GB2313623A - Fuel supply to EGR gases in a lean-burn auto-ignition i.c. engine - Google Patents

Fuel supply to EGR gases in a lean-burn auto-ignition i.c. engine Download PDF

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Publication number
GB2313623A
GB2313623A GB9615768A GB9615768A GB2313623A GB 2313623 A GB2313623 A GB 2313623A GB 9615768 A GB9615768 A GB 9615768A GB 9615768 A GB9615768 A GB 9615768A GB 2313623 A GB2313623 A GB 2313623A
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United Kingdom
Prior art keywords
fuel
egr
engine
intake
air
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GB9615768A
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GB9615768D0 (en
Inventor
Thomas Tsoi-Hei Ma
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Ford Motor Co
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Ford Motor Co
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Filing date
Publication date
Priority claimed from GBGB9611468.1A external-priority patent/GB9611468D0/en
Application filed by Ford Motor Co filed Critical Ford Motor Co
Publication of GB9615768D0 publication Critical patent/GB9615768D0/en
Priority to US09/230,609 priority Critical patent/US6092512A/en
Priority to EP97920814A priority patent/EP0914550B1/en
Priority to PCT/GB1997/001187 priority patent/WO1998004817A1/en
Priority to DE69702200T priority patent/DE69702200T2/en
Publication of GB2313623A publication Critical patent/GB2313623A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/16Other apparatus for heating fuel
    • F02M31/18Other apparatus for heating fuel to vaporise fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B1/00Engines characterised by fuel-air mixture compression
    • F02B1/12Engines characterised by fuel-air mixture compression with compression ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B17/00Engines characterised by means for effecting stratification of charge in cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B47/00Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines
    • F02B47/04Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines the substances being other than water or steam only
    • F02B47/08Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines the substances being other than water or steam only the substances including exhaust gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/36Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with means for adding fluids other than exhaust gas to the recirculation passage; with reformers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/02Engines characterised by their cycles, e.g. six-stroke
    • F02B2075/022Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
    • F02B2075/025Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/17Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the intake system
    • F02M26/20Feeding recirculated exhaust gases directly into the combustion chambers or into the intake runners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/35Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

Fuel is added by an injector 28 to the intake air and, to promote lean burn and auto-ignition at low engine load, fuel is also added by an injector 50 or by carburation (fig.1) to exhaust gas which is recirculated to the engine combustion chamber 10 via an external EGR pipe 30 in which the fuel is vaporised. It is ensured, eg by overall lean burn operation, that air is present in the EGR pipe 30 to mix with the vaporised fuel and the length of the EGR pipe 30 after the injector 50 (or carburettor) is extended to produce a substantial quantity of partial oxidation products and so that the duration of combustion at optimum spark timing is reduced by at least 10%. The exhaust gas may be stratified on entry to the combustion chamber 10. A controlled air supply 58 may be added to the recirculated exhaust gas and a high voltage wire 60 may ionise the exhaust gas/fuel mixture to increase the production of fuel radicals. Ignition in the combustion chamber 10 may be effected by compression at low load and by a spark plug at high load.

Description

Internal combustion engine Field of the invention The present invention relates to an internal combustion engine that runs under lean burn and controlled autoignition combustion conditions during low load operation.
Background of the invention Lean burn is known to give low fuel consumption and low NOX emissions. There is however a limit at which an engine can be operated with a lean air/fuel mixture because of misfire and combustion instability as a result of slow burn. Known methods to extend the lean limit include improving the ignitability of the mixture by enhancing the fuel preparation, for example using finely atomised fuel or vaporised fuel, and increasing the flame speed by introducing charge motion and turbulence in the air/fuel mixture. Finally, combustion by auto-ignition has been proposed for operating an engine with very lean air/fuel mixtures.
Controlled Auto-ignition Combustion has been given different names according to authors from various research activities world-wide including Homogeneous Charge Compression Ignition (Southwest Research Institute), Premixed Charge Compression Ignition (Toyota and VW), Active Radical Combustion (Honda), Fluid Dynamically Controlled Combustion (French Petroleum Institute), Active Thermo Combustion (Nippon Engines). As the various names imply, when certain conditions are met within a homogeneous charge of lean air/fuel mixture during low load operation, auto-ignition can occur wherein bulk combustion takes place initiated simultaneously from many ignition sites within the charge, resulting in very stable power output, very clean combustion and high thermal efficiency.
NOX emission produced in controlled auto-ignition combustion is extremely low in comparison with spark ignition combustion based on a propagating flame front and heterogeneous charge compression ignition combustion based on an attached diffusion flame. In the latter two cases represented by today's well known spark ignition engine and diesel engine respectively, the burnt gas temperature is highly heterogeneous within the charge with very high local values creating high NOx emission. By contrast, in controlled auto-ignition combustion where the combustion is uniformly distributed throughout the charge from many ignition sites, the burnt gas temperature is substantially homogeneous with much lower local values resulting in very low NOX emission.
Engines operating under controlled auto-ignition combustion have already been successfully demonstrated in two-stroke gasoline engines using a conventional compression ratio. It is believed that the high proportion of burnt gases remaining from the previous cycle, i.e. the residual content, within the two-stroke engine combustion chamber is responsible for providing the hot charge temperature and active fuel radicals necessary to promote auto-ignition in a very lean air/fuel mixture. In four-stroke engines, because the residual content is low, auto-ignition is more difficult to achieve, but can be induced by heating the intake air to a high temperature or by significantly increasing the compression ratio.
In all the above cases, the range of engine speeds and loads in which controlled auto-ignition combustion can be achieved is relatively narrow. The fuel used also has a significant effect on the operating range, for example, diesel fuel and methanol fuel have wider auto-ignition ranges than gasoline fuel.
Object of the invention The present invention seeks to provide a lean burn engine capable of operating with very lean mixtures and to remain in the controlled auto-ignition combustion mode over a wide range of engine speeds and loads. This could improve fuel economy and meet NOX emission standard without relying on using a lean NOX catalyst or a lean NOx trap in the exhaust system of the engine.
Summary of the invention According to the present invention, there is provided an internal combustion engine having an external exhaust gas recirculation (EGR) pipe for recirculating exhaust gases to the engine intake system and including means for metering fuel into the air drawn into the engine by way of the intake system, means for supplying additional fuel directly into the EGR pipe to be vaporised within the EGR pipe, and means for ensuring the presence of air in the EGR pipe to mix with the fuel vapour in the EGR pipe, characterised in that the section of the EGR pipe lying between the point at which the fuel vapour is mixed with the air and the point at which the resulting mixture enters the intake system is of a length and temperature to enable a proportion of the fuel vapour to be oxidised thermally by the air in the said mixture to produce a substantial quantity of partial oxidation products in the EGR pipe, the concentration of partial oxidation products, when introduced into the overall combustible charge in the engine combustion chamber, being sufficient to reduce by at least 10% the duration of combustion when the spark timing is optimised for best engine thermal efficiency at a given speed, load, air/fuel ratio and EGR dilution.
Preferably, the means for metering fuel into the air drawn into the engine by way of the intake system and the means for supplying fuel directly into the EGR pipe are jointly operative to supply a leaner than stoichiometric quantity of fuel in the combustible charge so as to ensure the presence of surplus air in the EGR gases. If desired, however, air may additionally be injected into the EGR pipe.
At typical temperatures of the EGR gases during lean burn low load operation, the rate of thermal oxidation of the fuel with the surplus oxygen in the EGR gases is relatively slow. Sufficient time must therefore be provided for the reaction process to take place in order for the partial oxidation products to be built up to useful amounts.
US 3,894,520 describes an engine where fuel is introduced into a very short EGR connection between the exhaust and intake ports by way of an internal passage linking the two ports across the cylinder head.
GB-A-2,277,776 describes an engine where a fuel injector is used to spray fuel onto an EGR valve. As in conventional practice, the EGR valve is positioned in a cool position at the end of the EGR pipe near the intake port and the temperature is sufficiently low for the fuel injector to be mounted directly on the housing of the EGR valve.
In both cases, despite the fact that air may also be present in the EGR pipe, insufficient residence time is provided for the fuel in the EGR pipe to be oxidised to any appreciable amount before it is mixed with cold air in the intake system.
Vaporised fuel alone produced in the above prior art systems is in itself effective in improving ignition, but there is no provision for the production of partially oxidised fuel which is even more effective, to the extent that a sufficient concentration of such partial oxidation products could lead to auto-ignition independent of spark ignition.
The production of partial oxidation products and the attainment under certain operating conditions of autoignition are the key features of the present invention which are not anticipated in the above prior art systems.
GB 0,770,814, GB-A-2,161,212 and US-A-3,918,412 describe fuel cracking devices in the EGR pipe to reform the hydrocarbon fuel in the presence of carbon dioxide and steam into hydrogen and carbon monoxide. These references, which essentially exclude the presence of air from the EGR pipe because it would interfere with the fuel cracking process, provide no teaching relevant to the present invention for which the presence of air in the EGR pipe is essential if partial oxidation of the fuel is to take place in the EGR pipe.
It is advantageous in the present invention to provide a plasma reactor in the EGR pipe downstream of the additional fuel supply to ionise the gases and increase the rate of production of the partial oxidation products.
The production of partial oxidation products is a low temperature kinetics process (below 9000K) characterised by cool flame reaction in which the fuel molecules combine slowly with oxygen molecules forming partial oxidation products CHO, CH2O, CO, HO2, H202 etc. which are precursors to ignition. This is to be distinguished from the high temperature kinetics process (above 10000K) characterised by combustion in which the fuel reacts rapidly with the oxygen accompanied by a spontaneous release of energy, i.e. the calorific heat of the fuel. The aim of the present invention is to make better use of the low temperature kinetics in order to assist ignition.
The increased presence of partial oxidation products in the combustible charge is beneficial for assisting ignition and flame propagation in a spark ignition lean burn engine and reducing the duration of combustion when the spark timing is set to optimise the efficiency of the engine at a given speed, load, air/fuel ratio and EGR dilution.
If the concentration and the temperature of the partial oxidation products in the combustible charge are sufficiently high, auto-ignition may take place within the combustion charge.
Prior art systems aiming at achieving auto-ignition are described in technical papers published by the Society of Automotive Engineers: SAE 961160, SAE 960081, SAE 892068, SAE 830264. In these systems, fuel is dispersed within hot intake air in the air intake system to promote partial oxidation. Hot EGR gases or hot residual gases may be used to mix with the intake air to increase the temperature, but the time available for thermal oxidation of the fuel is inadequate except in a narrow range of engine operating conditions.
While these systems only disperse fuel in the intake air, the present invention takes advantage of the fact that the EGR gases in a lean burn engine also contain surplus oxygen and because of their elevated temperature, fuel dispersed within the EGR gases will start to produce partial oxidation products of the type produced by dispersing the fuel in hot intake air. Furthermore, by taking advantage of the transport time associated with the location of the supply of additional fuel in the EGR pipe, the time available for thermal oxidation of the fuel may be extended to several engine cycles.
The additional fuel supply into the EGR gases may be a carburettor mounted remotely from the hot EGR pipe and connected to a venturi in the EGR pipe for supplying a calibrated fuel flow into the venturi in proportion with the EGR gas flow. Alternatively the additional fuel supply may be a fuel injector mounted at the cool end of a fuel delivery pipe which is connected to the hot EGR pipe.
To reduce the cooling caused by evaporation of the fuel injected into the EGR gases, it is further advantageous to regulate the temperature of the fuel supplied to the fuel injector to maintain a predetermined fuel temperature just below the boiling point of the fuel corresponding to the pressure of the fuel within the fuel injector.
The EGR/fuel mixture containing partial oxidation products may be mixed with the intake air in the intake port to form a substantially homogeneous mixture. On the other hand, it is advantageous to separate and stratify the EGR gases from the intake air both outside and inside the combustion chamber during each intake period in order to maintain a substantially stratified charge within the combustion chamber at the end of the intake period. Subsequent to this, it is then even more advantageous to promote mixing between the EGR gases and air within the combustion chamber during each compression period in order to form a substantially homogeneous charge towards the end of the compression period.
It is preferred in the present invention to maintain the separation and stratification between the EGR/fuel mixture containing partial oxidation products and the intake air/fuel mixture both outside and inside the combustion chamber during the intake period. Only during the compression period after both mixtures have been compressed to sufficiently high temperatures in the cylinder should they be allowed to mix. Auto-ignition may take place either locally within the hot EGR/fuel mixture containing partial oxidation products while it is still stratified from the air/fuel mixture, or globally in the homogeneous charge after the EGR and air are mixed towards the end of the compression period.
The latter condition ensures that the timing of the autoignition is determined substantially by the time when the EGR/fuel mixture containing partial oxidation products and the air/fuel mixture are mixed towards the end of each compression period. This is an important improvement over the prior art systems where the timing of the auto-ignition was unpredictable, being broadly influenced by the temperature, mixture strength and dilution content of the combustible charge. In the present invention, the timing of the auto-ignition is known within a narrow range and can be further controlled within the range by varying the concentration of partial oxidation products when mixed with the combustible charge in the engine cylinder.
WO 95/22687 and British Pat. Appln. No. 9510491.5 describe methods of achieving gas stratification between the EGR gases and air within the combustion chamber. In these applications, the objective was to maintain gas stratification throughout the intake and compression periods and to ignite a stratified charge where air and fuel form an ignitable mixture in the vicinity of the spark plug and EGR gases are disposed in regions remote from the spark plug.
In these cases it is obvious that the fuel must be dispersed within the air and not in the EGR gases in order to avoid misfire and incomplete combustion.
In the present invention, gas stratification is conserved only during the intake period and the charge is deliberately mixed to form a homogeneous mixture towards the end of each compression period. In this context, a combination of WO 95/22687 and/or GB 9510491.5 with the present invention will be effective in achieving the necessary gas stratification during the intake period.
In a preferred embodiment of the invention aimed at achieving gas stratification within the combustion chamber in a manner similar to that described in WO 95/22687, the design of the EGR supply into the intake port is such that, during the peridd when the intake valve is closed the EGR gases are drawn into the closed end of the intake port in the vicinity of the intake valve and are stored as a column within the intake port and its associated intake duct forming a stratified column with the air in the intake duct along the length of the intake duct, and during the period when the intake valve is open the stratified column is drawn in series into the cylinder to form a stratified charge within the combustion chamber.
In another embodiment of the invention aimed at achieving gas stratification within the combustion chamber in a manner similar to that described GB 9510491.5, the design of the EGR supply into the intake port is such that during at least part of each intake period the EGR gases and the intake air are drawn in parallel into the cylinder along separate channels in the intake port to form a stratified charge within the combustion chamber. The relative volumes of the gases flowing along the separate channels are kept constant while the engine load is varied in order to minimise mixing within the combustion chamber for a wide range of engine loads.
In the last step, the EGR/fuel mixture containing partial oxidation products and the intake air/fuel mixture are compressed and mixed to form a homogeneous charge within the combustion chamber towards the end of the compression period. During this process, the partial oxidation products contained within the EGR/fuel mixture is distributed uniformly throughout the combustible charge.
In order to promote mixing within the combustion chamber during the compression period, the intake port may be designed to produce tumble motion within the combustion chamber and the design of the combustion chamber may be such that the EGR gases and intake air, being stratified within the cylinder at the beginning of each compression period, are compressed and rapidly mixed when the tumble motion disintegrates towards the end of each compression period.
Alternatively, the piston may be designed to produce squish motion within the combustion chamber and the design of the combustion chamber may be such that the EGR gases and intake air, being stratified within the cylinder at the beginning of each compression period, are compressed and rapidly mixed when the squish motion intensifies towards the end of each compression period.
Brief description of the drawings The invention will now be described further, by way of example, with reference to the accompanying drawings, in which Figure 1 is a schematic representation of an engine in accordance with a first embodiment of the invention, and Figure 2 is a similar representation of an alternative embodiment of the invention.
Detailed description of the preferred embodiments In Figure 1 there is shown a lean burn internal combustion engine having a piston 12 reciprocating within a cylinder to define a variable volume combustion chamber 10. The intake charge is ignited, at least under high load conditions, by a spark plug 18. Though as described below under certain conditions the engine is designed for auto-ignition to occur, this spark plug 18 is preferably fired under all conditions.
Ambient air is supplied to the combustion chamber by way of an intake manifold 22 having one branch that terminates in an intake port 24 controlled by an intake valve 14. The intake manifold 22 is connected to receive ambient air by way of a butterfly throttle 20 that sets the engine load.
The intake port 24 is divided by a partition wall 26 into two channels, the air entering by way of the upper channel into which fuel is dispersed by a fuel injector 28. The lower channel is connected to a second manifold 34 which is itself connected by way of an external EGR pipe 30 to the exhaust system of the engine. The EGR pipe 30 is shown as being connected to the exhaust port 26 controlled by the exhaust valve 16 of the same cylinder in order that the EGR gases should be as hot as possible, but it can be connected further downstream in the exhaust system. A valve 32 is provided in the EGR pipe 30 to control the rate of EGR flow and to shut off the EGR flow at high engine loads.
In the present invention, in order to assist ignition and reduce the duration of combustion, fuel is introduced into the EGR pipe 30 to be partially oxidised within the hot EGR gases containing surplus air. In the embodiment of Figure 1 the introduction of fuel is achieved by aspiration in a manner similar to a conventional carburettor. To this end a venturi 38 is arranged along the length of the EGR pipe 30 and is connected by a fuel delivery pipe 48 to a chamber 47.
A fuel dispersing tube 42 feeds into the chamber 47 and is connected by a regulator 46 to a fuel reservoir 40 that is maintained at the static pressure in the EGR pipe by a gas line 44. The reduced dynamic pressure created within the venturi 38 by the flow of EGR gases draws fuel from the reservoir 40 at a rate that may be adjusted by the regulator 46, the latter being a fixed or variable orifice such as a needle valve.
The embodiment of Figure 2 differs from that of Figure 1 in two respects. First, the carburettor arrangement is replaced by a fuel injector 50. The injector 50 feeds fuel into the EGR pipe 30 by way of a fuel delivery pipe 52 that extends tangentially to the EGR pipe 30 to promote vaporisation. The EGR valve 32 is positioned upstream of the fuel delivery pipe 52, the latter also being connected to an air supply line 58 that draws in ambient air through a regulator 56. The air drawn in by way of the regulator 56 can serve for idle speed control and is preferably introduced tangentially to the fuel delivery pipe 52 to assist in fuel dispersion. Second, a plasma reactor consisting of a high voltage wire 60 mounted in a porous dielectric barrier 64 in a section 62 of the EGR pipe 30 serves to ionise the gases and increase the production of partial oxidation products in the EGR/fuel mixture.
During operation of the embodiment of Figure 1, the total quantity of fuel supplied to the engine both via the EGR gases and the fuel injector 28 is less than the quantity required for stoichiometry. Hence the engine is operated in a lean burn mode in which there is always surplus oxygen in the combustible charge and in the exhaust gases. The fuel introduced into the EGR gases can react with the hot surplus oxygen but the thermal reaction is a low temperature kinetics process and does not cause spontaneous combustion of the fuel. Instead a cool flame reaction takes place that produces partial oxidation products that are reintroduced into the combustion chamber via the EGR pipe 30.
To ensure that a sufficient quantity of partial oxidation products is produced, the section of the EGR pipe lying between the point at which the fuel vapour is mixed with the air and the point at which the said mixture enters the intake system, is of a length and temperature that enable a proportion of the fuel vapour to be oxidised thermally by the air in the said mixture to produce a substantial quantity of partial oxidation products in the EGR pipe.
When the EGR gases mixed with intake air are compressed and thereby heated during the compression stroke of the engine, the presence of partial oxidation products in the combustible charge increases the ignitability of the charge resulting in more robust spark ignition lean burn combustion. If enough partial oxidation products are present, the charge can auto-ignite by compression, without the assistance of a spark, when the appropriate temperature and pressure conditions occur in the combustion chamber.
Auto-ignition can occur in a conventional spark ignition engine unintentionally but because it is uncontrolled, steps are taken to avoid it. This phenomenon can cause knock at high engine loads resulting in what is termed pinking.
Though auto-ignition is undesirable at high load, at low loads it produces better combustion than spark ignition.
The reason for this is that instead of a flame being initiated at the spark plug and propagating across the width of the combustion chamber, auto-ignition results in a simultaneous combustion initiated at many ignition sites resulting a more rapid and complete combustion and also in a more even temperature distribution within the charge. By avoiding excessively high local gas temperatures in this manner, the NOX emission is reduced.
In Figs 1 and 2, the control of the concentration of partial oxidation products in the EGR/fuel mixture permits autoignition to be achieved over a wide range of engine speeds and loads. The control can be effected by varying several parameters. First, the proportion of the fuel dispersed in the EGR gases can be increased. Second, the production of the partial oxidation products can be increased by increasing the exhaust gas temperature and by lagging the EGR pipe to prevent heat loss. Third, the rate of reaction between the fuel and the surplus oxygen in the EGR gases can be increased by preheating the fuel supplied to the EGR pipe. Fourth, energy can be supplied to the EGR/fuel mixture, for example electrical discharge energy of a low temperature plasma corona reactor of Figure 2.
The described engine and intake system is also designed to retain the heat of the EGR gases containing partial oxidation products for as long as possible by resorting to charge stratification that maintains the hot EGR gases and the cold intake air separate until the end of the intake stroke. To this end, the intake port 24 is used in the manner shown in Figure 1 as a storage port when the intake valve 14 is closed. In the drawings, the shaded area represents the EGR gases containing partial oxidation products and the unshaded areas intake air. While the intake valve 14 is closed, as shown in Figure 1, there will be vacuum in the manifold 22 created by the induction stroke of one of the other cylinders of the engine and this will cause EGR gases to enter the intake port 24 via the lower channel and to accumulate in the upper channel as shown after having been turned around by the geometry of the intake port 24. Throughout this time no mixing has taken place between the EGR gases containing partial oxidation products and the intake air. When the intake valve 14 is opened at the commencement of the intake stroke, at first, the column of EGR gases is drawn in from the upper channel of the intake port 24 in parallel with the EGR gases of the lower channel and subsequently, as shown in Figure 2, EGR gases are drawn into the lower part of the combustion chamber 10 from the lower channel of the intake port 24 while the intake air and fuel are drawn into the upper part of the combustion chamber 10. Therefore up to the commencement of the compression stroke, the EGR gases containing partial oxidation products and intake air are kept separate to prolong the time for the production of partial oxidation products within the EGR gases.
The geometry of the combustion chamber 10 is designed to create mixing during the compression stroke so that at the instant of ignition or spontaneous combustion near the end of the compression stroke, the charge is substantially homogeneous.
The effect of charge stratification is not merely to prolong the production time of the partial oxidation products in the EGR gases, but more importantly it prevents premature spontaneous ignition by keeping the ignitable fuel away from an adequate supply of oxygen until near the end of the compression stroke when the mixing of the charge will allow auto-ignition to occur. In this way the timing of the autoignition is controlled by the time at which the gas streams are allowed to mix homogeneously rather than by the concentration of partial oxidation products averaged over the whole charge. Therefore a surplus of partial oxidation products can be produced to ensure robust lean burn ignition or auto-ignition while avoiding the risk of premature ignition.

Claims (16)

Claims
1. An internal combustion engine having an external exhaust gas recirculation (EGR) pipe for recirculating exhaust gases to the engine intake system and including means for metering fuel into the air drawn into the engine by way of the intake system, means for supplying additional fuel directly into the EGR pipe to be vaporised within the EGR pipe, and means for ensuring the presence of air in the EGR pipe to mix with the fuel vapour in the EGR pipe, characterised in that the section of the EGR pipe lying between the point at which the fuel vapour is mixed with the air and the point at which the resulting mixture enters the intake system is of a length and temperature to enable a proportion of the fuel vapour to be oxidised thermally by the air in the said mixture to produce a substantial quantity of partial oxidation products in the EGR pipe, the concentration of partial oxidation products, when introduced into the overall combustible charge in the engine combustion chamber, being sufficient to reduce by at least 10% the duration of combustion when the spark timing is optimised for best engine thermal efficiency at a given speed, load, air/fuel ratio and EGR dilution.
2. An internal combustion engine as claimed in claim 1, wherein the means for metering fuel into the air drawn into the engine by way of the intake system and the means for supplying fuel directly into the EGR pipe are jointly operative to supply a leaner than stoichiometric quantity of fuel in the combustible charge so as to ensure the presence of surplus air in the EGR gases.
3. An internal combustion engine as claimed in claim 1 or 2, wherein air is injected into the EGR pipe.
4. An internal combustion engine as claimed in any one of the preceding claims, wherein a plasma reactor is provided in the EGR pipe downstream of the point at which the fuel vapour is mixed with the air to ionise the gases in the said mixture and increase the rate of production of partial oxidation products.
5. An internal combustion engine as claimed in any one of the preceding claims, wherein means are provided that are operative during idle operating conditions immediately after a cold start, to retard the ignition timing of the engine later than top dead centre of the engine in order to increase the temperature of the EGR gases and the rate of production of partial oxidation products.
6. An internal combustion engine as claimed in claim 1, wherein the means of supplying additional fuel into the EGR pipe is a carburettor having a fuel reservoir mounted remotely from the hot EGR pipe and a fuel dispersing tube connected to a venturi in the EGR pipe for supplying a calibrated flow of additional fuel into the venturi in proportion with the velocity of the flow of EGR gases through the venturi.
7. An internal combustion engine as claimed in claim 1, wherein the means of supplying additional fuel into the EGR pipe is a fuel injector mounted at the cool end of a fuel delivery pipe remote from the hot EGR pipe and connect to the EGR pipe at the other end of the fuel delivery pipe.
8. An internal combustion engine as claimed in any one of the preceding claims, wherein the concentration of partial oxidation products in the EGR gases when mixed within the combustible charge in the engine cylinder is sufficient to cause auto-ignition of the charge by compression.
9. An internal combustion engine as claimed in claim 8, wherein the timing of the auto-ignition is varied by varying the concentration of partial oxidation products in the EGR gases when mixed within the combustible charge in the engine cylinder.
10. An internal combustion engine as claimed in any one of the preceding claims, wherein means are provided to separate the EGR gases containing partial oxidation products from the intake air both outside and inside the combustion chamber during each intake period of the engine cylinder in order to maintain a substantially stratified charge within the combustion chamber at the end of the intake period.
11. An internal combustion engine as claimed in claim 10, wherein means are provided to promote mixing between the EGR gases and air within the combustion chamber during each compression period of the engine cylinder in order to form a substantially homogeneous charge towards the end of the compression period.
12. An internal combustion engine as claimed in claims 10 and 11, wherein the design of the EGR supply into the intake port is such that, during the period when the intake valve is closed the EGR gases are drawn into the closed end of the intake port in the vicinity of the intake port and are stored as a column within the intake port and its associated intake duct forming a stratified column with the air in the intake duct along the length of the intake duct, and during the period when the intake valve is open the stratified column is drawn in series into the cylinder to form a stratified charge within the combustion chamber.
13. An internal combustion engine as claimed in claims 10 to 12, wherein the design of the EGR supply into the intake port is such that during at least a portion of each intake period the EGR gases and the intake air are drawn in parallel into the cylinder along separate channels in the intake port to form a stratified charge within the combustion chamber, the relative volumes of the gases flowing along the separate channels being kept constant while the engine load is varied in order to minimise mixing within the combustion chamber for a wide range of engine loads.
14. An internal combustion engine as claimed in claims 10 to 13, wherein the intake port is designed to produce tumble motion within the combustion chamber and the design of the combustion chamber is such that the EGR gases and intake air, being stratified within the cylinder at the beginning of each compression period, are compressed and rapidly mixed when the tumble motion disintegrates towards the end of each compression period.
15. An internal combustion engine as claimed in claims 10 to 14, wherein the piston is designed to produce squish motion within the combustion chamber and the design of the combustion chamber is such that the EGR gases and intake air, being stratified within the cylinder at the beginning of the compression period, are compressed and rapidly mixed when the squish motion intensifies towards the end of each compression period.
16. An internal combustion engine constructed, arranged and adapted to operate substantially as herein described with reference to and as illustrated in the accompanying drawings.
GB9615768A 1996-06-01 1996-07-26 Fuel supply to EGR gases in a lean-burn auto-ignition i.c. engine Withdrawn GB2313623A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US09/230,609 US6092512A (en) 1996-07-26 1997-05-01 Internal combustion engine
EP97920814A EP0914550B1 (en) 1996-07-26 1997-05-01 Internal combustion engine
PCT/GB1997/001187 WO1998004817A1 (en) 1996-07-26 1997-05-01 Internal combustion engine
DE69702200T DE69702200T2 (en) 1996-07-26 1997-05-01 INTERNAL COMBUSTION ENGINE

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB9611468.1A GB9611468D0 (en) 1996-06-01 1996-06-01 Internal combustion engine
GBGB9613412.7A GB9613412D0 (en) 1996-06-01 1996-06-26 Internal combustion engine

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GB9615768D0 GB9615768D0 (en) 1996-09-04
GB2313623A true GB2313623A (en) 1997-12-03

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GB2328980A (en) * 1997-09-09 1999-03-10 Inst Francais Du Petrole Auto-ignition I.C. engine with EGR and stratification
EP0947689A3 (en) * 1998-03-28 2000-05-24 Invent GmbH - Entwicklung Neuer Technologien Method of forming a liquid fuel-air mixture for operating a heat engine
US6092512A (en) * 1996-07-26 2000-07-25 Ford Global Technologies, Inc. Internal combustion engine
GB2349419A (en) * 1999-04-30 2000-11-01 Ford Global Tech Inc An internal combustion engine with internal egr to thermally condition fuel
EP1156199A2 (en) * 2000-05-16 2001-11-21 Nissan Motor Company, Limited Controlled auto-ignition lean burn stratified engine by intelligent injection
WO2002086297A1 (en) * 2001-04-19 2002-10-31 Lotus Cars Limited A four stroke auto-ignition engine
EP1138896A3 (en) * 2000-03-30 2003-03-12 Nissan Motor Company, Limited Auto-ignition of gasoline engine by varying exhaust gas retaining duration
EP1239130A3 (en) * 2001-03-08 2003-05-28 Ford Global Technologies, Inc. Dual-mode engine with controlled auto-ignition
US7464550B2 (en) 2003-11-20 2008-12-16 Amovis Gmbh Vehicle with combustion engine and auxiliary power unit
DE102008034732B4 (en) * 2007-09-25 2016-10-06 Honda Motor Co., Ltd. Internal combustion engine including plasma generating device
US10316803B2 (en) 2017-09-25 2019-06-11 Woodward, Inc. Passive pumping for recirculating exhaust gas
US10995705B2 (en) 2019-02-07 2021-05-04 Woodward, Inc. Modular exhaust gas recirculation system
US11174809B1 (en) 2020-12-15 2021-11-16 Woodward, Inc. Controlling an internal combustion engine system
US11215132B1 (en) 2020-12-15 2022-01-04 Woodward, Inc. Controlling an internal combustion engine system
US11293382B2 (en) 2020-01-08 2022-04-05 Woodward, Inc. Passive pumping for recirculating exhaust gas

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Cited By (23)

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Publication number Priority date Publication date Assignee Title
US6092512A (en) * 1996-07-26 2000-07-25 Ford Global Technologies, Inc. Internal combustion engine
GB2328980B (en) * 1997-09-09 2001-10-31 Inst Francais Du Petrole Method of running a four-stroke engine on controlled self-ignition
GB2328980A (en) * 1997-09-09 1999-03-10 Inst Francais Du Petrole Auto-ignition I.C. engine with EGR and stratification
EP0947689A3 (en) * 1998-03-28 2000-05-24 Invent GmbH - Entwicklung Neuer Technologien Method of forming a liquid fuel-air mixture for operating a heat engine
GB2349419A (en) * 1999-04-30 2000-11-01 Ford Global Tech Inc An internal combustion engine with internal egr to thermally condition fuel
EP1048833A3 (en) * 1999-04-30 2001-05-23 Ford Global Technologies, Inc. Internal combustion engine with exhaust gas recirculation
US6305364B1 (en) 1999-04-30 2001-10-23 Ford Global Technologies, Inc. Internal combustion engine and operation thereof
EP1138896A3 (en) * 2000-03-30 2003-03-12 Nissan Motor Company, Limited Auto-ignition of gasoline engine by varying exhaust gas retaining duration
US6612294B2 (en) 2000-03-30 2003-09-02 Nissan Motor Co., Ltd. Auto-ignition of gasoline engine by varying exhaust gas retaining duration
EP1156199A3 (en) * 2000-05-16 2003-03-19 Nissan Motor Company, Limited Controlled auto-ignition lean burn stratified engine by intelligent injection
EP1156199A2 (en) * 2000-05-16 2001-11-21 Nissan Motor Company, Limited Controlled auto-ignition lean burn stratified engine by intelligent injection
EP1239130A3 (en) * 2001-03-08 2003-05-28 Ford Global Technologies, Inc. Dual-mode engine with controlled auto-ignition
WO2002086297A1 (en) * 2001-04-19 2002-10-31 Lotus Cars Limited A four stroke auto-ignition engine
US7004116B2 (en) 2001-04-19 2006-02-28 Lotus Cars Limited Four stroke auto-ignition engine
EP1953366A1 (en) * 2001-04-19 2008-08-06 Lotus Cars Limited A four stroke auto-ignition engine
US7464550B2 (en) 2003-11-20 2008-12-16 Amovis Gmbh Vehicle with combustion engine and auxiliary power unit
DE102008034732B4 (en) * 2007-09-25 2016-10-06 Honda Motor Co., Ltd. Internal combustion engine including plasma generating device
US10316803B2 (en) 2017-09-25 2019-06-11 Woodward, Inc. Passive pumping for recirculating exhaust gas
US10634099B2 (en) 2017-09-25 2020-04-28 Woodward, Inc. Passive pumping for recirculating exhaust gas
US10995705B2 (en) 2019-02-07 2021-05-04 Woodward, Inc. Modular exhaust gas recirculation system
US11293382B2 (en) 2020-01-08 2022-04-05 Woodward, Inc. Passive pumping for recirculating exhaust gas
US11174809B1 (en) 2020-12-15 2021-11-16 Woodward, Inc. Controlling an internal combustion engine system
US11215132B1 (en) 2020-12-15 2022-01-04 Woodward, Inc. Controlling an internal combustion engine system

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