GB2318687A - Mounting modules for consumer units - Google Patents

Abstract

A mounting module (32), for use in a consumer unit (10) moulded from an electrically insulating material, comprises a generally sheet-form mounting member (36) with side walls (38) depending downwardly therefrom. The upper surface of the mounting member has an integrally formed DIN-type mounting rail (40) for providing at least two locating positions, each for locating a DIN-type switch or a DIN-type protection device for an outgoing sub-circuit.

Description

Improvements in and Relating to Consumer Units The invention relates to electrical consumer units primarily, but not exclusively, such consumer units intended for domestic use.

Consumer units comprise an enclosure containing a switch or circuit breaker for the incoming supply, a number of outgoing sub-circuits each having its live side protected by a fuse or circuit breaker and means interconnecting the live supply with the fuses or circuit breakers and interconnecting the neutrals and grounds.

Our copending United Kingdom patent application No. 9518422.2 discloses a consumer unit and a mounting module, for use therein, for mounting moulded case circuit breakers, but does not provide for the mounting of so-called DIN connector type miniature devices which have different mounting arrangements to M.C.C.B.'s.

It is an object of the present invention to obviate or mitigate the above disadvantage.

According to the present invention there is provided a mounting module, for use in a consumer unit, which is moulded from an electrically insulating material, comprising a generally sheetform mounting member with side walls depending downwardly therefrom, the upper surface of the mounting member having integrally formed DIN-type mounting rails for providing at least two locating positions, each for locating a DIN-type switch or a DIN-type protection device for an outgoing subcircuit.

The lower surface of the mounting member may have integrally formed mounting protrusions, located to correspond with said locating positions, for locating a bus bar transversely spanning a plurality of said locating positions or locating a neutral bus bar longitudinally at a single locating position.

The mounting module may include mounting protrusion formed at the lower edges of at least two of said side walls for engagement and attachment to a consumer unit.

The attachment mounting protrusions may be formed at the lower edges of the top and bottom side walls, relative to the longitudinal direction of the locating position, and apertures or slots are formed in such top and bottom side walls to facilitate the passage of cables therethrough.

The lower surface of the mounting member may be formed with downwardly depending cable guide members located between said apertures or slots and the cable guide members may be generally V-shaped.

The longitudinally extending side walls may each be formed with a slot to facilitate location of a single transverse bus bar to span the locating positions of two or more juxtaposed mounting modules. Each slot in each longitudinally extending side wall may be formed to be splayed outwardly from the mounting member and the module is moulded so as to be braced inwardly at such slots whereby a wedgeshaped blanking member can be inserted and retained in a slot which is formed in an outer side wall in use.

The mounting module may include at least one blanking member wherein the side edges of the slot and blanking member are formed with cooperating arcuate cross-section tongue and groove formations.

Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a perspective view of a base member for a consumer unit; Figs. 2 and 3 are perspective views from above and below, respectively, of a mounting module for DIN connector type devices having two locating positions; Figs. 4 and 5 are perspective views from above and below, respectively, of a mounting module similar to that shown in Figs. 2 and 3 but having four locating positions; Figs. 6 is a plan view from above of the mounting module of Figs.4 and 5 showing a DIN miniature circuit breaker located thereon, and Figs.7 and 8 are perspective views of a blanking wedge member for use with the mounting modules of Figs. 2 to 6.

Referring now to Fig. 1 of the drawings there is shown a base member 10 for a consumer unit comprising a substantially planar, rectangular peripheral portion 12 formed of synthetic plastics electrically insulating material and a centrally located raised plinth portion 13.

Peripheral portion 12 is formed with a plurality of apertures 14 located at each corner thereof whereby it may be fixed to a wall (not shown) by means of screws (not shown) or other suitable fixing means. A plurality of locating lugs 16, 18 are disposed around the outer periphery for locating a cover member which may be of any suitable box-shape form preferably of a form as shown in Figs. 26 to 30 of patent specification EP-0 325 370. Cover fixing posts 20 with internal screw threads 22 are located adjacent each lateral edge of base portion 12. The lugs 16, 18 and posts 12 are also moulded integrally with base portions 12.

The raised plinth portion 13 comprises a mounting surface 24 lying coplanar with base portion 12 and side walls 26 which extend between base portion 12 and mounting surface 24. The top and bottom side walls 26 are formed with apertures 28 to allow the passage of cables there through beneath mounting surface 24. The mounting surface 24 is formed with location apertures 30 to receive mounting clips or protrusions of mounting modules for switches and protection devices as will hereinafter be more fully described.

Referring now to Figs. 2 to 6 of the drawings there shown two mounting modules for mounting DIN connector type miniature circuit breakers and like DIN devices. Figs. 2 and 3 showing such a module 32 having two locating positions and Figs. 4, 5 and 6 showing such a module 34 having four locating positions.

Each of the mounting modules 32 and 34 comprise a generally sheet-form mounting member 36 with side walls 38 depending downwardly therefrom. The upper surface (Figs. 2, 4 and 6) of each mounting member 36 is formed, at each locating position with a DIN mounting rail 40 and DIN mounting lugs 42 for mounting a DIN device 43 (Fig. 6) therebetween.

Pairs of access apertures 44 are provided to accommodate electrically conductive C-clips for connection to a bus bar located on the lower surface of mounting member 36 as will hereinafter be more fully described. An upstanding partition 46 is located adjacent apertures 44 to separate a mounting channel portion 48 from the remainder of the upper surface locating a terminal block (not shown) for connection of outgoing sub-circuit cabling.

The lower surface (Figs. 3 and 5) of each mounting member 36 is formed, at each locating position, with a rectangular cross-section socket portion 50, and a downwardly projecting bracket portion 54. A downwardly projecting lip 52 and a bracket 56 are located between each adjacent pair of locating positions. A generally comb shaped bus bar (not shown) can be located with a tooth portion inserted in each socket portion 50 and overlapping access apertures 44 to be contacable from the upper surface of the mounting member 36. Portions of the body of bus bar 58 between each tooth portion are locate beneath brackets 56 and the outer edge of the body portion is retained in position by lips 52. A neutral bus bar (not shown) can be located in one locating position with one end located in socket portion 50 and the other end retained beneath bracket 54.

The lower surface of each mounting member 36 is also formed with downwardly projecting generally Vshaped cable guides 62.

Top and bottom side walls 38 are formed with slots 66 to allow the passage of cabling through the mounting module beneath the lower surface of mounting member 36 and are formed at their lower edges with mounting protrusions or clips 68 for engagement in the location apertures 30 in mounting surface 24 of the plinth portion 13 of base member 10 (Fig.1). The mounting surface 24 is formed with location apertures 30 such as to mount two mounting modules juxtaposed, one two locating position module 32 (Figs. 2 and 3) and one four locating position module 34 (Figs. 4, 5 and 6).

The side walls 38 of each module 32 and 34 are each formed with a slot 70 so that when two or more modules are juxtaposed a single comb-shaped bus bar 58 can be utilised to span the locating position of such modules. The edges of each slot 70 are formed as arcuate section tongue portions to be engagable in cooperating grooves formed in the outer edges of a wedge-shape blanking member 72 (Figs 7 and 8).

The modules 32 are moulded so as to be braced inwardly at such slots 70 so that when blanking member 72 is engaged in a slot 70, in a outer wall of a assembly of modules, it is retained in position without any further fixing being required.

With the arrangement shown the mounting modules provide mounting of a bus bar with finger safety from the upper surface for mounting member 36 and also provide for mounting a neutral bus bar at any required locating position.

Although mounting modules 32 and 34 have been described for mounting on the base member 10 of Fig.

1, such modules could be mounted on a planar base member or on the base of a box-shaped container of a consumer unit.

Claims (10)

1. A mounting module, for use in a consumer unit, which is moulded from an electrically insulating material, comprising a generally sheetform mounting member with side walls depending downwardly therefrom, the upper surface of the mounting member having integrally formed DIN-type mounting rails for providing at least two locating positions, each for locating a DIN-type switch or a DIN-type protection device for an outgoing subcircuit.

2. A mounting module as claimed in claim 1 wherein the lower surface of the mounting member has integrally formed mounting protrusions, located to correspond with said locating position, for locating a bus bar transversely spanning a plurality of said locating position or locating a neutral bus bar longitudinally at a single locating position.

3. A mounting module as claimed in claim 1 or 2 including mounting protrusions formed at the lower edges of at least two of said side walls for engagement and attachment to a consumer unit.

4. A mounting module as claimed in claim 3 wherein the attachment mounting protrusions are formed at the lower edges of the top and bottom side walls, relative to the longitudinal direction of the locating positions, and apertures or slots are formed in such top and bottom side walls to facilitate the passage of cables therethrough.

5. A mounting module as claimed in claim 4 wherein the lower surface of the mounting member is formed with downwardly depending cable guide members located between said apertures or slots.

6. A mounting module as claimed in claim 5 wherein said cable guide members are generally Vshaped.

7. A mounting module as claimed in claim 4, 5 or 6 wherein the longitudinally extending side walls are each formed with a slot to facilitate location of a single transverse bus bar to span the locating positions of two or more juxtaposed mounting modules.

8. A mounting module as claimed in claim 7 wherein each slot in each longitudinally extending side wall is formed to be splayed outwardly from the mounting member and the module is moulded so as to be braced inwardly at such slots whereby a wedgeshaped blanking member can be inserted and retained in a slot which is formed in an outer side wall, in use.

9. A mounting module as claimed in claim 8 in combination with at least one blanking member wherein the side edges of the slot and blanking member are formed with cooperating arcuate crosssection tongue and groove formations.

10. A mounting module, for use in a consumer unit, substantially as hereinbefore described with reference to Figs. 2 to 8 inclusive of the accompanying drawings.