GB2302721A - Piston rod guide with stamped return flow passages. - Google Patents

Abstract

The guide 17 comprises a one-piece sheet metal stepped annular member defining guide or abutment surfaces for a bearing bush 15 for the piston rod, the casing tube 3, the pressure tube 5 and the piston rod seal 11, and also defines a reservoir 25 connected by return flow openings to the compensating chamber. At least part of each return flow opening 27 is formed by a stamped opening in the abutment surface 22 for the piston rod seal 11, so that each return flow opening is formed by the underside of the piston rod seal 11 and the stamped opening. The guide is arranged for inexpensive manufacture.

Description

PISTON ROD GUIDE FOR A VIBRATION DAMPER The invention relates to a piston rod guide for a vibration damper of the kind including a casing tube, a pressure tube filled with a damping medium and in which works a piston carried by a piston rod, a compensating chamber formed between the casing tube and the pressure tube, and a piston rod seal closing off the damper from atmosphere, the guide comprising a stepped annular substantially cup-shaped body having a first guide surface for a bearing bush for the piston rod, the first guide surface being concentric with the axis of the piston rod, an abutment surface for the piston rod seal, a second guide surface for the casing tube, and defining a reservoir for the damping medium, and having at least one return flow opening connecting the reservoir to the compensating chamber.

In this kind of vibration damper the damping medium, usually oil, which leaks between the piston rod and the guide, and the gas which always arises in the pressure tube above the piston rod guide are conducted away into the compensating chamber. This avoids the piston rod seal being exposed to the high damping pressure, and faulty operation and rumbling noises originating from the presence of gas in the high pressure zone. In highly loaded vibration dampers of this kind it is likewise usual to improve operation by pressurising a gas volume. This gas pressure aids the force resolution of the damper and suppresses the tendency for froth to form in the damping medium So that the gas does not escape to atmosphere through the piston rod seal, the damper contains in addition a gas block.The gas block is in practice a lightly loaded rubber sleeve-type valve which always ensures that the piston rod seal remains fully immersed in oil and that the gas passes to the exterior along the surface of the piston rod. If good (but also expensive) sealing materials are used it is sometimes possible to do without a gas block. Usually the piston rod guide comprises mainly a rigid carrier member which is manufactured mostly from sintered or similarly bonded materials, such as by aluminium pressure die casting, or zinc pressure die casting.

A problem in the manufacture of the piston rod guide in this way is in the complicated return-flow openings, which may deform, and produce unwanted burrs.

If the burr are machined away, unwanted particles can contaminate the damping medium, which endangers the functioning of the damping valves. Deburring for example by means of local sand-blasting increases significantly the cost of the already expensive guide.

The drawbacks caused by making the guide of sintered material can be reduced by using a sheet metal piston rod guide. DE-A 40 30 788 shows a one-piece sheet metal piston rod guide, which nonetheless has some disadvantages.

The main disadvantage is the large amount of space taken up in an axial direction. If in addition an extension stop buffer is incorporated, this significantly cuts down the available stroke of the damper. A further drawback lies in the mounting of the piston rod seal on the piston rod guide, as its axis can be displaced so that the piston rod seal does not seal uniformly. Further, the danger of frothing is increased by the unsatisfactory arrangement of the return flow openings, as the damping medium falls freely into the compensating chamber. Moreover there are no measures to keep the vibration damper under a pre-load, in order to suppress the internal sealing faults referred to.

It is an aim of the present invention to provide a sheet metal piston rod guide which avoids the drawbacks indicated and is easy to manufacture.

According to the invention, in a piston rod guide for a vibration damper of the kind set forth, the piston rod guide is a one-piece sheet metal member, and at least part of each return flow opening is formed by a stamped opening in the abutment surface for the piston rod seal so that each return flow opening is formed by the underside of the piston rod seal and the stamped opening in the abutment surface of the piston rod guide.

The stamped openings reduce the axial space needed by almost the diameter of the return flow openings and an additional surrounding region. At the same time the return flow openings are in a good position in relation to the base of the piston rod guide, so that a satisfactory blocking action is provided for the reservoir, in conjunction with a relatively small quantity of damping medium in comparison with the known constructions.

Preferably the piston rod guide has a locating surface for the piston rod seal, the locating surface being a part of the stepped shape of the guide. This overcomes the problem of displacement of the axis of the piston rod seal, so that it seals uniformly.

In order to keep down manufacturing costs, the first guide surface forms a sliding fit with the bearing bush and the bearing bush is located axially against at least one stop face on the guide by multiple staking of the piston rod guide. In this way the quality of the fit can be chosen to be relatively coarse. On assembly of the bearing bush the staking of the piston rod guide takes place in a single working step.

To improve the utilisation of the space a flange defining the first guide surface and the pressure tube define an annular space in which an extension stop buffer is mounted.

As an additional measure against the formation of froth in the damper a guide surface for the pressure tube advantageously forms at least one venting passage, which communicates with discharge recesses leading into an space defined by an angle-section venting ring.

The venting passage can be formed simply by a conical shaping of the guide surface, which simultaneously forms an aid to assembly as the piston rod guide centres itself on the cone.

In addition, by the particular construction of the piston rod guide, the wear on the shaping tool can be significantly reduced.

An embodiment of the invention is illustrated by way of example in the accompanying drawings, in which: Figure 1 is a section through a vibration damper in the region of the piston rod guide; and Figure 2 is similar to Figure 1, showing a piston rod guide with an angle-section venting ring.

Figure 1 shows only the end of a vibration damper 1 where a piston rod 13 emerges. The damper 1 has a casing tube 3, in which is a pressure tube 5 filled'with a damping medium and which, together with the casing tube 3, forms a compensating chamber 7. The chamber 7 is partially filled with damping medium and partially with a gas volume 9. A piston rod seal 11 seals the damper 1 from atmosphere. A bearing bush 15 serves to guide the piston rod 13 and is pressed into a piston rod guide 17. Furthermore the piston rod guide 17 centres the pressure tube 5 relative to the casing tube 3. The damper 1 also has an extension stop buffer 16 which co-operates with a stop (not shown) on the piston rod 13.

The piston rod guide 17 comprises a stepped annular cup-shaped body which is formed from a sheet metal blank. The body incorporates a number of guide surfaces. On the one hand there is a first guide surface 19 for the bearing bush 15, concentric with the piston rod axis and formed from a flange 35.

Furthermore the body also contains a radial guide surface 21a and axial abutment surface 21b for the pressure tube 5. The radial guide surface 21a is a press fit in the pressure tube 5, and so locates it relative to the casing tube 3. The end face of the piston rod guide 17 serves as an abutment surface 22 for the piston rod seal 11. The outside diameter of the piston rod guide 17 forms a second guide surface 23 which locates the piston rod guide 17 radially in relation to the casing tube 3.

The piston rod guide 17 also has a number of abutment surfaces. The upper end face forms a stop face 37 for a bead 39 at the end of the casing tube 3.

The spacing of the surface 37 from the piston rod seal 11 only plays a subordinate role, as this spacing can easily be eliminated by the beading or seaming process. The axial abutment face 21b locates the piston rod guide 17 in an axial direction within the damper 1. The piston rod guide 17 has a stop face 41 formed on the flange 35 for the bearing bush 15. The stop face may be shaped to extend all round or only part way round. To secure the bearing bush 15 axially the piston rod guide 17 is staked in several places at the lower end of the flange 35 all round at 43. In this way the clearance provided between the bearing bush 15 and the flange 35 can have relatively coarse tolerances. An annular space 45 formed between the flange 35 and the pressure tube 5 is limited at one end by an extension stop face 47.

The piston rod seal 11 rests against the abutment face 22 and is located radially by a locating or centralising surface 49. This provides a common reference plane for the piston rod seal 11 and the bearing bush 15 so that off-axis errors are minimised.

The stepped body of the piston rod guide 17 forms a damping medium reservoir 25 which is connected to the compensating chamber 7 through at least one return flow opening 27. The reservoir 25 contains damping medium up to the level of the return flow openings 27, which are set directly below the piston rod seal 11 to ensure that the blocking action of the reservoir 25 is as effective as possible. To save space each return flow opening 27 is stamped out of the abutment face 22. In this way the underside of the piston rod seal 11 and the abutment face 22 form the entry point into the return flow opening 27. The return flow opening 27 ends in a curved radius so that, in contrast to the known construction, no axial space in the piston rod guide 17 is needed for the return flow opening 27.

Apart from individual bending radii all the surfaces of the piston rod guide 17 have a function, so that in general there is optimum utilisation of space.

This construction of the piston rod guide 17 can achieve the universal action known in the state of the art, since a relatively long lever arm is available, substantially from the flange 35.

In operation of the damper 1 the damping medium passes between the piston rod guide 17 and the bearing bush 15 and into the reservoir 25. The damping medium then overflows into the compensating chamber 7 through the return flow opening 27.

Figure 2 shows a modification of Figure 1, in which an additional angle-section venting ring 51 is provided. This forms together with the piston rod guide 17 in the outlet region of the return flow openings 27 and the inner wall of the casing tube 3 a kind of siphon which effectively prevents frothing.

Trapped gas can collect in the annular space 45 between the flange 35 and pressure tube 5. Accordingly the radial guide surface 21a contains at least one venting passage 53 which opens into pressed discharge recesses 55. The venting passage 53 can be made up of a number of swages but equally well by making the radial guide surface 21a slightly conical. The discharge recesses 55 can be formed either in the angle-section venting ring 51 or the piston rod guide 17 (as shown).

In operation of the damper the trapped gas is conducted away through the venting passage 53 and the discharge recesses 55 into an angle-section annular space 57. This is always filled with damping medium so that the gas/damping medium mixture can be conducted in a controlled manner into the compensating chamber 7.

When the level of the damping medium overflows the venting ring 51 it flows along the internal wall of the casing tube 3 into the compensating chamber 7.

Claims (8)

Claims

1. A piston rod guide for a vibration damper of the kind set forth, in which the piston rod guide is a one-piece sheet metal member1 and at least part of each return flow opening is formed by a stamped opening in the abutment surface for the piston rod seal, so that each return flow opening is formed by the underside of the piston rod seal and the stamped opening in the abutment surface of the piston rod guide.

2. A piston rod guide as claimed in claim 1, in which the piston rod guide has a locating surface for the piston rod seal, the locating surface being a part of the stepped shape of the piston rod guide.

3. A piston rod guide as claimed in claim 1 or claim 2, in which the first guide surface forms a sliding fit with the bearing bush and the bearing bush is located axially against at least one stop face on the guide by multiple staking of the piston rod guide.

4. A piston rod guide as claimed in any preceding claim, in which a flange defining the first guide surface and the pressure tube define an annular space in which an extension stop buffer is mounted.

5. A piston rod guide as claimed in any preceding claim, in which a guide surface for the pressure tube forms at least one venting passage which is in communication with discharge recesses leading into an annular space defined by an angle-section venting ring.

6. A piston rod guide as claimed in claim 5, in which the guide surface for the pressure tube is conical.

7. A piston rod guide for a vibration damper of the kind set forth substantially as described herein with reference to and as illustrated in Figure 1 of the accompanying drawings.

8. A piston rod guide for a vibration damper of the kind set forth substantially as described herein with reference to and as illustrated in Figure 2 of the accompanying drawings.