GB2291737A - Conveying battery packs to a test station and delivery after testing either to a conveyor for further processing or to a reject conveyor - Google Patents

Conveying battery packs to a test station and delivery after testing either to a conveyor for further processing or to a reject conveyor Download PDF

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Publication number
GB2291737A
GB2291737A GB9515145A GB9515145A GB2291737A GB 2291737 A GB2291737 A GB 2291737A GB 9515145 A GB9515145 A GB 9515145A GB 9515145 A GB9515145 A GB 9515145A GB 2291737 A GB2291737 A GB 2291737A
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United Kingdom
Prior art keywords
battery pack
test station
test
conveyor
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9515145A
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GB9515145D0 (en
Inventor
Enda Brennan
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB9515145D0 publication Critical patent/GB9515145D0/en
Publication of GB2291737A publication Critical patent/GB2291737A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4285Testing apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/04Details of the conveyor system
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Specific Conveyance Elements (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A pair of battery pack feed conveyors (3) are mounted spaced-apart on the support frame (2) for delivery of battery packs (10) to associated test stations (4) having a clamp to grip a battery pack (10) in response to sensed location at the test station and a test probe engageable with the battery pack (10) to run a test sequence on the battery pack (10), and a pusher (30) is operable to deliver the battery pack (10) onto a turntable (35) after disengagement and retraction of the probe and release of the clamp, the turntable (35) being rotatable to align the battery pack (10) in a desired orientation with either an outlet conveyor (6) for further processing or to a reject conveyor (7) for delivery to a reject station depending on the test result. A turntable pusher (38) is operable to discharge the battery pack (10) from the turntable (35) to the selected conveyor (6, 7). <IMAGE>

Description

"A Battery Pack Testing Apparatus This invention relates to a product testing apparatus.
Test rigs are available for testing battery packs which are taken manually from a production line and mounted in the test rig, a test is then run and the battery pack is removed and delivered for further processing such as labelling and packing or delivered to a reject bin. A problem with existing manual testing systems is that they slow down the battery production process. Further, operators must be available to manually test each unit, thus adding to the production cost.
The present invention is directed towards overcoming these problems.
According to the invention there is provided a battery pack testing apparatus comprising: conveyor means for delivery of a battery pack in a desired orientation to a test station, sensing means to sense location of a battery pack at the test station, clamp means operable in response to sensed location of a battery pack at the test station to engage and hold the battery pack at the test station, testing means comprising one or more probes mounted at the test station for movement between a retracted disengaged position and an engaged battery pack testing position for engagement with a battery pack located at the test station, each probe being connected to a controller which is operable in response to sensed location of a battery pack at the test station to move the probe into the engaged position, run a preset desirable test sequence for the battery pack and compare the result of said test sequence with a preset desired result and then move the probe to a disengaged position and release the clamp means, discharge means for delivering a battery pack from the test station to a further processing station or to a reject station in response to a positive or negative result respectively of said test sequence.
In a preferred embodiment of the invention the means comprises : - a pusher operable to engage and push a battery pack away from the test station, a turntable adjacent the test station, the turntable rotatable between a battery pack receiving position for reception of a battery pack delivered from the test station by the pusher and a battery pack delivery position for alignment of a battery pack in a desired orientation with an outlet conveyor or a reject conveyor, the outlet conveyor for delivery of the battery pack to the further processing station and the reject conveyor for delivery of the battery pack to the reject station, a turntable pusher operable in response to a positive or negative result of said test sequence to engage and push a battery pack from the turntable onto the outlet conveyor or the reject conveyor respectively.
In a particularly preferred embodiment each probe is mounted on a carriage which is movable on a support frame to position the probe relative to the test station, a quick release lock being provided to releasably lock the carriage on the support frame.
Preferably the carriage is slidably mounted on the support frame.
In another embodiment the clamp comprises a ram mounted on the carriage, the ram having a battery pack engaging head movable between a retracted released position and an extended clamping position for engagement with a battery pack located at the test station.
In a further embodiment the pusher at the test station has a battery pack engaging head movable across the test station to discharge a battery pack from the test station onto the turntable, the head having a stop arm movable across an inlet of the test station to close the inlet to the test station while a battery pack is being discharged from the test station.
Conveniently each probe is mounted by means of ram on the carriage for movement between the disengaged position and the engaged position.
In another embodiment the sensing means comprises an optoelectric fibre sensor.
The invention will be more clearly understood from the following description of an embodiment thereof, given by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a plan view of a product testing apparatus according to the invention; Fig. 2 is a side elevational view of the apparatus; Fig. 3 is an end elevational view of the apparatus; Fig. 4 is an elevational view of a frame forming portion of the apparatus; Fig. 5 is a plan view of the frame; and Fig. 6 is an electrical circuit diagram for the apparatus.
Referring to the drawings, there is illustrated a battery pack testing apparatus according to the invention indicated generally by the reference numeral 1. The apparatus 1 has a support frame 2. A pair of battery pack feed conveyors 3 are mounted spaced-apart on the support frame 2, each for delivery of battery packs to associated test stations 4. At each test station 4 one or more test operations are carried out on each battery pack in turn which is then delivered by discharge means 5 to either an outlet conveyor 6 for further processing such as labelling or to a reject conveyor 7 for delivery to a reject station.
The feed conveyor 3 comprises an endless belt 8 mounted around rollers and driven by a drive motor (not shown).
Upstanding side walls 5 are provided at each side of the belt 8 to guide battery packs 10 in a sideways orientation towards the test station 4. The battery packs 10 are aligned in sideways orientation as they have sloped front and rear edges which would ride over each other if delivered the conveyor 3 in a longitudinal orientation.
Due to the width between the sidewalls 5 and the length of the battery packs 10, the battery packs cannot turn on the conveyor 3. The battery packs 10 travel to an outlet end 11 of the conveyor 3 where they queue side by side for delivery to the test station 4. If the test station 4 is vacant a battery pack 10 enters the test station 4. If a battery pack 10 is already in the test station 4 when an oncoming battery pack 10 reaches the outlet end 11 of the conveyor 3 it abuts and is stopped by the battery pack 10 already in the test station 4.
The test station 4 has a nest 14 for reception of a battery pack 10. The nest 14 comprises a platform 15 with an upstanding stop-plate 16 at a rear end of the platform 15. A clamp is provided for retaining a battery pack in the nest 14 and in this case is provided by a clamp ram 18 mounted above the nest 14 and having a movable arm 19 with a product engaging head 20 which is movable vertically between an extended engaged position pressing the battery pack 10 against the platform 15 and a retracted related position raised above the platform 15.
An opto-electric sensor (not shown) is provided to detect location of a battery pack on the platform 15.
A test probe assembly 22 is also mounted above the nest 14. The test probe assembly 22 has a probe head 23 vertically movable by means of a ram 24 between a retracted disengaged position and an engaged position engaging a battery pack 10 in the nest 14. The ram 24 is mounted on a carriage 25 which in turn is slidably mounted on the support frame 2 for vertical movement on the support frame. A quick release locking bolt (not shown) is provided on the carriage 25 engagable with the frame 2 to releasably lock the carriage 25 on the frame 2.
The probe head 23 and the opto-electric location sensor are connected to a controller (not shown).
Mounted adjacent each test station 4 is a pusher ram 30 having a pusher head 31 movable across the platform 15 to push a battery pack 10 from the platform 15 onto an adjacent turntable 35. The pusher head 31 is L-shaped having a front end 32 and a rearwardly extending stop arm 33. The width of the front end 32 is such that as the pusher head 31 moves across the platform 15 the stop arm engages and holds a battery pack 10 queueing at the outlet end 11 of the conveyor 3 preventing entry to the test station 4 while the tested battery pack 10 is being discharged onto the turntable 35. The turntable 35 has a channel section bed 36 for reception of a battery pack 10.
The turntable 35 is also operably connected to the controller. The turntable 35 is rotatable to align an inlet of the turntable 35 with an outlet of the nest 14.
Rotation of the turntable 35 through 90O aligns an outlet of the turntable 35 with either the conveyor 6 or the reject conveyor 7. A turntable pusher ram 38 having a movable head 39 is operable to engage and push a battery pack 10 from the turntable 35 onto to one of the conveyors 6, 7.
In use, battery packs 10 are delivered along the conveyor 3 to the test station 4. Upon entering the nest 14, location of a battery pack 10 in the nest 14 is detected by the location sensor and the controller then operates the clamp ram 18 to firmly clamp the battery pack 10 in the nest 14. Then the ram 24 is operated to engage the probe 23 with the battery pack 10 and the controller runs a test sequence on the battery pack 10 to check if it is functioning correctly.
If the battery pack 10 passes the test the probe 23 and clamp ram 18 are retracted and with the turntable 35 aligned with an outlet of the nest 14 the pusher ram 30 pushes the battery pack 10 onto the turntable 35. The turntable 35 is then swivelled through 90O and the ram 38 operated to push the battery pack 10 onto the conveyor 6 for delivery to a labelling station.
Should the battery pack fail the test then prior to rotating the turntable 35 into alignment with the nest 14 the head 39 of the ram 38 is extended. Subsequent to picking up the battery pack 10, the turntable 35 is then rotated into alignment with the reject conveyor 7 and upon retraction of the head 39, the battery pack 10 is discharged onto the reject conveyor 7 for delivery to a reject station.
It will be appreciated that the present invention allows a product, in particular a battery pack, to be readily easily and quickly tested. Conveniently the testing apparatus can be mounted at an outlet end of a battery pack production line to test battery packs produced.
The invention is not limited to the embodiment hereinbefore described which may be varied in both construction and detail.

Claims (9)

1. A battery pack testing apparatus comprising:
conveyor means for delivery of a battery pack in a desired orientation to a test station, sensing means to sense location of a battery pack at the test station, clamp means operable in response to sensed location of a battery pack at the test station to engage and hold the battery pack at the test station, testing means comprising one or more probes mounted at the test station for movement between a retracted disengaged position and an engaged battery pack testing position for engagement with a battery pack located at the test station, each probe being connected to a controller which is operable in response to sensed location of a battery pack at the test station to move the probe into the engaged position, run a preset desirable test sequence for the battery pack and compare the result of said test sequence with a preset desired result and then move the probe to a disengaged position and release the clamp means, discharge means for delivering a battery pack from the test station to a further processing station or to a reject station in response to a positive or negative result respectively of said test sequence.
2. Apparatus as claimed in claim 1 wherein the discharge means comprises: a pusher operable to engage and push a battery pack away from the test station, a turntable adjacent the test station, the turntable rotatable between a battery pack receiving position for reception of a battery pack delivered from the test station by the pusher and a battery pack delivery position for alignment of a battery pack in a desired orientation with an outlet conveyor or a reject conveyor, the outlet conveyor for delivery of the battery pack to the further processing station and the reject conveyor for delivery of the battery pack to the reject station, a turntable pusher operable in response to a positive or negative result of said test sequence to engage and push a battery pack from the turntable onto the outlet conveyor or the reject conveyor respectively.
3. Apparatus as claimed in claim 1 or claim 2 wherein each probe is mounted on a carriage which is movable on-a support frame to position the probe relative to the test station, a quick release lock being provided to releasably lock the carriage on the support frame.
4. Apparatus as claimed in claim 3 wherein the carriage is slidably mounted on the support frame.
5. Apparatus as claimed in claim 3 or claim 4 wherein the clamp comprises a ram mounted on the carriage, the ram having a battery pack engaging head movable between a retracted released position and an extended clamping position for engagement with a battery pack located at the test station.
6. Apparatus as claimed in any of claims 2 to 5 wherein the pusher at the test station has a battery pack engaging head movable across the test station to discharge a battery pack from the test station onto the turntable, the head having a stop arm movable across an inlet of the test station to close the inlet to the test station while a battery pack is being discharged from the test station.
7. Apparatus as claimed in any preceding claim wherein each probe is mounted by means of a ram on the carriage for movement between the disengaged position and the engaged position.
8. Apparatus as claimed in any preceding claim wherein the sensing means comprises an opto electric fibre sensor.
9. A battery pack testing apparatus substantially as hereinbefore described with reference to the accompanying drawings.
GB9515145A 1994-07-22 1995-07-24 Conveying battery packs to a test station and delivery after testing either to a conveyor for further processing or to a reject conveyor Withdrawn GB2291737A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IE940589A IES940589A2 (en) 1994-07-22 1994-07-22 A product testing apparatus

Publications (2)

Publication Number Publication Date
GB9515145D0 GB9515145D0 (en) 1995-09-20
GB2291737A true GB2291737A (en) 1996-01-31

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GB9515145A Withdrawn GB2291737A (en) 1994-07-22 1995-07-24 Conveying battery packs to a test station and delivery after testing either to a conveyor for further processing or to a reject conveyor

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GB (1) GB2291737A (en)
IE (1) IES940589A2 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2328287A (en) * 1997-06-17 1999-02-17 Samsung Electronics Co Ltd Voltage testing apparatus
WO2000003255A2 (en) * 1998-07-11 2000-01-20 Dual-M-Tech Ag Device without set-up kit for the targeted moving of electronic components
WO2012082922A1 (en) 2010-12-14 2012-06-21 Abb Technology Ag Automatic checking, validation, and post-processing of a battery object
EP2559096A2 (en) * 2010-04-15 2013-02-20 LG Chem, Ltd. Testing system and method for testing a battery cell
CN102981126A (en) * 2012-11-30 2013-03-20 苏州光麒科技有限公司 Battery detecting machine
CN103207324A (en) * 2012-01-11 2013-07-17 东莞市嘉龙海杰电子科技有限公司 Device and method for testing high pressure
US8716981B2 (en) 2011-11-11 2014-05-06 Lg Chem, Ltd. System and method for cooling and cycling a battery pack
US8816692B2 (en) 2011-12-01 2014-08-26 Lg Chem, Ltd. Test system for a battery module
US9063179B2 (en) 2012-09-26 2015-06-23 Lg Chem, Ltd. System and method for determining an isolation resistance of a battery pack disposed on a vehicle chassis
US9164151B2 (en) 2013-08-07 2015-10-20 Lg Chem, Ltd. System and method for determining isolation resistances of a battery pack
CN111504390A (en) * 2020-05-30 2020-08-07 东莞市爱康电子科技有限公司 Battery comprehensive detection equipment

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115849005A (en) * 2022-12-29 2023-03-28 苏州乾鸣半导体设备有限公司 Synchronous feeding and discharging equipment
CN117250535B (en) * 2023-11-17 2024-02-09 天能集团江苏科技有限公司 Open-circuit voltage measuring device for storage battery

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US4204161A (en) * 1978-03-01 1980-05-20 General Electric Company Apparatus for rapidly testing electrochemical cells
US4214204A (en) * 1978-04-11 1980-07-22 General Battery Corporation High rate, battery testing apparatus and method
US4377786A (en) * 1980-08-06 1983-03-22 Radco Industries, Inc. Battery testing apparatus
US4451791A (en) * 1982-03-17 1984-05-29 General Battery Corporation Method and apparatus for electrically testing elements of multi-cell batteries

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
US4204161A (en) * 1978-03-01 1980-05-20 General Electric Company Apparatus for rapidly testing electrochemical cells
US4214204A (en) * 1978-04-11 1980-07-22 General Battery Corporation High rate, battery testing apparatus and method
US4377786A (en) * 1980-08-06 1983-03-22 Radco Industries, Inc. Battery testing apparatus
US4451791A (en) * 1982-03-17 1984-05-29 General Battery Corporation Method and apparatus for electrically testing elements of multi-cell batteries

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2328287B (en) * 1997-06-17 2000-02-16 Samsung Electronics Co Ltd Voltage testing apparatus and method
GB2328287A (en) * 1997-06-17 1999-02-17 Samsung Electronics Co Ltd Voltage testing apparatus
WO2000003255A2 (en) * 1998-07-11 2000-01-20 Dual-M-Tech Ag Device without set-up kit for the targeted moving of electronic components
WO2000003255A3 (en) * 1998-07-11 2000-03-30 Dual M Tech Ag Device without set-up kit for the targeted moving of electronic components
EP2559096A4 (en) * 2010-04-15 2013-11-06 Lg Chemical Ltd Testing system and method for testing a battery cell
US8736273B2 (en) 2010-04-15 2014-05-27 Lg Chem, Ltd. Testing system and method for testing a battery cell
EP2559096A2 (en) * 2010-04-15 2013-02-20 LG Chem, Ltd. Testing system and method for testing a battery cell
KR20140020845A (en) * 2010-12-14 2014-02-19 에이비비 테크놀로지 아게 Automatic checking, validation, and post-processing of a battery object
CN103339514B (en) * 2010-12-14 2015-12-02 Abb技术有限公司 The self-verifying of battery object, checking and aftertreatment
KR101939966B1 (en) 2010-12-14 2019-01-18 에이비비 슈바이쯔 아게 Automatic checking, validation, and post-processing of a battery object
US9811060B2 (en) 2010-12-14 2017-11-07 Abb Schweiz Ag Automatic checking, validation, and post-processing of a battery object
WO2012082922A1 (en) 2010-12-14 2012-06-21 Abb Technology Ag Automatic checking, validation, and post-processing of a battery object
CN103339514A (en) * 2010-12-14 2013-10-02 Abb技术有限公司 Automatic checking, validation, and post-processing of a battery object
US8716981B2 (en) 2011-11-11 2014-05-06 Lg Chem, Ltd. System and method for cooling and cycling a battery pack
US8816692B2 (en) 2011-12-01 2014-08-26 Lg Chem, Ltd. Test system for a battery module
CN103207324B (en) * 2012-01-11 2016-03-30 东莞市嘉龙海杰电子科技有限公司 A kind of high-voltage testing device and voltage test method
CN103207324A (en) * 2012-01-11 2013-07-17 东莞市嘉龙海杰电子科技有限公司 Device and method for testing high pressure
US9063179B2 (en) 2012-09-26 2015-06-23 Lg Chem, Ltd. System and method for determining an isolation resistance of a battery pack disposed on a vehicle chassis
CN102981126A (en) * 2012-11-30 2013-03-20 苏州光麒科技有限公司 Battery detecting machine
US9164151B2 (en) 2013-08-07 2015-10-20 Lg Chem, Ltd. System and method for determining isolation resistances of a battery pack
CN111504390A (en) * 2020-05-30 2020-08-07 东莞市爱康电子科技有限公司 Battery comprehensive detection equipment
CN111504390B (en) * 2020-05-30 2021-04-23 东莞市爱康电子科技有限公司 Battery comprehensive detection equipment

Also Published As

Publication number Publication date
IES65600B2 (en) 1995-11-01
GB9515145D0 (en) 1995-09-20
IES940589A2 (en) 1995-11-01

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