GB2305161A - Containers - Google Patents

Containers Download PDF

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Publication number
GB2305161A
GB2305161A GB9518557A GB9518557A GB2305161A GB 2305161 A GB2305161 A GB 2305161A GB 9518557 A GB9518557 A GB 9518557A GB 9518557 A GB9518557 A GB 9518557A GB 2305161 A GB2305161 A GB 2305161A
Authority
GB
United Kingdom
Prior art keywords
portions
pair
gusset
attached
defining
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9518557A
Other versions
GB9518557D0 (en
Inventor
Stephen John Coates
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Smurfit Kappa UK Ltd
Original Assignee
Smurfit Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Smurfit Ltd filed Critical Smurfit Ltd
Priority to GB9518557A priority Critical patent/GB2305161A/en
Publication of GB9518557D0 publication Critical patent/GB9518557D0/en
Publication of GB2305161A publication Critical patent/GB2305161A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/24Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds
    • B65D5/244Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds and the gussets folds connected to the outside of the container body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2038Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form at least two opposed folded-up portions having a non-rectangular shape
    • B65D5/2047Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form at least two opposed folded-up portions having a non-rectangular shape trapezoidal, e.g. to form a body with diverging side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2052Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form characterised by integral closure-flaps
    • B65D5/2057Inter-engaging self-locking flaps

Abstract

A container formed from a single carton blank has a rectangular bottom portion, side portions (6) and two end portions (9) attached to the bottom portion, and a pair of gusset portions (11) between each side and end portion. The gusset portions (11) are folded over the side or end portions and adhered to them. The container is suitable for take-away meals.

Description

Improvements in or relating to containers This invention relates to containers and more particular, but not exclusively, is concerned with cartons suitable for carrying take-away meals.
According to one aspect of the present invention there is provided a container formed from sheet material and comprising: (i) a rectangular, for example square bottom portion; (ii) first and second side portions attached to the bottom portion, (iii) first and second end portions attached to the bottom portion; and (iv) first, second, third and fourth pairs of gusset portions, the gusset portions of each pair being attached together and a pair of said gusset portions being located between and attached to each respective pair of adjacent side and end portions, wherein the gusset portions of each pair are folded such that a surface of one gusset portion of the pair is superposed on a surface of the side or end portion adjacent thereto and is held in such superposition by adhesive provided on said sheet material.
In a particularly preferred embodiment, the adhesive is locally provided between said surface of said one portion of each pair of gusset portions and the respective surface of the side or end portion adjacent thereto. Thus a spot of adhesive is provided at four separate locations so as to adhere each pair of gusset portions to the side or end portion adjacent thereto. The adhesive may be a hot melt adhesive or, for example, a pressure sensitive adhesive such as a polyvinyl acetate adhesive for example that known under the trade designation Copydex
Alternatively, the sheet material may be a heat sealable material in which case the superposed surfaces are held in superposition by heating appropriate localised areas of the material by means of, for example, a hot air gun.
In a particularly preferred embodiment, the container is wedge-shaped in that the side and end portions taper outwardly from the bottom portion.
Preferably, the container includes first and second top portions attached to the first and second end portions respectively and, in this case, first and second closure portions may be provided attached to the first and second side portions and adapted to overly said top portions. In the latter case, the first and second closure portions preferably include interlockable parts so as to retain the closure port ions together.
The sheet material may be any type of carton board coated with waterproofing material (such as polyethylene) on at least that surface of the sheet material which is to define the internal surface of the container in the case where the container is to be used for carrying non-solid materials such as ready cooked take-away food. However, the container can be used to carry foods such as frozen foods or other solids in which case it may not be essential for the sheet material to be water proof.
According to another aspect of the present invention, there is provided a carton blank for forming into a container as described above, the carton blank being formed of sheet material and comprising: (i) a rectangular, for example square, bottom defining portion having opposite sides and opposite ends, (ii) first and second side-defining portions attached to the sides of the bottom-defining portion; (iii) first and second end-defining portions attached to the ends of the bottom-defining portion; and (iv) first, second, third and fourth pairs of gusset defining portions wherein each pair of said gusset-defining portions is located between and attached to each respective pair of adjacent side- and end-defining portions and wherein the relative dimensions of the gusset- and side defining portions are such that the length of the side-defining portion is greater than twice the length of the maximum width of the gusset defining portion as measured in a direction parallel to the sides of the bottom-defining portion.
For a better understanding of the invention and to show how the same may be carried out, reference will now be made, by way of example, to the accompanying drawings in which: Figure 1 is a plan view of a carton blank in accordance with the present invention, Figure 2 is a perspective view of a partially completed container in accordance with the invention formed by appropriately folding the carton blank of Figure 1, Figure 3 is a view similar to Figure 2 showing the container at a further stage in its completion, Figure 4 is a view similar to Figure 2 showing the carton in its complete form but with the closure therefor still open, and Figure 5 is a perspective view of the container of Figure 2 with the closure portion in its closed and interlocked configuration.
Referring to the Figures, and particularly to Figure 1, the carton blank comprises a rectangular bottom-defining portion 1 having opposite sides 2 and 3 and opposite ends 4 and 5. Attached to the opposite sides 2 and 3 are first and second side-defining portions 6 and 7, respectively of regular trapezoidal shape such that their width dimension increases with an increase in distance from portion 1. Similarly, attached to opposite ends 4 and 5 are trapezoidal shaped first and second end-defining portions 8 and 9, respectively. A first pair of gusset-defining portions 10 and 11 is provided between the first side-defining portion 6 and the first end-defining portion 8 adjacent thereto. The gusset-defining portions 10 and 11 are attached together, with portion 10 being attached to the first side-defining portion 6 and portion 11 being attached to the first end-defining portion 8.A second pair of gusset-defining portions 10 and 11 is similarly located between and attached to the first end-defining portion 8 and the second side-defining portion 7. A third pair of gusset-defining portions 10 and 11 is similarly located between and attached to the second side-defining portion 7 and the second end-defining portion 9. A fourth pair of gusset-defining portions 10 and 11 is similarly located between and attached to the second end-defining portion 9 and the first sidedefining portion 6.
The relative dimensions of the gusset-defining portions 10 and 11 and of the side-defining portions 6 and 7 are such that the maximum width of each gussetdefining portion when measured in a direction parallel to one of the sides 2 and 3 of the bottom-defining portion 1 (i.e. width W as shown in chain-dotted lines in Figure 1) is less than half the maximum length of side-defining portion 6 or 7.
First and second top-defining portions 12 and 13 are attached to the first and second end-defining portions 8 and 9, respectively. First and second closure-defining portions 14 and 15 are attached to first and second side-defining portions 6 and 7, respectively. The first closure-defining portion 14 includes a slot 16 and the second closure-defining portion 15 includes a tab 17 which is capable of interlocking with the slot 16.
The carton blank is provided with a plurality of score lines between adjacent portions and these are shown in dotted lines in Figure 1. These score lines serve as fold lines whereby the carton blank can be suitably folded to form the container shown in Figures 2 to 5.
The carton blank is formed of carton card coated on the surface intended to form the inner surface of the container with polyethylene.
In use, spots of adhesive are applied to appropriate areas of the blank which is then suitably folded, preferably using an appropriate carton-forming machine, to form the carton with the innermost gussetdefining portions (portions 10) adhered to the surfaces of the side defining portions adjacent thereto by means of the adhesive. More particularly, the blank is folded by folding the first and second side-defining portions 6 and 7 and the first and second end-defining portions 8 and 9 so that they are generally upstanding with respect to the bottom-defining portion 1. In order to facilitate this, each pair of gusset portions 10 and 11 is folded so that the portions 10 and 11 of each pair are brought towards one another with the fold line between the portions 10 and 11 being positioned further away from the centre of the container than the side-defining and end-defining portions so that each pair of gusset portions is in the form of a wing located at, and externally of, a corner of the container defined by adjacent side- and end-defining portions.
Each wing constituted by a pair of gusset-defining portions 10 and 11 is folded in the direction shown by arrows 18 in Fig. 2 so that both portions 10 and 11 of each pair are superposed on the side-defining portions 6 and 7 and a wing is located at each end of the sidedefining portions. Each wing constituted by the superposed gusset-defining portions 10 and 11 is thereby adhered to its respective side-defining portion 6 or 7 by means of the spot of adhesive (not shown) located between the surface of the innermost gussetdefining portion (portion 10) of each wing and the surface of the side-defining portion adjacent thereto.
The top-defining portions 12 and 13 are folded downwardly in the directions shown by the arrows 19 (Fig. 3) and the first closure-defining portion 14 is folded in the direction shown by arrows 20 in Figure 4 so that it overlies the top-defining portions 12 and 13. The second closure-defining portion 15 is folded over the first closure-defining portion 14 and its tab 17 is threaded into slot 16 in the first closuredefining portion 14 to securely close the resultant container as shown in Figure 5.
As a consequence of the length of the sidedefining portion 6 or 7 being more than twice the length of the width W of gusset portion 10 or 11, the wings at opposite ends of the side-defining portions 6 and 7 do not overlap one another when they are superposed on their respective side-defining portions 6 and 7.
As will be apparent, the container is generally wedge-shaped and comprises a rectangular bottom portion (1), first (6) and second (7) side portions attached to the bottom portion, first (8) and second (9) end portions attached to the bottom portion, and four pairs of gusset portions (10 and 11) located between and attached to adjacent side and end portions. Each pair of gusset portions has been folded so that a surface of gusset portion 10 is superposed on, and locally adhered to, the adjacent side portion. The top of the container is closed by top portions (12 and 13) which are held in place by interlocking first and second closure portions (14 and 15). The container is particularly suitable for use as a container for "takeaway" foods.

Claims (14)

1. A container formed from sheet material comprising: a rectangular bottom portion; first and second side portions attached to the bottom portion, first and second end portions attached to the bottom portion; and first, second, third and fourth pairs of gusset portions, the gusset portions of each pair being attached together and a pair of said gusset portions being located between and attached to each respective pair of adjacent side and end portions, wherein the gusset portions of each pair are folded such that a surface of one gusset portion of the pair is superposed on a surface of the side or end portion adjacent thereto and is held in such superposition by adhesive provided on said sheet material.
2. A container according to claim 1, in which the adhesive is locally provided between said surface of said one portion of each pair of gusset portions and the respective surface of the side or end portion adjacent thereto.
3. A container according to claim 1 or 2, in which the adhesive is a hot melt adhesive.
4. A container according to claim 1 or 2, in which the adhesive is a pressure-sensitive adhesive.
5. A container formed from a heat-sealable sheet material, the container comprising: a rectangular bottom portion; first and second side portions attached to the bottom portion, first and second end portions attached to the bottom portion; and first, second, third and fourth pairs of gusset portions, the gusset portions of each pair being attached together and a pair of said gusset portions being located between and attached to each respective pair of adjacent side and end portions, wherein the gusset portions of each pair are folded such that a surface of one gusset portion of the pair is superposed on a surface of the side or end portion adjacent thereto and is held in such superposition by heat sealing.
6. A container according to any preceding claim in which the container is wedge-shaped, the side and end portions tapering outwardly from the bottom portion.
7. A container according to any preceding claim, including first and second top portions attached to the first and second end portions respectively
8. A container according to claim 7 having first and second closure portions attached to the first and second side portions and adapted to overlay said top portions.
9. A container according to claim 8 in which the first and second closure portions include interlockable parts so as to retain the closure portions together.
10. A container according to any preceding claim made of a carton board material.
11. A container according to claim 10 in which the carton board is covered with waterproofing material on its inner surface.
12. A container substantially as hereinbefore described with reference to and as illustrated in the accompany drawings.
13. A carton blank for forming into a container according to any preceding claim, the carton blank being formed of sheet material and comprising: a rectangular, bottom-defining portion having opposite sides and opposite ends, first and second side-defining portions attached to the sides of the bottom-defining portion; first and second end-defining portions attached to the ends of the bottom-defining portion; and first, second, third and fourth pairs of gussetdefining portions wherein each pair of said gussetdefining portions is located between and attached to each respective pair of adjacent side- and end-defining portions and wherein the relative dimensions of the gusset- and side-defining portions are such that the length of the side-defining portion is greater than twice the length of the maximum width of the gussetdefining portion as measured in a direction parallel to the sides of the bottom-defining portion.
14. A carton blank substantially as hereinbefore described with reference to and as illustrated in Figure 1 of the accompanying drawings.
GB9518557A 1995-09-12 1995-09-12 Containers Withdrawn GB2305161A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9518557A GB2305161A (en) 1995-09-12 1995-09-12 Containers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9518557A GB2305161A (en) 1995-09-12 1995-09-12 Containers

Publications (2)

Publication Number Publication Date
GB9518557D0 GB9518557D0 (en) 1995-11-15
GB2305161A true GB2305161A (en) 1997-04-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB9518557A Withdrawn GB2305161A (en) 1995-09-12 1995-09-12 Containers

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2418198A (en) * 2004-09-15 2006-03-22 Faheem Badur Blank for a box with a two part lid

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1146087A (en) * 1966-03-03 1969-03-19 Akerlund & Rausing Ab Improvements in and relating to boxes of cardboard and the like and a machine for erecting the same
GB1217840A (en) * 1967-06-06 1970-12-31 Boxfoldia Ltd Improvements in or relating to cartons
GB1340992A (en) * 1971-04-26 1973-12-19 Itt Foodstuff container
US4465227A (en) * 1982-12-02 1984-08-14 Champion International Corporation Leak-proof carton
US5226588A (en) * 1992-04-06 1993-07-13 Great Lakes Packaging Corporation Hot melt adhesive package
US5411204A (en) * 1990-09-05 1995-05-02 Fold-Pak Corp. Reclosable food tray and tray blank

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1146087A (en) * 1966-03-03 1969-03-19 Akerlund & Rausing Ab Improvements in and relating to boxes of cardboard and the like and a machine for erecting the same
GB1217840A (en) * 1967-06-06 1970-12-31 Boxfoldia Ltd Improvements in or relating to cartons
GB1340992A (en) * 1971-04-26 1973-12-19 Itt Foodstuff container
US4465227A (en) * 1982-12-02 1984-08-14 Champion International Corporation Leak-proof carton
US5411204A (en) * 1990-09-05 1995-05-02 Fold-Pak Corp. Reclosable food tray and tray blank
US5226588A (en) * 1992-04-06 1993-07-13 Great Lakes Packaging Corporation Hot melt adhesive package

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2418198A (en) * 2004-09-15 2006-03-22 Faheem Badur Blank for a box with a two part lid

Also Published As

Publication number Publication date
GB9518557D0 (en) 1995-11-15

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WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)