown in the Figure, which is designated as 8, is obtained. The ball 8 includes, for example, a core 10, and a durable cover layer 12 having a dimpled surface. Alternatively, the core and cover can be formed in one piece. An indicium 14 (or indicia) is pad printed over the golf ball cover 12. The ink indicium (or indicia) can be stamped directly on the cover or can be stamped on a primer which is placed over the cover. The unfinished golf ball 8 is then subjected to W treatment under conditions sufficient to commence curing of the ink. After photoinitiation, curing of the ink is subsantially complete within a time period of between less than one second and a few seconds.
A top coat layer 16 is placed over the ink indicium or indicia after the ink is cured. The top coat layer 16 assists in keeping the indicium or indicia on the golf ball surface, as indicated above, and therefore the adhesion of the indicium or indicia to the golf ball does not need to as strong as would be required if the ink were to constitute the outer layer of the ball. The top coat may have a thickness of about 10 to about 40 microns.
The conditions of W exposure which are appropriate to cure the ink can be ascertained by one having ordinary skill in the art. For example, it has been found that when a golf ball passes through a LIV treatment apparatus at a rate 3.05 meters/min (10 ft/min) at a distance of about 3.17 cm (li inches) to about 4.4 cm (It inches) from a W light source which has an intensity of e.g. about 200 to about 300 watts/2054 cm2 (watts/in2), the indicium or indicia should be exposed to UV radiation for no more than a few seconds, preferably, no more than about 1 second, and more preferably no more than about 0.7 second . Higher and lower UV lamp intensities may be used as long as the cured ink meets the applicable durability requirements.
Excess W exposure is avoided in order to prevent degradation of the substrate. The ink is Lw cured prior to application of any top coat.
The pad to be used for transfer of the liv ink preferably contains silicone. This type of pad has good elasticity, durability and softness and appropriate surface tension. Other types of pads also can be used.
The ink can be applied on a non-W-labile surface of a game ball. According to the invention, it is generally not necessary to pretreat the surface prior to application of the ink. If it is desired to apply the W curable ink on an extremely smooth surface upon which transfer is poor, the portion of the surface to be stamped can be chemically or physically etched or abraded in order to provide an ink-receptive surface.
The ink of the invention may have a sward hardness after curing of no more than about 40, more preferably no more than about 20, and most preferably no more than about 14. The W curable ink of the invention provides for durability sufficient to meet stringent durability standards required for commercial grade golf balls. The durability of the ink can be determined by testing stamped golf balls in a variety of ways, including using the wet barrel durability test procedure.
The wet barrel durability test is performed by first soaking (immersing) the test golf balls in water for at least 3 hours. Thereafter each ball is fired 100 times at a velocity of 40.8 meters/sec at 22.20C (134 ft/sec at 720F) into a five-sided container, the walls of which are steel plates that have had grooves milled therein to simulate the grooves present on a golf club face. The balls are then examined for adhesion of the ink.
The following examples (which include comparative examples) are provided for purposes of illustration so that the present invention may be more readily understood and are in no way intended to limit the scope of the invention unless otherwise specifically indicated.
EXAMPLE 1 A golf ball printing ink was prepared which contains: 5 parts by weight 1,6 hexane dioldiacrylate (sold by Sartomer, Exton, PA 19341).
17.5 parts by weight black pigment paste in diacrylate monomer, sold as Carbon Black W Dispersion 99B415 (Penn Color, Doylestown, PA).
35 parts by weight of an aliphatic urethane acrylate oligomer (CN965, sold by Sartomer, Exton, PA 19341).
0.5 part by weight isopropyl thioxanthone, C16H140S, a sulfur-type photoinitiator (ITX, distributed by Aceto Chemical, Lake Success, NY).
1 part by weight ethyl 4-dimethylamino benzoate, C11H15N02, an amine-type photoactivator (EDB, distributed by Aceto Chemical, Lake Success, NY).
4.4 parts by weight xylene solvent, and 4.4 parts by weight butyl acetate solvent.
The photoinitiator and photoactivator were dissolved in the xylene/butyl acetate solvent blend. The ink was pad printed using a silicone pad on unprimed, dimpled ionomeric covers or several dozen golf balls. The ink had a viscosity of about 27,500 (centipoise) cps at the time of application. The balls containing the stamped indicia were passed through a Uvex liv treatment apparatus Lab Model S 14201 at a rate of 3.05 meters/min. (10 feet/min.) using a lamp intensity of 235 watts/2.54 cm2 (wattXin2) and wavelength range of 200 - 400 nm with the indicia being located about 4.4 cm (1 3/4 inches) from the W light source. The ink was cured in less than about 1 second and had a sward hardness of about 14 after curing was complete. The golf balls were then coated with a solvent borne polyurethane top coat formed from a polyester type hexamethylene diisocyanate. The adhesion of the ink logo (indicium or indicia) on the balls was tested for durability according to the wet barrel durability test procedure described above. After wet barrel durability testing, the balls were examined and it was found that no more than about 20% of the surface area of the original ink logo was removed.
EXAMPLE 2 The procedure of Example 1 was repeated with the exception that the ink formulation that was used contained: 10 parts by weight 1,6 hexane dioldiacrylate (sold by Sartomer), 35 parts by weight black pigment paste in diacrylate monomer, sold as Carbon Black W Dispersion 99B415, 70 parts by weight of a difunctional aliphatic urethane acrylate oligomer (Ebecryl 4833 RadCure, Smyrna, GA), 1 part by weight isopropyl thioxanthone, C16H140S (ITX), and 2 parts by weight ethyl 4-dimethylamino benzoate (EDB).
The ink had a viscosity of about 25,000 cps.
The ink was cured in about 1 second and produced a film having a sward hardness of about 12. The balls were subjected to the wet barrel durability test procedure.
After the wet barrel durability testing, it was found that no more than about 20t of the ink logo was removed.
EXAKPLE 3 The procedure of Example 1 was repeated with the exception that the CN965 oligomer was replaced by a difunctional oligomer sold as Ebecryl 8402 (Rad-Cure, Smyrna, GA). The ink had a viscosity of about 18,000 cps.
The ink was cured in about 1 second and produced a film having a sward hardness of about 14. The ink was found to be as nearly as durable as that of Examples 1 and 2.
EXAMPLE4 The procedure of Example 1 was repeated with the exception that the ink formulation that was used contained: 7,3 parts by weight 1,6 hexane dioldiacrylate (sold by Sartomer, Exton, PA 19341), 19.2 parts by weight black pigment paste in diacrylate monomer, sold as ICU 366 BLK (Industrial Color Ink, Joliette, IL), 21.0 parts by weight aliphatic polyether urethane oligomer (BR571, Bomar Specialties Company, Winsted, CT), 0.5 part by weight isopropyl thioxanthone, C16H140S, a sulfur-type photoinitiator (ITX, distributed by Aceto Chemical, Lake Success, NY), 1 part by weight ethyl 4-dimethylamino benzoate (EDB), 11.4 parts by weight talc (Vantaic 6H, Vanderbilt, Norwalk, CT), 22.9 parts by weight barium sulfate (106 Low Micron White Barytles, Whittaker, Clark & Daniels, Inc., South Plainfield, NJ), 12.1 parts by weight butyl acetate solvent, and 4.6 parts by weight propylene glycol monomethyl ether acetate solvent.
The ink was applied directly to ionomeric covers of golf balls, and also over ionomeric covers to which a water borne polyurethane primer layer had been applied prior to application of the ink. The ink was cured in about 1 second and produced a film having a sward hardness of about 14. The balls were top coated and subjected to the wet barrel durability test procedure.
After the wet durability testing, it was found that no more than 20% of the ink logo was removed.
COMPARATIVE EXAMPLE 1 The procedure of Example 1 was repeated with the exception that a commercially available W curable ink was used, namely Blk t 700801 (Trans Tech, Carol Stream, IL). The ink had a viscosity of about 6,000 cps. The ink was cured in about 1 second and produced a film having a sward hardness of about 26. After the wet barrel durability test only the outline of the logo remained.
Most of the ink in the dimples and on the land areas had been removed. Intercoat adhesion between the ink and top coat was poor.
COMPARATIVE EXAMPLE 2 The procedure of Example 1 was repeated on several golf balls with the exception that a commercially available W curable ink was used, namely L-526-163-B (Qure Tech, Seabrook, NH). The ink had a viscosity of about 28,500 cps. The ink was cured in about 1 second and produced a film having a sward hardness of abut 20. As a result of the wet barrel durability test, the ink on at least about 60% of the surface area of the logo had been removed. It is believed that the ink was too brittle to withstand the conditions of the wet barrel durability test.
As will be apparent to persons skilled in the art, various modifications and adaptations of the above disclosures of the present invention will become readily apparent without departure from the spirit and scope of the invention, the scope of which is defined in the appended claims.
It should be noted that all of the above description and the accompanying drawings is illustrative only. In this specification (description, claims, abstract, and drawings), precise values include values about or substantially the same as precise values. Also, imperial values include their metric values, etc. The at least one indicium may have any suitable appearance(s), e.g. image(s) or logo(s). The present disclosures include the whole of the description, the appended claims, the abstract, and the accompanying drawing.

Claims (20)

1. A game ball having a surface and uV curable ink, or cured said ink, adhered to that surface, said ink comprising: at least one uV curable resin; at least one coloring agent; at least one photoinitiator for initiating polymerization of said at least one curable resin; wherein said at least one uV curable resin comprises at least one oligomer.
2. A game ball as claimed in claim 1, wherein said game ball is a golf ball.
3. A game ball as claimed in claim 1, or 2, wherein said ink has a viscosity in the range of 1,000 to 28,000 cps.
4. A game ball as claimed in claim 3, wherein said ink has a viscosity in the range 2,000 to 28,000 cps.
5. A game ball as claimed in any preceding claim, wherein said ink has a sward hardness (ASTM D 2134-66) of no more than 40 after UV curing thereof.
6. A game ball as claimed in any preceding claim, wherein said at least one uV curable resin comprises 10 to 90 wt% of said at least one oligomer.
7. A game ball as claimed in any preceding claim, wherein said ink comprises 2 to 60 wt % of said at least one coloring agent.
8. A game ball as claimed in any preceding claim, wherein said ink comprises 1 to 5 wt% of said at least one photoinitiator.
9. A game ball as claimed in any preceding claim, comprising at least one thinning agent.
10. A game ball as claimed in claim 9, wherein said at least one thinning agent comprises at least one member selected from monomer and solvent.
11. A game ball as claimed in any preceding claim, wherein said ink is a pad transferable ink.
12. A game ball as claimed in any preceding claim, wherein said adhered ink is in the form of at least one indicium.
13. A game ball as claimed in any preceding claim, wherein, after being subjected to the wet barrel durability test procedure, at least 50% of the surface area of said adhered ink has been retained.
14. A game ball as claimed in claim 13, wherein, after being subjected to the wet barrel durability test procedure, at least 70% of the surface area of said adhered ink has been retained.
15. A game ball as claimed in claim 14, wherein, after being subjected to the wet barrel durability test procedure, at least 80% of the surface area of said adhered ink has been retained.
16. A game ball as claimed in any preceding claim, wherein said adhered ink has a thickness of less than 100 microns.
17. A game ball as claimed in any preceding claim, wherein said surface comprises a top coat over said cured ink.
18. A game ball as claimed in claim 17, wherein said top coat has a thickness in the range 10 to 40 microns.
19. A game ball as claimed in any preceding claim, wherein said surface is dimpled.
20. A game ball as claimed in any preceding claim, wherein said game ball is suitable for use in competitive play.
GB9902482A 1995-09-18 1996-07-03 Game ball with UV curable ink indicia on its surface Expired - Fee Related GB2330838B (en)

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US08/529,361 US5770325A (en) 1995-09-18 1995-09-18 UV curable ink for game ball and method of printing
GB9613959A GB2305183B (en) 1995-09-18 1996-07-03 Game ball with UV curable ink indicia on its surface

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2357514A (en) * 1999-12-23 2001-06-27 Sericol Ltd An ink for decoration of paper substrates for poster displays
GB2370279A (en) * 2000-12-21 2002-06-26 Coates Brothers Plc Inks for in-mould decoration
US7048651B2 (en) 1998-10-06 2006-05-23 Callaway Golf Company Golf Ball
EP2854963A4 (en) * 2012-05-30 2015-11-18 Nike Innovate Cv A game ball or other article of sports equipment printed with visible light-curable ink and method
US20210363340A1 (en) * 2016-09-01 2021-11-25 University Of Florida Research Foundation, Inc. Organic microgel system for 3d printing of silicone structures

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Publication number Priority date Publication date Assignee Title
US4875410A (en) * 1988-01-25 1989-10-24 Ebonite International, Inc. Decorating bowling balls
WO1998038241A1 (en) * 1997-02-27 1998-09-03 Acushnet Company Electron beam radiation curable inks for game balls, golf balls and the like
WO1998037982A1 (en) * 1997-02-27 1998-09-03 Acushnet Company Ultraviolet radiation curable inks for game balls, golf balls and the like

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4875410A (en) * 1988-01-25 1989-10-24 Ebonite International, Inc. Decorating bowling balls
WO1998038241A1 (en) * 1997-02-27 1998-09-03 Acushnet Company Electron beam radiation curable inks for game balls, golf balls and the like
WO1998037982A1 (en) * 1997-02-27 1998-09-03 Acushnet Company Ultraviolet radiation curable inks for game balls, golf balls and the like

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7048651B2 (en) 1998-10-06 2006-05-23 Callaway Golf Company Golf Ball
GB2357514A (en) * 1999-12-23 2001-06-27 Sericol Ltd An ink for decoration of paper substrates for poster displays
GB2370279A (en) * 2000-12-21 2002-06-26 Coates Brothers Plc Inks for in-mould decoration
EP2854963A4 (en) * 2012-05-30 2015-11-18 Nike Innovate Cv A game ball or other article of sports equipment printed with visible light-curable ink and method
US20210363340A1 (en) * 2016-09-01 2021-11-25 University Of Florida Research Foundation, Inc. Organic microgel system for 3d printing of silicone structures
US11753538B2 (en) * 2016-09-01 2023-09-12 University Of Florida Research Foundation, Inc. Organic microgel system with di—and tri-block blends of herschel-bulkley fluid for 3D printing of sacrificial support structures

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