GB2297834A

GB2297834A - Prepared meals system

Info

Publication number: GB2297834A
Application number: GB9502762A
Authority: GB
Inventors: Ronald Joseph Menz
Original assignee: ROLASTON MENZ Pty Ltd
Current assignee: ROLASTON MENZ Pty Ltd
Priority date: 1993-08-26
Filing date: 1995-02-13
Publication date: 1996-08-14
Also published as: GB9502762D0

Abstract

A prepared meals systems, for example, for use by the elderly, comprises a cooker unit (4) pre-programmed to operate only in accordance with a selected one of several programs, and prepared food packages (2) each designed for use with a discrete one of the programs. The cooker unit (4) comprises a hotplate (10) heated by separate front and rear electric heating elements (12, 14). A radiant grilling electric element (16) is mounted above the rear heating zone along with a reflector (18). The program selector comprises a touch pad or button, one for each program. Each touch pad or button is colour coded and/or numbered and each meal package carries corresponding indicia appropriate to the program required to cook that meal.

Description

PREPARED MEALS SYSTEM The present invention relates to a prepared meals system and more particularly to a cooking unit for use in such a system.

While delivered meals systems such as "meals on wheels" have been in use for many years, in practice it has proven very difficult to provide a nutritious, well balanced and palatable meal to recipients who are unable to prepare meals for themselves. In the so-called "cook/chill" system a pre-prepared meal is cooked by the supplier, is chilled, and supplied to the recipient in a chilled state for re-heating immediately prior to consumption. Although this system can be reasonably effective and is an improvement on systems where the meal is cooked at a central depot and is maintained in a warmed state during supply to the consumer, re-heated chilled foods do not always have the desired degree of palatability. Certain foods are, inherently, not very palatable when re-heated.

The present invention seeks to provide a prepared meals system comprising packaged meals consisting basically of uncooked ingredients, and a cooking unit specifically designed for cooking the packaged meals according to predetermined cooking programs.

According to one aspect of the invention, there is provided a cooker unit comprising at least one lower heating element for heating a food container from the underside, at least one radiant heating element at a position above the lower element to radiantly heat from above food within the container, control means for operating the heating elements, the control means operating in accordance with a selected one of a plurality of predetermined programs, and program selector means operable by the user to select the required program, the programs being non-variable by the user.

In a preferred embodiment of the invention, the lower heating element is operable to heat a hotplate on which the food container stands and the upper radiant element forms a grilling element. Preferably there are two lower heating elements operable to heat, differentially, separate compartments of the food container in accordance with the selected program.

Advantageously, control of the unit by the user can only be effected by means of each selected one of the predetermined programs.

A prepared meals system in accordance with the invention comprises a cooking unit as defined above in which the program selector means operable by the user has discrete indicia for each respective program, and a series of food containers for use on the cooking unit, each said container preferably being of metal foil and containing food to be cooked in accordance with a selected one of the programs, each container having indicia corresponding to that of the required program of the program selector means.

An embodiment of the invention will now be described, by way of example, with reference to the accompanying drawings in which: Figure 1 is a perspective view of a cooking unit in accordance with a preferred embodiment of the invention, with a cover of the cooking unit being shown in a lowered condition; Figure 2 is a schematic side view, in section, of the cooking unit, with the cover being shown in a raised condition; and Figure 3 shows schematically a control circuit of the unit.

The meals system in accordance with the preferred embodiment of the invention comprises pre-prepared meals each consisting primarily of uncooked ingredients packaged within a container 2, and a cooking unit 4 pre-programmed for use with the meal packages. The meal packages will normally be supplied in a frozen or chilled state for subsequent cooking using the pre-programmed cooking unit. Each container 2 comprises a dish of metal foil having a removable lid, the dish being divided into two compartments 6,8 of which the rearmost compartment 6 will usually contain meat or fish, and the front compartment 8 may contain vegetables, rice, noodles or pasta. However, certain meals may require only a single compartment and in that case the foil dish may be of a size equivalent to only one of the two compartments or of a size equivalent to that of the overall divided dish.

The cooking unit 4 comprises a hotplate 10 having front and rear heating zones heated by separate front and rear electric heating elements 12,14. The hotplate 10 has a length approximately equivalent to that of the container 2, with the heating zones being so positioned that they are directly beneath the respective compartments 6,8 of the container 2. The width of the hotplate 10 is approximately equivalent to the width of the container 2, and to facilitate proper location of the container 2 on the hotplate 10 the hotplate may be formed with an upstanding rib along each longitudinal side and across its rear edge.Although it is preferred to use, for reasons of cost, a single hotplate 10 with separate front and rear heating zones, it will be appreciated that the same effect could be achieved by separate front and rear hotplates arranged at the same level so that the container can be slid across both hotplates. A radiant grilling electric element 16 is mounted above the rear heating zone so as to overlie the rear compartment 6 of the container 2. The radiant grilling element 16 is associated with a reflector 18 to reflect radiant heat downwardly into the rear compartment 6. The radiant grilling element 16 in conjunction with the rear heating zone of the hotplate 10 is of particular importance in cooking certain meat or fish products in the rear compartment 6 as satisfactory cooking of some uncooked products cannot always be obtained by the use of a hotplate alone.

The cooking unit 4 is of a such size that it is portable and can be stood on a work bench, the hotplate 10 being mounted on a base part 20 of the unit, and the grill element 16 being mounted so as to lie beneath a hinged cover 22 pivotal between a lowered position (as shown in Figure 1) in which its underside is in close proximity to the upper side of the container 2 and a raised position (as shown in Figure 2) to facilitate placement and removal of the container 2 into and from the cooking unit. The reflector 18 for the grill element 16 is carried by the cover 22, and when the cover 22 is in its lowered position the grill element 16 is enclosed from above and at the sides by the reflector 18. The unit may include a safety switch responsive to the position of the cover 22 to permit actuation of the unit only when the cover is in its lowered position.Alternatively, the cover 22 may be permanently fixed in its lowered position without provision for raising. In another alternative arrangement, the reflector 18 may be fixed in position relative to the grill element, rather than being carried by the hinged cover 22.

Unlike in conventional cookers, the electrical elements 12,14,16 are not individually operable and controllable by the user but are instead operated in accordance with a pre-programmed control system. As will be apparent different meals within the containers 2 may require different combinations of cooking times and cooking temperatures, and the product in the rear compartment 6, say a meat or a fish product, will usually require a longer cooking time at a higher temperature than, say, vegetables in the front compartment 8. The control system is preprogrammed to provide a number, for example six different cooking programs which provide different combinations of start/finish times, temperatures, and actuation of the two hotplate elements 12,14 and the radiant grilling element 16.For example, one program may result in a certain sequence of operation of the rear hotplate element 14 and the radiant grilling element 16 in order to roast a meat product in the rear compartment 6, with the front hotplate element 12 being inactive until significant roasting has already taken place so that, for example vegetables or noodles in the front compartment 8 and which only need a shorter cooking time, are ready at the same time as the meat product. Another program appropriate for casseroling a meat product in the rear compartment 6 might not actuate the radiant grilling element 16, the two hotplate elements 12,14 being differentially actuated in accordance with the program in order to cook the casserole in the rear compartment 6 and the vegetables or other product in the front compartment 8. Other meat or fish dishes may just require cooking by grilling without the need to activate the rear hotplate element 14, only the front hotplate element 12 being activated at a predetermined time relative to the commencement of grilling in order to cook vegetables or other product in the front compartment 8. Each of the predetermined programs is actuated by a program selector on the body of the unit. It has been determined that a selection of about six different programs will be adequate for use with a wide range of different meals. However, it will be clear that there may be more than or less than six programs, although for simplicity of operation by elderly or disabled people it is not desirable for there to be significantly more than six programs.

Preferably, the program selector takes the form of separate touch pads or buttons 24a, 24b, 24c, 24d, 24e, 24f, one for each program. Each touch pad or button is colour coded and/or numbered and each meal package carries corresponding indicia appropriate to the program required to cook that meal. All that is then necessary is for the user to place the container 2 on the hotplate 10, the ribs at the sides and end of the hotplate 10 ensuring proper location, the user then starting the cooking process by touching the pad or button which carries the same coding as that on the meal package. The package itself will be clearly marked, for example with an arrow or other indicia, to show the direction of insertion onto the hotplate 10 in order to ensure that the designated rear compartment 6 is at the rear of the hotplate 10.Cooking will then automatically take place in accordance with the predetermined program and no other action is necessary on the part of the user, until the program has been completed which is indicated by an audible and/or visual alarm signal. The actions required on the part of the user are extremely straightforward and would be well within the capabilities of persons with a degree of intellectual impairment, for example as a result of senile dementia. The meal packages may be delivered in batches to the user for storage in a freezer or refrigerator, thus considerably reducing delivery costs. However, when cooked, the meal will have the taste of a freshly prepared meal rather than a re-heated meal as occurs with the "cook/chill" system discussed at the outset.

The control circuitry for the two hotplate elements 12,14 and radiant grilling element 16 will be in accordance with conventional circuit design principles and will be immediately apparent to those skilled in the art. Using standard techniques, the individual programs themselves can be incorporated into a microprocessor chip.

Figure 3 illustrates, in schematic form, suitable control circuit. In that Figure, a control device 40 for controlling the actuation of, and the temperature of, the three elements 12,14,16 and is itself controlled by a microprocessor chip 42 preprogrammed with the six operating programs, the required program being selected by touch pads or buttons 24a, 24b, 24c, 24d, 24e, 24f of a program selector 44.

Although many domestic cookers currently in use incorporate a program control facility, normally this is associated only with the oven part of the cooker and the program control is usually subject to variable input by the user and is supplementary to a direct manual control function. In the cooking unit of the preferred embodiment of the invention, the user is only able to operate the unit in accordance with a selected one of a number of predetermined control programs.

There is no provision for direct, non-programmed, actuation by the user and the user has no means of varying the programs although it is envisaged that in some cases it may be desirable for a program variation facility to be incorporated within the interior of the unit to permit variation in individual programs by authorised service personnel only, but this facility will not be accessible by the user of the unit. Indeed, as significant use of this unit is likely to be by elderly people, it is important that the user is unable to operate the unit except in accordance with a selected one of the predetermined control programs.

The embodiment has been described by way of example only and modifications are possible within the scope of the invention.

Claims

CLAIMS:

1. A cooker unit comprising at least one lower heating element for heating a food container from the underside, at least one radiant heating element at a position above the lower element to radiantly heat from above food within the container, control means for operating the heating elements, the control means operating in accordance with a selected one of a plurality of predetermined programs, and program selector means operable by the user to select the required program, the programs being non-variable by the user.

2. A cooker unit according to claim 1, wherein the lower heating element is operable to heat a hotplate for the food container, and the upper radiant element forms a grilling element.

3. A cooker unit according to claim 2, having means for locating the container relative to the hotplate.

4. A cooker unit according to claim 3, wherein the hotplate is of rectangular shape and the locating means comprises ribs along opposed lateral edges and a rear edge of the hotplate whereby the container may be slid onto the hotplate from the front into a predetermined location on the hotplate.

5. A cooker unit according to any one of the preceding claims, wherein the radiant element lies beneath a cover of the unit, the cover being raiseable to facilitate insertion of the food container, said unit further comprising a safety switch operative to prevent activation of the unit when the cover is in a raised position.

6. A cooker unit according to any one of the preceding claims, wherein there are two lower heating elements operable to heat, differentially, two separate compartments of the food container in accordance with the selected program.

7. A cooker unit according to claim 6, wherein the radiant element is such as to heat, when activated, only one of the two compartments.

8. A cooker unit according to any one of the preceding claims, wherein the unit is such that control of the unit by the user can only be effected by means of each selected one of the predetermined programs.

9. A cooker unit according to any one of the preceding claims, wherein the unit is such that it is portable and can stand on a work surface.

10. A cooker unit according to any one of the preceding claims, wherein the program selector means comprises a discrete program selector member for each respective program.

11. A cooker unit according to claim 10, wherein each selector member comprises a respective button or touch pad.

12. A cooker unit substantially as hereinbefore described with reference to the accompanying drawings.

13. A prepared meals system comprising a cooking unit according to any one of the preceding claims in which the program selector means operable by the user has discrete indicia for each respective program, and a series of food containers for use on the cooking unit, each said container containing food to be cooked in accordance with a selected one of the programs and having indicia corresponding to that of the required program of the program selector means.