GB2288765A - Shear-mode ink-jet print head. - Google Patents
Shear-mode ink-jet print head. Download PDFInfo
- Publication number
- GB2288765A GB2288765A GB9508285A GB9508285A GB2288765A GB 2288765 A GB2288765 A GB 2288765A GB 9508285 A GB9508285 A GB 9508285A GB 9508285 A GB9508285 A GB 9508285A GB 2288765 A GB2288765 A GB 2288765A
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- 239000000463 material Substances 0.000 claims abstract description 16
- 230000004888 barrier function Effects 0.000 claims description 43
- 239000011796 hollow space material Substances 0.000 claims 1
- 238000010008 shearing Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 16
- 239000011295 pitch Substances 0.000 description 16
- 239000012530 fluid Substances 0.000 description 15
- 230000007423 decrease Effects 0.000 description 13
- 230000005684 electric field Effects 0.000 description 9
- 230000010287 polarization Effects 0.000 description 9
- 230000007547 defect Effects 0.000 description 6
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000008674 spewing Effects 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1637—Manufacturing processes molding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1607—Production of print heads with piezoelectric elements
- B41J2/1609—Production of print heads with piezoelectric elements of finger type, chamber walls consisting integrally of piezoelectric material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1623—Manufacturing processes bonding and adhesion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1632—Manufacturing processes machining
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
Abstract
A shear-mode ink-jet print head structure of the kind in which a plurality of generally parallel channels are formed as grooves in a piece of piezoelectric material, and in which the internal walls of each channel bear a respective electrode, and wherein the application of a driving voltage to the electrodes of any pair of mutually adjacent channels causes the intervening wall to bend in shearing mode to eject ink from one of the participating channels; is characterised in that:- (a) active channels (having an ink-ejection orifice) are alternated with dummy channels (which have no ink-ejection orifice), (b) the active channels are supplied with ink from a common source, and (c) the dummy channels (i.e. those having no ink-ejection orifices) are of a different size to the active channels (i.e. those which have ink-ejection orifices) by virtue of being channelled to a different depth into said piezoelectric material than their neighbours. The dummy channels may be of the same width as (Fig 14) or narrower than (Fig 10) the active channels. They may be either deeper than (Fig 13) or shallower than (Figs. 10, 11, 15) the active channnels. The print head may be of the kind having a nozzle plate secured over the ends of the ink channels, and may be either of the kind having the open sides of the channels of a single piezoelectric plate closed by a roof plate (Figs 10 - 14) or of the kind in which two complementarily channelled piezoelectric plates are secured together face-to-face to give channels of double depth (Fig 15). Print heads of a kind in which centrally located nozzles are provided in a roof plate overlying the open sides of the channels of a single piezoelectric plate are disclosed (Figs 1 - 7). <IMAGE>
Description
INK JET HEAD
Backgrounds of the Invention
Field of the Invention
The present invention relates to a drop-ondemand(hereafter, abbreviates to DOD) type ink jet head.
Description of the Prior Art
Among non-impact printers which have been widely escalating their market, there is an ink jet printer as the one which has the simplest principle and is suitable for color printing and, among them, the so-called DOD type ink jet printer which spews an ink droplet at dot-formation is the main current.
The typical mode of DOD type ink jet printer includes a Caiser type which is disclosed in Japanese Patent Publication No.
12138/1978 and a thermal jet type which is disclosed in Japanese
Patent Publication No.5991 4/1 986. However, these conventional modes have difficulties that the miniaturization of the device is difficult in the former and ink is burnt due to the appliance of an intense heat in the latter.
So as to simultaneously overcome the above-described defects, Japanese Laid-Open Patent Publication No. 252750/1988 proposes a shear mode type ink jet head as a new mode. The structure and the operation principle will be shown in FIG. 9.
FIG. 9(a) is a cross-sectional view illustrating the structure when non-driving and in which barriers 95ab, 95bc and 95cd are adhered on an insulating board 91 made of glass or celamic at regular intervals and in parallel with each other to form a number of slender channels 92a, 92b and 92c for an ink chamber and an ink-flowing passage. One end of the channels 92a, 92b and 92c is designed that ink can be supplied from a common ink reservoir. The other end is adhered to a nozzle plate which has small nozzle holes 93a, 93b and 93c. Furthermore, the barriers are flexibly adhered to a cover 98 made of glass or ceramic by intervening elastic members 21. Here, the barriers are made of a piezoelectric material such as lead zirconate titanate( abbrebiates to PZT) and are polarized in one direction as shown by an arrow 22 or reverse to it.On the wall surf aces of the respective barriers, are formed electrodes 94a2, 94b1, 94b2 and 94c1. Subsequently, if a sufficient magnitude of positive electric potential with respect to the electrode 94bl is applied to the elecrode 94a2 of FIG.
9(a), the barrier 95ab produces a shear mode deformation as shown in FIG. 9(b). If the identical operations are performed on the barrier 95bc, wherein the electrodes 94b1 and 94b2 usually have the identical electric potential, the cross section of the channel 92b for the ink chamber and the ink-flowing passage reduces from the initial state of FIG. 9(a) to the state of FIG. 9(b). Namely, if ink is charged in the channel, the pressure of the ink is instantaneously raised up to spew an ink droplet from the nozzle hole 93b.
FIG. 8 is a perspective view of the ink jet head thus formed and is similar to the one disclosed in Japanese Laid-Open
Patent Publication No. 252750/1988. This head comprises a barrier 85 made of a piezoelectric material which is adhered to an insulating board 81, a slender channel 82 for an ink chamber and an ink-flowing passage, a nozzle plate 80 which is adhered to the channel so as to close its end portion, and a cover 88 which covers the whole channel portion. A nozzle hole 83 is opened on the nozzle plate and it spews an ink droplet as described in FIG 9. Further, the ink is introduced from an ink-supplying inlet 86 and is supplied to the respective channels through a common ink reservoir 87.
Objects and Brief Summary of the Invention
In the case of the head structure shown in FIG. 8, the ink droplet is spewed from the nozzle hole 83 by the pressure produced in the slender channel 82 for the ink chamber and the ink-flowing passage. But the fluid resistance in this channel can not be ignored because of its very slender structure. By this fluid resistance, is lost a greater portion of the pressure produced in the channel, which is finally changed to a thermal energy and causes the problem that a spew rate of the ink droplet is significantly decreased. This decrease in the spew rate induces the instability of the spewed direction of the ink droplet and does not only cause a positioning deviation of the printed dots, but also causes a fatal defect of an error in the printed dots.
The importance of this problem attributes to the fact that the magnitude of the fluid resistance increases substantially in inverse proportion to the fourth power of the pitch when making the pitch of the nozzle slender, wherein the cross-sectional configurations of the channels are assumed to be similar figures and the degree of the decrease in the spew rate is made significant by using the head corresponding to a high-density printing. On the other hand, it requires a high-density printing to obtain a high-quality printing which is a reasonable demand. It is an object of the present invention to obviate the defect of the decrease in a spew rate of an ink droplet due to such a conventional head structure and provide an ink jet head which produces high-liable and high-quality printing.
So as to achieve the above object, nozzle holes which have been conventionally disposed at an end side of slender channels for an ink chamber and an ink-flowing passege as shown in
FIG. 8 are disposed substantially at their central portions of the channels and common ink reservoirs are provided on both sides of the channels in the present invention.
Furthermore, the shear mode type disclosed in the abovedescribed Japanese Patent Publication No. 252,750/1988 has the following defects. Though the description overlaps with the previous description, the structure and the operation principle will be shown in FIGs. 16 and 17.
FIG. 16 is a cross-sectional view illustrating the structure when non-driving and in which a number of slender channels 72a, 72b and 72c are formed on a board 1 made of a piezoelectric material such as lead zirconate titanate(hereafter, abbreviates to PZT) at regular intervals and in parallel with each other. The upper surfaces of barriers 75ab, 75bc and 75cd left between the channels are flexibly adhered to a cover 78 made of glass, ceramic or plastic by intervening elastic members 21. As a result, the channels work as slender channels for ink chambers and ink-flowing passages. One end of the channels 72a, 72b and 72c is designed that ink can be supplied from a common ink reservoir and the other end is adhered to a nozzle plate having small nozzle holes 73a, 73b and 73c.The board made of a piezoelectric material including the barriers is polarized in one direction as shown by an arrow 9 or reverse to it. On the inner surfaces of the respective channels, are formed electrodes 74a, 74b and 74c.
Here, if a sufficient magnitude of positive electric potential with respect to the electrode 74b is applied to the electrode 74a of FIG. 16, the barrier 75ab produces a shear mode deformation resulting from crossing of line of electric force 89a and polarization 9 in the barrier. If the identical operations are performed on the barrier 75bc, the cross section of the channel for the ink chamber and the ink-flowing passage reduces from the initial state of FIG. 16 to the state of FIG. 17. Namely, if ink is charged in the channel 72b, the pressure of the ink is instantaneously raised up to spew an ink droplet from the nozzle hole 73b.
So as to produce a pure deformation of a shear mode in
FIG. 17, it is most preferred that the electirc field between the electrodes 74a and 74b is concentrated only in the barrier 75b.
However, the line of electric force 89b is actually produced by the leakage of the electric field to the base of the board 1. At the bottom of the channel 72b and its neighborhood, the line of the electric force 89b is substantially parallel to the polarization 9 in the base and turns to the same direction. Thus, a stretching deformation is produced in this direction to raise up the bottom portion of the channel 72b as shown by a single dot line 90. On the other hand, at the bottom of the channel 72a and its neighborhood, the line of electric force 89b is substantially parallel to the polarization 9 and turns to the reverse direction, which causes a shrinkage deformation in this direction and produces a depression at the bottom portion as shown by a single dot line 90. Such a problem was already discussed in Japanese
Patent Publication No. 150355/1990.
Such a deformation at the base of the board acts in the direction so as to suppress the shear mode deformation of the barriers 75ab and 75bc. This can be readily appreciated from FIG.
17, which, in turn, decreases a spew force when using as an ink jet head. On the other hand, the bottom portion of the channel 72b is raised up to reduce the cross section of the channel, whereby we can expect the effect to increase the spew force. Thus, the present inventors measured a displacement amount of the barrier 75ab by means of laser instrumentation and measurement so as to account for their receipts and dispursements. This experiment was performed by adhering a minute mirror on the upper surface of the barrier and measuring movement of the mirror by using laser light irradiated to the mirror, while changing the voltage applied to the electrodes of both side channels of the barrier, and converting the movement into the deformation amount of the barrier. By this experiment, it was ascertained that the suppressing effect is dominant.This result shows that the volume change of the channel 72b in FIG. 17 is considerably reduced and amounts to substantially 2/3, as compared with the case where an only imaginary shear mode is present. As a result, the ink spew force from the nozzle hole 73b is greatly reduced, which causes the problem of the decrease in a spew rate of an ink droplet. This decrease in the spew rate induces the instability of the spewed direction of the ink droplet and, does not only cause a positioning deviation of the printed dots, but also makes it impossible to spew the ink which is made highly viscous near the nozzle hole and causes a fatal defect of an error in the printed dots.
It is an object of the present invention to obviate the defect of the decrease in a spew rate of an ink droplet due to such a conventional head and provide an ink jet head which produces high-liable and high-quality printing.
So as to achieve the above object, in accordance with the present invention1 a dammy channel which does not spew ink is disposed in the midway between the adjacent channels, while slender channels which serve as the channels for ink chambers and ink-flowing passages has been conventionally disposed in parallel so that they are adjacent to each other. Furthermore, the depth of the dammy channel is made different from that of the slender inkspewing channel which is made the channel for the ink chamber and the ink-flowing passage.
Brief Description of the Drawings
FIG. 1 is a perspective view illustrating the first embodiment of an ink jet hea according to the present invention;
FIG. 2 is a cross-sectional view illustrating the first embodiment of an ink jet head according to the present invention;
FIG. 3 is a cross-sectional view illustrating the first embodiment of an ink jet head according to the present invention;
FIG. 4 is a view illustrating the effect of an ink jet head according to the present invention;
FIG. 5 is a perspective view illustrating the second embodiment of an ink jet head according to the present invention;
FIG. 6 is a cross-sectional view illustrating the second embodiment of an ink jet head according to the present invention;
FIG. 7 is a plan view illustrating the third embodiment of an ink jet head according to the present invention;;
FIG. 8 is a perspective view illustrating the prior art;
FIG. 9 is a cross-sectional view illustrating the prior art;
FIG. 10 is a cross-sectional view illustrating the second example of an ink jet head according to the present invention;
FIG. 11 is a cross-sectional view illustrating a driving state of the second example of an ink jet head according to the present invention;
FIG. 12 is a perspective view illustrating the second example of an ink jet head according to the present invention;
FIG. 13 is a cross-sectional view illustrating a driving state of an ink jet head of the third example according to the present invention;
FIG. 14 is a cross-sectinal view illustrating the fourth example of an ink jet head according to the present invention;
FIG. 15 is a cross-sectinal view illustrating the fifth example of an ink jet head according to the present invention;;
FIG. 16 is a cross-sectional view illustrating the prior art; and,
FIG. 17 is a view illustrating a driving state of the prior art.
Description of the Preferred Embodiment
Now, the embodiments of the present invention will be explained with reference to the accomanied drawings.
Example 1
FIG. 1 shows an example of an ink jet head structure according to the present invention. Here, though is used a board 1 made of a piezoelectric material which is made by integrally molding the insulating board 81 and the barrier 85 made of a piezoelectric material, the modification thereof does not change the spirit of the present invention. Since the barrier 5 must be polarized in one direction as similar to FIG. 8, the whole board 1 is practically polarized. When performing such an integral molding, a channel 2 for an ink chamber and an ink-flowing passage is usually made by cutting process by use of a dicing saw.At both sides of the channel, a part of the channel is step-processed to form a shallow channel 12 and the shallow channel 12 is made a connecting portion with an outside electrode by making conductive an electrode formed in the shallow channel 12 and an electrode formed on the side surface of the barrier 5. To the step-processed end portion, is mounted a sealing plate 10 for the prevention of ink run-off. The channels 2 are communicated with each other at their both ends by a common ink reservoir 7. An upper plate 8 having nozzle holes 3 is mounted in such a manner that the nozzle holes 3 each are placed substantially at the central portions of the channels 2 for the ink chamber and the ink-flowing passage as the constitution in accordance with the present invention, and, further, the upper plate 8 covers the channels 2 and the ink reservoir 7. This upper plate may be formed by separately preparing a part having nozzle holes 3 and a part which acts as a cover for the ink reservoir 7 and separately mounting the respective parts to cover the channel portion and the ink reservoir 7. The ink is introduced from an ink-supplying inlet 6 and is supplied to the respective channels 2 through the common ink reservoir 7.
FIGS. 2 and 3 are cross-sectional views taken substantially on lines A-A' and B-B' of FIG. 1, respectively. The board 1 made of a piezoelectric material is polarized at least in one direction in the barrier 5 as shown by an arrow 22. The board 1 is adhered to the upper plate 8 by intervening elastic members 21. The upper surface of the barrier 5 may be directly adhered to the under surface of the upper plate 8 without using the elastic members 21. The nozzle hole 3 is disposed substantially at the central portion of the slender channel 2 for an ink chamber and an ink-flowing passage as shown in FIG. 3. At the connecting portion of the common ink reservoir 30 and the channel 2, is provided an obstacle 31 for producing fluid resistance. This purpose is to effectively use the pressure generated in the channel during an ink spew operation.Thus, the magnitude of the fluid resistance produced by the obstacle 31 may be preferred to the extent that it does not hinder a steady ink supply from the common ink reservoir 30. Still more, is required an electrode similar to the one shown in FIG. 9, which is abbreviated in FIG. 3. An ink droplet 20 is spewed in a rectangular direction with respect to the surface of the upper plate by driving the barrier 5 similar to the description in connection with FIG. 9.
This structure makes it possible to solve the problem of the decrease in an ink spew force caused by the fluid resistance of the slender channel 2 for the ink chamber and the ink-flowing passage. FIG. 4 illustrates the change of the ink spew force as a spew rate of the ink, when keeping both ratio of the width to the depth of the channel and its length constant and varying the pitch of the channels formed at regular intervals, wherein the pitch represents the number of channels per 1 inch by dpi. In this case, the significant decrease in a spew rate of the ink when slendering the pitch is judged to be mainly owing to the effect of the fluid resistance, since the magnitude of the fluid resistance increases substantially in inverse proportion to the fourth power of its pitch.Practically, when using the head with 180 dpi according to the present invention illustrated as follows, wherein the ratio of the width to the depth of the channels and its length are similar to the head illustrated in FIG. 4, is obtained a spew rate of 7 m/s. This is based on the fact that the channel length from the common ink reservoir to the nozzle hole is effeciently reduced to half and, thereby, the fluid resistance is reduced to half, an efficient number of the channels leading to the nozzle hole amounts to 2 and, therby, the fluid resistance is still more reduced to half, and the fluid resistance is reduced to a quater in all, as compared with the conventional structure.
The head is prepared as follows: A board 1 of PZT having a thickness of lmm and the whole thereof being polarized as shown by an arrow 22 in FIG. 2 is subjected to a cutting process by using a dicing saw to form a barrier 5 having a width of 70 A m and a height of 150 p m with a pitch of 141 A m. The channel has a length of 20 mm. On the side surface of this barrier, is formed an electrode with a laminating film of chromium and gold having a total thickness of 0.8 mm by means of deposition. An upper plate 3 which is made of plastics and is provided with a nozzle hole 3 having a diameter of 35 A in is adhered to the barrier by intervening a elastic member 21 made of a silicone resin.
FIG. 5 shows another embodiment of the present invention, which is based on the driving principle disclosed in
FIG. 2 of Japanese Laid-Open Patent Publication No. 252750/1988.
FIG. 6 is a cross-sectional view taken on line C-C' of FIG. 5.
This structure substantially corresponds to the one illustrated in
FIG. 1, but the board 1 made of a piezoelectric material used in
FIG. 1 is displaced by an integrally molded board 61 which is made by adhering boards 51 and 52 of two kinds of piezoelectric materials whose polarizing directions are inverted with each other as shown by numerals 63 and 64. In this case, the barrier 65 differs from those illustrated in FIGS. 1 to 3 in that it deforms in the dogleg staircase, but, as the effect of the nozzle hole arrangement of the present invention, it is similar to the one described above.
FIG. 7 shows yet another embodiment of the present invention, wherein is changed the arrangement of nozzle holes which were aligned on a straight line in-the constitution of FIG.
1 or FIG. 5. In FIG. 1, the dot pitch of printing is determined by nozzle hole pitches lia, lib, lic, and lid which are arranged at regular intervals, but, in the case of FIG. 7, the dot pitch of printing is determined by pitches 71a, 71,b, 71c and 71d. The dot pitches 71a, 71b, 71c and 71d have the same value in this embodiment. Thus, the sum of the pitches 71a, 71b, 71c and 71d reduces in comparison with the length of the channels and, therefore, the nozzle holes each can be arranged substantially in the centers of the channels 2 for the ink chamber and the inkflowing passage.The important effect of the present invention lies in the possibility that the relation between the pitch of channels and the dot pitch of the printing can be independently determined by taking such a nozzle arrangement. As a result, the degree of freedom for designing the channel pitch is increased, which is valuable in the preparation of the head.
Example 2
FIG.10 shows an example of an ink jet head structure according to the present invention which corresponds to the prior art of FIG. 16. Here, ink-spewing channels 2a, 2b and 2c correspond to the channels 72a, 72b and 72c, respectively. At the end portions of the respective channels, nozzle holes 3a, 3b and 3c are provided as similar to FIG. 16. The present invention differs from the prior art in that dammy channels 12a and 12b are provided at the respective intervals of the channels 2a, 2b and 2c. The depth of the dammy channels is shallower than that of the channel 2a. The channels 2a, 2b and 2c are filled with ink. The inside of the dammy channels 1 2a and 1 2b are kept empty as a space. Furthermore, electrodes 4a, 4b 14and 14b are formed on the inner surf aces of the respective channels.
FIG. 11 is a view illustrating the effect of the present invention which corresponds to FIG. 17 of the prior art. Here, if a sufficient magnitude of positive electric potential with respect to the electrode 4b is applied to the electrode 14a, the barrier
Sab produces a shear mode deformation similar to the case of FIG.
17 due to crossing of the line of electric field 23 and the polarization 9 in the barrier. If the identical operations are performed on the barrier 5bb, the cross section of the ink-spewing channel 2b reduces and an ink droplet is projected from the nozzle hole 3b as similar to the description of FIG. 17.
Now, we will explain the suppressing action of the deformation at the base of the board which is the effect of the present invention. In FIG. 17, we described that the deformation at the base of the board which acts so as to suppress the deformation of the barrier caused by a shear mode is due to the electric field leaked to the base of the board. In FIG. 11, if considering thereabout, the leaked electric field corresponds to the line of electric force 24. In this case, the line of electric force 24 at the bottom portion of the deeper ink-spewing channel 2b and the parallel component of the polarization 9 at the bottom portion are as small as it can be actually ignored in comparison with FIG. 17.As a result, the stretching deformation toward the thickness direction of the base of the board at the bottom portion of the channel 2b and its neighborhood is suppressed to the very small amount and its projection at the bottom portion becomes very little as shown by a single dot line 25. On the other hand, the bottom portion of the shallower dammy channel 1 2a shrinks in the thickness direction to the extent that it substantially corressponds to the prior art as shown by a single dot line 21. As a result, the structure in accordance with the present invention makes it possible to reduce the deformation amount of the base of the board which has been the conventional problems to be solved and which acts that it suppresses the deformation of the barrier caused by the shear mode to substantially a half thereof.Though the width of the dammy channel 12a is made shallower than that of the channel 2b, it means a reduction of an unnecessary space, because it is the prerequisite of the present invention that the dammy channel exists only as a space.
FIG. 12 is a perspective view illustrating an ink jet head according to the present invention. This head is made by forming on a board 131 made of a piezoelectric material a number of ink-spewing channels 132 and a number of dammy channels 132a, each of which has a narrower width and a slender depth than those of the ink-spewing channels 132, the ink-spewing channels and the dammy channels being alternatively arranged and parallel to each other, adhering a nozzle plate 133 to the ink-spewing channels and the dammy channels so as to close the end portions thereof, and covering the whole channel portion with a cover 138. Nozzle holes are opened on the nozzle plate so as to correspond to the end portions of the channels 132 and spew an ink droplet. Further, ink is supplied from an ink-supplying inlet 139 and is supplied to the ink-spewing channels 132 through a common ink reservoir 134.On the other hand, a fillers 137 for prevention of ink run-in are provided in the dammy channels so as to keep them as spaces.
Shallow channel portions 136 made by step-processing are used for an electrical connection with the outside. A sealing plate 135 is provided on the step-processed portions so as to prevent ink runoff.
The head is prepared as follows: A polarized board 131 of PZT having a thickness of 1 mm is subjected to a cutting process by use of a dicing saw to alternatively form an ink spewing channel 132 having a width of 100 A m and a height of 250 ji m and a dammy channel 1 32a having a width of 50 A m and a height of 150 > m. The respective channels have a length of 10 mm. On the inner surfaces of these channels, are formed electrodes with a laminating film of chromium and gold having a total thickness of 0.8 A m by means of deposition.A nozzle plate 133 made of stainless steel having nozzle holes, each of which has a diameter of 35 A m, is adhered to the end portions of channels by use of an epoxy adhesive and a cover made of plastic is adhered to the upper surf aces of the barrier by intervening elastic members made of a silicone resin, respectively.
So as to confirm the effect in this example, relative spew rate of the ink was determined with respect to the inkspewing rate when both channels have the same depth by changing a ratio of the depth of the ink-spewing channel to the depth of the dammy channel. Here, the spew experiment was carried out by fixing the depth of the dammy channel 150 ji m and changing the depth of ink-spewing channel. The results are shown in Table 1.
< Table 1 >
depth ratio of channels 1.0 1.1 1.2 1.4 1.6 1.8 2.0
relative spew rate 1.0 1.0 1.1 1.2 1.2 1.1 0.9
In the region where the ratio of the depth of the inkspewing channel to the depth of the dammy channel is great, an effective height of the barrier 5ab reduces and the decrease of the deformation amount caused by an original shear mode becomes dominant and thus the spew rate finally decreases. On the other hand, in the region where this ratio is small, the line of electric force and the parallel component of the polarization at the bottom portion of the deeper channel increase and the difference between the present invention and the prior art can not be recognized. Therefore, this ratio has an optimum range and its value is 1.2 to 1.8.
Example 3
FIG. 13 shows the third example of the present invention, wherein dammy channels 412a and 412b have deeper depth than ink-spewing channels 42b and 42c. The other parts are fundamentally similar to the embodiment shown in FIG. 10. FIG. 13 illustrates the structure when driving, which corresponds to FIG.
11. As similar to the prior art, by the leaked electric field at the base of the board, a stretching deformation is produced at the bottom portion of a shallower ink-spewing channel 42b as shown by a single dot line 421 to protrude the bottom portion. On the other hand, a deformation is not produced at the bottom portion of the deeper dammy channel due to the same reason which was explained with reference to FIG. 11, which contributes the improvement of an ink-spewing force.
An experiment was carried out so as to confirm the effect of this embodiment similar to the one shown in Table 1. The results are shown in Table 2.
< Table 2 >
depth ratio of channels 0.5 0.7 0.8 0.9 1.0
relative spew rate 1.2 1.2 1.1 1.1 1.0
In this example, since the effective height of the barrier 45ab is made constant and the deformation at the bottom portion of the dammy channel 41 2a can be ignored in the region where the depth ratio of the ink-spewing channel to the dammy channel is small, the spewing rate finally has a constant value.
On the other hand, in the region where the ratio is close to 1, the lines of electric force and the parallel component of the polarization increases at the bottom portion of the deeper channel and its difference from the prior art can not be recognized.
Accordingly, the spewing characteristics are improved in any value of this ratio as compared with the prior art. However, the ratio may preferably have the value of 0.8 or less from Table 2.
Example 4
Fig. 14 shows the fourth example of the present invention, wherein the width of a dammy channel 152a was similar to the width of an ink-spewing channel 52b. The other constitution is similar to the one illustrated in FIG. 11. In this constitution, it will be apparent that the explanation of the present invention by using FIGS. 10 and 11 can be applied as it is. This embodiment has an advantage that, when cutting process is carried out by using a dicing saw as was explained in the method of production of FIG. 10, the identical blade can be used in that processing and thus the manufacturing process can be greatly rationalized.
Example 5
FIG. 15 shows the fifth example of the present invention, which is based on the driving principle disclosed in
FIG. 11 of Japanese Laid-Open Patent Publication No. 252750/1988.
This structure substantially corresponds to the one illustrated in
FIG. 10, but the board 1 made of a piezoelectric material used in
FIG. 10 is displaced by an integrally molded board 163 which is made by adhering board 161 and 162 of two kinds of piezoelectric material whose polarizing directions 9a and 9b are inverted with each other. This structure comprises ink-spewing channels 62a and 62b and a dammy channel 162a. The barrier 65ab differs from the one ilustrated in FIG. 11 in that it deforms in the dogleg staircase.However, this example also exhibits the effect of the present invention described in FIG. 11
Effects of the Invention
By disposing nozzle holes substantially at the central portions of the channels and supplying ink from both sides of the channels, an influence of fluid resistance in the channels is greatly decreased and its degree coresponds to a half in a length of the channels and a half in the number of the effective channels and the combination thereof corresponds to a fourth reduction of the fluid resistance as compared with the conventional structure.
As a result, the decrease in a spew power of an ink droplet resulting from the fluid resistance to the nozzle hole is greatly reduced and, thereby, it makes it possible to obtain an ink jet head excellent in ink-spewing characteristics.
Accordingly, the structure of the present invention significantly improves the problem of the decrease in a spew force in a channel for an ink chamber and an ink-flowing passage caused by the fluid resistance which-has been an important problem to be solved in a shear mode ink jet head and, as a result, to obtain the head which has a stable printing quality. Incidentally, though the ink jet head disclosed in Japanese Laid-Open Patent
Publication No. 252749/1988 has resemblance in costitution to the present invention, it will be apparent from the above description that the present invention differs from that in any purpose, effect and constitution.
The above-described unfavorable effects caused by the leaked electric field at the base made of the board of a piezoelectric material in the prior art can be suppressed by differing the depths of channels on both sides of the barrier, to which a voltage is applied as shown in Examples 2 to 5, as described hereafter. However, in the conventional structure, the sizes of the respective channels must be made identical for the uniformity of the ink-spewing characteristics from the respective nozzle holes and such an arrangement can not be allowed. In the structure of the present invention, a shear mode deformation of the barrier is produced by the voltage applied between the electrode in the dammy channel and the electrode in the inkspewing channel and thus the depth of the dammy channel can be separately designed from the depth of the ink-spewing channel.The action resulting from the difference in the depth of the channels is based on the fact that the deformation at the base of the conventional board can be ignored for the most part due to substantial crossing of the leaked electric field and the polarization at the bottom portion of the deeper channel, while the interaction of the leaked electric field and the polarization at the shallower channel is substantially similar to the conventional structure. Thus, the deformation amount at the bottom portion of the channel and its neighborhood which has suppressing effect for the deformation caused by a shear mode can be reduced to substantially a half and thereby the deformation amount of the barrier can be ensured to obtain an ink jet head excellent in inkspewing characteristics.
Accordingly, the structure in accordance with the present invention can greatly suppress the suppressing effect of a shear mode deformation of the barrier caused by the leakage of electric field to the base of a piezoelectirc board which has been an important subject in a shear mode type ink jet head. As a result, ink-spewing capability is improved, which makes it possible to obtain a head having a stable printing quality.
Claims (5)
1. An ink jet head comprising a plurality of channels, each of which has an electrode on its inner surface, formed on a board comprising a piezoelectric material and able to eject ink supplied from a common ink reservoir to the channels from a nozzle hole by the application of a voltage between the electrodes to a barrier between the channels in a shear mode; wherein the channels which eject the ink are first channels and wherein the ink jet head further comprises second channels having an electrode on its inner surface and having a depth different from that of the first channels; and wherein the barriers between the first channels and the second channels are deformed to eject ink from the first channels.
2. An ink jet head according to claim 1, wherein the ratio of the depth of the first channel to the depth of the second channel is from 1.2 to 1.8.
3. An ink jet head according to claim 1, wherein the ratio of the depth of the first channel to the depth of the second channel is 0.8 or less.
4. An ink jet head according to claim 1, 2 or 3, wherein the second channel has a hollow space.
5. An ink jet head according to claim 1, substantially as hereinbefore described with reference to, and as shown in, Figures 10 to 17.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7315492A JPH05229116A (en) | 1992-02-25 | 1992-02-25 | Ink jet head |
JP15300692A JPH05318730A (en) | 1992-05-21 | 1992-05-21 | Ink jet head |
GB9303685A GB2265113B (en) | 1992-02-25 | 1993-02-24 | Ink jet head |
Publications (3)
Publication Number | Publication Date |
---|---|
GB9508285D0 GB9508285D0 (en) | 1995-06-14 |
GB2288765A true GB2288765A (en) | 1995-11-01 |
GB2288765B GB2288765B (en) | 1996-05-01 |
Family
ID=27266593
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB9508285A Expired - Fee Related GB2288765B (en) | 1992-02-25 | 1993-02-24 | Ink jet head |
Country Status (1)
Country | Link |
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GB (1) | GB2288765B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5812163A (en) * | 1996-02-13 | 1998-09-22 | Hewlett-Packard Company | Ink jet printer firing assembly with flexible film expeller |
WO1999019147A1 (en) * | 1997-10-10 | 1999-04-22 | Xaar Technology Limited | Droplet deposition apparatus and methods of manufacture thereof |
US6572221B1 (en) | 1997-10-10 | 2003-06-03 | Xaar Technology Limited | Droplet deposition apparatus for ink jet printhead |
EP2322347A1 (en) * | 2009-11-12 | 2011-05-18 | SII Printek Inc | Liquid Jet Head, Liquid Jet Apparatus, and Manufacturing Method for the Liquid Jet Head |
CN105415887A (en) * | 2014-09-12 | 2016-03-23 | 精工电子打印科技有限公司 | Flow Path Member, Liquid Ejecting Head, Liquid Ejecting Apparatus And Liquid Stirring Method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4992808A (en) * | 1987-01-10 | 1991-02-12 | Xaar Limited | Multi-channel array, pulsed droplet deposition apparatus |
US5028936A (en) * | 1987-01-10 | 1991-07-02 | Xaar Ltd. | Pulsed droplet deposition apparatus using unpoled crystalline shear mode actuator |
-
1993
- 1993-02-24 GB GB9508285A patent/GB2288765B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4992808A (en) * | 1987-01-10 | 1991-02-12 | Xaar Limited | Multi-channel array, pulsed droplet deposition apparatus |
US5028936A (en) * | 1987-01-10 | 1991-07-02 | Xaar Ltd. | Pulsed droplet deposition apparatus using unpoled crystalline shear mode actuator |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5812163A (en) * | 1996-02-13 | 1998-09-22 | Hewlett-Packard Company | Ink jet printer firing assembly with flexible film expeller |
WO1999019147A1 (en) * | 1997-10-10 | 1999-04-22 | Xaar Technology Limited | Droplet deposition apparatus and methods of manufacture thereof |
AU747616B2 (en) * | 1997-10-10 | 2002-05-16 | Xaar Technology Limited | Droplet deposition apparatus and methods of manufacture thereof |
US6572221B1 (en) | 1997-10-10 | 2003-06-03 | Xaar Technology Limited | Droplet deposition apparatus for ink jet printhead |
EP2322347A1 (en) * | 2009-11-12 | 2011-05-18 | SII Printek Inc | Liquid Jet Head, Liquid Jet Apparatus, and Manufacturing Method for the Liquid Jet Head |
US8585182B2 (en) | 2009-11-12 | 2013-11-19 | Sii Printek Inc. | Liquid jet head, liquid jet apparatus, and manufacturing method for the liquid jet head |
CN105415887A (en) * | 2014-09-12 | 2016-03-23 | 精工电子打印科技有限公司 | Flow Path Member, Liquid Ejecting Head, Liquid Ejecting Apparatus And Liquid Stirring Method |
US9713924B2 (en) | 2014-09-12 | 2017-07-25 | Sii Printek Inc. | Liquid jet head having drive electrodes of different depths on ejection and dummy channels |
Also Published As
Publication number | Publication date |
---|---|
GB9508285D0 (en) | 1995-06-14 |
GB2288765B (en) | 1996-05-01 |
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PCNP | Patent ceased through non-payment of renewal fee |