GB2293916A - Solid electrolyte/electrode assembly for fuel cell and sensor manufactured by transfer of electrolyte layer to electrode substrate - Google Patents

Solid electrolyte/electrode assembly for fuel cell and sensor manufactured by transfer of electrolyte layer to electrode substrate Download PDF

Info

Publication number
GB2293916A
GB2293916A GB9420030A GB9420030A GB2293916A GB 2293916 A GB2293916 A GB 2293916A GB 9420030 A GB9420030 A GB 9420030A GB 9420030 A GB9420030 A GB 9420030A GB 2293916 A GB2293916 A GB 2293916A
Authority
GB
United Kingdom
Prior art keywords
electrolyte
electrode
transfer
substrate
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9420030A
Other versions
GB9420030D0 (en
GB2293916B (en
Inventor
Michael Edward Painter
Mirjana Prica
Kevin Kendall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Keele University
Johnson Matthey CM Ltd
Original Assignee
Keele University
Cookson Matthey Ceramics PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Keele University, Cookson Matthey Ceramics PLC filed Critical Keele University
Priority to GB9420030A priority Critical patent/GB2293916B/en
Publication of GB9420030D0 publication Critical patent/GB9420030D0/en
Publication of GB2293916A publication Critical patent/GB2293916A/en
Application granted granted Critical
Publication of GB2293916B publication Critical patent/GB2293916B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/403Cells and electrode assemblies
    • G01N27/406Cells and probes with solid electrolytes
    • G01N27/407Cells and probes with solid electrolytes for investigating or analysing gases
    • G01N27/4073Composition or fabrication of the solid electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M8/1213Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the electrode/electrolyte combination or the supporting material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M8/124Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte
    • H01M8/1246Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides
    • H01M8/1253Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides the electrolyte containing zirconium oxide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0068Solid electrolytes inorganic
    • H01M2300/0071Oxides
    • H01M2300/0074Ion conductive at high temperature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Fuel Cell (AREA)

Abstract

A thin flexible transfer composed of an electrolyte component together with organic component(s) are applied to an electrode substrate, eg a tube, and the combination is fired to drive off the organic component(s) and adhere a thin, continuous layer of the electrolyte to the electrode.

Description

FUEL CELL PRODUCTION The present invention concerns the production of fuel cells, and more especially it concerns the production of electrode/electrolyte assemblies for solid oxide fuel cells (SOFC's).
Solid oxide fuel cells appear to offer certain technical advantages over other types of fuel cells, for example there is one SOFC system offered by Westinghouse. Some literature suggests that SOFC's should use tubular cells, rather than a "filter press" type stack using planar cells. One problem area in SOFC's is the difficulty in start-up from cold. Typically, a solid oxide fuel cell may have an operating temperature of -1,0000C, although so-called low-temperature SOFC's may operate at 700-800"C, and the solid oxide electrolytes, eg yttria stabilised zirconia, suffer thermal shock rather readily, and shatter or crack. Additionally, conventional SOFC's use solid oxide electrolytes such as yttria stabilised zirconia, which break easily during fabrication.
The present invention provides a method of manufacturing an electrolyte/electrode assembly for SOFC's, which method comprises applying to a substrate which is capable of acting as an electrode in a SOFC or carries an electrode layer, a flexible transfer comprising an oxide electrolyte component together with organic components, and firing the combination of substrate and transfer to burn off the organic components and to adhere the electrolyte component layer to said substrate to form a solid oxide electrolyte/electrode assembly.
The present invention should be understood as being applicable to solid oxide sensors, which are a type of fuel cell.
Although the invention has particular application to the production of non-planar electrode-electrolyte combinations especially tubular SOFC's, the invention may offer technical advantages for manufacturing planar SOFC's particularly where multi-layers or intricate patterns are required.
The substrate for application of the transfer will normally be a solid electrode in the pre-fired or fired state, an example of such an electrode is nickel/yttria stabilised zirconia cermet. The electrolyte or substrate itself does not form part of the present invention, nor does the material chosen for the electrode(s).
Descriptions of such materials given herein are to be regarded as exemplary and not in any way limiting.
The flexible transfer sheet may be prepared by methods analogous to the preparation of ceramic transfers for the tile or tableware industry, except that instead of decorative colours, the inorganic component of the transfer is functional as an electrolyte layer after firing. Hereinafter, the transfer will be described as being prepared by screen printing, but other printing methods, including lithographic printing, or combination methods, may be used if desired.
In general, the selected electrolyte component, for example an yttria stabilised zirconia powder, is dispersed in an organic screen printing medium, eg by triple roll milling, to form an ink. The electrolyte powder content of the ink is suitably 20-250 parts by wt to 100 parts by wt of medium, typically 40-100 parts by wt of solids to 100 parts by wt of medium. The medium is suitably 30-50 parts by wt of an acrylic resin in a hydrocarbon solvent (eg Solvesso (Trade Mark) 100) together with 2-5% of a plasticiser such as dioctyl phthalate.The ink is printed through a screen incorporating the desired pattern(s), for example using an appropriate synthetic fibre screen or stainless steel mesh, onto a release sheet, especially commercial transfer paper (a paper coated with a water soluble gum), allowed to air-dry or dry under an air jet and, if required, the printing process is repeated to form a multi-layer structure. If it is desired to produce a multi-layer structure, any second or subsequent layer may be identical in composition and design to the first printed layer, or may be different.
Each dried printed transfer is over-printed by a "covercoat" which gives integrity to the printed material and facilitates handling whilst being removed from the release sheet and being applied to the substrate. Suitable covercoats are known in the decorative ceramic transfer industry and may be an acrylic resin solution compatible with the organic components of the medium.
Each layer of dried ink may be up to 10 microns thick, although thicknesses of up to 50 microns may be used if required, and this depends upon the screen mesh used, eg from 10-160 apertures per linear cm. In general, for small diameter tubes it is necessary that the inorganic ink layer does not exceed 10 microns to ensure good contact. Also, ;. is technically advantageous to have as thin an electrolyte layer as possible, providing that the layer is substantially ( > 95%) impervious to gas. The appropriate rheology of the ink can be determined by the skilled printer in combination with a rheological examination of the inks.
During application to the substrate, the transfer should retain sufficient flexibility from the organic components, to "drape" or cover the shape of the substrate, eg in tubular form, and to cover undulations or dimples in the substrate.
It will be understood that the method of the invention cannot provide satisfactory even deposition if the substrate has sudden step-like changes in surface section, but is ideal for smooth transformations.
The dried covercoated transfer may be stocked until required, then soaked in water to provide a film carrying the electrolyte layer and remnants of gum, which may be positioned on the desired substrate, and the water squeezed out using an appropriate method deteremined by the tube diameter or other substrate configuration.
While the method of the invention has been particularly described herein with reference to water-slide transfers, alternative transfer constructions may be used, depending upon the shape of the substrate. The transfer/substrate combination may then be fired as described below.
Firing the transfer/substrate combination in excess of 5000C is sufficient to cause all organic components to decompose and to burn off. To produce a satisfactory bond between electrode and substrate, it is necessary to continue the firing to typically 1300"C-1500"C. The time/temperature firing curve should be determined experimentally for each electrode/electrolyte combination in order to optimise the electrochemical properties required.
Where the substrate is a solid oxide electrode, the method of the invention provides a simple method of depositing a thin, uniform electrolyte onto the electrode which may be of complex shape, thus offering improved design options.
The other electrode may be applied using similar technology (see UK Patent Application No 9415150.3).
The invention will now be described by way of example only.
An ink was prepared by triple roll milling 54 parts by wt of commercial yttria-stabilised zirconia powder (Tosoh T8Y) with 100 parts by wt of an organic medium. The organic medium was a pre-mixed acrylic resin solution of 40% by wt of butyl methacrylate in 60% aromatic hydrocarbon solvent. The ink was screen printed through a 150S-X (150 apertures/linear cm) "estal mono" mesh carrying the required electrolyte image, onto a commercial water-slide transfer paper.
After drying, the printed pattern was covercoated by overprinting with an acrylic resin system of 45% butyVmethyl methacrylate copolymer, 5% butyl benzyl phthalate in 50% aromatic hydrocarbon solvent, screen printed through a 80# (80 apertures/linear inch, 31.5 apertures/linear cm) stainless steel mesh. The completed transfers were allowed to dry.
The transfer sheet was soaked in water to release the transfer then applied to the exterior surface of a 2mm outside diameter tube extruded from a 50% nickel oxide 50% yttria stabilised zirconia mixture, the tube wall having a thickness of approximately 0.25mm, and fired at 1500"C. The electrolyte layer applied by transfer sintered well onto the tube and SEM studies indicate that there is a continuous layer of electrolyte over the surface, the layer having a thickness of 1-2 microns.
Platinum wire was wound around the electrolyte layer, connected with platinum paste and fired at 10000C. A nickel wire made contact with the inner electrode substrate.
The assembly was heated to 1000"C in a furnace and fuel (hydrogen/5% by vol water) was passed into the tube via a rubber connector.
A voltage of 0.95 volts was observed at open circuit, demonstrating density and integrity of the thin uniform layer of electrolyte.

Claims (10)

1. A method of manufacturing an electrolyte/electrode for SOFC's, which method comprises applying to a substrate which is capable of acting as an electrode in a SOFC or carries an electrode layer, a flexible transfer comprising an oxide electrolyte component together with organic components, and firing the combination of substrate and transfer to burn off the organic components and to adhere the electrolyte component layer to said substrate to form a solid oxide electrolyte/electrode assembly.
2. A method according to claim 1, wherein the substrate is in tubular form.
3. A method according to claim 1 or 2, wherein the oxide electrolyte component is an yttria stabilised zirconia.
4. A method according to claim 1, 2 or 3, wherein the combination of substrate and transfer is fired at 1300-1500 C.
5. A method according to any one of the preceding claims, wherein the electrolyte component layer after firing has a thickness of up to 10 microns.
6. A method according to claim 5, wherein the electrolyte component layer after firing has a thickness of 1-2 microns.
7. A method according to any one of the preceding claims, wherein an electrode layer is applied by transfer to the electrolyte layer before or after firing, and is fired to adhere the electrode layer to the electrolyte layer.
8. A method according to claim 1, substantially as hereinbefore described.
9. A fuel cell comprising an electrolyte/electrode assembly manufactured according to any one of the preceding claims.
10. A fuel cell stack comprising fuel cells according to claim 9.
GB9420030A 1994-10-05 1994-10-05 Fuel cell production Expired - Fee Related GB2293916B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9420030A GB2293916B (en) 1994-10-05 1994-10-05 Fuel cell production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9420030A GB2293916B (en) 1994-10-05 1994-10-05 Fuel cell production

Publications (3)

Publication Number Publication Date
GB9420030D0 GB9420030D0 (en) 1994-11-16
GB2293916A true GB2293916A (en) 1996-04-10
GB2293916B GB2293916B (en) 1997-04-02

Family

ID=10762349

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9420030A Expired - Fee Related GB2293916B (en) 1994-10-05 1994-10-05 Fuel cell production

Country Status (1)

Country Link
GB (1) GB2293916B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2407204A (en) * 2003-10-15 2005-04-20 Sunplus Technology Co Ltd Electronic musical score device
US7195832B2 (en) 2000-10-19 2007-03-27 British Nuclear Fuels Plc Fuel cells

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1322959A (en) * 1969-10-27 1973-07-11 Hitachi Ltd Solid electrolyte
US4421797A (en) * 1980-09-16 1983-12-20 Pressbau Gmbh Method and device for the dry-spray application of concrete to a substrate
GB2148586A (en) * 1983-10-19 1985-05-30 Atomic Energy Authority Uk Solid state cell manufacture
US4738741A (en) * 1986-12-19 1988-04-19 The Dow Chemical Company Method for forming an improved membrane/electrode combination having interconnected roadways of catalytically active particles
US5085742A (en) * 1990-10-15 1992-02-04 Westinghouse Electric Corp. Solid oxide electrochemical cell fabrication process
US5211984A (en) * 1991-02-19 1993-05-18 The Regents Of The University Of California Membrane catalyst layer for fuel cells
US5279624A (en) * 1992-11-27 1994-01-18 Gould Inc. Solder sealed solid electrolyte cell housed within a ceramic frame and the method for producing it

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1322959A (en) * 1969-10-27 1973-07-11 Hitachi Ltd Solid electrolyte
US4421797A (en) * 1980-09-16 1983-12-20 Pressbau Gmbh Method and device for the dry-spray application of concrete to a substrate
GB2148586A (en) * 1983-10-19 1985-05-30 Atomic Energy Authority Uk Solid state cell manufacture
US4738741A (en) * 1986-12-19 1988-04-19 The Dow Chemical Company Method for forming an improved membrane/electrode combination having interconnected roadways of catalytically active particles
US5085742A (en) * 1990-10-15 1992-02-04 Westinghouse Electric Corp. Solid oxide electrochemical cell fabrication process
US5211984A (en) * 1991-02-19 1993-05-18 The Regents Of The University Of California Membrane catalyst layer for fuel cells
US5279624A (en) * 1992-11-27 1994-01-18 Gould Inc. Solder sealed solid electrolyte cell housed within a ceramic frame and the method for producing it

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7195832B2 (en) 2000-10-19 2007-03-27 British Nuclear Fuels Plc Fuel cells
GB2407204A (en) * 2003-10-15 2005-04-20 Sunplus Technology Co Ltd Electronic musical score device
GB2407204B (en) * 2003-10-15 2006-09-06 Sunplus Technology Co Ltd Electronic musical score device

Also Published As

Publication number Publication date
GB9420030D0 (en) 1994-11-16
GB2293916B (en) 1997-04-02

Similar Documents

Publication Publication Date Title
US7947213B2 (en) Method of making a textured electrolyte sheet for a fuel cell device
CN101061596B (en) Process for solid oxide fuel cell manufacture
AU707763B2 (en) High temperature fuel cell with a thin film electrolyte
EP0756347B1 (en) Solid oxide fuel cell
US7410716B2 (en) Electrolyte sheet with protruding features having undercut angles and method of separating such sheet from its carrier
JP3847597B2 (en) Manufacturing method of membrane electrode unit for fuel cell
CA2548228C (en) Anode-supported sofc with cermet electrolyte
JP4962640B1 (en) Solid oxide fuel cell
US4708781A (en) Process of simultaneously printing and electroforming ceramic articles
KR20050026517A (en) Metal-supported tubular fuel cell
JP5124968B2 (en) Solid oxide fuel cell and manufacturing method thereof
PL206723B1 (en) Sofc pen
EP2043187A1 (en) Solid oxide fuel cell and manufacturing method thereof
KR100281493B1 (en) Method of attaching dense, high temperature electrically conductive interconnects on electrode structures and self-supporting breathable electrically conductive electrodes
GB2293916A (en) Solid electrolyte/electrode assembly for fuel cell and sensor manufactured by transfer of electrolyte layer to electrode substrate
EP1240681B1 (en) Substrate-protected electrode-electrolyte unit
JP3405918B2 (en) Method for manufacturing molten carbonate fuel cell electrolyte plate
AU782575B2 (en) Fuel cell comprising a solid electrolyte layer
JP3643006B2 (en) Solid oxide fuel cell cell
JP4441730B2 (en) Electrode transfer sheet for solid oxide fuel cells
JP3652195B2 (en) Solid oxide fuel cell
JP2014007061A (en) Method of manufacturing solid oxide fuel cell
JP2005166455A (en) Solid oxide fuel battery cell, cell plate, and its manufacturing method
JP3638489B2 (en) Solid oxide fuel cell
JP4562230B2 (en) Manufacturing method of solid electrolyte fuel cell

Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 19981005