GB2314517A - Catalyst and its use in epoxidation - Google Patents
Catalyst and its use in epoxidation Download PDFInfo
- Publication number
- GB2314517A GB2314517A GB9613687A GB9613687A GB2314517A GB 2314517 A GB2314517 A GB 2314517A GB 9613687 A GB9613687 A GB 9613687A GB 9613687 A GB9613687 A GB 9613687A GB 2314517 A GB2314517 A GB 2314517A
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- GB
- United Kingdom
- Prior art keywords
- catalyst
- support
- transition metal
- metal compound
- epoxidation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/04—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing carboxylic acids or their salts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/75—Cobalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
- B01J31/0235—Nitrogen containing compounds
- B01J31/0237—Amines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0272—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255
- B01J31/0274—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255 containing silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0272—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255
- B01J31/0275—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255 also containing elements or functional groups covered by B01J31/0201 - B01J31/0269
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/26—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
- C07D301/06—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the liquid phase
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/70—Oxidation reactions, e.g. epoxidation, (di)hydroxylation, dehydrogenation and analogues
- B01J2231/72—Epoxidation
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Catalysts (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
There is disclosed a catalyst comprising a transition metal compound bound to a derivatised inert support. There is also disclosed a method of manufacturing the catalyst and a process for the epoxidation of an organic compound using the catalyst.
Description
DESCRIPTION
CATALYST AND ITS USE IN EPOXIDATION
The present invention relates to a catalyst and to the use of a catalyst in epoxidation.
Many processes are known for the epoxidation of organic compounds. However, there are many disadvantages associated with such processes. Careful control of conditions, unstable, potentially vigorous or explosive reagents, expensive catalysts, long reaction times and many other factors, all which can result in poor yields and conversions and lead to unacceptable environmental effects. Other problems can be associated with recycling or disposing of expensive, possibly toxic or harmful, catalyst wastes.
There are four main types of reagent used for epoxidation reactions, peracids, hydrogen peroxide, alkyl peroxides or molecular oxygen. Use of peracids, hydrogen peroxide and alkyl peroxides for epoxidation, with and without catalyst, co-reagents etc. has been studied extensively and several reviews on the method are available in Trahanovsky, "Oxidation in Organic Chemistry1,, pt. C, pp211-252, Academic Press, New York, 1978; Swern in Swern "Organic Peroxides" vol 2, pp355533, Interscience, New York, 1971; House, "Modern
Synthetic Reactions", 2d. ed., pp292-321, W.A.
Benjamin, New York, 1972. Equally, use of molecular oxygen in such processes, is well documented and has been reviewed by Filippova and Blyumberg, Russ. Chem.
Rev.. 51. 582-591 (1982) and also by Budnik and Kochi, J.Ora. Chem.. 41, 1384 (1976). One of the main disadvantages with all these methods is that the reaction often does not stop at the epoxide but continues through to give the dihydroxy or even cleavage products.
Recent developments as outlined in several publications such as Iqbal et at., Tetrahedron Lett., 35 (18), 2959-2960, 1995 and ibid., 36(1) 159-162, have seen the use of molecular oxygen with sacrificial aldehydes with various catalysts to achieve both oxidation and epoxidation.
The types of catalysts involved in such processes prove to be wide ranging and diverse, but what is important on environmental grounds is that the catalyst ideally should act heterogeneously. Such materials can be based on inorganic supports such as described in
Baiker et al., J. Chem. Soc. Chem. Commun.. 163, 1995;
Rachdi et al. ibid., 539, 1995; and Kurusu, Reactive Polvmers, 25. 63-68, 1995. These then can act catalytically in the epoxidation of particularly olefinic materials.
According to the present invention there is provided a catalyst, particularly an epoxidation catalyst, which comprises a transition metal compound bound to a derivatised inert support.
The transition metal compound is preferably in the form of a salt, particularly an acetate of a first row transition metal such as cobalt or copper or vanadium.
Although acetates are preferred, many other ligands can be considered, for example, acetylacetates.
The essential feature of the invention relates to the attachment of the metal to the surface of the support. This is achieved by derivatisation of the surface by known methods which then allows for strong bonding of the transition metal species to the support giving heterogeneous catalyst not prone to leaching.
One method of derivatising the catalyst comprises firstly activating the support by acid hydrolysis, then mixing this activated material with a functionalised silane reagent, for example 2-cyanoethyltriethylsilane, in an anhydrous medium. The quantity of silane reagent preferred is in the range of 0.01 to 100mmol per gram of support. The mixture is then heated to reflux to yield the functionalised silane coupled to the surface of the inert support. Further processing for example acid hydrolysis, produces the surface activated material containing groups for example of carboxylic acids with the ability to strongly bond with the transition metal compounds.
Other methods for derivatisation of the support and making of the catalyst maybe employed.
One method of preparing the epoxidation catalyst then involves dissolution of the transition metal compound in a suitable solvent and mixing this with the functionalised support. The loading of transition metal compound is typically in the range 0.01 to 10mmol per gram of the support. The solvent is then removed, under vacuum in the temperature range 0 to 1500C to yield the catalyst as a finely divided powder.
The supported catalyst may be used as so prepared or may be further manipulated prior to use in epoxidation reactions. Such further treatment may involve, for example, washing or thermal drying. In any of the examples of catalyst preparation given it is intended to achieve a dispersion of the transition metal ion across the modified surface of the support where it is tightly bound.
According to another embodiment of the present invention there is provided a process for the epoxidation of an organic compound which comprises reacting an organic substrate with a gas containing molecular oxygen in the presence of an aldehyde and in the presence of a catalyst which comprises a transition metal compound bound to the modified surface of an inorganic support.
Suitable organic substrates which may be used in the process of the present invention include those compounds having the general formulae:
Wherein R1 to R4 may independently each be H, D (deuterium), halogen, alkyl (preferably Cm20), substituted or unsubstituted aryl (preferably 1 to 10 rings) substituted or unsubstituted cycloalkyl (preferably 1 to 10 rings), substituted or unsubstituted heteroaryl (preferably 1 to 10 rings), CHO,COR,COOR,COH, CN, CS,CRRR,NO,NO2,NRR,SO,SO2,OH,OR.
The various R groups each independently represent a group having a value as defined for R1 to R4 which may optionally be substituted by any combination of the conventional substituents. Substituents may be, or may contain rings, or a combination of substituents may form rings.
Other organic substrates which may be used in the process of the present invention include:
(1) Condensed aromatic compounds such as, for example, naphthalene, anthracene or phenanthrene;
(2) Sulphur containing compounds; and
(3) Heterocyclic compounds.
The substrate to be epoxidised may, for example, by mixed with an appropriate amount of catalyst and aldehyde, in a suitable solvent and the stirred mixture contacted with an oxygen containing gas at a desired temperature.
Alternatively, air under a suitable pressure may be used in a closed system.
The reaction is continued for an appropriate time and the catalyst is then separated by filtration, centrifugation, decantation or a similar technique. In contrast with many known processes the catalyst may be reused.
The product of the epoxidation can then be isolated and purified by standard, known techniques.
The present invention will now be further described with reference to, but is in no manner limited to, the following Examples.
Example 1
A catalyst was prepared by treating an acid activated silica (log) with 2-cyanoethyltriethoxysilane (6.519g, 30mmol) dissolved in toluene (200ml) which was then ref fluxed under a nitrogen atmosphere for 24h. The intermediate derivatised silica was isolated by filtration, washed with diethylether and vacuum dried at 800C. The nitrile groups were subsequently hydrolysed by ref fluxing the silica (2.65g) in 50% sulphuric acid (140g) for several hours and again isolating the now carboxylic acid dirvatised silica by filtration and washing with water before drying in vacuo at 800C overnight. Cobalt acetate (0.247g, 1.0 mmol) was dissolved in water and the carboxylic acid derivatised silica (1.00g) added. The water was slowly removed by evaporation and the resultant purple solid further dried in vacuo at 800C overnight.
Example 2
The catalyst (0.60g, cobalt acetate on carboxy derivatised silica) was slurried in dichloromethane (120ml) and cyclohexene (1.64g, 20mmol) and propionaldehyde (3.48g, 60mmol) added. The system was then placed under an oxygen atmosphere (1 atm.) and stirred at room temperature. Analysis of the reaction mixture by GC showed 78% conversion of the cyclohexene to cyclohexene oxide after 7h.
Example 3
The catalyst (0.60g, cobalt acetate on carboxy derivatised silica) was slurried in dichloromethane (120ml) and 1-octene (2.24g, 20mmol) and isobutyraldehyde (4.33g, 60mmol) added. The system was then placed under an oxygen atmosphere (1 atm.) and stirred at room temperature. Analysis of the reaction mixture by GC showed 45% conversion of the cyclohexene to cyclohexene oxide after 5h.
Example 4
A catalyst was prepared by treating an acid activated silica (lOg) with 3 aminopropyltriethoxysilane (6.3g, 30mmol) dissolved in toluene (200ml) and then refluxed under a nitrogen atmosphere for 24h. The intermediate amine derivatised silica was isolated by filtration, washed with diethyl ether and vacuum dried at 800C. The amine groups were subsequently reacted by treating the silica (5.0g) with salicyladehyde (1.8g, 15mmol) in ethanol. The now salen derivatised silica was then isolated by filtration and washed with ethanol before being vacuum dried at 800C overnight. Cobalt acetate (0.22g, 0.9mmol) was dissolved in water and the salen derivatised silica (3.00g) added. The water was slowly removed by evaporation and the resultant red/brown solid further dried in vacuo at 800C overnight.
Example 5
The catalyst (0.60g, cosalen on silica) was slurried in dichloromethane (120ml) and 2,2,4trimethylpent-2-ene (2.24g, 20mmol) and isobutyraldeheyde (4.33g, 60mmol) added. The system was then placed under an oxygen atmosphere (1 atm.) and stirred at room temperature. Analysis of the reaction mixture by GC showed > 98% conversion of the 2,2,4trimethylpent-2-ene to 2,2,4-trimethylpent-2-ene oxide after 5h.
Example 6
The catalyst (0.60g, cosalen on silica) was slurried in dichloromethane (120ml) and cyclohexene (1.64g, 20mmol) and isobutyraldeheyde (4.33g, 60mmol) added. The system was then placed under an oxygen atmosphere (1 atm.) and stirred at room temperature.
Analysis of the reaction mixture by GC showed 73 conversion of the cyclohexene to cyclohexene oxide after 5h.
Claims (15)
1. A catalyst comprising a transition metal compound bound to a derivatised inert support.
2. A catalyst as claimed in claim 1, in which the transition metal compound is in the form of a salt.
3. A catalyst as claimed in claim 2, wherein the salt is an acetate of a first row transition metal.
4. A catalyst as claimed in any one of the preceding claims, in which the loading of the transition metal compound is from 0.01 to 10mmol per gram of support.
5. A method of manufacturing a catalyst as claimed in any one of the preceding claims, which comprises attaching a transition metal compound to a derivatised inert support.
6. A method as claimed in claim 5, in which the support is derivatised by firstly activating the support by acid hydrolysis, then mixing this activated material with a functionalised silane reagent, heatingto reflux to yield the functionalised silane coupled to the surface of the inert support, and subjecting the support to further processing by acid hydrolysis.
7. A method as claimed in claim 6, in which the quantity of silane reagent is in the range of 0.01 to 100mmol per gram of support.
8. A method of preparing a catalyst as claimed in any one of claims 1 to 4, which comprises dissolving the transition metal compound in a suitable solvent and mixing this with the functionalised support, and removing the solvent under vacuum in the temperature range 0 to 1500C.
9. A method as claimed in any one of claims 5 to 8, in which the catalyst is further manipulated prior to use.
10. A method as claimed in claim 9, in which said further manipulation comprises washing or thermal drying.
11. A process for the epoxidation of an organic compound which comprises reacting an organic substrate with a gas containing molecular oxygen in the presence of an aldehyde and in the presence of a catalyst as claimed in any one of claims 1 to 4.
12. A process as claimed in claim 11, which is carried out in a suitable solvent and the mixture contacted with an oxygen containing gas at a desired temperature.
13. A catalyst substantially as hereinbefore described in any one of the foregoing examples.
14. A method of manufacturing a catalyst substantially as hereinbefore described in any one of the foregoing examples.
15. A process for the epoxidation of an organic compound substantially as hereinbefore described in any one of the foregoing examples.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9613687A GB2314517A (en) | 1996-06-28 | 1996-06-28 | Catalyst and its use in epoxidation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9613687A GB2314517A (en) | 1996-06-28 | 1996-06-28 | Catalyst and its use in epoxidation |
Publications (2)
Publication Number | Publication Date |
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GB9613687D0 GB9613687D0 (en) | 1996-08-28 |
GB2314517A true GB2314517A (en) | 1998-01-07 |
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Application Number | Title | Priority Date | Filing Date |
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GB9613687A Withdrawn GB2314517A (en) | 1996-06-28 | 1996-06-28 | Catalyst and its use in epoxidation |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4053534A (en) * | 1974-02-19 | 1977-10-11 | Mobil Oil Corporation | Organic compound conversion |
EP0138624A2 (en) * | 1983-10-18 | 1985-04-24 | BP Chemicals Limited | Organo metallic complexes and the use thereof in epoxidation of olefins |
US4657884A (en) * | 1984-11-07 | 1987-04-14 | Hoechst Aktiengesellschaft | Carrier-supported catalyst for making monocarboxylic anhydrides |
EP0287347A2 (en) * | 1987-04-16 | 1988-10-19 | MITSUI TOATSU CHEMICALS, Inc. | Method for preparing epichlorohydrins |
WO1992016487A1 (en) * | 1991-03-25 | 1992-10-01 | Dsm N.V. | Process for preparing an alkanone and/or alkanol |
US5162279A (en) * | 1990-07-10 | 1992-11-10 | Director-General Of Agency Of Industrial Science And Technology | Immobilized metal complexes |
WO1994004268A1 (en) * | 1992-08-20 | 1994-03-03 | Dsm N.V. | Epoxidation catalyst |
-
1996
- 1996-06-28 GB GB9613687A patent/GB2314517A/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4053534A (en) * | 1974-02-19 | 1977-10-11 | Mobil Oil Corporation | Organic compound conversion |
EP0138624A2 (en) * | 1983-10-18 | 1985-04-24 | BP Chemicals Limited | Organo metallic complexes and the use thereof in epoxidation of olefins |
US4657884A (en) * | 1984-11-07 | 1987-04-14 | Hoechst Aktiengesellschaft | Carrier-supported catalyst for making monocarboxylic anhydrides |
EP0287347A2 (en) * | 1987-04-16 | 1988-10-19 | MITSUI TOATSU CHEMICALS, Inc. | Method for preparing epichlorohydrins |
US5162279A (en) * | 1990-07-10 | 1992-11-10 | Director-General Of Agency Of Industrial Science And Technology | Immobilized metal complexes |
WO1992016487A1 (en) * | 1991-03-25 | 1992-10-01 | Dsm N.V. | Process for preparing an alkanone and/or alkanol |
WO1994004268A1 (en) * | 1992-08-20 | 1994-03-03 | Dsm N.V. | Epoxidation catalyst |
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Publication number | Publication date |
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GB9613687D0 (en) | 1996-08-28 |
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