GB2313668A - Scanning ultrasonic probe - Google Patents

Scanning ultrasonic probe Download PDF

Info

Publication number
GB2313668A
GB2313668A GB9710890A GB9710890A GB2313668A GB 2313668 A GB2313668 A GB 2313668A GB 9710890 A GB9710890 A GB 9710890A GB 9710890 A GB9710890 A GB 9710890A GB 2313668 A GB2313668 A GB 2313668A
Authority
GB
United Kingdom
Prior art keywords
ultrasonic probe
transducer
ultrasonic
plate
pivotable member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9710890A
Other versions
GB9710890D0 (en
GB2313668B (en
Inventor
Paul Lum
Edward Verdonk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HP Inc
Original Assignee
Hewlett Packard Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/657,742 external-priority patent/US5647367A/en
Priority claimed from US08/757,040 external-priority patent/US5779643A/en
Application filed by Hewlett Packard Co filed Critical Hewlett Packard Co
Publication of GB9710890D0 publication Critical patent/GB9710890D0/en
Publication of GB2313668A publication Critical patent/GB2313668A/en
Application granted granted Critical
Publication of GB2313668B publication Critical patent/GB2313668B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B8/00Diagnosis using ultrasonic, sonic or infrasonic waves
    • A61B8/12Diagnosis using ultrasonic, sonic or infrasonic waves in body cavities or body tracts, e.g. by using catheters
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B8/00Diagnosis using ultrasonic, sonic or infrasonic waves
    • A61B8/44Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
    • A61B8/4444Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
    • A61B8/445Details of catheter construction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B8/00Diagnosis using ultrasonic, sonic or infrasonic waves
    • A61B8/44Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
    • A61B8/4444Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
    • A61B8/4461Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B8/00Diagnosis using ultrasonic, sonic or infrasonic waves
    • A61B8/44Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
    • A61B8/4483Constructional features of the ultrasonic, sonic or infrasonic diagnostic device characterised by features of the ultrasound transducer
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/18Methods or devices for transmitting, conducting or directing sound
    • G10K11/26Sound-focusing or directing, e.g. scanning
    • G10K11/35Sound-focusing or directing, e.g. scanning using mechanical steering of transducers or their beams
    • G10K11/352Sound-focusing or directing, e.g. scanning using mechanical steering of transducers or their beams by moving the transducer
    • G10K11/355Arcuate movement

Landscapes

  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Biophysics (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Pathology (AREA)
  • Radiology & Medical Imaging (AREA)
  • Veterinary Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Medical Informatics (AREA)
  • Public Health (AREA)
  • Surgery (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Multimedia (AREA)
  • Acoustics & Sound (AREA)
  • Gynecology & Obstetrics (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Description

2313668 SCANNING ULTRASONIC PROBE The present invention relates to
intracavity ultrasonic probes, for'example intracavity ultrasonic probes that scan tissues surrounding the ultrasonic probe by mechanically moving a transducer in the ultrasonic probe.
For many diseases, a more accurate diagnosis can be made if an image of the body tissue affected by the disease can be observed.
However, many body tissues are not readily observable. Recently, is ultrasonic imaging has been widely used for diagnosing diseases in a body cavity, such as in the vascular' system, gastrointestinaI tract, and the like.
This involves inserting an ultrasonic probe into the targeted body area with a catheter. The ultrasonic probe transmits an acoustic pulse into the body and detects the reflections of the pulse at tissue boundaries due to differences in acoustic impedance. The differing times taken for the transducer to receive the reflected pulse correspond to variations in the distance of the tissue boundaries from the ultrasonic source. By stepping, or sweeping, the ultrasonic probe through a selected angle, a two dimensional ultrasound image corresponding to a map of the acoustic impedance boundaries can be obtained. The intensity and position of the reflections from these boundaries will provide information on the condition of the body tissue being imaged.
2 Generally, there are two types of ultrasonic probes for diagnostic ultrasonic imaging. The first employs a synthetic aperture technique. For example, U.S. Patent No. 4,917,097 (Proudian et al.) and U.S. Patent No.
5,186,177 (O'Donnell et al.) teach how an ultrasonic beam is steered electronically from a transducer using the method of synthetic aperture.
Generally, this involves the sequential excitation of selected elements in an array of transducer elements. The second scans by mechanical rotation of a means to direct acoustic pulses. The mechanically rotated type includes a few subclasses. In the first subclass, either the distal (remote from the operator) transducer or a mirror is rotated from the proximal end of the catheter by an extended drive shaft with a proximal motor (U.S. Patent No.
4,794,931 (Yock) and U.S. Patent No. 5,000, 185 (Yock)). In the second subclass, the rotation is confined to the distal end, where either a miniature motor (U. S. Patent No. 5,240,003 (Lancee et al.) and U. S. Patent No.
5,176,141 (Bom et al.)) or a fluid driven turbine is used to rotate the transducer or the mirror (U.S. Patent No. 5,271,402 (Yeung and Dias)). In a third subclass, a stationary proximal transducer is acoustically coupled to a rotating acoustic waveguide that conducts the sound to the distal end (e.g., U.S. Patent No. 5,284,148 (Dias and Melton). In another subclass, e.g., U.S. Patent No. 5,509,418 (Lum. et al.), a turbine is rotated by an acoustic signal generated outside the vascular vessel to direct another ultrasonic signal in a rotating fashion. In yet another subclass, e.g., U. S.
Patent No. 5,507,294 (Lum. et al.), an external driving member rotates a tube to rotate a reflecting element at the tip of the tube to reflect ultrasound.
Currently, the most widely used type of intracavity ultrasonic probe is the mechanically rotated system with a transducer having a single planar element placed at the distal end of the catheter. A reason for this 3 preference is the superior image quality as compared with current synthetic aperture systems. However, the mechanically rotating ultrasonic probes have some shortcomings. For an ultrasonic probe with a drive motor proximal to the operator, i.e., remote from the transducer, a drive cable encircled by a sheath is generally needed to transfer mechanical energy to the tip of the catheter containing the transducer. A long cable may not transfer energy uniformly to the catheter tip to rotate the transducer or reflector uniformly. Furthermore, the probe is liable to fail over time because of the cable's rapid and repetitive rotation within the sheath. On the other hand, when a drive motor is located near the tip of the catheter, the motor must be small. Such fragile motors are electrically and mechanically complex, making them very expensive. With mechanical parts, e.g., ball bearings, etc., that undergo rigorous motion, the motor is liable to fail.
The present invention seeks to provide an improved ultrasonic probe for imaging tissues from inside a patient's body cavity.
According to one aspect of the present invention, there is provided an ultrasonic probe with a distal end suitable for inserting inside a body cavity and a proximal end opposite the distal end, comprising:
(a) elongated main body portion; and (b) end portion connected distally to the elongated mainbody portion, comprising:
(i) a housing including a portion substantially transparent to ultrasound, the housing being proximate to the distal end of the ultrasonic probe; (ii) ultrasonic beam transmitting means in the housing, the means comprising a transducer and a pivotable member supported by one or more support arms operatively connected in the housing, said support arms by torsion or flexion allowing a back and forth pivotal motion for scanning the ultrasonic beam; and 4 (iii) a driver in said housing for driving the pivotal motion of the pivotable member, the driver being located proximate to the transducer.
According to another aspect of the present invention, there is provided a method of using an ultrasonic probe having a plate-shaped ultrasound transmitter on one or more support arms, the ultrasound transmitter including a transducer and being positioned in a housing at the inserting end of the ultrasonic probe, the method comprising:
(a) inserting said ultrasonic probe into a body cavity; (b) generating an ultrasonic beam with the transducer; and (c) moving the plate-shaped ultrasound transmitter back and forth pivotally on the one or more support arms by flexion or torsion to swingingly scan the ultrasonic beam in the body cavity.
Ile preferred ultrasonic probe is elongated and has a distal end suitable for inserting inside the body cavity. The proximal end of the ultrasonic probe remains outside the body.
Me preferred embodiment can provide an ultrasonic probe with a structurally simple actuator at the tip of the catheter for moving a transducer to scan tissues.
The preferred ultrasonic probe includes a housing proximate to the ultrasonic probe's distal end, an ultrasonic-beam-emitting assembly having a pivotable part and a driver for producing a pivotal motion on, the pivotable part. The housing has a portion that is acousticaliv transparent. The pivotable part is movable and is operatively connected to the housing, i. e., the pivotable part may be connected indirectly to the housing, for example, via an electromagnet. The pivotable part can either have mounted on it a transducer for emitting ultrasound or a reflector for reflecting ultrasound ftorn an ultrasound source. In either case, when the pivotable part pivots it sweeps ultrasonic energy over a selected angle. The driver is located proximate to the transducer such that all driving motions for driving the pivotal motion occur proximate to the distal end of the ultrasonic probe.
Inthe preferred ultrasonic probe a cable is no longer needed to transfer rotational energy from the proximal end to the distal end of the ultrasonic probe as in the prior art devices. In fact, no energy needs to be transferred mechanically from the proximal end to the tip of the ultrasonic probe. The ultrasonic probe of the present invention can be advantageously used for imaging tissues in a body cavity, for example, is within a blood vessel. The imaging can be done by scanning an acoustic beam of ultrasonic pulses over the tissues by a pivotal motion of a platform on which a transducer is affixed. As the platform pivots, the transducer, mounted on the platform, wobbles back and forth, thus sweeping the acoustic beam over a selected angle. Preferably, the platform pivots on a fulcrum at about the midpoint of the platform in a rocking (or seesawing) manner. In the preferred apparatus the fulcrum is a torsion arm that is twistable to allow the platform to pivot. Therefore, no mechanical sliding, rolling, or frictional motion exists. This reduces the risk of failure of the ultrasonic probe.
Moreover, unlike motorized ultrasonic probes, the preferred electromechanical system used to drive the pivotal motion is relatively simple. No sophisticated stator and rotor mechanism 6 is required at the distal end of the ultrasonic probe where the transducer is located. Therefore, a small driver, used for actuating the pivotal motion, can be fabricated with enhanced reliability for the ultrasonic probe. This will enable the fabrication of an ultrasonic probe usable in even small blood vessels or body cavities. Both forward-looking and sideward looking transducers can be implemented in the same ultrasonic probe. This obviates the need for multiple instrument exchanges if both forward looking and sideward-looking capabilities are required, thereby reducing the time needed for the imaging process and the trauma resulting from maneuvering the catheter within the body.
is An embodiment of the present invention is described below, by way of example only, with reference to the accompanyino drawings, in which:
Fig. 1 shows a schematic representation of an ultrasonic probe.
Fig. 2 shows a schematic representation of a preferred imaging quidewire, showing the guidewire being deployed in a blood vessel.
Fig. 3A shows a schematic representation of an embodiment of an imaging guidewire.
Fig. 3B is a schematic representation in axial view of the embodiment according to Fig 3A illustrating the direction of pivoting.
Fig. 3C is a schematic axial representation in axial view of 7 another embodiment according to Fig 3A illustrating the direction of pivoting.
Fig. 4 shows a schematic representation of another embodiment of an ultrasonic probe.
Fig. 5 shows a schematic representation of an embodiment of yet another ultrasonic probe.
Fig. 6 shows an isometric representation of an embodiment of an ultrasonic probe, showing the transducer in a slab-shaped stage.
Fig. 7 shows a sectional view along line 7-7 of Fig. 6.
Fig. 8 shows an exploded view in portion of the microactuator of a preferred- ultrasonic _probe,, showing an electromagnet.
Fig. 9A shows an exploded view in portion of the microactuator of another ultrasonic probe, showing an electromagnet.
Fig. 9B shows an exploded view in portion of the microactuator of another ultrasonic probe, showing an electromagnet with a core having a finger.
Fig. 10 shows a sectional view of layers of material during the formation of an embodiment of a stage in the fabrication of the microactuator of an ultrasonic probe.
Fig. 11 shows a sectional view of layers of material during the formation of an embodiment of a stage in the fabrication of the microactuator of an ultrasonic probe, showing the preparation of patterning a layer of magnetic material.
Fig. 12 shows a sectional view of layers of material during the 8 formation of an embodiment of a stage in the fabrication of the microactuator of an ultrasonic probe.
showing a layer of magnetic material formed.
Fig. 13 shows a sectional view of layers of material during the formation of an embodiment of a stage in the fabrication of the microactuator of an ultrasonic probe, showing the formation of a cavity in which the transducer assembly can move pivotally.
Fig. 14 shows a sectional view of layers of material during the formation of an embodiment of a stage in the fabrication of the microactuator of an ultrasonic probe, showing a transducer disposed on the plate.
Fig. 15 shows a sectional view of an embodiment of a stage in the ultrasonic probe, showing the plate being pivoted to face a first direction.
Fig. 16 shows a sectional view of an embodiment of a stage in the ultrasonic probe, showing the plate being pivoted to face a second direction.
Fig. 17 shows a sectional view of another embodiment of a stage in the ultrasonic probe, showing a flap that is supported at the flap's end.
Fig. 18 is a schematic representation of a plan view of a stage, showing a gimbaled transducer assembly.
Fig. 19 is a schematic representation of a preferred staige and electrostatic actuation system.
9 The preferred embodiment provides an ul trasonle probe that has an actuating mechanism proximate to the probe's tip, which is insertable into a patient's body. With the actuating mechanism at the tip, a long mechanical-energy-transferring system for transferring energy from a motor or a similar mechanical actuator outside the body is obviated. Thus, there is no need for cumbersome features such as cables for mechanically turning the transducer in 360 cycles in a protective shell or sheath.
An exemplary ultrasonic probe is _ schematically shown in Fig. 1. Ile probe 100 has a distal end portion 102 for inserting into the patient's body cavity, e.g., an artery, and an proximal is end 103 for the medical worker to control the operation of the probe.
Between the distal end portion 102 and the proximal end 103 is an elongated main body 104. The elongated body 104 is connected to an %maging head" 106 at the ultrasonic probe's distal end 108. As used herein, the term "distal" end of the ultrasonic probe refers to the end that can be inserted into a patient's body cavity, e.g., the lumen of a blood vessel. As used herein, the term "body cavity" refers to a hollow area generally surrounded by walls, although the hollow area is not necessarily entirely enclosed. Further, it is not limited to readily accessible cavities such as the oral cavity, the rectum, and the like. In the following description, a blood vessel is used as an example.of a body cavity in which the ultrasonic probe can be used. However. it is to be understood that the system can be adapted for use in a variety of body cavities, such as a chamber in the heart, esophagus, stomach, intestine, abdominal cavity, bladder, uterus, and the like.
Fig. 2 shows how the ultrasonic probe 100 is deployed in a blood vessel 112. The imaging head 106 contains an ultrasound-emitting assembly which includes a transducer and the actuating mechanism for moving the transducer to scan an ultrasonic beam in the blood vessel 112.
The ultrasonic beam is consisted of pulses. The proximal end 103, which is remote to the distal end 108, is electrically connected to an ultrasound controller 114 (see Fig. 1) that controls the emission and reception of ultrasound, as well as steering the ultrasound-emitting assembly. This controller 114 can also have the capability to analyze the electronic signals transmitted from the ultrasonic probe as a result of ultrasound signals received by the imaging head 106. Preferably, the controller 114 can further store and display data. In this case, computers, CRT monitors, and the like, can be present in the controller 114.
It is preferable that the proximal end 103 is detachable from the controller so as to facilitate inserting the probe to a desired position in the body cavity. An elongated sheath 116 is shown surrounding a significant portion of the elongated body 104 of the ultrasonic probe 100. Such a sheath, for example, can be inserted into the body cavity after the ultrasonic probe, e.g., in a case where the ultrasonic probe is a guidewire, has been placed in the desired location. Such a sheath can be used for introducing various objects, e.g., angiographic catheter, pacing catheters, cutting tools for atherectomy, etc., into the body cavity. Instead of a sheath, structure 116 can also be, e.g., a catheter itself. It is contemplated that an imaging ultrasonic probe that is not a guidewire can be made, based on the present disclosure, by a person skilled in the art. Such a non-guidewire ultrasonic
11 probe can be introduced by means of a sheath or a guidewire into the body cavity.
Fig. 3A shows further details of a portion of an embodiment of ultrasonic probe in the form of an imaging guidewire (labeled as I OOA in Fig. 3A) at the distal end 108. In this embodiment, the elongated body 104 of the imaging guidewire I OOA has a tubular wall 121 connected to the irnaging head 106. The imaging head 106 has a housing 122, for enclosing and protecting a microactuator 120A with a pivotable transducer assembly 124A for emitting and receiving ultrasonic signals. The housing 122 is substantially acoustically transparent (or sonolucent) to ultrasound emitted by the transducer assembly 124A. Alternatively, depending on the application, the housing 122 can have a window for emitting and receiving ultrasound. A support 126 is located proximal to and supports the microactuator 120A in rigid relation to the housing 122 and the wall 12 1, except when the flexible nature of the wall is considered.
The imaging guidewire (i.e., the ultrasonic probe) has an imaginary center line extending longitudinally along the elongated body 104. The center line of the imaging guidewire near the imaging head 106 is essentially a straight line and coincides with the longitudinal axis 123 of the distal portion of the imaging guidewire 100A. The transducer 144 (see Fig. 6) is located laterally from the microactuator 120A. As used herein, "laterally" refers to a positional relationship in a direction radial to the axis 123 of the imaging guidewire. A liquid 127 is contained in the housing 122. The liquid 127 matches the ultrasonic impedance of the housing 122 to reduce reverberations that damp the pivoting action of the microactuator 120A. The support 126 can also form a liquid-tight seal with the housing 122 to contain the liquid, although it can also be nonliquid-tight so as to allow infusion of fluid from the proximal end to the chamber defined by the housing 122. The transducer assembly 124A is generally planar and its normal points generally perpendicularly to the axis 123 of the imaging guidewire 1 OOA. As the transducer assembly 124A emits an ultrasonic beam, the microactuator 120A rocks the transducer assembly 124A to sweep the ultrasonic beam in a plane perpendicular to the axis 123, as shown in Fig. 3B. The sweeping motion of the ultrasonic beam is shown by the two-headed arrow E.
In an alternative embodiment, the transducer and the microactuator are arranged such that the ultrasonic beam sweeps out a plane parallel to the axis 123. The sweeping path of the ultrasonic beam is shown by the symbol e, marked by F, going into the page in Fig. 3C. The wires for exciting the transducer on the transducer assembly 124A and the microactuator can be located along a cable 129 inside the tubular wall 121 is (see Fig. 3A). A relative stiff yet flexible wire core 128 contacts the support 126 for inserting and urging the guidewire into the body cavity.
Preferably, the wire core 128 is attached to the support 126 to facilitate the insertion. Alternatively, the core 128 and the cable can be combined, e.g. , the core 128 can be the core of a coaxial cable and the outside conductor of the coaxial cable can be connected to ground. The guidewires of the present invention have the usual structures that enables a guidewire to function well. For example, the tubular wall 121 of the guidewire includes coils to enable the guidewire to be flexible. Exemplary methods of making, methods of using, and structures of guidewires are described in, e.g., U.S.P.N. 5,517,989 (Frisbie et al.), U.S.P.N. 5.497,782 (Fugoso), U.S.P.N. 5,520,189 (Malinowski et al.), and U.S.P.N. 5,546,948 (Hamm et al.).
13 A distal portion of another embodiment of an ultrasonic probe, is shown in Fig.4. The transducer in the transducer assembly 124B is affixed distally to the microactuator 120B, thereby providing a way to scan axially, i.e., the scan angle can have a median generally along the axis 123 of the ultrasonic probe.
In yet another embodiment of an ultrasonic probe, shown in Fig. 5, a transducer assembly 124C is supported proximate to the distal end 108 of the ultrasonic probe lOOC along the probe's axis 123. Atransducer124C emits an ultrasonic beam axially toward the proximal end. The microactuator 120C and a pivotable reflector 130 are mounted at a slanted angle to the axis 123 of the ultrasonic probe such that the reflector reflects the axially-directed ultrasonic beam in a radial direction. As the reflector pivots, it sweeps the ultrasonic beam to locations lateral to the ultrasonic probe 1 OOC, thereby scanning the wall of the blood vessel 112 lateral to the ultrasonic probe.
Fig. 6 shows a stage 132 of the preferred ultrasonic probe' in more detail. Fig. 7 shows a sectional view of the stage 132 along the line 7-7 in Fig, 6. In this embodiment, the stage 132 is generally slab-shaped. As used herein, the term '4stage" refers to the structure that includes the substrate, plate, torsion arms, magnetic material, and the transducer, which will be described below. A cavity 133 in the stage 132 is surrounded by walls 134A, 13413, 134C, 134D, on which are ledges 136A, 136B, 136C, 136D. A generally rectangular plate 138 is supported on two opposing ledges 136A, 136C by two torsion arms 140A, 140C, one located about the mid point of each opposite edge of the stage 132. A plate 138, whose thickness is much smaller than its other two 14 dimensions, is balanced on the torsion arms 140A, 140C with the plate's center of gravity on an imaginary line joining the torsion arms. The torsion arms 140A, 140C are generally perpendicular to the thickness dimension.
In this way, a minimal effort is needed to pivot, or turn, the plate on the torsion arms. If desired, the plate's center of gravity can be slightly off the torsion arms 140A, 140C without significantly affecting the performance of the ultrasonic probe. As used herein, the term "h-ansducer assembly" refers to the structure including the plate, transducer, and magnetic material, if any. The terms "pivoC and "pivotal," when referring to moving the plate or transducer assembly, describe the turning motion about supporting arms that pivot or turn as if in a pivot. Therefore, the twisting motion on torsion arms, as long as the plate or transducer assembly is observed to turn or swing as if it is on a hinge or on a pivot, is considered to be "pivotal. "
Because the torsion arms 140A, 140C are affixed to the walls of the stage is 132, the plate 138 pivotally moves in a rocking, back and forth fashion, thereby enabling a sweeping scan by the transducer affixed on the plate.
A ferromagnetic material 142, e.g., a nickel ferrite (herein referred to as "NiFe") material, is layered on a surface of the plate 138, covering generally all of that surface. In this way, when a varying magnetic field is applied to the plate, the plate will pivot on the torsion arms instead of trying to move up and down as a whole. Due to the ease of fabrication, preferably, the magnetic material 142 is layered on the upper surface of the plate 138. As used herein, the "upper" surface refers to the surface that faces away from the cavity 133. If preferred, the magnetic material can be layered on the upper surface of the plate 138 on only one side of the torsion arms 140A, 140C, covering half of the surface.
The transducer assembly 124 includes the magnetic material 142 and a transducer 144 mounted on the upper surface of the plate 138.
Electrical wires 146A, 146C extend from transducer electrodes (not shown in the figures) to connection pads 148A, 148C. The connection pads 148A, 148C in turn can be connected to electrical wires 150A, 150C to provide electrical energy to the transducer 144. Alternatively, one or more of the wires 146A, 146C, I SOA, 150C can be replaced by appropriately doped channels in the torsion arms and frame of the stage, i.e., stage 132. Ile electrodes are connected to the surfaces of the transducer 144 to electrically generate and receive ultrasound by the piezoelectric effect. As the transducer 144 is excited and the plate 138 is pivoted by a varying magnetic field, the transducer radiates an ultrasonic bearn to scan tissues in the blood vessel normal to the planar surface of the transducer.
Fig. 8 is an exploded view showing how in this embodiment the micro actuator is located relative to the transducer. The microactuator 120X can be considered to include the stage 132 having the plate 138 (see Fig. 7) and torsion arms 140A, 140C, as well as the magnetic material 142 layered on the plate. The transducer assembly 124 is moved by the pivotal movement of the plate 138 about the torsion arms 140A, 140C caused by variations of a magnetic field in which the magnetic material is situated. An electromagnet 154 is proximate to the stage 132 to provide the varying magnetic field. The electromagnet 154 contains a coil 156 that is wrapped around a magnet core 152. An electrical current can be passed through the coil 156 to produce a varying magnetic field. Ile magnet core 152 of the electromagnet 154 extends parallel to, preferably along, the axis 123 of the ultrasonic probe. This means that a long magnet core can be used to increased the number of turns of the coil, since the length of the electromagnet can extend along the axis 123 and is not limited by the 16 diameter of the ultrasonic probe in this embodiment. Such an actuator is suitable for use in an ultrasonic probe similar to that shown in Fig. 4. The coil 156 is wrapped such that the axis of the coil is perpendicular to the plane of the stage 132 and the plate 138 is located generally at about the axis of the coil, which is parallel to the axis 123 of the ultrasonic probe. In this way, the lines of the magnetic field pass through the plate 138 in a direction generally perpendicular to the plane of the stage 132. The stage 132 can be affixed to the electromagnet 154 by commonly known affixing means, such as adhesive, clips, clamps, and the like. Optionally, a tube 160 with an end plate 162 can be used to anchor and protect the stage 132 and the electromagnet 154. It is noted that if a short magnet core is used so that the electromagnet and the stage 132 can fit transversely inside the imaging head 106, this arrangement of the plate 138 with the electromagnet 154 is also applicable for an ultrasonic probe of Fig. 3A Fig. 9A shows an exploded view of another embodiment of a transducer assembly and a microactuator that is especially suitable for an ultrasonic probe of Fig. 3A. In this embodiment, the stage 132 is generally similar to the stage 132 of Fig. 8. The electromagnet 154Y has a U-shaped magnet core 152Y. The magnet core 152Y has an elongated magnet core body 155A with a first leg 155B and a second leg 155C extending about perpendicularly from its ends. The first leg 155B is more distal than the second leg 155C in the ultrasonic probe. A coil 156Y is wrapped around the magnet core 158Y. The axis of the coil is generally parallel to the axis 123 of the ultrasonic probe so that a long electromagnet can be used. The stage 132 is proximate to and preferably rests on the first leg 155B at the distal end of the ultrasonic probe. In this way, the lines of the magnetic field in the electromagnet 154Y are channeled from the elongated magnet
17 core body 155A and pass out of the first leg 155B through the stage 132.
Thus, as the current passing through the coil 156Y varies, the electromagnet's magnetic field varies and pivots the plate on the torsion arms 140AY and 140CY. Again, as in Fig. 8, the electromagnet 154Y can be positioned proximate to or affixed to the stage 132. An alternative to a U-shaped magnet core is a L-shaped magnet core, which still allows the stage 132 to be placed on the leg at the distal end of the magnet core. The electromagnet with a U-shaped magnet core or a L-shaped magnet core can also be used in an ultrasonic probe of Fig. 5.
The strength of the electromagnet can be increased by increasing the number of loops in the coil, increasing the cross sectional area of the magnet core (and therefore the size of the loops), and increasing the current in the coil. Since the plate 138 (see Fig. 7 and Fig. 14) is smalland only magnetic field lines passing through the magnetic material on the plate is affect the pivotal motion, as shown in Fig. 9B in portion, to increase the effective magnetic field strength, the electromagnet 154Z can have a magnet core 152Z including a finger 158A extending from a larger body 158B. Ile larger body 158B of the magnet core allows the coil 156 to have larger loops. At the finger 158A, the magnetic field lines are concentrated to pass through the magnetic material on the plate 138.
Preferably, a spacer 159 having a void 159A for receiving the finger 158A can be disposed between the larger body 158B of the magnet core and the stage 132 to help secure the stage to the electromagnet 15C. The spacer 159 can have planar dimensions generally similar to those of the stage 132.
With the above-described arrangements, the stage 132 and the electromagnet can be enclosed in the imaging head 106 without enlarging the radial dimension of the imaging head. Methods of making coils and 18 electromagnets for microactuators are known in the art. Some methods involve using a metallic coil, e.g., by deposition, and some involve doping a silicon material to form the conductive coil for the electromagnet. See, e.g., Wagner et al., "Microactuators with Moving Magnets for Linear, Torsional or Multiaxial Motion," Sensors and Actuators, A. 32, 1992, pp.
598-603; Kamins, et al., "Diffusion of Impurities in Polysilicon," J Appl.
Phys., 43 (1), Jan 1972, p. 83-9 1; Mandurah, et al., "A Model for Conduction in Polycrystalline Silicon, Part 1: Theory," IEEE Trans. of Electron. Devices, Vol. ED-28, No. 10, Oct 198 1, p. 1163-1170.
In another embodiment, more than one transducer can be present in the imaging head 106. In fact, more than one stage, each positioned such that the transducer thereon directs an ultrasonic beam at a different direction, can be present. This can be done, for example, by combining the transducer assemblies of Fig. 3A and Fig. 4.
The microactuator and the transducer assembly can be made by adopting micromachining methods for semiconductors known in the art, e.g., Judy and Muller, "Magnetic Microactuation of Torsional Polysilicon structures," Dig. Int. Conf Solid-State Sensors and Actuators, Stockholm, Sweden, June 25-29, 1995, pp. 332-339; Ahn and Allen, "A Fully Integrated Micromagnetic Actuator with a Multilevel Meander Magnetic Core," Tech. Dig. MEE Solid-State Sensor and Actuator Workshop, (Hilton Head '92), Hilton Head Island, SC, June 22-25, 1992, pp. 14-18; Liu et al. , "Out-of-Plane Permalloy Magnetic Actuators for Delta-Wing Control," Proc. IEEE Micro Electro Mechanical Systems (A1EMS '95), Amsterdam, The Netherlands, Jan. 29-Feb. 2, 1995, pp. 7-12; Judy and Muller, 19 "Magnetic Microactuation of Polysilicon Flexure Structures," J Microelectromechanical Systems, 4(4), Dec. 1995, pp. 162-169; and Pister et al. "Microfabricated Hinges," Sensors andActuators, A. 33, 1992, pp.
249-256.
Figs. 10 to 14 show how such micromachining can be done using a silicon substrate; a sacrificial layer made of, e.g., silicon dioxide (SiO2) or glass; a plate and torsion arms made of, e.g., polysilicon or silicon nitride (Si3N4); and on the plate a layer of magnetic material, e.g., nickel ferrite (herein referred to as NiFe) permalloy consisting of 80% nickel and 20% iron. In scientific literature, this material with 80% nickel and 20% iron is sometimes represented by Nig0Fe20. It is noted that other magnetic materials can also be used, as long as it can be attracted by the electromagnet to pivot the plate. Briefly, a substrate with a thickness about the desired thickness of a stage 132 is provided. A layer 170 of sacrificial material, e.g., silicon dioxide, is deposited on the substrate 168, followed by a grown film 172 of either polysilicon or silicon nitride. The layer of magnetic material, e.g., NiFe, is deposited on the polysilicon or silicon nitride layer. Then, through appropriate masking and etching techniques, selected portions of the magnetic material (e.g., NiFe 178), seed layer 174, plate material, and sacrificial layer 170 are removed to form the plate 138 and torsion arms 140A, 140C. Methods of forming such suitable layers of substrate 168, sacrificial material 170, plate material 172, and magnetic material (e.g., NiFe 178) are known in the art. Further selective etching of the silicon substrate 168 will allow the formation of a cavity 133.
An alternative to polysilicon or silicon nitride is polyimide, e.g., PI 2611 from DuPont Company (Wilmington, DE). A polyimide layer is typically formed by spinning. Such a layer can be etched by dry plasma etching. Polyimide materials suitable for such applications are available commercially from chemical suppliers such as DuPont Company and Ciba Geigy Corp. (Greensboro, NC). Methods of spinning and etching a polyimide layer are known in the art. See, e.g., Ahn, et al., "A Planar Variable Reluctance Magnetic Micromotor with Fully Integrated Stator And Wrapped Coils," Proc. IEEE Micro Electro Mechanical Systems (MEMS '93), Fort Lauderdale, FI, Feb. 7-10, 1993. A layer of such materials, e.g., silicon nitride, polysilicon, polyimide, that can be used to form the support arms is herein referred to as "transducer-support laye?' since the support arms and the bottom layer of the transducer assembly are formed from such layers.
To illustrate the method of forming the stage 132, an embodiment that includes a silicon substrate: layer, aSi02 sacrificial layer, a silicon nitride plate with torsion arms, and a magnetic material layer of NiFe is described below. It is commonly known that glass andSi02can be etched with suitable chemicals, e.g., buffered hydrofluoric acid (BF) mixtures; silicon can be etched with potassium hydroxide (KOH) or tetramethyl ammonium hydroxide (TMAH); glass, Si02, polysilicon, and silicon nitride can be dry-etched with plasma chemistry known to one skilled in the art; and silicon nitride can also be wet-etched with phosphoric acid (H3P04). It is also known that these etching methods affect each material (e.g., silicon, silicon nitride, polysilicon, SiO7, NiFe) differently.
This difference is due to the materials' inherent physical and chemical properties. The different etch rates for such materials using a wide variety of etchants will allow the ability to etch differentially one material quickly and another very slowly.
As an example, layers of materials shown in Fig. 10, including 21 silicon nitride 172,SiO2 170, and silicon 168, but less the conductive seed film 174, can be considered. Ile Silicon nitride layer 172 can be lithographically masked and patterned with hot H3P04 at about WC. The acid will etch completely through the exposed silicon nitride areas relatively quickly but the etch rate will slow down considerably, i.e., in orders of magnitude, on the exposedSi02 layer 170. The lithographic masking material on top of the silicon nitride layer can be removed by an oxygen plasma with minimal effect on the exposedSi02 layer 170. Neither will the oxygen plasma affect the exposed silicon nitride layer. At this stage of the process, the lithographic masking material on the silicon nitride has been removed and the opening in the silicon nitride layer exposes a thin layer of SiO2. A brief characterized timed dip, e.g., of about 10 seconds, in a 10: 1 hydrofluoric acid will remove the exposedSi02 layer 170. The silicon substrate 168 is now exposed. A final KOH or TMAH etch can be used to etch the silicon substrate 168. The proper dilutions at the proper temperature will minimally affect theSi02layer 170 and the silicon nitride layer 172. Proper timed exposure of the materials to TMAH or hot KOH will result in a silicon etched cavity approximately defined by the silicon nitride 172 andSi02 170 opening. This general process methodology can be applied to fabricate the structures of interest.
Etching methods for various materials used in solid state semiconductor technology are known in the art. For example, methods for etching silicon dioxide are described in Steinbruchel et al., "Mechanism of dry etching of silicon dioxide - A case study of direct reactive ion etching," J Electrochem. Soc. Solid-state and Technology, 132(1), pp. 180-186, Jan.
1985; and Tenney et al., 'Itch Rates of Doped Oxide in Solutions of Buffered H17, " J Electrochem. Soc. Solid State and Technology, 120 (8), 22 pp. 1091- 1095, Aug. 1973. Polysilicon etching is described by Bergeron et al., "Controlled Anisotropic Etching of Polysilicon," Solid State Technologies, August 1982, pp. 98-103; and BI. Sopori, "A New Defect Etch for Polycrystalline Silicon," J Electrochem. Soc. Solid State and Technology, 131 (3), pp. 667-672, Mar. 1984. Silicon nitride etching is described by van Gelder et al., "The etching of Silicon Nitride in Phosphoric Acid with Silicon Dioxide as a mask", J Electrochem. Soc.
Solid State and Technology, 114 (8), Aug. 1967, pp. 869-872. Silicon etching is described by MJ. Declercq, "A New CMOS Technology Using Anisotropic Etching of Silicon," YEE J ofSolid State Circuits, Vol.
SC- 10, No. 4, Aug. 1975, pp. 191-196; K.E. Bean, "Anisotropic Etching of Silicon," IEEE Trans. Electron. Devices, Vol. ED-25, No. 10, Oct. 1978, pp. 1185-1193; Osamu Tabata, "pH-controlled TMAH etchants for silicon micromachining," Sensors andActuators, A53, 1996, pp. 335-339, and Robbins, et al., "Chemical Etching of Silicon II. The system of HF, HN03, H20, and HC2H3002," JOf The Electrochemical Society, 107 (2), Feb.
1960, pp. 108-111. The transducer can also be deposited on the magnetic material layer prior to etching the silicon substrate 168.
As an illustrative example to form a plate with a transducer, as shown in Fig. 10, aSi02sacrificial layer 170 of a desired shape, size, thickness, and pattern is formed on a silicon substrate 168. The sacrificial layer 170 is covered with a transducer-support (Si3N4) layer 172. This Si3N4 layer 172 is then covered with a photoresist, masked, and etched to form the desired size, shape, and pattern suitable to support the magnetic material and the transducer and to withstand the rigor of repeated torsional turning of the torsional arms during operation. A conductive seed film 174, e.g., containing a chromium film and a copper film, is then vapor deposited 23 on the selected surface on theSi3N4 layer 172 to facilitate the deposition of the magnetic material.
In Fig. 11, a layer of photoresist 176 is used to cover areas of the Si3N4 layer 172 on which deposition of magnetic material is not desired. A NiFe layer 178 of the desired thickness is then electroplated on the portion of the Si3N4 layer 172, i.e., on the conductive seed film 174, not covered by the photoresist 176. In Fig. 12, after removal of the photoresist and the conductive seed film 174 in selected areas, a NiFe layer of the desired size, thickness, and shape remains on the Si3N4 layer 172.
In Fig. 13, to shape the substrate 168 defining the cavity 133 (see, also Fig. 6 and Fig. 14), the sacrificial layer 170 beneath the portion of the Si3N4 layer lt which is designated to be the plate 138 and the torsion arms is etched by BE After etching away the selected material of the sacrificial layer 170, the desired silicon substrate area is exposed. This exposed silicon substrate area in the silicon substrate 168 can be etched with a KOH etching solution or T solution to add depth to the cavity 133A. Upon completion of this etch, the cavity 133, as shown in Fig. 14, is formed. A transducer 144 can then be affixed on the plate 138. The connection pads 148A, 148C and wires 146A, 146C can be used to interface the transducer via cabling 150A, 150C to the controller 114. These steps can be done with commonly known procedures.
Depending on the application of the ultrasonic probe, the size, shape, thickness, and other dimensional characteristics of the microactuator and the transducer can vary to adapt to the application. For example, an intravascular ultrasonic probe will have dimensions much smaller than those of an endoscopic ultrasonic probe. For intravascular ultrasonic probes, the substrate 168 generally can have a thickness of about 100 to 24 700 mm, preferably about 400 to 500 1Am. The plate 138 is preferably rectangular and have a thickness of about 2000 to 10,000 A, preferably about 4,000 to 9,000 A. The plate 138 can have a width of about 0.2 to 0. 7 min, preferably about 0.3 to 0.4 min, and a length of about 0.2 to 2 min, preferably about 0.5 to 1 mm to provide an adequate surface to support the transducer. The torsion arms 140A, 140C are preferably relatively short compared to the width of the plate so as to result in less stress due to the weight of the plate. However, the torsion arms 140A, 140C should be sufficiently long to allow the pivotal motion of the plate 138 to sweep over a desired angle, which corresponds to the angle swept by the normal of the plate. This angle is less than 180 and typically about 10 to 90. It preferably is about 45 with respect to the normal of the plate.
Additionally, it is preferred that the width of the plate 138 not be excessive such that the plate does not strike the base of the cavity 133. A wider plate would also require a larger force to turn the plate 138 on the torsion arms 140A, 140C and result in a slower sweep cycle. Generally, the plate 138 can vary from a square shape to a rectangular shape with a width (i.e., the side perpendicular to the torsion arms) to length ratio of about 1:3 to 1: 1, preferably about 12. Preferably. the length is parallel to the torsional arms 140A, 140C to decrease the force needed to pivot the plate.
As previously stated, the magnetic material is preferably deposited on the upper surface of the plate 138 on both sides of the torsion arms 140A, 140C. If the layer of magnetic material, e.g. NiFe layer 178 is formed such that the N pole is on one side and the S pole is on the other side of the torsion arms 140A, 140C on the surface of the plate 138, a pole of the electromagnet (see, e.g., Fig. 8, electromagnet 154)) below the plate, when a magnetic field is applied by the electromagnet to the plate 138, it will exert an attractive force on the magnetic material on one half of the plate and an repulsive force on the magnetic material on the other half. In this way, the plate 138 is turned about the torsion arms. When the electromagnet reverses polarity, it pivots the plate 138 in the opposite way.
Preferably, to use the surface area of the plate efficiently, the magnetic material occupies substantially all of the upper surface of the plate. Its thickness is preferably less than 25% that of the plate, i.e., the Si3N4 layer. Various modifications of the above electromagnetic actuation can be contemplated. For example, the pole of the electromagnet can be placed under one side of the plate 138. Another way of actuation is to form the magnetic material on the plate 138 such that the one pole (e.g., the N pole) is on top and the opposite pole is on the bottom and place two poles of an electromagnet each under a different half of the plate.
Preferably, the transducer 144 covers substantially all of the upper surface of the magnetic material 178 and that of the plate 138 (which is not covered by the magnetic material), to use the plate's surface efficiently.
The transducer 144 has the usual electrodes, wires and transducer element, as known in the art for a transducer in ultrasonic probes. Methods of making small transducers for intrabody-cavity applications, such as intravascular applications, are known in the art. As an example, an intravascular ultrasonic probe can have a silicon substrate layer about 500 mm thick. TheSi3N4plate can be about 9,000 A thick, 400 Min, wide, and about 1,000,um long. The NiFe layer 178 can be about 10 1Am thick and covers essentially all of the upper surface of the plate. The transducer can be made of a layer of piezoelectric material (e.g., PZT lead zirconium titanate.) of about 80 jum thick, a quarter-wave matching layer of graphite 26 about 40 1Am thick, and a thick backing material of epoxy and tungsten about 300 Aúm thick. It can cover essentially all of the upper surface of the plate, therefore covering the NiFe as well. The transducer may also be of quarter-wave material with an appropriate matching layer material such as graphite. Both acoustic matching and backing techniques for making transducers, as well the applicable materials, are known in the art.
The combined thickness of the transducer, the magnetic material, the sacrificial layer, and the plate is thin compared to the length and width thereof. Thus, the combined structure is still generally plate-shaped. The torsion arms 140A, 140C can each be about 5 to 20 úm long. The substrate 168 can have a thickness of about 400 to 500 Iim. This will accommodate a cavity 133 of about 300 to 400 jum deep. The sacrificial layer 170 is very thin, generally about 150 to 500 A. Therefore, the stage 132 has about the same thickness as the substrate 168.
As previously stated, the actuating mechanism and the stage 132 with the transducer assembly are located in the housing 122, which is substantially transparent to ultrasound. The housing is preferably constructed to be mechanical sturdy and has a proper thickness to withstand being manipulated in the insertion process. The probes of the present invention has the usual structures that allows the proper function of typical probes, e.g., for a guidewire, a core to facilitate urging the guidewire into the cavity, a low-friction surface on the main body suitable for a sheath to slide on and be guided to a desire location, and the like. Commonly known techniques can be used for making such structures.
An ultrasonic probe can be inserted into a 27 selected body cavity with standard methods known in the art. When an ultrasonic probe of Fig. 6 or of Fig. 14 is in operation, the controller 114 (see Fig. 1) controls the current flow in the coil in the electromagnet. This causes the electromagnet (not shown in Fig. 6 or Fig. 14) to vary its magnetic field to attract or repel the magnetic material layer 178, which is ferromagnetic. Fig. 15 is a sectional view of the stage 132, with an orientation perpendicular to that of Fig. 14, showing the plate 138 being pivoted such that the plane of the plate forms an angle with the plane of the stage. This position can be achieved, for example, by passing an electrical current through the coil of the electromagnet to energize the electromagnet, thereby repelling one half and attracting the other half of the magnetic material layer 178. When the transducer element, e.g., piezoelectric element in the transducer 144 is electrically excited, ultrasonic pulses are transmitted normal to the plane of the transducer, i.e., generally normal to Is the plane of the plate 138. As shown in Fig. 16, when an electric current is passed through the coil of the electromagnet in the opposite direction, the respective halves of the magnetic material layer 178 are attracted and repelled by the electromagnet to pivot the plate 138 to a different angle relative to the plane of the stage 132. As the plate 138 pivots, the transducer assembly 124 rocks on the torsion arms such that the ends of the transducer assembly swing back and forth. By repetitively cycling the pivotal motion of the plate 13 8, the transducer assembly 124 is swept through an angular range to scan tissues encircling the ultrasonic probe.
A way to bias the plate 138 such that the transducer assembly 124 can be at a desired position when no current passes through the coil of the electromagnet is to include a permanent magnet (not shown in the figures), for example, proximate to the magnetic material layer 178. The size and 28 strength of the permanent magnet is selected such that the constant magnetic field of the permanent magnet exerts a continuous force to bias the plate 138 to a desired position. To scan a large area, the ultrasonic probe may need to be moved periodically so as to move the imaging head (labeled as 106 in Fig. 1) to different locations or orientations. This can be done, for example, by advancing or retracting the imaging head along the longitudinal axis of the probe and by turning the ultrasonic probe on the longitudinal axis.
An alternative embodiment shown in Fig. 17, includes a,flap 138Z linked and supported at one end by support arm(s) 140Z to a wall 134Z surrounding a cavity 13M. This flap 138Z functions similarly to the plate 138 of Fig. 16 and supports a magnetic material layer 178Z and a transducer 14C.
Such a device can be made, for example, with the method described in Liu, et al. (1995), supra or the method described by Judy and Muller (1995), supra for making microactuators with supporting beams or cantilevers. Again, a permanent magnet can be used to bias the transducer assembly to a desired location when the electromagnet is not activated.
A transducer, e.g., transducer 144, can be used to both transmit and receive ultrasonic signals. As previously stated, the controller 114 is used to control the emission of ultrasonic signals and analyze ultrasonic signals received. Systems for controlling, emission, reception, and analysis of ultrasonic signals are known in the art.
Fig. 18 illustrates an embodiment in which the stage 132 has a gimbaled transducer assembly 124D in which the a first plate 138D and a second plate 138E each pivots about an axis 90' to each other. The plate 138D rocks on torsion arms 140D and 140W, causing the transducer 29 assembly 124D to rock as a whole. At the center of transducer assembly 124D, a transducer subassembly 124E, which includes the second plate 138E, pivots on torsion arms 140E, 140E'. The transducer subassembly 124E also has a transducer 144 covering the upper surface thereof. The torsion arms 140D, 140W are aligned with each other but are perpendicular to the torsion arms 140E, 140E, which are aligned with each other. In the transducer subassembly 124E, a layer 142E of magnetic material can be deposited on the second plate 138E, a different pole on each side of the torsion arms 140E, 140E. Similarly, in the transducer assembly 124D, a layer of magnetic material 142D can be deposited on the first plate 13 8D outside the transducer subassembly 124E. By applying magnetic fields to the transducer assembly 124D and the transducer subassembly 124E separately by means of electromagnets, the transducer can be pivoted to rock on torsion arms 140D, 14013' and on torsion arms 140E, 140E.
One way to apply magnetic fields separately is by means of an electromagnet that has two concentric coils such that the inner coil controls the magnetic field for the transducer subassembly 124E and the outer coil controls the magnetic field of the transducer assembly 124D while canceling out in whole or in part the magnetic field over the transducer subassembly. Thus, an ultrasonic probe can be made such that it can scan, i.e., to image, three-dimensionally without its head 106 (see Figs. 1 and 2) being moved. However, it is contemplated that when a large area in the body cavity is to be imaged, the ultrasonic probe would have to be moved to different locations in the body cavity.
An alternative way to actuate the pivotal motion of the transducer on the torsion arms 140D, 14013' and on torsion arms 140E, 140E' is by electrostatically (instead of magnetically) attracting different portions of the plates 138D and 138E by adapting the electrostatic mechanism depicted in Fig. 19. As used herein, the term "electrostatic force" refers to an attracting or repelling force resulting from the electric field of two charged bodies in proximity but not in contact. This can be done, for example, by positioning a mesa under each half of the plates 138D and 138E and orchestrating the charging of each mesa to attract various portions of the plates. In this embodiment, the construction of the substrate 168, the sacrificial layer 170, the plate 138, and the transducer assembly 124 are similar to that of Fig. 16 except that no magnetic material is deposited on the plate. A metallic conductive mesa 190A, e.g., made with Pd/Ag alloy, is affixed on the substrate 168 underneath the plate 138 on one side of the torsion arm 140. A second metallic conductive mesa 190B is on the substrate on the other side of the torsion arm 140. An electrostatic driver 192A applies an electrostatic force, acting on the mesa 190A to pivot the plate 138.
Fig. 19 is shown for illustrative purposes only. However, one skilled in the art will know that other circuitries can be constructed to perform the actuating function. A control voltage Vc drives the transistor 194 by means of a control pulse. When the control voltage is high, the transistor is saturated and the current in the inductor 196 reaches a steady state value, which depends on the supply voltage, V, and the resistor Rp When the control voltage is low, the transistor 194 is turned off and the inductor causes charge to be transferred through the diode and onto the mesa 190. The plate 138 and mesa 190A act as plates of a capacitor and the electrostatic force between them causes them to be attracted to each other.
The plate 138 returns to its neutral position as charge bleeds off through leakage paths, whereupon the second mesa 190B on the opposite side 31 attracts the plate in the opposite direction. The second mesa 190B is controlled by a driver circuit 192B similar to electrostatic driver 192A such that the drivers coordinate to alternately attract their corresponding halves of the plate 138. Thus, by controlling the applied control voltage, e.g., Vc, the plate 138 can be pivoted back and forth. Methods of microfabricating small electrostatic microactuators art known in the art. See, for example, Garabedian et al., 'Microfabricated surface plasmon sensing system," Sensors and Actuators, A, 43 (1994), pp. 202-207 and Richards et al., "Surface-plasmon excitation using a polarization-preserving optical fiber and an index-matching fluid optical cell," Applied Optics, 32(16) (1993), pp. 2901-2906.
The disclosures in United States patent application numbers
081657,742 and 081757,040, from which this application claims priority, and in the abstract accompanying this application are incorporated herein by reference.

Claims (14)

32 CLAIMS
1 An ultrasonic probe with a distal end suitable for inserting inside a body cavity and a proximal end opposite the distal end, comprising:
(a) elongated main body portion; and (b) end portion connected distally to the elongated main body portion, comprising:
(i) a housing including a portion substantially transparent to ultrasound, the housing being proximate to the distal end of the ultrasonic probe; (ii) ultrasonic beam transmitting means in the housing, the means comprising a transducer and a pivotable member supported by one or more support arms operatively connected in the housing, said support arms by torsion or flexion allowing a back and forth pivotal motion for scanning the ultrasonic beam; and (iii) a driver in said housing for driving the pivotal motion of the pivotable member, the driver being located proximate to the transducer.
2. An ultrasonic probe according to claim 1, wherein the elongated m i body portion includes a surface on which a sheath can slide to be guided to a desired location.
3. An ultrasonic probe according to claim 1 or 2. wherein the pivotable member is plate-shaped.
4. An ultrasonic probe according to claim 3, wherein the pivotable member comprises support torsion arms which are connected to a stationary support affixed in the housing.
33
5. An ultrasonic probe according to any of claims 1 to 4, wherein the pivotable member comprises a supporting arm made mostly of a material selected from the group consisting of polysilicon, silicon nitride, and polyimide.
6. An ultrasonic probe according to any of claims 1 to 5, wherein the pivotable member comprises a reflector for reflecting the ultrasonic beam to direct said beam to a selected direction.
7. An ultrasonic probe according to any of claims 1 to 6, wherein the pivotable member comprises a transducer for emitting the ultrasonic beam and directing said beam to a selected direction.
8. An ultrasonic probe according to any preceding claim, wherein the driver comprises an electromagnet for driving the pivotal motion.
9. An ultrasonic probe according to any of claims 1 to 8, wherein the driver comprises electrostatic means for driving the pivotal motion.
10. An ultrasonic probe according to any preceding claim, wherein the driver has no rotational mechanism for driving a rotational motion in the i ultrasonic beam transmitting means to scan the ultrasonic beam in 360' cycles.
11. An ultrasonic probe according to any preceding claim, wherein the pivotable member comprises a transducer and a median such that the pivotable member pivots at about the median to scan an ultrasonic beam, and the driver includes a layer of magnetic material on the pivotable member such that the pivotable member pivots in response to a varying magnetic field.
34
12. A method of using an ultrasonic probe having a plate-shaped ultrasound transmitter on one or more support arms, the ultrasound transmitter including a transducer and being positioned in a housing at the inserting end of the ultrasonic probe, the method comprising:
(a) inserting said ultrasonic probe into a body cavity; (b) generating an ultrasonic beam with the transducer; and (c) moving the plate-shaped ultrasound transmitter back and forth pivotal. ly on the one or more support arms by flexion or torsion to swingingly scan the ultrasonic beam in the body cavity.
13. An ultrasonic probe substantially as described herein with reference to Figs. 3, 4 or 5 ' of the accompanying drawings.
14. A method of making an ultrasonic probe substantially as described herein with reference to Figs. 10 - 14 of the accompanying drawings
GB9710890A 1996-05-31 1997-05-27 Scanning ultrasonic probe Expired - Fee Related GB2313668B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/657,742 US5647367A (en) 1996-05-31 1996-05-31 Scanning ultrasonic probe with locally-driven sweeping ultrasonic source
US08/757,040 US5779643A (en) 1996-11-26 1996-11-26 Imaging guidewire with back and forth sweeping ultrasonic source

Publications (3)

Publication Number Publication Date
GB9710890D0 GB9710890D0 (en) 1997-07-23
GB2313668A true GB2313668A (en) 1997-12-03
GB2313668B GB2313668B (en) 2000-05-31

Family

ID=27097481

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9710890A Expired - Fee Related GB2313668B (en) 1996-05-31 1997-05-27 Scanning ultrasonic probe

Country Status (3)

Country Link
JP (1) JPH1085221A (en)
DE (1) DE19709241A1 (en)
GB (1) GB2313668B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7686767B2 (en) 2002-01-29 2010-03-30 Siemens Aktiengesellschaft Catheter with variable magnetic field generator for catheter guidance in a subject
US8491484B2 (en) 2005-04-12 2013-07-23 Scimed Life Systems, Inc. Forward looking imaging guidewire

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20070024583A (en) 2004-05-21 2007-03-02 타다시 모리야 Ultrasonic motor
JP4193817B2 (en) 2005-06-22 2008-12-10 セイコーエプソン株式会社 Actuator
CN104367300B (en) * 2007-01-19 2017-05-31 桑尼布鲁克健康科学中心 Ultrasound and the imaging probe of optical imaging device with combination
US8923949B2 (en) * 2010-06-23 2014-12-30 Biosense Webster (Israel) Ltd. Transesophageal echocardiography capsule
WO2013157208A1 (en) * 2012-04-20 2013-10-24 テルモ株式会社 Vascular insertion type treatment device
JP7196106B2 (en) * 2017-06-23 2022-12-26 オーラル ディアグノスティックス エルエルシー Transoral ultrasound probe and method of use

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0118206A1 (en) * 1983-02-03 1984-09-12 Technicare Corporation Piezoelectric scanning systems for ultrasonic transducers

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04307047A (en) * 1991-04-03 1992-10-29 Matsushita Electric Ind Co Ltd Ultrasonic diagnostic apparatus
JPH0556978A (en) * 1991-09-05 1993-03-09 Matsushita Electric Ind Co Ltd Ultrasonic diagnostic device
FR2688923B1 (en) * 1992-03-23 1994-06-10 Sagem WATERPROOF MAGNETIC DRIVE DEVICE WITHOUT WALL CROSSING AND ULTRA-SOUND PROBE COMPRISING APPLICATION.
US5190046A (en) * 1992-05-01 1993-03-02 Shturman Cardiology Systems, Inc. Ultrasound imaging balloon catheter
US5271402A (en) * 1992-06-02 1993-12-21 Hewlett-Packard Company Turbine drive mechanism for steering ultrasound signals

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0118206A1 (en) * 1983-02-03 1984-09-12 Technicare Corporation Piezoelectric scanning systems for ultrasonic transducers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7686767B2 (en) 2002-01-29 2010-03-30 Siemens Aktiengesellschaft Catheter with variable magnetic field generator for catheter guidance in a subject
US8491484B2 (en) 2005-04-12 2013-07-23 Scimed Life Systems, Inc. Forward looking imaging guidewire

Also Published As

Publication number Publication date
JPH1085221A (en) 1998-04-07
GB9710890D0 (en) 1997-07-23
DE19709241A1 (en) 1997-12-04
GB2313668B (en) 2000-05-31

Similar Documents

Publication Publication Date Title
US5779643A (en) Imaging guidewire with back and forth sweeping ultrasonic source
US5647367A (en) Scanning ultrasonic probe with locally-driven sweeping ultrasonic source
US5701901A (en) Ultrasonic probe with back and forth sweeping ultrasonic source
US7255678B2 (en) High frequency, high frame-rate ultrasound imaging system
US10154830B2 (en) 3D catheter-based ultrasound assembly with gimbal-mount transducer and single coil drive
US5467779A (en) Multiplanar probe for ultrasonic imaging
US4834102A (en) Endoscope for transesophageal echocardiography
US5575288A (en) Compact rotationally steerable ultrasound transducer
US4977898A (en) Miniaturized encapsulated ultrasonic transducer
JP5073276B2 (en) A rotatable transducer array for volumetric ultrasound
US8183745B2 (en) High frequency ultrasound transducers
US9320492B2 (en) Ultrasound transducer direction control
US4972839A (en) Miniaturized mechanically-steerable ultrasonic probe
WO2014059292A1 (en) Devices and methods for three-dimensional internal ultrasound usage
GB2313668A (en) Scanning ultrasonic probe
Haga et al. Multi‐functional Active Catheter
JP3524183B2 (en) Ultrasonic probe
JP3193520B2 (en) Piezoelectric actuator and endoscope device
WO2018216062A1 (en) Ultrasound-guided needle puncturing device
Chang et al. Magnetically actuated microplatform scanners for intravascular ultrasound imaging

Legal Events

Date Code Title Description
732E Amendments to the register in respect of changes of name or changes affecting rights (sect. 32/1977)
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20020527